|
www.all
10 000W Generator
Table of Contents
Topic Page
Limited Warrant 3
Safety Guidelines 5
General Precautions 6
Controls 15
Pre-Operation Check 18
Operation 19
Servicing 21
Maintenance 22
Transporting/Storage 29
Assembly 30
Compliance 32
Specifications 33
Parts Listing 34
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR
WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY
DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
2
Owner's anual
Limited Warranty
All-Power warrants to the original purchaser who uses the product in a consumer
application (personal, residential or household usage) that all products covered under this
warranty are free from defects in material and workmanship for one year from the date of
purchase. All products covered by this limited warranty which are used in commercial applications
(i.e. income producing) are warranted to be free of defects in material and workmanship for
90 days from the date of original purchase. Products covered under this warranty include air
compressors, air tools, service parts, pressure washers and generators.
All-Power will repair or replace, at All-Powers sole option, products or
components which have failed within the warranty period. Service will be schelduled according
to the normal work flow and business hours at the service center location, and the availibility of
replacement parts. All decisions of All-Power with regard to this limited warranty shall be
final.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must
be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call toll free 888.896.6881.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Use reasonable care in the operation and maintenance of the product as described in the Owner's
Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must
be paid by the purchaser.
If the purchaser does not receive satisfactory results form the Authorized Warranty Sercive
Center, the purchser should contact All-Power.
3
10,O00W Generator
Limited Warranty (cont'd}
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment or floor display models.
Expendable parts or accessories supplied with the product which are expected to become
inoperative or unusable after a reasonable period of use.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence,
accident, failure to operate the product in accordance with the instructions provided in the
Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories or
attachments not recommended by All-Power, or unauthorized repair or alterations.
Repair and transportation costs of merchandise determine not to be defective.
Costs assoiciated with assembly, required oil, adjustments or other installation and start-up
costs.
Merchandise sold by All-Power which has been manufactured by and identified as the
product of another company, such as gasoline engines. The product manufacturer's warranty, if
any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS
NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not
apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
4
Owner's anual
Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be
sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
5
10,000W Generator
General Precautions
A ARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
_ AUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSORESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
SEVERE INJURY OR DEATH.
ON.
Carbon Monoxide
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you
cannot smell the exhaust, you could be breathing CO.
- NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening win-
dows and doors does NOT supply enough fresh air.
- ONLY use a generator outdoors and far away from open windows, doors, and vents. These
openings can pull in generator exhaust. Even when you use a generator correctly, CO may
leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin f'_._i, _
the engine and void the warranty. Work in well ventilated area. Keep cigarettes,
flames or sparks away from the work area or where gasoline is stored.
_ ARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and
handling procedures. Always have multiple ABC class fire extinguishers nearby.
Keep the generator and surrounding area clean at all times.
Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per
any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
Never store fuel or other flammable materials near the generator.
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
6
OwneP s anLlal
General Precautions (cont'd)
Gasoline and Oil (cont'd)
Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel
tank. Fuel vapors are explosive.
Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and
connections to avoid sparking or arcing. These events could ignite fumes or vapors.
Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not
operate the generator with known leaks in the fuel system
Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or
hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.
Use only engine manufacturer recommended fuel and oil.
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TiME AFTER THE ENGINE iS RUN. WEAR
iNSULATED GLOVES OR WAiT UNTIL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers
and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LiNE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPONSIBLE
FOR ANY DIRECT OR iNDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
7
10,O00W Generator
General Precautions (cont'd)
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a generator. Provide barriers or
shields as needed.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs.
Grounding provides a low-resistance path to carry electricity away from the
user in the event of an electrical malfunction.
Double insulated tools are equipped with a polarized plug where one blade is wider than the
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electric shock.
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W".
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
8
Owner's anual
General Precautions (cont'd)
Electrical Safety (cont'd)
All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
The generator must be earth-grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any non-insulated conductive object.
Connect the generator only to a load or electrical system (120 volt) that is compatible with the
electrical characteristics and rated capacities of the generator.
Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
9
1 Generator0 O00W
General Precautions (cont'd)
Personal Safety (cont'd)
Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect
the spark plug wire when not in use.
Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye
goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
Do not use the generator if the power switch does not turn it on or off. Any generator that cannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before
making any adjustment, changing accessories, or storing the generator. Such preventive safety
measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are
dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators "Do not
use" until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the generator's operation. If damaged, have the generator serviced before using. Many
accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one generator may become hazardous when used on another generator.
10