Page 1
ALLMAND FAX:308/995-5887
ALLMAND BROS INC.
P.O. BOX 888
HOLDREGE, NE 68949
PHONE: 308/995-4495
NIGHT-LITE PRO II
Laydown Tower
Assembly Instructions
Container Shipment
NLPROII LD Container Shipment Assembly Instructions 10/25/2011
Page 2
NLPROII LD Container Shipment Assembly Instructions Section 1 10/25/2011
Page 3
NO. QTY. PART NO.
1 6 032043
2 6 032044
3 4 032046
4 2 044048
5 2 046230
6 4 047025
8 4 330014
11 4 044058
12 4 047035
13 4 101813
15 10 032048
9 1 044021
10 1 046010
11 1 047009
15 1 680878
16 4 044038
17 4 100670
QTY. PART NO.
1 NA
1 NA
1 330008
2 650297
1 680833
2 102809-15
2 330010
1 650235
1 NA
1 NA
4 NA
1 090136
SUPPLIED ITEMS (NOT REQUIRED)
1/4-20 KEPS NUT
1/4-20 X 3/4 HEX BOLT SS
1/4 FLAT WASHER SS
1-3/4" CAP PLUG
PRO FENDER
OUTRIGGER
LIGHT TOWER ASSEMBLY
SNAP RING MOUNT JACK (REAR MOUNT)
LAMP FIXTURE ASSEMBLY W/ SPLICE CAP
LIGHT BAR ASSEMBLY
SNAP RING MOUNT JACK (OUTRIGGERS)
ALIGNMENT ARROW DECAL
SHACKLE LINK
NIGHT-LITE PRO II SERIES
HARDWARE KIT
DESCRIPTION
9/16 X 3SHACKLE BOLT
9/16-18 SHACKLE NUT
1/2-13 LUG NUT
1/2-13 NYLOCK HEX NUT
1/2-13 X 5 HEX BOLT
1/2" FLAT WASHER
1-5/16" SNAP RING, JACK
3/4-10 NYLOCK HEX NUT
3/4 FLAT WASHER
2" HDPE WASHER
WINCH HANDLE
3/8-16 NYLON INSERT NUT
3/8-16 X 1-1/4 CARR BOLT
OTHER COMPONENTS NOT INCLUDED IN HARDWARE KIT
SNAP RING MOUNT JACK (TONGUE)
PRO AXLE ASSEMBLY
TONGUE ASSEMBLY
DESCRIPTION
NLPROII LD Container Shipment Assembly Instructions Section 1 10/25/2011
Page 4
STANDARD WORK
DATE:
B ALH
A JJD
REV CHG CHK
DESCRIPTION OF CHANGE
AS1001
SW #
DATE
2/18/2009
9/29/2011
Revise to PRO II
REFERENCE PICTURES, MODELS, OR LAYOUTS
New Standard Work
APPROVED:
DATE:
WORKSTATION:
Any
AUTHOR:
JOHN D
2/18/2009
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro-Lay down
Manual Tower Units
14
5
4
8
10
Inside access to Rear Tongue Bolt
15
16
17
18
NLPROII LD Container Shipment Assembly Instructions Section 2 10/25/2011
Page 5
STANDARD WORK
1
2
3
4
5
6
7
8
9
10
111213
14
15
17
18
1914
6
7
8
8,9,10
17, 18
8
9, 10
15
Reference picture for location of hardware.
Remove 5/16-18 keps nuts (044031) and 5/16 washers
Torque 1/4-20 nylock nut to 9.67 ft/lbs.
Reference picture for location of bolt and nut.
Use care not to over tighten nuts as this will damage the fender.
bolt through handle and tube then attach nut and tighten.
Insert outriggers (both sides) into bottom frame. Lift lock
16
Attach rear jack (650235) to frame using one 1-5/16"
Insure that the snap ring is fully seated
Failture to properly mount jacks may result in property damage, serious injury, or death.
Insure each nut has the proper torque (120 ft/lbs).
Insure each nut has the proper torque (85 ft/lbs).
SAFETY PRECAUTIONS
Failure to follow safety precautions may result in property damage, serious injury, or death.
Failure to securely support top unit may result in property damage, serious injury, or death.
Overhead obstructions such as power lines, etc. may cause property damage, serious injury, or death.
Lowering the unit with a person below the unit may result in serious injury or death.
Improper lifting heavy or awkward objects may result in serious injury.
QUALITY INSPECTIONS
Failure to apply the proper torque may result in property damage, serious injury, or death.
Insure that the snap ring is fully seated
This information is continued on additional page(s).
snap ring (330014)
AS1001
See "Section 3" for additional steps.
two 1-5/16" snap rings (330014)
PROCESS DESCRIPTION
SW #
Insure nut has the proper torque (9.67 ft/lbs).
Attach wheels and tires to axle on unit using five
Remove forklift forks carefully to avoid damaging the unit.
Torque 1/2-13 bolts and nuts to 85 ft/lbs.
Feed a wire through the tongue and hook to the end of the
tail light wire harness and pull harness through.
the nut back 1 full revolution.
Torque lug nuts to 85 ft/lbs.
(046230), four 1/2" flat washers(047025), and two 1/2-13
wheels and tongue jack.
Place jack so that it will support the tongue when unit is lowered.
lug nuts (032048) for each wheel.
Attach tongue to unit using two 1/2-13 X 5" bolts
(047010) from bolts and then place fenders (650297) on
nylock nuts (044048). Run tail light wires through tongue.
Attach jack (330008) to tongue with snap ring (330014).
Lower unit until the weight of the unit is supported by the
Attach axle (650100) with six 9/16-18 X 3" shackle
bolts (032043), four 3.25" shackle links(032046), and
TO BEGIN:
TRAILER ASSEMBLY:
Make sure area above units and rack is clear of any obstructions.
Set the unit at a working height to put the axle and
DO NOT allow any person under raised unit.
tongue on.
six 9/16-18 shackle nuts (032044).
NO.
PROCESS
Locate and sort all required components and hardware.
/
Raise top unit and move away from shipping rack.
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro-Lay down
Manual Tower Units
Gather all required equipment.
Read and understand all process steps and safety
precautions before beginning.
Fully insert forklift forks into pockets on bottom of unit.
rack. (Two bolts on each side)
lever and slide outriggers into place until lock engages.
Attach two jacks (330010) to the outriggers using
Any
COMMENT
See Section 1 for hardware information and component list
Top unit must be securely supported before proceeding.
Reference picture for location of mounting bolts.
This hardware is preinstalled on the unit.
followed by the washers and finally the keps nuts
and then tighten nuts.
nut (044033) and place winch handle on tube and place
Remove 5/16-18 X 1.75" bolt (046065) and 5/16-18 nylock
WORKSTATION:
Follow all instructions and safety precautions. Use of eye
protection is REQUIRED.
Two people required to lift or move the axle to avoid injury.
Torque shackle bolts and nuts to 120 ft/lbs then turn
NON STANDARD OPTION:
STANDARD OPTION:
Remove four mounting bolts from top unit and shipping
X
4
5
8
14
15
16
17
18
10
NLPROII LD Container Shipment Assembly Instructions Section 2 10/25/2011
Page 6
STANDARD WORK
DATE:
B ALH
A JJD
REV CHG CHK
APPROVED:
DATE:
WORKSTATION:
Any
AUTHOR:
JOHN D
2/18/2009
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro-Lay down
Manual Tower Units
9/29/2011
Revise to PRO II
REFERENCE PICTURES, MODELS, OR LAYOUTS
SW #
AS1001
2/18/2009
New Standard Work
DATE
DESCRIPTION OF CHANGE
1
3
3
4
13
7
5
11
15
16
FILE:NLPROII LD Container Shipment Assembly Instructions Section 3 10/25/2011
Page 7
STANDARD WORK
1
2
3
4
5
6
7
8
9
101112
13
14
15
16
17
18
1,6
5
9
121416
16,17
Tighten bottom two 3/8-16 X 1.25 bolts (046110) on
Torque to 35 ft/lbs.
the tower pivot (650111).
STANDARD OPTION:
NON STANDARD OPTION:
NO.
Unwind and remove cable (320185) from winch on
Note how cable is attached to winch and routed for re-assembly.
the unit. Keep hardware for re-assembly.
Do not remove cable from tower support.
Place mast pivot section on the tower and then
replace 5/8-11nylock nut (044053) on stud. Tighten nut.
Loosen four 3/8-16 X 1.25" bolts (046110) on
Loosen bolts just enough to allow the pivot (650111) to
Remove mast pivot section (620511) from unit. Remove
Save bolt and nut for attaching assembled tower.
PRODUCT/PROCESS
DESCRIPTION
PROCESS
/
COMMENT
Finish Assembly of NLPro-Lay down
Manual Tower Units
WORKSTATION:
Any
Remove 5/8-11 nylock nut (044053) from bottom of tower.
Leave the two washers (047030) on the tower.
Unlock rear tower support lock pin on unit.
Lower tower until it is fully supported by rear tower
support and tower pivot. Remove hook from tower.
tower pivot (650111).
move freely. Keep the nuts on the bolts.
Carefully lift and position tower on unit. Replace
Use caution when raising and positioning tower.
Torque 3/4-10 nut to 85 ft/lbs then turn back 1/2 turn.
Tighten top two 3/8-16 X 1.25 bolts (046110) on the
Torque to 35 ft/lbs.
tower pivot (650111).
Lower tower fully and engage rear tower support lock pin.
Make sure area below tower is clear of obstructions and people.
Re-attach cable to winch on the unit.
Reference the winch manufacturers insert for correct cabling.
Make sure cable remains on pully until cable is tight.
Insure the cable is routed and attached to the winch correctly.
Raise tower fully.
Make sure area above unit is clear from obstruction.
Torque nuts to 9.67 ft/lbs.
Remove the light bar cover (620537) from the
Save hardware for reattaching light bar cover.
light bar (650319).
Insure that battery cables are removed from the battery
DO NOT procede until precautions have been taken to
and remove the keys from the engine.
prevent engine from starting.
Property damage may result if bolts are so loose that they fall out while positioning the tower.
Improper routing or attachment of the cable to the winch may result in property damage, serious injury, or death.
Lowering tower with people or obstructions in the path may result in property damage, serious injury, or death.
Failure to prevent engine start-up while working inside of unit may result in property damage, serious injury, or death.
Improper wiring may result in property damage, serious injury, or death.
Failure to apply the proper torque may result in property damage, serious injury, or death.
PROCESS DESCRIPTION
LIGHT TOWER ASSEMBLY:
LIGHT BAR ASSEMBLY:
Use overhead crane with safe working load of minimum
Use caution when lifting and postitioning the tower to prevent
500 lbs. to lift the tower. Hook at the spot designated
tower from falling or swinging and injuring people.
on the tower for lifting. Position near the unit.
Reference picture for lifting location.
SW #
AS1001
QUALITY INSPECTIONS
SAFETY PRECAUTIONS
Moving or lowering tower with a person in the path of or beneath the tower may result in serious injury or death.
See "Section 4" for additional steps.
This information is continue on additonal page(s).
from step 3. Run cord through cord grip.
Tighten cord grip.
Attach light bar (650319) to the tower using four
Torque nuts to 9.67 ft/lbs.
1/4-20 keps nuts which are included on light bar.
Wire according to the wiring schematic in "Section 5"
Replace the light bar cover (620537). Use hardware
X
1
3
4
5
7
11
13
16
FILE:NLPROII LD Container Shipment Assembly Instructions Section 3 10/25/2011
Page 8
STANDARD WORK
DATE:
B ALH
A JJD
REV CHG CHK
APPROVED:
DATE:
WORKSTATION:
Any
AUTHOR:
JOHN D
2/18/2009
PRODUCT/PROCESS
DESCRIPTION
Finish Assembly of NLPro-Lay down
Manual Tower Units
9/29/2011
Revise to PRO II
REFERENCE PICTURES, MODELS, OR LAYOUTS
SW #
AS1001
2/24/2009
New Standard Work
DATE
DESCRIPTION OF CHANGE
11
10
11
13
13
12
12
1
2
3
5
7
FILE:NLPROII LD Container Shipment Assembly Instructions Section 4 10/25/2011
Page 9
STANDARD WORK
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
7,11,12
2
10
LIGHT FIXTURE INSTALLATION:
Finish Assembly of NLPro-Lay down
Manual Tower Units
WORKSTATION:
Any
STANDARD OPTION:
NON STANDARD OPTION:
NO.
PRODUCT/PROCESS
DESCRIPTION
PROCESS
/
COMMENT
At a minimum one thread length should be showing past the end of the nut.
SAFETY PRECAUTIONS
Failure to follow electrical code when attaching terminals may result in property damage, serious injury, or death.
Place 2" HDPE washer (101813) onto the light bar
3/4" stud.
Place light fixture onto the light bar 3/4" stud over the
HDPE washer.
Place 3/4" steel washer (047035) onto the stud and
then the 3/4-10 nylock nut (044058).
Tighten 3/4-10 nut until lamp fixture holds its position.
Lamp fixture should hold the desired position after rotated.
Loosen one of the screws on the lamp
Keep components for re-attachment.
SW #
AS1001
PROCESS DESCRIPTION
elbow (610214) and remove the other screw to
access the lamp socket wires.
Pull 4" of the cord from the light bar that is closest to
Tighten the cord grip.
the lamp through the cord grip portion of the elbow.
Insure the lamp fixture can rotate fully when cord is attached.
Crimp the wires together with the splice (022115)
Follow local electrical codes when crimping on splice.
that is included with the lamp fixture.
Repeat for each wire.
Attach wires green to green, black to black, and
white to white.
Push wires into the lamp elbow and replace
Hand tighten screws.
cover and both screws.
Repeat steps 3 through 10 for each lamp fixture.
Insert tower wire cord into cord grip (310033) on roof
TO COMPLETE:
Open door to access the control box. Pull wire into unit.
(32" required from bottom of cord grip to longest wire.)
Do not attach terminals (022344) until cord is run through cord grip.
Take tower wire and insert through cord grip in control box.
12
Take the two eye terminals and install on to the
grounding stud. Install hex nut to grounding stud.
Split each green wire with each of the colored wires
Looking from left to right (inside control box) are 1 2 3 4
Insert wire into open hole and close lever to secure
transformer wires. Black goes to #1, Red w/ Black Stripe
goes to #2, Red goes to #3, Blue goes to #4.
Check that cord has enough slack for full rotation of tower and enough slack to reach all electrical connections.
Place engine keys back with engine.
Make sure trailer is clear of any tools, hardware, etc.
Follow engine manufacturers operating procedures.
Reference operators manual for operating instructions.
Connect battery cables.
Red to positive(+) and black to negative(-).
QUALITY INSPECTIONS
X
1
2
3
5
7
10
11
12
13
FILE:NLPROII LD Container Shipment Assembly Instructions Section 4 10/25/2011
Page 10
NLPROII LD Container Shipment Assembly Instructions Section 5 10/25/2011
Loading...