All Power APG3008 Owner’s Manual

3500WATTGENERATOR

3.5KWGenerator

Tableof Contents

Topic Page

Safety Guidelines - Definitions 3
General Precautions 4

Specifications 13
General Parts List 14

Engine Parts List 17
Installation 21

Operation 23
Inspection, Cleaning, and Maintenance 27
Compliance 29
Limited Warranty 30

WARNING!READANDUNDERSTANDALLSAFETYPRECAUTIONSIN
THISMANUALBEFOREOPERATING.FAILURETOCOMPLYWITH

INSTRUCTIONSIN THISMANUALCOULDRESULTIN PERSONAL
INJURY,PROPERTYDAMAGE,AND/OR VOIDINGOFYOUR

WARRANTY.ALL POWERAMERICAWILLNOTBELIABLEFORANY
DAMAGEBECAUSEOFFAILURETOFOLLOWTHESEINSTRUCTIONS.

2

Owner'sManual

SafetyGuidelines- Definitions

This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.

WARNING!WARNINGSINDICATEA CERTAINTYORSTRONG
POSSIBILITYOFPERSONALINJURYORDEATHIFINSTRUCTIONS

ARE NOTFOLLOWED.

CAUTION: CAUTIONS INDICA TEA POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLL0 WED.

Note: Notes give helpful information.

WARNING!IMPROPEROPERATIONORMAINTENANCEOFTHIS
PRODUCTCOULDRESULTIN SERIOUSINJURYANDPROPERTY
DAMAGE.READAND UNDERSTANDALL WARNINGSANDOPERATING

INSTRUCTIONSBEFOREUSINGTHISEQUIPMENT.WHENUSINGAIR
TOOLS,BASICSAFETYPRECAUTIONSSHOULDALWAYSBE

FOLLOWEDTOREDUCETHERISKOFPERSONALINJURY

SaveThese Important Safety
Instructions!

Read and understand all of these safety instructions. Be
sure to retain them for future use.

3

3.5KWGenerator

GeneralPrecautions

WARNING!FAILURETOFOLLOWTHESEINSTRUCTIONSCAN
RESULTINSEVEREINJURYORDEATH.

CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE
ITEM YOU ARE WORKING ON.

CarbonMonoxide

When this tool is running, ensure that the area is well
ventilated. Never run the engine in an enclosed area. Run the
engine in an open area or with an exhaust evacuation system

in an enclosed area.

WARNING!THEEXHAUSTCONTAINSPOISONOUSCARBON
MONOXIDEGAS THATCANCAUSELOSSOF CONSCIOUSNESSAND

MAYLEADTODEATH.

GasolineandOil

This product requires oil and fuel. Attempting to start the I _d t }
engine without oil will ruin the engine and void the warranty.

Work in well ventilated area. Keep cigarettes, flames or
sparks away from the work area or where gasoline is stored.

WARNING!GASOLINEISEXTREMELYFLAMMABLEANDIS
EXPLOSIVEUNDERCERTAINCONDITIONS.KEEPOUTOF REACHOF

CHILDREN.

Gasoline fuel and fumes are flammable and potentially explosive. Use

proper fuel storage and handling procedures. Always have multiple ABC

class fire extinguishers nearby.

Keep the generator and surrounding area clean at all times.
Fuel or oil spills must be cleaned up immediately. Dispose of fluids and

cleaning materials as per any local, state, or federal codes and

regulations. Store oily rags in a covered metal container.

• Never store fuel or other flammable materials near the generator.

4

Owner'sManual

GeneralPrecautions(cont'd)

GasolineandOil(cont'd)

• Do not smoke, or allow sparks, flames or other sources of ignition

around the engine and fuel tank. Fuel vapors are explosive.

Keep grounded conductive objects, such as tools, away from exposed,
live electrical parts and connections to avoid sparking or arcing. These

events could ignite fumes or vapors.

Do not refill the fuel tank while the engine is running or while the engine
is still hot. Do not operate the generator with known leaks in the fuel

system.

Excessive buildup of unburned fuel gases in the exhaust system can

create a potentially explosive condition. This buildup can occur after

repeated failed start attempts, valve testing, or hot engine shutdown. If
this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.

• Use only engine manufacturer recommended fuel and oil.

HotComponents

WARNING!ENGINEANDEXHAUSTSYSTEMPARTSBECOMEVERY

HOTANDREMAINHOTFORSOMETIMEAFTERTHEENGINEIS RUN.
WEARINSULATEDGLOVESORWAft UNTILTHEENGINEAND
EXHAUSTSYSTEMHAVECOOLEDBEFOREHANDLINGTHESE

PARTS.

PowerOutput

This generator is not designed to power sensitive electronic equipment
(including computers and medical devices) without the addition of an
approved line conditioner, which is sold separately.

CAUTION: ATTEMPTING TO POWER SENSITIVE
ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN

APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO

THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPON-

SIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED

BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

5

3.5KWGenerator

GeneralPrecautions(cont'd)

WorkArea

Keep your work area clean and well lit. Cluttered benches

and dark areas invite accidents.

Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or
dust. Generators create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a
generator. Provide barriers or shields as needed.

Electrical Safety

Grounded tools must be plugged into an outlet properly

installed and grounded in accordance with all codes and
ordinances. Never remove the grounding prong or modify
the plug in any way. Do not use any adapter plugs.

• Grounding provides a low-resistance path to carry electricity away from
the user inthe event of an electrical malfunction.

Double insulated tools are equipped with a polarized plug where one

blade is wider than the other. This plug fits in a polarized outlet only one
way. If the plug does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a polarized outlet. Do

not change the plug in any way. Double insulation eliminates the need
for the three-wire grounded power cord and grounded power supply
system.

Avoid body contact with grounded surfaces such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if
your body is grounded.

Do not expose generator to rain or wet conditions. Water entering a
generator will increase the risk of electric shock.

Do not abuse the power cord. Keep power cords away from heat, oil,
sharp edges, or moving parts. Replace damaged power cords

immediately. Damaged power cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord

marked "W-A" or "W". These extension cords are rated for outdoor use,
and reduce the risk of electric shock.

6

Owner'sManual

GeneralPrecautions(cont'd)

ElectricalSafety(cont'd)

All connections and conduits from the generator to the load must only be

installed by trained and licensed electricians, and in compliance with all
relevant local, state, and federal electrical codes and standards, and

other regulations where applicable.
The generator must be earth-grounded for fixed installations in

accordance with all relevant electrical codes and standards before
operation.

Do not attempt to connect or disconnect load connections while standing
in water, or on wet or soggy ground.

Do not touch electrically energized parts of the generator and
interconnecting cables or conductors with any part of the body, or with

any non-insulated conductive object.
Connect the generator only to a load or electrical system (110/120 volt)

that is compatible with the electrical characteristics and rated capacities
of the generator.

Before servicing equipment powered by the generator, disconnect the

equipment from its power input.

Keep all electrical equipment clean and dry. Replace any wiring where
the insulation is cracked, cut abraded or otherwise degraded. Replace
terminals that are worn, discolored, or corroded. Keep terminals clean
and tight.

• Insulate all connections and disconnected wires.
Guard against electric shock. Prevent body contact with grounded

surfaces such as pipes, radiators, ranges, and refrigerator enclosures.

PersonalSafety

Stay alert. Watch what you are doing, and use common
sense when operating a generator. Do not use generator
while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating

generators may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose

clothes, jewelry, or long hair can be caught in moving parts.

7

3.5KWGenerator

GeneralPrecautions(cont'd)

PersonalSafety(cont'd)

• Avoid accidental starting. Make sure the power switch is in its "OFF"

position, and disconnect the spark plug wWire when not in use.
Remove adjusting keys or wrenches before turning the generator on. A

wrench or a key that is left attached to a rotating part of the generator

may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Use safety equipment. Always wear eye protection. Wear ANSI

approved safety impact eye goggles. Dust mask, non-skid safety shoes,

hard hat, or hearing protection must be used for appropriate conditions.
Do not force the generator. Use the correct generator for your

application. The correct generator will do the job better and safer at the

rate for which it is designed.

Do not use the generator if the power switch does not turn it on or off.
Any generator that cannot be controlled with the power switch is
dangerous and must be replaced.

GeneratorUseandCare

Make sure the power switch is in its "OFF" position and disconnect the
spark plug wire before making any adjustment, changing accessories, or
storing the generator. Such preventive safety measures reduce the risk
of starting the generator accidentally.

Store idle generators out of reach of children and other untrained

persons. Generators are dangerous inthe hands of untrained users.

Maintain generators with care. Do not use damaged generator. Tag
damaged generators "Do not use" until repaired.

Check for misalignment or binding of moving parts, breakage of parts,
and any other condition that may affect the generator's operation. If
damaged, have the generator serviced before using. Many accidents
are caused by poorly maintained generators.

Use only accessories that are recommended by the manufacturer for
your model. Accessories that may be suitable for one generator may

become hazardous when used on another generator.

8

Owner'sManual

GeneralPrecautions(cont'd)

Servicing

• Maintain labels and name plates on the generator and engine. These

carry important information. If unreadable or missing, contact All Power
America immediately for a replacement.

Generator service must be performed only qualified repair personnel.
Service or maintenance performed by unqualified personnel could result

in a risk of injury.

When servicing a generator, use only identical replacement parts.

Follow all appropriate instructions inthis manual. Use of unauthorized
parts or failure to follow maintenance instructions may create a risk of

electric shock or injury.

HeartPacemakers

WARNING!PEOPLEWITHPACEMAKERSSHOULDCONSULTTHEIR
PHYSICIAN(S)BEFOREUSINGTHISPRODUCT.ELECTROMAGNETIC

FIELDSIN CLOSEPROXIMITYTOA HEARTPACEMAKERCOULD
CAUSEINTERFERENCETOORFAILUREOFTHEPACEMAKER.

Installation

Ensure installationmeets all applicable safety, and local and national
electrical codes. Have installation performed by a qualified, licensed
electrician and building contractor.

All electrical work, includingthe earth-ground connection, should be
completed by a licensed electrician.

Any separate fuel storage or generator supply facility must be built or

installed in full compliance with all relevant local, state, and federal

regulations.

It is recommended to use the generator only in well ventilated outdoor
areas. A running gasoline engine will generate carbon monoxide, a
colorless, odorless gas that, if inhaled, can cause serious injury or
death. If the generator is installed indoors, exhaust fumes must be piped
out of the building using leak-free, heat resistant piping. Pipes and
silencer should not use any flammable materials, nor should they be

installed near the same. Generator exhaust fumes must be within legal

limits and installation must always meet local building codes.

9

3.5KWGenerator

GeneralPrecautions(cont'd)

Installation(cont'd)

• If the generator is installed outdoors, it must be weatherproofed and

should be soundproofed. Itshould not be run outdoors without

protection to the generator and wiring conduit.

The generator weighs 1121bs.Two or more people should assist when

moving or lifting this product. Never lift the Generator using the engine
or alternator lifting lugs. Connect lifting equipment to the Frame of the
generator.

Before lifting the generator, ensure the lift rigging and supporting
structure are in good condition, and are rated to lift such a load.

Keep all personnel away from the suspended generator during

relocating.
The supporting floor/ground surface should be level, and strong enough

to safely hold the weight of the generator. If the floor/grounded surface is

not level, strong cross members should be placed under the full length
of the generator frame at its low side.

For trailer installation, the generator should be mounted on the center

point of the trailer, over the wheels. The trailer must be capable of
supporting the weight of the generator and all contents (tools, etc.)

Install sound-and weather-proofing only when it is not raining or snowing
to avoid trapping moisture within the generator's area.

Mechanical

Always make sure the power switch is in its "OFF" position. Disconnect
the spark plug wire, and allow the engine to completely cool before
carrying out maintenance.

Check for damaged parts. Before using the generator, any part that
appears damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for alignment
and binding of moving parts, any broken parts or mounting fixtures, and
any other condition that may affect proper operation technician.

The generator is designed with guards for protection from moving parts.

In any case, care must still be taken to protect personnel and equipment
from other mechanical hazards when working around the generator.

10