All Power APG3012 User Manual

3250W Generator

Topic Page

Limited Warranty 3

Safety Guidelines 5

General Precautions 6

Battery 15

Assembly 16

Operation 17

Inspection, Cleaning and Maintenance 23

Installation 24

Compliance 26

Speci fications 27

General Parts Listing 28

WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL POWER AMERICA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.

Owner’s Manual

Limited Warranty

All-Power warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compressors, air tools, service parts, pressure washers and generators.

All-Power components which have failed within the warranty period. Service will be schelduled according to the normal work flow and business hours at the service center location, and the availibility of replacement parts. All decisions of All-Power with regard to this limited warranty shall be

fina

This warranty gives you specifi c legal rights, and you may also have other rights which vary from

e to state.

stat

RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):

To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center call 888.896.6881.

Retain original cash register sales receipt as proof of purchase for warranty to work.

Use reasonable care in the operation and maintenance of the product as described in the Owner’s Man

ual(s).

Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be paid by the purchaser.

will repair or replace, at All-Power sole option, products or

If the purchaser does not receive satisfactory results form the Authorized Warranty Sercive Center, the purchser should contact All-Power.

3250W Generator

Limited Warranty (cont’d)

THIS WARRANTY DOES NOT COVER:

Merchandise sold as reconditioned, used as rental equipment, or floor or display models.

•

Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by All-Power, or unauthorized repair or alterations.

Repair and transportation costs of merchandise determine not to be defective.

•

Costs assoiciated with assembly, required oil, adjustments or other installation and start-up

costs.

Expendable parts or accessories supplied with the product which are expected to become

• inoperative or unusable after a reasonable period of use.

•

Merchandise sold by All-Power which has been manufactured by and identified as the

product of another company, such as gasoline engines. The product manufacturer’s warranty, if

any, will apply.

•

ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you.

IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR

• A

PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL

URCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the

above limitations may not apply to you.

Owner’s Manual

Safety Guidelines - Definitions

This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.

Save These Important Safety Instructions!

Read and understand all of these safety instructions. Be sure to retain them for future use.

WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED.

CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED.

NOTE: NOTES GIVE HELPFUL INFORMATION

WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE

THE RISK OF PERSONAL INJURY.

3250W Generator

General Precautions

WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH.

CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON.

Carbon Monoxide

When this machine is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.

WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO

DEATH.

Gasoline and Oil

This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes,

ames or sparks away from the work area or where gasoline is stored.

WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.

Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and

• handling procedures. Always have multiple ABC class fire extinguishers nearby.

Keep the generator and surrounding area clean at all times.

•

uel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per

• F

any local, state, or federal codes and regulations. Store oily rags in a covered metal container.

Never store fuel or other flammable materials near the generator.

•

Owner’s Manual

General Precautions (cont’d)

Gasoline and Oil (cont’d)

• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.

Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and

•

connections to avoid sparking or arcing. These events could ignite fumes or vapors.

•

Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not

operate the generator with known leaks in the fuel system

Excessive buildup of unburned fuel gases in the exhaust system can create a potentially

•

xplosive condition. This buildup can occur after repeated failed start attempts, valve testing, or

hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.

Use only engine manufacturer recommended fuel and oil.

•

Hot Components

WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS.

Power Output

This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

3250W Generator

General Precautions (cont’d)

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable

• liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.

•

Keep bystanders, children, and visitors away while operating a generator. Provide barriers or

shields as needed.

Electrical Safety

• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.

Grounding provides a low-resistance path to carry electricity away from the

• user in the event of an electrical malfunction.

Double insulated tools are equipped with a polarized plug where one blade is wider than the

• other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.

•

There is an increased risk of electric shock if your body is grounded.

Do not expose generator to rain or wet conditions. Water entering a generator will increase the

• risk of electric shock.

Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving

• parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.

When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.

• These extension cords are rated for outdoor use, and reduce the risk of electric shock.

Owner’s Manual

General Precautions (cont’d)

Electrical Safety (cont’d)

• All connections and conduits from the generator to the load must only be installed by trained and

licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.

The generator must be earth-grounded for fixed installations in accordance with all relevant

• electrical codes and standards before operation.

Do not attempt to connect or disconnect load connections while standing in water, or on wet or

• soggy ground.

•

Do not touch electrically energized parts of the generator and interconnecting cables or

conductors with any part of the body, or with any non-insulated conductive object.

Connect the generator only to a load or electrical system (120 volt) that is compatible with the

• electrical characteristics and rated capacities of the generator.

•

Before servicing equipment powered by the generator, disconnect the equipment from its power

input.

Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,

•

cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight.

•

Insulate all connections and disconnected wires.

Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,

•

radiators, ranges, and refrigerator enclosures.

Personal Safety

• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do

not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,

• and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

3250W Generator

General Precautions (cont’d)

Personal Safety (cont’d)

• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect

the spark plug wire when not in use.

•

Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is

left attached to a rotating part of the generator may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

•

Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye

• goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Do not force the generator. Use the correct generator for your application. The correct generator

• will do the job better and safer at the rate for which it is designed.

•

Do not use the generator if the power switch does not turn it on or off. Any generator that cannot

be controlled with the power switch is dangerous and must be replaced.

Generator Use and Care

Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.

ore idle generators out of reach of children and other untrained persons. Generators are

St dangerous in the hands of untrained users.

intain generators with care. Do not use damaged generator. Tag damaged generators “Do not

Ma use” until repaired.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.

Owner’s Manual

General Precautions (cont’d)

Servicing

Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All-Power immediately for a replacement.

Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

Heart Pacemakers

WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER.

Installation

• Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.

All electrical work, including the earth-ground connection, should be completed by a licensed

•

electrician.

Any separate fuel storage or generator supply facility must be built or installed in full compliance

•

with all relevant local, state, and federal regulations.

3250W Generator

General Precautions (cont’d)

Installation (cont’d)

• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It

ould not be run outdoors without protection to the generator and wiring conduit.

•

The generator weighs 100 lbs (approx). Two or more people should assist when moving or lifting

is product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting

equipment to the frame of the generator

Before lifting the generator, ensure the lift rigging and supporting structure are in good

•

condition, and are rated to lift such a load.

Keep all personnel away from the suspended generator during relocating.

•

The supporting floor/ground surface should be level and strong enough to safely hold the weight

• of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.

For trailer installation, the generator should be mounted on the center point of the trailer, over

•

the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)

Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping

•

moisture within the generator’s area.

Mechanical

• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and

allow the engine to completely cool before carrying out maintenance.

Check for damaged parts. Before using the generator, any part that appears damaged should

•

be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.

•

The generator is designed with guards for protection from moving parts. In any case, care must

still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.

Owner’s Manual

General Precautions (cont’d)

Mechanical (cont’d)

• Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.

•

Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that

when engine parts are moving fast they cannot be seen clearly.

•

Keep access doors on enclosures closed and locked when access is not required.

•

When working on or around the generator always wear protective clothing including ANSI

approved safety gloves, safety eye goggles, and safety hat.

•

Do not alter or adjust any part of the generator that is assembled and supplied by the

manufacturer.

•

Always follow and complete scheduled engine and generator maintenance.

Chemicals

• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.

•

Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek

medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,

mediately wash with soap and water. For eye contact, immediately flush eyes with clean water

and seek medical attention.

Noise

• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI

approved ear protection when operating or working around the generator when it is running.

3250W Generator

General Precautions (cont’d)

Extension Cord

If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:

Nameplate Amps (@ Cord Lengths full load)

0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.

0 - 5

5.1 - 8

8.1 - 12

12.1 - 15

15 - 20

16 16 12 12

16 14 10 -

14 12 - -

12 10 - -

10 10 - -

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