All Power APG3075 Owner’s Manual
7500WGenerator
7500W Generator
Table of Contents
Topic Page
Limited Warranty
Safety Guidelines
General Precautions
Battery
Assembly
Operation
Inspection, Cleaning and Maintenance
Installation
Compliance
Specifications
General Parts Listing 30
3
5
6
15
16
19
25
26
28
29
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HAVE QUESTIONS OR NEED SERVICE
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
iNSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR
WARRANTY. ALL POWER AMERICA WILL NOT BE LIABLE FOR ANY
DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
2
Owner's lVlanual
7500W Generator
Limited Warranty
All-Power America warrants to the original purchaser who uses the product in a consumer
application (personal, residential or household usage) that all products covered under this
warranty are free from defects in material and workmanship for one year from the date of
purchase. All products covered by this limited warranty which are used in commercial applications
(i.e. income producing) are warranted to be free of defects in material and workmanship for
90 days from the date of original purchase. Products covered under this warranty include air
compressors, air tools, service parts, pressure washers and generators.
All-Power America will repair or replace, at All-Power America's sole option, products or
components which have failed within the warranty period. Service will be scheduled according
to the normal work flow and business hours at the service center location, and the availability of
replacement parts. All decisions of All-Power America with regard to this limited warranty shall be
final
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must
be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Use reasonable care in the operation and maintenance of the product as described in the Owner's
Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must
be paid by the purchaser.
If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center,
the purchaser should contact All-Power America.
Limited Warranty (cont'd)
THIS WARRANTY DOES NOT COVER:
= Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
= Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence,
accident, failure to operate the product in accordance with the instructions provided in the
Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories or
attachments not recommended by All-Power America, or unauthorized repair or alterations.
Repair and transportation costs of merchandise determine not to be defective.
Costs associated with assembly, required oil, adjustments or other installation and start-up
costs.
Expendable parts or accessories supplied with the product which are expected to become
inoperative or unusable after a reasonable period of use.
= Merchandise sold by All-Power America which has been manufactured by and identified as the
product of another company, such as gasoline engines. The product manufacturer's warranty, if
any, will apply.
= ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS
NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not
apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
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Owner's Manual
7500W Generator
Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
Save These important Safety instructions!
Read and understand all of these safety instructions. Be sure to retain
them for future use.
_ ARNING! WARNINGS iNDiCATE A CERTAINTY OR STRONG
_ NOTE: NOTES GiVE HELPFUL iNFORMATiON
POSSiBiLiTY OF PERSONAL iNJURY OR DEATH iF
iNSTRUCTiONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS iNDiCATE A POSSiBiLiTY OF
EQUIPMENT DAMAGE iF iNSTRUCTIONS ARE NOT
FOLLOWED.
WARNING! iMPROPER OPERATION OR MAINTENANCE
OF THiS PRODUCT COULD RESULT iN SERIOUS iNJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING iNSTRUCTiONS BEFORE USING
THIS EQUIPMENT. WHEN USING AiR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL iNJURY.
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General Precautions
_ib ARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SEVERE INJURY OR DEATH.
DANGER
Using a generator indoors WILL KILL YOU IN MINUTES.
Carbon Monoxide
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see
or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell
the exhaust, you could be breathing CO.
• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly
levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors
does NOT supply enough fresh air.
• ONLY use a generator outdoors and far away from open windows, doors, and vents. These
openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a
battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT
AWAY. See a doctor. You could have carbon monoxide poisoning.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin
the engine and void the warranty. Work in well ventilated area. Keep cigarettes,
flames or sparks away from the work area or where gasoline is stored.
_ ARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and
handling procedures. Always have multiple ABC class fire extinguishers nearby.
• Keep the generator and surrounding area clean at all times.
• Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per
any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
Never store fuel or other flammable materials near the generator.
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
Carbon Monoxide @
®
Owner's Manual
7500W Generator
General Precautions (cont'd)
Gasoline and Oil (cont'd)
= Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel
tank. Fuel vapors are explosive.
= Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and
connections to avoid sparking or arcing. These events could ignite fumes or vapors.
Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not
operate the generator with known leaks in the fuel system
Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or
hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.
Use only engine manufacturer recommended fuel and oil.
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
iNSULATED GLOVES OR WAiT UNTIL THE ENGINE AND EXHAUST SYSTEM
HOT AND REMAIN HOT FOR SOME TiME AFTER THE ENGINE IS RUN. WEAR
HAVE COOLED BEFORE HANDLING THESE PARTS,
General Precautions (cont'd)
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a generator. Provide barriers or
shields as needed.
Electrical Safety
- Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter plugs.
= Grounding provides a low-resistance path to carry electricity away from the
user in the event of an electrical malfunction.
Double insulated tools are equipped with a polarized plug where one blade is wider than the
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
= Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
= Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electric shock.
= When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W".
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
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Owner's Manual
7500W Generator
General Precautions (cont'd)
Electrical Safety (cont'd)
= All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
- The generator must be earth-grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
- Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
- Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any non-insulated conductive object.
- Connect the generator only to a load or electrical system (110/120 volt) that is compatible with
the electrical characteristics and rated capacities of the generator.
= Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
- Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
= Insulate all connections and disconnected wires.
= Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
= Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
- Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
General Precautions (cont'd)
Personal Safety (eont'd)
= Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect
the spark plug wire when not in use.
- Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times.
- Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye
goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
= Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
- Do not use the generator if the power switch does not turn it on or off. Any generator that cannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before
making any adjustment, changing accessories, or storing the generator. Such preventive safety
measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are
dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators "Do not
use" until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the generator's operation. If damaged, have the generator serviced before using. Many
accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one generator may become hazardous when used on another generator.
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