All Power APGG6000 Owner’s Manual
6000WATTGENERATOR
6000W Generator
Table of Contents
Topic Page
Limited Warranty 3
Safety Guidelines 5
General Precautions 6
Battery 15
Assembly 16
Operation 17
Spark Plug Service 22
Inspection, Cleaning, Maintenance and Storage 23
Installation 29
Compliance 31
Specifications 32
General Parts Listing 33
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR
WARRANTY. ALL=POWER WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
www.al
Owner's Manual
Limited Warranty
AIEPower warrants to the odginal purchaser who uses the product in a consumer
application (personal, residential or household usage) that all products covered under this
warranty are free from defects in material and workmanship for one year from the date of
purchase. All products covered by this limited warranty which are used in commercial applications
(i.e. income producing) are warranted to be free of defects in material and workmanship for
90 days from the date of original purchase. Products covered under this warranty include air
compressors, a_r tools, service parts, pressure washers and generators.
AtFPower wifl repair or replace, at AtFPower sole option, products or
components which have failed within the warranty period. Service will be schelduled according
to the normal work flow and business hours at the service center location, and the avaifibflity of
replacement parts. All decisions of AIFPower with regard to this limited warranty shall be
final.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must
be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call 888.896.6881.
Retain original cash register sales receipt as proof of purchase for warranty to work=
Use reasonable care in the operation and maintenance of the product as described in the Owner's
Manual(s).
Deriver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must
be paid by the purchaser.
If the purchaser does not receive satisfactory results form the Authorized Warranty Sercive
Center, the purchser should contact AIFPower.
6000W Generator
Limited Warranty {cont'd)
THIS WARRANTY DOES NOT COVER:
= Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
• Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence,
accident, failure to operate the product in accordance with the instructions provided in the
Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories or
attachments not recommended by All-Power, or unauthorized repair or alterations.
Repair and transportation costs of merchandise determine not to be defective.
o Costs assoiciated with assembly, required oil, adjustments or other installation and start-up
costs.
• Expendable parts or accessories supplied with the product which ere expected to become
inoperative or unusable after a reasonable period of use.
Merchandise sold by All-Power which has been manufactured by and identified as the
product of another company, such as gasoline engines. The product manufacturer's warranty, if
any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT iS
NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not
apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE, Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you,
Owner's Manual
Safety Guidelines = Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The fofiowing symbols help you recognize this
information. Please read the manual and pay attention to these sections.
Read and understand all of these safety instructions. Be
sure to retain them for future use.
Save These important Safety instructions! @
_ ARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
A CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
_ NOTE: NOTES GIVE HELPFUL INFORMATION
_ ARNING! IMPROPER OPERATION OR MAINTENANCE
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THiS EQUIPMENT. WHEN USING AiR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RiSK OF PERSONAL INJURY.
6000W Generator
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SEVERE INJURY OR DEATH,
_ AUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSORESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
ON.
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot
see or smell If you can smell the generator exhaust, you are breathing CO. But even If you
cannot smell the exhaust, you could be breathing CO.
-NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows
and doors does NOT supply enough fresh air.
-ONLY use a generator outdoors and far away from open windows, doors, and vents. These
openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-
powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a docto_ You could have carbon monoxide poisoning,
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
DEATH,
Gasoline and Oil (_
This product requires oil and fuel. Attempting to start the engine without oil will ruin
the engine and void the warranty. Work in welt ventilated area. Keep cigarettes,
flames or sparks away from the work area or where gasofine is stored.
_i ARNING! GASOLINE IS EXTREMELY FLAMMABLE AND iS EXPLOSIVE
UNDER CERTAIN CONDITIONS, KEEP OUT OF REACH OF CHILDREN,
Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and
handling procedures, Always have multiple ABD class fire extinguishers nearby,
Keep the generator and surrounding area clean at all times.
_DANGER @
Owner's Manual
Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per
any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
Never store fuel or other flammable materials near the generator.
General Precautions {cont'd)
Gasoline and Oil (cont'd)
Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel
tank. Fuel vapors are explosive.
Keep grounded conductive objects, such as tools, away from exposed, five electrical parts and
connections to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not
operate the generator with known leaks in the fuel system
Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or
hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.
Use only engine manufacturer recommended fuel and off.
Fuel: Oil:
Fue_ capacity is 6.6 US gallons(25 L). Use regular Oil capacity is 1.16 qt(1.1 L)
unleaded gasoline with a minium octane rating of 90. _
Hot Components ...... _00.__.,_0,,,,_0.......
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAiT UNTIL THE ENGINE AND EXHAUST SYSTEM
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers
and medical devices) without the addition of an approved line conditioner, which is sold separately.
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
DAMAGE TO THE EQU IPMENT. ALL-POWER IS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
"L"
6000W Generator
General Precautions (cont'd)
Work Area
Keep your work area clean and well lit, Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a generator. Provide barriers or
shields as needed.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs.
Grounding provides a low-resistance path to carry electricity away from the
user in the event of an electrical malfunction.
Double insulated tools are equipped with a polarized plug where one blade is wider than the
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electdc shock if your body is grounded.
Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electdc shock.
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W".
These extension cords are rated for outdoor use, and reduce the risk of electdc shock.
@
Owner's Manual
General Precautions (cont'd)
Electrical Safety (cont'd)
• All connections and conduits from the generator to the load must on ly be installed by trained and
licensed e{ectricians, and in compliance with all relevant local, state, and federa{ electrica{
codes and standards, and other regulations where applicable.
The generator must be earth-grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any nominsulated conductive obiect.
Connect the generator only to a load or electrical system (120 volt) that is compatible with the
electrical characteristics and rated capacities of the generator.
Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
Insulate all connections and disconnected wires.
Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, iewelry, or long hair can be caught in
moving parts.
6000W Generator
General Precautions (cont'd)
Personal Safety (cont'd)
Avoid accidental starting, Make sure the power switch is in its "OFF" position, and disconnect
the spark plug wire when not in use.
Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal iniury.
Do not overreach. Keep proper footing and balance at all times.
Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye
goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
Do not use the generator if the power switch does not turn it on or off. Any generator that cannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before
making any adjustment, changing accessories, or storing the generator. Such preventive safety
measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are
dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators "Do not
use" until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the generator's operation. If damaged, have the generator serviced before using. Many
accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model Accessories that
may be suitable for one generator may become hazardous when used on another generator.
Owner's Manual
General Precautions (cont'd)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a
replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate
instructions in this manual. Use of unauthorized parts or failure to foflow maintenance instructions
may create a risk of electric shock or injury.
Heart Pacemakers
PHYSiCIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
WARNI NG! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
installation
Ensure instaEtation meets all applicabte safety, and IocaE and national electrical codes. Have
installation performed by a qualified, licensed electrician and building contractor.
All electrical work, including the earth-ground connection, should be completed by a licensed
electrician.
Any separate fuel storage or generator supply facility must be built or installed in full compliance
with all relevant local, state, and federal regulations.
6000W Generator
General Precautions (cont'd)
Installation (cont'd)
If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It
should not be run outdoors without protection to the generator and wiring conduit.
The generator weighs 1001bs (approx). Two or more people should assist when moving or lifting
this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting
equipment to the frame of the generator
Before rifting the generator, ensure the lift rigging and supporting structure are in good
condition, and are rated to lift such a load.
Keep all personnel away from the suspended generator during relocating.
The supporting floor/ground surface should be level and strong enough to safely hold the weight
of the generator. If the floor/grounded surface is not level, strong cross members should be
placed under the full length of the generator frame at its low side.
For trailer in stallation, the generator should be mounted on the center point of the trailer, over
the wheels. The trailer must be capable of supporting the weight of the generator and all
contents (tools, etc.)
Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping
moisture within the generator's area.
Mechanical
Always make sure the power switch is in its "OFF" position. Disconnect the spark plug wire, and
allow the engine to completely cool before carrying out maintenance.
Check for damaged parts. Before using the generator, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any
other condition that may affect proper operation technician.
The generator is designed with guards for protection from moving parts. In any case, care must
still be taken to protect personnel and equipment from other mechanical hazards when working
around the generator.
Owner's Manual
General Precautions (cont'd)
Mechanical (cont'd)
• DO not operate the generator w{th safety guards removed, While the generator is running, do not
attempt to reach around the safety guard for maintenance or any other reason,
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that
when engine parts are moving fast they cannot be seen clearly.
• Keep access doors on enclosures closed and locked when access _snot required.
• When working on or around the generator always wear protective clothing including ANSI
approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supp{ied by the
manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator, If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.
Noise
• Prolonged exposure to noise _evels above 68 DBA is hazardous to hearing. Always wear ANSI
approved ear protection when operating or working around the generator when it is running.
6000W Generator
GeneraJ Precautions {cont'd)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the
correct gauge and length according to the following table
NarnepJate Arnps (@ ful_ Joad) Cord Lengths
0 - 5 16 AWG 16 AWG 12 AWG 12 AWG
5.1 - 8 16AWG 14AWG 10AWG
8.1 - 12 14AWG 12AWG
12.1 - 15 12AWG 10AWG
15 - 20 10AWG 10AWG
Oft.= 50fto 50fL=100fto 100fto=150ffo 150fto=200fto
Battery
This product does not need a battery.
Owner's Manual
6000WGenerator
Assembly
Unpacking
1. Remove the generator and loose parts box from the carton,
2. Compare the accessory with the inventory list below,
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881
if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1) Two Handles with bolts, nuts, pin with chain and brackets
2) One axle shaft with bolts and nuts
3) Two washers
4) Two cotter pins
5) One generator leg with bolts and nuts
6) Two wheels
--1
L_ 3
ii
LJ
@@ @@
LJ
l JIJl
Operation ..........
i ",o, Plu_
Owner's Manual
6000W Generator
Operation (cont'd)
Starting
1, Turn the engine switch to the "RUN" position.
The engine switch enables and disables the ignition
system.
STOP: To stop the engine
RUN: To run the engine
CONTROLS MENTIONED BELOW.
_ OTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DIPSTICK LOCATED
AT THE BOTTOM OFTHE ENGINE CRANKCASE. FiLL THE ENGINE'S
FILLED WITH OiL OF A HIGH QUALITY SAE lOW-30 GRADE ENGINE OiL.
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK iNTO
THE OiL FiLL HOLE.
Before Starting the Generator Fuel tank capacdy:25L(6.6gallons)
1. Check that the engine power switch is in its
"OFF" position.
2. Before the first use, remove the fuel
tank cap and fill the fuel tank with unEeaded
gasoline. When fueling, be sure that the
fuel strainer is in place. Replace the fuel
tank cap. Thereafter, check the engine's
fuel gauge for the amount of unEeaded
gasoline in the fuel tank. If necessary, _L T_NK CAP
refill the fuel tank with unleaded gasoline;
the generator must be turned off and
Use gasoline with a pump octane rating of 90 or higher.
We recommend unEeaded gasoling because it produces
cooled down before refilling the fuel tank.
fewer engine and spark plug deposits and extends
exhaust system Eife.
Never use stale or contaminated gasoline or oil/gasoline .....
mixture. Avoid getting dirt or water in the fuel tank.
2. The fuel valve is located under the fuel tank . When
the valve lever is in the ON position, fuel is allowed
to flow from the fuel tank to the carburetor. Be sur
to return the fuel valve lever to the OFF position after
stopping the engine.
3. To start a cold engine, move the choke lever to the
"Start" position. To restart a warm engine, leave the
choke lever in the "RUN" position.
The choke lever opens and closes the choke valve in
the carburetor.
The "Start" position enriches the fuel mixture from
starting a cold engine.
The "RUN" position provides the correct fuel mixture
for operation after starting, and for restarting a warm
engine.
Operation (cont'd)
Starting
4. Operate the Recoil Starter:
Puff the starter grip lightly until you feel resistance,
then pull briskly. Return the starter grip gently.
Pulling the starter grip operates the recoil starter to
crank the engine
5. If the choke has been moved to the "Start"
position to start the engine, gradually move it to the
"Run" position as the engine warms up.
Stopping Engine
1. Turn the engine switch to the "Stop" position,
2. Turn the fuel valve lever to the OFF position.
When the engine is not in use, leave the fuel valve in
the OFF position to prevent carburetor flooding and to
reduce the possibility of fuel leakage.
Owner's Manual
6000W Generator
Operation (cont'd)
Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generatoCs rated voltage, and amperage
capacity (120 V AC @ 41.7 AMPs) is adequate to supply all electrical loads that the unit will
power. If powering exceeds the generatods capacity, it may be necessary to group one or more
of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR
_ tTHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
2. Once the generator is running, simply connect the power cords of 120 volt AC powered
3.Disconnect all electrical powered tools and equipment from the generator's 120 volt AC
4.After the engine and generator have completely cooled, store generator in a safe,clean,dry
APPROVED LINE CONDITIONER.
tools and equipment into the 120 volt AC dual outlets.
TOPROTECTTRE AC CIRCUITIN CASEOFAN OVERLOAD.SHOULD
_ NOTE:THEGENERATORFEATURESAN AC NON-FUSETRERMAL PROTECTOR
AN OVERLOADOCCUR,THEBREAKERWILL POP.
duel outlets.
location (if not already installed).
Loading...