Page 1
ALLMAND BROS INC.
NIGHT-LITE PRO II
Vertical Tower
Assembly Instructions
P.O. BOX 888
HOLDREGE, NE 68949
PHONE: 308/995-4495
ALLMAND FAX:308/995-5887
NLPROII V Container Shipment Assembly Instructions 10/25/2011
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NLPROII V Container Shipment Assembly Instructions Section 1 10/25/2011
Page 3
NO. QTY. PART NO.
1 6 032043
2 6 032044
3 4 032046
4 2 044048
5 2 046230
6 4 047025
8 4 330014
9 1 044021
10 1 046010
11 1 047009
12 4 044058
13 4 047035
14 4 101813
15 1 680878
16 4 044038
17 4 100670
18 10 032048
QTY. PART NO.
1 NA
1 NA
1 330008
2 650297
1 NA
4 NA
2 102809-15
2 330010
1 650235
1 101051P
3/4-10 NYLOCK HEX NUT
1/4 FLAT WASHER SS
NIGHT-LITE PRO II V SERIES
HARDWARE KIT
DESCRIPTION
OTHER COMPONENTS NOT INCLUDED IN HARDWARE KIT
SHACKLE LINK
9/16-18 SHACKLE NUT
9/16 X 3 SHACKLE BOLT
1/4-20 KEPS NUT
1-5/16" SNAP RING, JACK
1/2" FLAT WASHER
1/2-13 X 5 HEX BOLT
1/2-13 NYLOCK HEX NUT
1/2-13 LUG NUT
3/8-16 X 1-1/4 CARR BOLT
3/8-16 NYLON INSERT NUT
1/4-20 X 3/4 HEX BOLT SS
1-3/4" CAP PLUG
2" HDPE WASHER
3/4 FLAT WASHER
SNAP RING MOUNT JACK (OUTRIGGERS)
SNAP RING MOUNT JACK (REAR MOUNT)
STEP WITH TWO BRACKETS
TONGUE ASSEMBLY
PRO AXLE ASSEMBLY
DESCRIPTION
OUTRIGGER
LAMP FIXTURE ASSEMBLY W/ SPLICE CAP
LIGHT TOWER ASSEMBLY
PRO FENDER
SNAP RING MOUNT JACK (TONGUE)
NLPROII V Container Shipment Assembly Instructions Section 1 10/25/2011
Page 4
STANDARD WORK
DATE:
C ALH
B JJD
REV CHG CHK
AUTHOR:
JOHN D
2/25/2009
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro II Vertical
Tower
APPROVED:
DATE:
WORKSTATION:
Any
AS1002
SW #
DATE
2/18/2009
9/28/2011
Revise to PRO II
REFERENCE PICTURES, MODELS, OR LAYOUTS
Added new section.
DESCRIPTION OF CHANGE
R
E
A
R
F
R
O
N
T
14
5
8
4
10
10
Inside access to Rear Tongue Bolt
NLPROII V Container Shipment Assembly Instructions Section 2 10/25/2011
Page 5
STANDARD WORK
1
2
3
4
5
6
7
8
9
10
111213141514
6
7
8
8,9,1089
10
Overhead obstructions such as power lines, etc. may cause property damage, serious injury, or death.
Lowering the unit with a person below the unit may result in serious injury or death.
Improper lifting heavy or awkward objects may result in serious injury.
QUALITY INSPECTIONS
Insure each nut has the proper torque (120 ft/lbs).
Failure to apply the proper torque may result in property damage, serious injury, or death.
WORKSTATION:
Follow all instructions and safety precautions.
Use of eye protection is REQUIRED.
Two people should be used to lift or move the axle to avoid injury.
NON STANDARD OPTION:
STANDARD OPTION:
Remove four mounting bolts from unit and shipping
Read and understand all process steps and safety
precautions before beginning.
Unit must be securely supported before proceeding.
Reference picture for location of mounting bolts.
Any
COMMENT
See Section 1 for hardware information
/
and for a list of included components.
Gather all required equipment.
This hardware is preinstalled on the unit.
followed by the washers and finally the keps nuts
and then tighten nuts.
Reference picture for location of forklift pockets.
on bottom side of unit.
Attach tongue (100022) to unit using two 1/2-13 X 5"
tail light wire harness and pull harness through.
Use care not to over tighten nuts as this will damage the fender.
Reference picture for location of hardware.
Fully insert forklift forks into fork pockets
Torque shackle bolts and nuts to 120 ft/lbs then turn
the nut back 1 revolution.
Rack may need to be cut away from bottom unit.
Raise unit and move away from shipping rack.
Make sure area above units and rack is clear of any obstructions.
Set the unit at a working height to put the axle and
Attach wheels and tires to axle on unit using five
TRAILER ASSEMBLY:
DO NOT allow any person under raised unit.
tongue on.
PRODUCT/PROCES
S DESCRIPTION
Finish Assembly of NLPro II Vertical
Tower
TO BEGIN:
Insure each nut has the proper torque (85 ft/lbs).
Insure each nut has the proper torque (85 ft/lbs).
SAFETY PRECAUTIONS
Failure to follow safety precautions may result in property damage, serious injury, or death.
Failure to securely support unit may result in property damage, serious injury, or death.
lug nuts (032048) for each wheel.
(047010) from bolts and then place fenders (650297) on
Attach jack (330008) to tongue with snap ring (330014).
Lower unit until the weight of the unit is supported by the
Attach axle (650100) with six 9/16-18 X 3" shackle
bolts (032043), four 3.25" shackle links(032046), and
NO.
PROCESS
Locate and sort all required components and hardware.
Remove 5/16-18 keps nuts (044031) and 5/16 washers
wheels and tongue jack.
six 9/16-18 shackle nuts (032044).
Feed a wire through the tongue and hook to the end of the
Torque lug nuts to 85 ft/lbs.
bolts (046230), four 1/2 flat washers (047025), and
rack. (Two bolts on each side)
Close hole with 1-3/4" Cap Plug (680878)
This information is continued on additional page(s).
AS1002
See "Section 3" for additional steps.
PROCESS DESCRIPTION
SW #
X
4
5
14
8
10
NLPROII V Container Shipment Assembly Instructions Section 2 10/25/2011
Page 6
STANDARD WORK
DATE:
C ALH
B JJD
REV CHG CHK
REFERENCE PICTURES, MODELS, OR LAYOUTS
SW #
AS1002
2/18/2009
Added new section.
DATE
DESCRIPTION OF CHANGE
9/28/2011
Revise to PRO II
APPROVED:
DATE:
WORKSTATION:
Any
AUTHOR:
JOHN D
2/25/2009
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro II Vertical
Tower
6,7
2
1
3
4
3
4,7
8
14
10
11
9
13
9
13
12
8
8
FILE:NLPROII V Container Shipment Assembly Instructions Section 3 10/25/2011
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STANDARD WORK
FILE:NLPROII V Container Shipment Assembly Instructions Section 3 10/25/2011
Page 8
STANDARD WORK
1
2
3
4
5
6
7
8
9
10
11
13
14
15
1
7
7,8,9
12,13
10
Take the two eye terminals and install on to the grounding
stud. Install hex nut to grounding stud.
12
in bottom side of control box.
Looking from left to right (inside control box) are 1 2 3 4
transformer wires. Black goes to #1, Red w/ Black Stripe
Check that cord has enough slack for full rotation of the tower and enough slack to reach all electrical connections.
PROCESS DESCRIPTION
SW #
AS1002
Insert tower wire cord into cord grip (310033) on roof
Open door to access the control box. Pull wire into unit.
(32" required from bottom of cord grip to longest wire.)
Take tower wire and insert through cord grip
Doors may be removed at hinge points to allow inside
access to the tower during installation.
Drop chain hooks through center of nycoil and hook to
Remove hydraulic pump mount cover. Keep Hardware.
and 1/4-20 hex nut (044021). Replace Cover.
Failure to follow electrical code when attaching terminals may result in property damage, serious injury, or death.
QUALITY INSPECTIONS
goes to #2, Red goes to #3, Blue goes to #4.
Split each green wire with each of the colored wires
Failure to apply the proper torque may result in property damage, serious injury, or death.
Failure to prevent engine start-up while working inside of unit may result in property damage, serious injury, or death.
See "Section 4" for additional steps.
This information is continued on additional page(s).
SAFETY PRECAUTIONS
Moving or lowering the tower with a person in the path of or beneath the tower may result in serious injury or death.
Attach loose cord (outside of unit) to lift bar
close lever to secure.
STANDARD OPTION:
NON STANDARD OPTION:
NO.
PRODUCT/PROCESS
DESCRIPTION
PROCESS
/
COMMENT
Finish Assembly of NLPro II Vertical
Tower
WORKSTATION:
Any
Use caution when lifting and positioning the tower to prevent
eye bolts. Lift tower and position vertically on the unit.
tower from falling or swinging and injuring people.
Use overhead crane with safe working load
3/8" eye bolts required to be attached to both sides of the lowest
Remove 3/8-16 bolts from top front of unit.
Keep hardware for light tower installation.
hardware for reattachment after tower installation.
of minimum 500 lbs to lift the tower.
tower section. (Through provided holes on each bracket.)
Use chain with two hooks with safe working load
of 500 lbs minimum.
LIGHT TOWER ASSEMBLY:
with #10 cush clamp (310212)
Insure that battery cables are removed from the
battery and remove the keys from the engine.
DO NOT proceed until precautions have been taken to
prevent engine from starting.
allow it to be moved.
Remove any bolts, straps and packaging from tower to
Remove lift bar (102846P) from unit and set aside. Keep
Attach Tower to Unit with hardware removed in Step 4.
Be sure to keep cords clear of tower while lowering into place.
Reattach lift bar in its original location.
Keep Tower wire cord clear of lift bar installation.
Insert wire into open hole on lever lock and
X
8
6
7
10
12
13
14
3
FILE:NLPROII V Container Shipment Assembly Instructions Section 3 10/25/2011
Page 9
STANDARD WORK
FILE:NLPROII V Container Shipment Assembly Instructions Section 3 10/25/2011
Page 10
STANDARD WORK
DATE:
C ALH
B JJD
REV CHG CHK
REFERENCE PICTURES, MODELS, OR LAYOUTS
SW #
AS1002
2/18/2009
Added new section.
DATE
DESCRIPTION OF CHANGE
9/28/2011
Revise to PRO II
APPROVED:
DATE:
WORKSTATION:
Any
AUTHOR:
JOHN D
2/25/2009
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro II Vertical
Tower
1
2
3
14
13
12
12
11
11
5
7
10
FILE:NLPROII V Container Shipment Assembly Instructions Section 4 10/25/2011
Page 11
STANDARD WORK
1
2
3
4
5
6
Insure the lamp fixture can rotate fully when cord is attached.
7
8
9
10
12
13
14
15
16
17
12, 13
11
Repeat Steps 3 through 10 for each lamp fixture.
11
Attach two jacks (330010) to the outriggers using
Insure that the snap ring is fully seated
TO COMPLETE:
Connect battery cables.
white to white.
Red to positive(+) and black to negative(-).
Make sure trailer is clear of any tools, hardware, etc.
Leave about a 1" gap from back of step to front of unit.
Torque to 35 ft/lbs.
nuts (044038)
3/8-16 carriage bolts (100670) and four 3/8 nylock
Attach step to tongue with two brackets and four
HYDRAULIC CONNECTION:
Attach hydraulic hose (from pump) to connection at
bottom of light tower.
Insure that the snap ring is fully seated
FINAL ASSEMBLY:
Insert outriggers (both sides) into bottom frame. Lift
lock lever and slide outriggers into place until lock
SAFETY PRECAUTIONS
snap ring (330014)
two 1-5/16" snap rings (330014)
Attach rear jack (650235) to frame using one 1-5/16"
Place engine keys back with engine.
Follow engine manufacturers operating procedures.
Reference operators manual for operating instructions.
PROCESS DESCRIPTION
SW #
AS1002
QUALITY INSPECTIONS
At a minimum one thread length should be showing past the end of the nut.
Failture to properly mount jacks may result in property damage, serious injury, or death.
Push wires into the lamp elbow and replace cover
Hand tighten screws.
and both screws.
Pull 4" of the cord from the light bar that is closest to the
Crimp the wires together with the splice (022115)
Follow local electrical codes when crimping on splice.
Repeat for each wire.
lamp through the cord grip portion of the elbow.
that is included with the lamp fixture.
Attach wires green to green, black to black, and
Loosen one of the screws on the lamp elbow (610214)
Keep components for re-attachment.
and remove the other screw to access the lamp socket
wires.
Lamp fixture should hold the desired position after rotated.
Place 3/4" steel washer (047035) onto the stud and
then the 3/4-10 nylock nut (044058).
3/4" stud.
Place light fixture onto the light bar 3/4" stud over
the HDPE washer
PROCESS
/
COMMENT
LIGHT FIXTURE INSTALLATION:
Place 2" HDPE washer (101813) onto the light bar
Finish Assembly of NLPro II Vertical
Tower
WORKSTATION:
Any
STANDARD OPTION:
NON STANDARD OPTION:
NO.
PRODUCT/PROCESS
DESCRIPTION
X
1
5
2
3
7
11
12
13
14
10
FILE:NLPROII V Container Shipment Assembly Instructions Section 4 10/25/2011
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NLPROII V Container Shipment Assembly Instructions Section 6 10/25/2011
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NLPROII V Container Shipment Assembly Instructions Section 6 10/25/2011
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