All-power APG3004A User Manual

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1000 WATT GENERATOR
Table of Contents
Table of Contents
Safety Information
Specifications
Components
Starting the Engine
Stopping the Engine
Resetting Breaker Button
Maintenance
Storage
Statement
Trouble Shooting
Generator Theory Diagram
Limited Warranty
2
3
4
5
6
7
8
8
8
8
9
9
10
Parts List
12
2
1000 WATT GENERATOR
Safety Information
CAUTION
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY,BEFORE OPERATING THIS GENERATOR.
Never operate the engine in an enclosed areaAll gasoline engines produce carbon monoxide gas while running.Breathing exhaust fumes can kill.Operate the engine in a well-ventilated areaonly.
Extract from CPSC Document#5008 on Carbon Monoxide
The U.S.Consumer Product Safety CommissionCPSChas issued the following warning regarding carbon monoxide poisoning
- Do not use portable heaters or lanterns while sleeping in enclosed areas such as tentscampers and other vehicles.This is especially important at high altitudeswhere the risk of carbon monoxide poisoning is increased.
- Know the symptoms of carbon monoxide poisoningheadachedizzinessweaknessnausea vomitingsleepinessand confusion.Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in loss of consciousness and death
- See a doctor if you or a member of your family develops cold or flu like symptoms. Carbon monoxide poisoning can easily be mistaken for a cold or fluand is often detected too late.
- Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
- Carbon monoxide is especially toxic to mother and child during pregnancyinfants the elderly. Smokersand people with blood or circulatory system problemssuch as anemiaor heart disease.
Fuel Is Highly Flammable
DO NOT refuel while engine is running. DO NOT refuel near sparks or open flame. DO NOT smoke while refueling. ALWAYS allow the engine and muffler to cool before refueling. Refuel ONLY in well-ventilated area. DO NOT over-fill gas tank.
Engine And Muffler Get Very Hot
Keep flammable materials at least 3 feet from generator. When in useplace generator in an area where children are not likely to touch it.
Electric Shock Hazard
DO NOT operate in rain or snowor next to body of water. DO NOT touch with wet hands. Be sure to USE GROUNDED PLUGS with the generator. DO NOT connect generator to commercial power outlets.
3
1000 WATT GENERATOR
Specifications
DIMENSIONS
Length Width Height Weight
ENGINE
Type Fuel Oil Gasoline and oil mixing ratio Displacement Starting System Driving System Spark Plug Governor Cooling System Stroke Carburetor Type Air Cleaner Type Compression Rate Decibel Ratio Rated Output Fuel Tank Capacity
16.5 in. 15 in.
13.8 in.
44.1 lbs
Air cooled 2-stroke
Nonleaded gasoline with a minimum of 90% octane
Two-stroke lubricatioin 40 : 1 71 cc Recoil ( Electronic Ignition ) Direct Coupling, Taper Fit F6TC/LD Mechanica ( Adjustable ) Forced Air Two Stroke P15-3 Sponge Element 6 80db @ 3.3 ft / 65db @ 24 ft 71cc @ 3600rpm
1.2 Gal.
GENERATOR
AC Output Rating Frequency AC Current Rated Output, Continuous DC Output Rating DC Current Power Factor Steady State Voltage Range Steady State Frequency Range Voltage Waveform Twist Rate
120 Volts 60 Hz
6.7 Amps 800 Watts 12 Volts 10 Amps Cosφ= 1 +/- 15% Less than 7% Less than 25%
4
1000 WATT GENERATOR
Generator Components
1. Handle
2. Fuel Cap
3. Fuel Tank
4. Fuel Shut-off
5. Recoil Starter
6. Engine On-Off Switch
7. Throttle Lever
8. Air Cleaner
9. Control Panel
10. Generator
11. Muffler
12. Cylinder
13. Spark Plug
5
1000 WATT GENERATOR
STARTING THE ENGINE
1. Disconnect all electric appliances from generator before starting.
2. Turn fuel shut-off lever to “ON”.
3. Move Choke lever all the way to the left.
4. Turn engine switch to “ON” position.
5. Pull recoil starter cord slowly until engaged,then pull briskly to start.
6. Once engine has started,move choke lever all the way back to the right.
CONNECTING ELECTRICAL APPLIANCES
Always allow engine to warm up before connecting any electrical load to the generator.
STOPPING ENGINE
1. Turn off all appliances,the disconnect them from the generator.
2. Turn engine Switch to “STOP” position.
3. Turn fuel shut-off lever to “OFF”.
4. Allow engine to cool before attempting to move the generator or to refuel.
RESETTING BREAKER BUTTONS
If reset rips,disconnect all external electrical appliances before pushing the reset button. After reconnecting the external electrical appliance, if reset continues to trip that indicates that the electrical lead connected to the generator from one or more of the appliances may have a short circuit. In that event, discontinue use of that item until it has been checked and/or repaired by a qualified technician.
PERIODIC MAINTENANCE
Service intervals
Clean air filter after every 150 hours of run time.(If use inf very dusty conditions,clean air filter after every 10 hours of run time)
1. Remove foam filter and wash in mild detergent or dish washing liquid
2. Rinse thoroughly,than squeeze out excess water.
3. Allow to thoroughly dry at room temperature.
4. Pour a small amount of gasoline in filter element,then squeeze out any excess gasoline.
5. Replace filter.
Clean spark plug every 50 hours of run time.
1. Remove spark plug and clean electrode with wire brush.
2. Reset gap to .028-.031 in.(.7-.8mm)
6
1000 WATT GENERATOR
Clean fuel filter every 150 hours of run time.
1. Remove fuel filter from inside fuel tank.
2. Clean with solvent.
3. Wipe dry.
4. Insert filter back in fuel tank.
STORAGE
If the generator will not be used for more than one month,follw the following procedures:
1. Drain all fuel from engine(including fuel tank,fuel cock,and carburetor).
2. Shake tank and drain excess oil.
3. Remove spark plug and pour approximately one (1) tablespoon of motor oil into spark plug hole.
4. Replace spark plug.
5. With ignition switch in “OFF” position,pull starter cord several times until you feel piston is in its compression stroke. (resistance will increase).
6. Cover generator and store in dry, well-ventilated,place.
STATEMENT
1. For non-handheld engines:The emissions compliance period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.For engines less than 66 cc, Category C=55 hours,B=125 hours,and A=300 hours. For engines equal to or greater than 66 cc but less than 225 cc displacement,Category C=125 hours,B=250 hours, and A=500 hours.For engines of 225 cc or more,Category C=250 cc or more, Category C=250 hours,B=500 hours,and A=1000 hours.
2. For handheld engines:The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.Category C=50 hours,B=125 hours, and A=300 hours.
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1000 WATT GENERATOR
GENERATOR TROUBLE SHOOTING
too High or Low
Abnormality Exists
Output Power Availa.
Engine RPM set
No load for 60Hz set
No load for 50Hz set
of carburetor
Faulty magneto Improper adjustment
GENERATOR TROUBLE SHOOTING
NO AC Output
Indicator Light off
NO AC Output
Faulty Generator
Broken
Poor Connection of
Tripped Circuit
Consult Dealer
Receptacle
Faulty Lead
Check and Repair
Breaker
Reset
Consult Dealer
Sufficient compression
plug
Damaged spark
Spark plug dirty with
carbon or wet with fuel
not open
Fuel shut-off
Replace spark plug Consult dealer Consult dealer
wipe up spark plug
ENGINE GENERATOR
Engine won’t start Engine run erratically Indicator Light on
Insufficient
compression
head bolt
Loose cylinder
plug
Loose spark
8
Tighten bolt
Tighten plug
No fuel supplied Improper Proper spark
Fuel systems cause Electric systems cause
Foreign matter
Insufficient pulling
in fuel tank
Pull rope sharply Clean tank Open Valve Remove carbon or
speed for starting rope
1000 WATT GENERATOR
GENERATOR THEORY DIAGRAM
9
1000 WATT GENERATOR
Limited Warranty
All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original pu compressors, air tools, service parts, pressure washers and generators.
All-Power America will repair or replace, at All-Power America’s sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of All-Power America with regard to this limited warranty shall be final
T
his warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
rchase. Products covered under this warranty include air
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for w
Use reasonable care in the operation and maintenance of the product as described in the Owner’s Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be paid by the purchaser.
If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center, the purchaser should contact All-Power America.
arranty to work.
10
1000 WATT GENERATOR
Limited Warranty (cont’d)
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied with the product, improper maintenance, the use attachments not recommended by All-Power America, or unauthorized repair or alterations.
Repair and transportation costs of merchandise determine not to be defective.
Costs associated with assembly, required oil, adjustments or other installation and start-up
costs.
Expendable parts or accessories supplied with the product which are expected to become i
noperative or unusable after a reasonable period of use.
Air Filter)
( Example: Battery, Spark Plug,
of accessories or
Merchandise sold by All-Power America which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Distributed by :
All-Power America
www.allpoweramerica.com
all rights reserved
OF MERCHANTABILITY OR FITNESS FOR
11
1000 WATT GENERATOR
Parts List
12
APA Parts No. Description
APG3004A-A-01 APG3004A-A-02 APG3004A-A-03 APG3004A-A-04 APG3004A-A-05
APG3004A-A-06 APG3004A-A-07
APG3004A-A-08 APG3004A-A-09
APG3004A-A-10
(M6 X 110)
(M6 X 105)
APA
APG3004A-B-01 APG3004A-B-02 APG3004A-B-03 APG3004A-B-04
APG3004A-B-05 APG3004A-B-06 APG3004A-B-07
APG3004A-B-08 APG3004A-B-09
APG3004A-B-10
(M6 X 45)
APA
APG3004A-C-01 APG3004A-C-02 APG3004A-C-03 APG3004A-C-04
APG3004A-C-05
APG3004A-C-06 APG3004A-C-07
APA
APG3004A-D-01 APG3004A-D-02 APG3004A-D-03 APG3004A-D-04
APG3004A-D-05 APG3004A-D-06 APG3004A-D-07
APG3004A-D-08 APG3004A-D-09
APG3004A-D-10
APA
APG3004A-E-01 APG3004A-E-02 APG3004A-E-03 APG3004A-E-04
APG3004A-E-05 APG3004A-E-06
APA
APG3004A-F-01 APG3004A-F-02
APA
APG3004A-G-01
APG3004A-G-02 APG3004A-G-03 APG3004A-G-04
APG3004A-G-05
APG3004A-G-06
(M6 X 16)
APA
APG3004A-H-01 APG3004A-H-02 APG3004A-H-03 APG3004A-H-04
APG3004A-H-05 APG3004A-H-06 APG3004A-H-07
APG3004A-H-08 APG3004A-H-09
APG3004A-H-10
APG3004A-H-11
APG3004A-H-12 APG3004A-H-13
APG3004A-H-14 APG3004A-H-15
APG3004A-H-16
APG3004A-H-17
(M6 X 12)
APA
APG3004A-I-01 APG3004A-I-02 APG3004A-I-03
(M6 X 16)
APA
12
12
APG3004A-J-01
(M6 X 20)
APG3004A-J-02 APG3004A-J-03 APG3004A-J-04
APG3004A-J-05 APG3004A-J-06 APG3004A-J-07
APG3004A-J-08 APG3004A-J-09
APG3004A-J-10
APG3004A-J-11
(M6 X 32)
APG3004A-J-12 WASHERS
APA
APG3004A-K-01 APG3004A-K-02 APG3004A-K-03 APG3004A-K-04
APG3004A-K-05 APG3004A-K-06 APG3004A-K-07
APG3004A-K-08 APG3004A-K-09
APG3004A-K-10
APG3004A-K-11 APG3004A-K-12
APG3004A-K-13 APG3004A-K-14
APG3004A-K-15
(M5 X 15)
(M6 X 60)
(M6 X 30)
(ST4 X 16)
(ST4 X 10)
APG3004A-K-16 APG3004A-K-17
APA
APG3004A-K-18
APG3004A-K-19 APG3004A-K-20
APG3004A-K-21
APA
APG3004A-L-01 APG3004A-L-02 APG3004A-L-03 APG3004A-L-04
APG3004A-L-05 APG3004A-L-06 APG3004A-L-07
APG3004A-L-08 APG3004A-L-09
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