All Power APC4016 Owner’s Manual
2.5HP6GALLON
AIRCOMPRESSOR
FORTECHNICALSUPPORTPLEASE
AirCompressor
Tableof Contents
Topic
Safety Guidelines - Definitions
Hazard Warnings
Air Compressor
• Precautions
• Basic Air Compressor Components
• Assembling the Compressor
• Compressor Controls
• Electrical Power Requirements
• Breaking In The Pump
• Operating Instructions
• Maintenance
• Storage
• Service
Troubleshooting
Glossary of Terms
Limited Warranty
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Owner'sManual
WARNING! READAND UNDERSTANDALL SAFETY PRECAUTIONSIN
THISMANUAL BEFOREOPERATING.FAILURE TO COMPLY WITH
INSTRUCTIONS IN THISMANUAL COULD RESULT INPERSONAL
INJURY, PROPERTYDAMAGE, AND/OR VOIDINGOF YOUR
WARRANTY.ALL-POWERAMERICA WILL NOTBE LIABLEFOR ANY
DAMAGE BECAUSEOF FAILURE TO FOLLOW THESEINSTRUCTIONS.
Compressor Inspection
Prior to installation and usage, thoroughly inspect air compressor
for damage or flaws.
• Check tank, compressor, compressor motor and pump for
any signs of damage or corrosion.
• Check all screws, bolts, nuts and fasteners. Confirm that they
are secure.
• Confirm that all fittings, tank petcock and hardware are free
of paint, rust and corrosion.
• Confirm that all compressor settings are correct prior to
set-up and usage.
Air Tool Inspection
Prior to connecting to compressor and usage, thoroughly inspect
each air tool for damage or flaws.
• Check entire tool assembly for any signs of damage or
corrosion.
• Check all assembly screws, bolts, nuts and fasteners and
confirm that they are secure.
• Confirm that all fittings, bits and hardware for integrity.
• Confirm that tool settings are correct prior to connection and
usage.
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AirCompressor
SafetyGuidelines- Definitions
This manualcontains important informationthat you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
POSSIBILITYOFPERSONALINJURYORDEATHIFINSTRUCTIONS
WARNING!WARNINGSINDICATEA CERTAINTYORSTRONG
ARENOTFOLLOWED.
A_ CAUTION: CAUTIONS INDICA TE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLL 0 WED.
Note: Notes give helpful information.
WARNING!IMPROPEROPERATIONORMAINTENANCEOFTHIS
PRODUCTCOULDRESULTINSERIOUSINJURYANDPROPERTY
DAMAGE.READANDUNDERSTANDALLWARNINGSANDOPERATING
INSTRUCTIONSBEFOREUSINGTHISEQUIPMENT.WHENUSINGAIR
TOOLS,BASICSAFETYPRECAUTIONSSHOULDALWAYSBE
FOLLOWEDTOREDUCETHERISKOFPERSONALINJURY.
SaveTheseImportantSafety
Instructions!
Read and understand all of these safety instructions. Be
sure to retain them for future use.
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Owner'sManual
HazardWarnings
Dust
WARNING!SOMEDUSTCREATEDBYPOWERSANDING,SAWING,
GRINDING,DRILLING,ANDOTHERCONSTRUCTIONACTIVITIES
CONTAINSCHEMICALSKNOWNTOTHESTATEOFCALIFORNIATO
CAUSECANCER,BIRTHDEFECTSOROTHERREPRODUCTIVEHARM.
These chemicalsmay include (but are not limitedto) the following:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, always wear
MSHA/NIOSH approved, properly fitting face masks or respirators when
using such tools.
Always follow basic safety precautions when using air tools to reduce the
risk of personal injury.
Bursting
Rust can weaken the tank. Drain the condensed water from the tank after
each use to reduce rusting. If a leak is detected in the tank, replace the tank
immediately. Do not weld, drill or modify the air tank of this compressor.
Welding or modifications on the air compressor tank can severely impair
tank strength and cause an extremely hazardous condition. Welding or
modifying the tank in any manner will void the warranty.
Check the manufacturer's maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated so as to never
exceed the maximum pressure rating of the tool. Relieve all pressure
through the hose before attaching or removing accessories.
Do not adjust the pressure switch or relief valve for any reason. Doing so
voids all warranties. They have been preset at the factory for the maximum
pressure of this unit. Personal injury and/or property damage may result if
the pressure switch or the relief valve are tampered with.
Do not use plastic or pvc pipe for compressed air. Use only galvanized steel
pipe and fittings for compressed air distribution lines.
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AirCompressor
HazardWarnings(cont'd)
RiskofEyeor HeadInjury
What could happen:
• Air powered equipment and power tools are capable
of propelling materials such asfasteners, metal chips,
saw dust, and other debris at high speed, which could
resultin seriouseye injury.
• Compressed air can be hazardous.The air stream
can cause injuryto softtissueareas such as eyes,
ears, etc. Particlesorobjectspropelledbythe stream
can cause injury.
• Toolattachmentscan become loose or breakand fly
apart propellingparticlesat the operatorand othersin
thework area.
How toprevent it:
• Alwayswear ANSI approvedZ87.1 safety glasses withside shields.
• Never leave operatingtool unattended.Disconnectair hosewhen tool is
notin use.
• Foradditionalprotection, usean approved face shieldin additionto
safety glasses.
• Make surethat any attachmentsare securelyassembled.
• Never pointany nozzle or sprayertoward a personor any partofthe
body.Equipmentcan cause seriousinjuryifthe spray penetratesthe
skin.
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Owner'sManual
HazardWarnings(cont'd)
RiskofFireorExplosion
What could happen:
• Abrasive tools such as sanders and grinders, rotating
tools such as drills, and impact tools such as nailers,
staplers, wrenches, hammers, and reciprocating saws
are capable of generating sparks which could result in
ignition of flammable materials.
• Itis normal for the compressor motor and pressure
switch to produce sparks while operating. If sparks
come into contact with vapors from gasoline or other
solvents, they may ignite, causing fire or explosion.
• Exceeding the maximum pressure rating of tools or
accessories could cause an explosion resulting in
serious injury.
How to prevent it:
• Never operate tools near flammable substances such as gasoline,
cleaning solvents, etc.
• Work in a clean, well ventilated area free of combustible materials.
• Never use oxygen, carbondioxide or other bottled gasesas a power
source for air tools.
• Usecompressedair regulatedto maximumpressure at or below the
ratedpressureof anyattachments.
• Never connectto an air sourcethatis capable of exceeding200 psi.
• Alwaysverify priorto usingthetoolthatthe air sourcehasbeen
adjustedtothe rated air pressure range.
• Never sprayflammable liquidsin a confinedarea. Do not spraywhere
sparksor flame are present.
• Do notsmoke while spraying.
• Keep compressor as far from spray area as possible.
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AirCompressor
HazardWarnings(cont'd)
RiskofHearingLoss
What could happen:
• Longterm exposure to noise produced from the
operation of air tools can lead to permanent hearing
loss.
How to prevent it:
Always wear ANSI $3.19 hearing protection when usinga compressor.
What could happen:
HazardRiSkto Breathing/Inhalation
• Abrasive tools such as grinders, sanders, and cut-off
tools generate dust and abrasive materials which can
be harmful to human lungs and respiratory system.
• Some materials suchas adhesives and tar contain chemicals whose
vapors could cause serious injury with prolonged exposure.
How to prevent it:
• Always wear MSHA/NIOSH approved, properly fitting face mask or
respirator when using such tools. Read all instructions and be sure that
your respirator mask will protect you.
• Always work in a clean, dry, well ventilated area.
• Neverdirectly inhalethe compressed air produced by a compressor. It is
not suitable for breathing purposes.
• Becertain to read all labels when you are spraying paints or toxic
materials, and follow the safety instructions.
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Owner'sManual
HazardWarnings(cont'd)
RiskofInjury
What could happen:
• Tools left unattended,or with theair hoseattached
can be activated by unauthorized persons leading to
their injury and/or injury to others.
• Air tools can propel fasteners or other materials
throughout the work area.
• A wrench or key that is leftattached to a rotating part
of the tool increases the risk of personal injury.
• Using inflator nozzles for duster applications can
cause serious injury.
• Air tools can become activatedby accident during
maintenance or tool changes.
• Air tools can cause the work-piece to move upon
contact leading to injury.
• Loss of control of the tool can lead to injury to self or
others.
• Poorquality, improper, or damaged tools such as
grinding wheels, chisels, sockets, drills, nailers,
staplers, etc., can fly apart during operation,
propelling,particles throughout the work area causing
senousinjury.
• Fasteners could ricochet or be propelled causing
serious injury or property damage.
• Improperly maintained tools and accessories can
cause seriousinjury.
• There is a riskof burstingif the tool is damaged.
• The compressor unitstartsautomatically.Serious
injurycouldoccurfrom contact with movingparts.
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AirCompressor
HazardWarnings(cont'd)
RiskofInjury(cont'd)
How to prevent it:
• Remove air hose when toolis not inuse and storetool insecurelocation
away from reach of childrenand or untrainedusers.
• Useonly parts, fasteners, and accessoriesrecommendedby the
manufacturer.
• Keep workarea clean and free ofclutter. Keep childrenand others
away from workarea duringoperationof thetool.
• Keep workarea well lit.
• Remove adjustingkeysand wrenches before turningthe tool on.
• DO NOT use inflatornozzlesfor duster applications.
• Remove air hoseto lubricateor add grindingattachments,sanding
discs,drills,etc.to the tool.
• Never carrythe tool bythe hose.
• Avoidunintentionalstarting.
• Repairservicingshouldbe done onlyby an authorizedservice
representative.
• Useclampsor other devicesto prevent movement.
• Never operate tool while underthe influenceof drugsor alcohol.
• Don'toverreach. Keep properfooting and balanceof alltimes.
• Keep handlesdry,clean andfree from oil and grease.
• Stay alert. Watchwhat you are doing. Use common sense. Do not
operatetoolwhen you are tired.
• Always usetoolattachmentsrated for the speed ofthe power tool.
• Never use tools which have been dropped, impactedor damaged by
use.
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