All Power APG3202D, APG3202 Owner’s Manual

Preface

Thank you for purchasing this ALL-Power Generator, We are proud of our products and have designed this unit for years of safe, reliable service,

This manual will instruct you in the proper operation and service of your All-Power generator, Please read this manual prior to using the generator to insure safe and proper operation, At all times, follow the instructions to keep your generator in the best working condition and to extend its life, Should you have any comments or problems, please contact us at 888-896-6881 and we will direct you to an authorized parts and service center, Unless there was concealed damage, do not take this unit back to the retailer where you purchased it, We will work with you to answer any questions and solve any problems,

This manual addresses the general operation of this unit, As products and their operation can change, this manual is intended only for use with this specific model and does not refer to any other models offered by our company,

Please pay particular attention to the warning and caution indicators both within

this manual and on the unit itself,

(,_WARNING ] A warning label indicates that severe personal injury or

E,Ac u lo.1

The All-Power diesel generator will perform safely and to specification if operated according to the following instructions, Failure to do so may result in serious personal injury and/or equipment damage, If you do not understand the contents of this instruction manual, contact All-Power America, at 626-961-5640 for

further clarification,

even death may occur if you do not follow the instructions,

A caution label indicates that either serious personal injury or equipment damage may result if instructions

are not followed,

Warning:

1. Prevent the threat of fire

o Never add fuel while the engine is running, o Wipe off any spilled fuel with a clean cloth before starting,

o Keep all explosive and flammable items safely away from the generator, o Maintain adequate ventilation with at least three feet of clear space

on all sides of the generator from buildings and other pieces of

equipment, o NEVER operate this unit in a closed room or garage, o Only operate the generator on a level surface

o Do not store the generator indoors while the engine is still hot,

2. Prevent Inhalation of Exhaust Fumes

o Carbon Monoxide is an odorless gas that can kill .you! o Do not operate this generator in a confined space where the exhaust

cannot escape, This means:

• Do not use this unit indoors,

• Do not use this unit in a closed garage,

• Do not attempt to vent the exhaust of this unit outdoors while using the unit indoors,

o Should you experience a headache, ringing in your ears or begin to feel

drowsy, immediately get some fresh air away from the generator,

Prevent being burned

o The muffler and engine body of this generator get very hot when the

engine is operating or shortly thereafter, Do Not Touch these parts or you may be severely burned,

Prevent Electrical Shocks and Short Circuits

o To avoid electrical shocks or short circuits, do not:

• Touch the unit with wet hands

• Stand in water

• Operate in the rain or place the unit in standing water

o Note:Thisgeneratorisnotwaterproofandthereforeshouldnotbe

placedinrain,snow,standingwateroranyareawheretherecouldbe waterspray,Operatinga unitintheseenvironmentsmaycause

electricalshortcircuitsthatcancauseelectricalshocks,

oThisgeneratorshouldalsobegroundedtopreventelectricalshocks

fromfaultyappliances,Togroundthisunit,simplyconnectalengthof heavycopperwirebetweentheunitandagroundsource,

oDoNotpluginanypowercorduntilaftertheunitisoperating,If

equipmentisattachedwhenstartingthegenerator,itmaycausethe unittomoveresultinginpotentialinjury,

Caution

• Most appliances require more power to start than their rated wattage, Therefore make certain that you do not overload the generator with too many appliances,

• Do not exceed the current limit of any of the sockets on the generator,

• Do not connect the generator to a household circuit, The may cause damage to the generator and also to the wiring in your house as well as the electrical appliances,

5. Batteries:

• Batteries contain sulfuric acid which can burn your eyes and skin, Whenever working with a battery, protect your eyes and skin from exposure to the acid, In case of contact with any acid, act immediately by thoroughly flushing the affected area with clean cold water and seek prompt medical attention.

• Batteries also generate hydrogen gas which can be extremely explosive, Do not smoke or allow flames near a battery, especially while in a charging mode, Always charge batteries in a fully ventilated area,

Contents

1. Technical Specifications and Data ............................................ 1

2. Configurations ............................................................................ 2

3. Before Starting Your Generator ................................................ 4

4. Starting the Generator ............................................................... 8

5. Operating Your Generator ...................................................... 9

6. Your Generators Capacity ...................................................... 10

7. Stopping Your Generator ....................................................... 14

8. Periodic Maintenance and Testing ........................................ 15

9. Long-Term Storage ................................................................. 19

10. Troubleshooting & Solutions ................................................ 20

11. Generator Parts Diagram ...................................................... 21

12. Limited Warranty ................................................................... 25

1. Technical Specifications and Data

Model APG3202 Rated frequency (Hz) 60 Rated voltage (V) 240/120

Rated current (A) 25/50 Rated output power (kVA) 5.0

Max output power (kVA) 6.5 Rated rotation speed (rpm) 3600

Power factor cosq_ 1 Phase number Single

Pole number 2

Excitation Transistorized

ATS type without ATS Alternator type KT5

Structure type Silent type Fuel tank capacity(L) 16

Continuous running time(hr)(at rated power) 8 Noise level [dBA/7m](zero Ioad_full load) 70

Starter system electric starter/recoil start

Fuel type --35#(chill cold) diesel Lube oil brand SAE10W30 (above CC grade)

self-excitation constant voltage

(AVR)

0# (summer),- 10# (winter),

Single cylinder,4-stroke,air-

Engine type cooled,vertical,diesel engine Bore x stroke(mm) 86x72

Compression ratio 19:1 Engine Power 10HP

Rotation direction(from the flywheel) clockwise

The lowest fuel consumption(g/kw.h) 3600r/min:281

2. Configurations

2.1 Parts name

LIFTING EYE

EXHAUST PIPE

OUTLET FOR COOLING AIR

FUEL FILLER CAP

LOW OIL PRESSURE INDICATOR

ENGINE STARTER SWITCH

AC OUTPUT

CIRCUIT BREAKER

DC OUTPUT

2.2 Control panel

3. Before Starting Your Generator

3.1 Selection and handling of diesel fuel

• Only use light diesel fuel

• Keep dust and water out of the fuel. Failure to do so will create problems with the injection pump and nozzles.

• Do not overfill the tank beyond the red plug inside the fuel oil filter. Doing so can be very dangerous.

Warning:

• Refuel in a well-ventilated area with the engine off.

• Do not smoke or allow open flames or sparks near where you are refueling or where the fuel is stored.

• Do not overfill the tank. Make sure that the fuel cap is securely tightened after refueling.

• Do not spill any fuel. If fuel is spilled, make certain that the spilled fuel is removed before starting the engine.

3.2 Check and refill engine oil Warning:

• Before every start, make certain that your generator is on a level surface and then check the oil level.

• The engine may be damaged if it is operated with insufficient oil.

• Too much oil may cause a sudden increase in engine speed also damaging your generator.

Caution: Your All-Power generator is equipped with a "low oil" warning system. This system automatically stops the engine when the oil level becomes dangerously low, preventing major damage to your generator. Do not rely totally on this system for maintaining proper oil levels, as it only represents an emergency situation and not a method for checking your generator's oil level.

• Oil Selection

It is very important that you select the proper engine oil to maintain the life and performance of your generator. If inferior or the wrong weight oil is used, or if your engine oil is not replaced periodically, there is a risk of major damage to your engine due to overheating. All-Power recommends CC/CD oil only classified by API. Choose the applicable viscosity according to your local temperature.

3.3 Servicing the air filter

1. Remove the wing nut from the air filter cap and then the cover itself. This will allow you to remove the filter.

Caution:

• Do not wash the filter with

detergent.

• Replace the air filter when it

impedes the flow of air and cannot be completely cleaned. One indicator is when the engine exhaust changes color.

• Never operate the generator

without the air filter.

Reattach the air filter cover and

tighten the wing nut.

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