Allmand ML6-8 LD User Manual

MAXI-LITE SERIES

MAXI-LITE

ML 6/ML 8

PARTS MANUAL

ALLMAND BROS. INC

P.O. BOX 888

HOLDREGE, NE 68949

PHONE: [phone]

ALLMAND FAX: [phone]

ALLMAND PARTS FAX: [phone]

MAXI-LITE SERIES

* Use these codes to designate color needed:

01-White 06-Allmand Gold

For Parts and Updates visit Allmand on the Web at www.allmand.com

02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

TABLE OF CONTENTS (PARTS AND ACCESSORIES)

SHO 1000 METALLIC VAPOR LAMP A-1A

SHO 1000 METALLIC VAPOR LAMP PARTS LIST A-1B

MANUAL WINCH TOWER ASSEMBLY B-1A

MANUAL WINCH TOWER PARTS LIST B-1B

MANUAL WINCH TOWER CABLE ROUTING B-2A

MANUAL WINCH TOWER CABLE ROUTING PARTS LIST B-2B

ELECTRIC WINCH STRAIGHT CORD TOWER ASSEMBLY B-3A

ELECTRIC WINCH STRAIGHT CORD TOWER ASSEMBLY PARTS LIST B-3B

ELECTRIC WINCH STRAIGHT CORD TOWER CABLE ROUTING B-4A

ELECTRIC WINCH STRAIGHT CORD TOWER CABLE ROUTING PARTS LIST B-4B

4 LIGHT LIGHT BAR ASSEMBLY B-5A

4 LIGHT LIGHT BAR PARTS LIST B-5B

6 LIGHT LIGHT BAR ASSEMBLY B-6A

6 LIGHT LIGHT BAR PARTS LIST B-6B

TRAILER ASSEMBLY (AXLE, HITCH, TONGUE JACK) C-1A

TRAILER ASSEMBLY (AXLE, HITCH, TONGUE JACK) PARTS LIST C-1B

TRAILER ASSEMBLY (TAILLIGHTS, DOOR PROPS, AND OUTRIGGER LOCKS) C-2A

TRAILER ASSEMBLY (TAILLIGHTS, DOOR PROPS, AND OUTRIGGER LOCKS) PARTS LIST C-2B

TRAILER ASSEMBLY (BATTERY, CABLES, AND GROUND STRAP) C-3A

TRAILER ASSEMBLY (BATTERY, CABLES, AND GROUND STRAP) PARTS LIST C-3B

KUBOTA/PERKINS ENGINE/GENERATOR SET C-4A

KUBOTA/PERKINS ENGINE/GENERATOR SET PARTS LIST C-4B

KUBOTA/PERKINS ENGINE/GENERATOR SET C-4A CONT

KUBOTA/PERKINS ENGINE/GENERATOR SET PARTS LIST C-4B CONT

KUBOTA RADIATOR AND MOUNTING PLATE C-5A

KUBOTA RADIATOR AND MOUNTING PLATE PARTS LIST C-5B

4-LIGHT BALLAST ASSEMBLY C-6A

4-LIGHT BALLAST ASSEMBLY PARTS LIST C-6B

4-LIGHT AC GAUGE PANEL ASSEMBLY C-7A

4-LIGHT AC GAUGE PANEL ASSEMBLY PARTS C-7B

4-LIGHT AC GAUGE PANEL AND LSC 100 CONTROLLER PANEL ASSEMBLY C-7C

4-LIGHT AC GAUGE PANEL AND LSC 100 CONTROLLER PANEL ASSEMBLY PARTS C-7D

4-LIGHT AC LOMBARDINI GAUGE PANEL ASSEMBLY C-7E

4-LIGHT AC LOMBARDINI GAUGE PANEL ASSEMBLY PARTS C-7F

MANUAL WINCH, WINCH HANDLE AND TOWER SUPPORT ASSEMBLY C-8A

MANUAL WINCH, WINCH HANDLE AND TOWER SUPPORT ASSEMBLY PARTS LIST C-8B

ELECTRIC WINCH, SLACK LIMIT SWITCH AND TOWER SUPPORT ASSEMBLY C-8C

ELECTRIC WINCH, SLACK LIMIT SWITCH AND TOWER SUPPORT ASSEMBLY PARTS LIST C-8D

FUEL TANK ASSEMBLY C-9A

FUEL TANK ASSEMBLY PARTS LIST C-9B

MAXI-LITE SERIES

TABLE OF CONTENTS (PARTS AND ACCESSORIES)

MAXI-LITE SERIES

RIGHT QUARTER PANEL ASSEMBLY C-10A

RIGHT QUARTER PANEL ASSEMBLY PARTS LIST C-10B

KUBOTA/PERKINS ENGINE DC GAUGE PANEL ASSEMBLY C-11A

KUBOTA /PERKINS ENGINE DC GAUGE PANEL ASSEMBLY PARTS LIST C-11B

ROOF PANEL AND REAR TOWER SUPPORT ASSEMBLY C-12A

ROOF PANEL AND REAR TOWER SUPPORT ASSEMBLY PARTS LIST C-12B

RIGHT AND LEFT DOOR PANEL ASSEMBLY C-13A

RIGHT AND LEFT DOOR PANEL ASSEMBLY PARTS LIST C-13B

RIGHT AND LEFT SLAM LATCH DOOR PANEL ASSEMBLY C-13A2-3

RIGHT AND LEFT SLAM LATCH DOOR PANEL ASSEMBLY PARTS LIST C-13B2-3

GAS SHOCK DOOR PROP ASSEMBLY C-13C

GAS DOOR PROP ASSEMBLY PARTS LIST C-13B

PLASTIC FRONT PANEL ASSEMBLY C-14A

PLASTIC FRONT PANEL ASSEMBLY PARTS LIST C-14B

OUTRIGGERS AND REAR JACK MOUNT ASSEMBLY C-15A

OUTRIGGERS AND REAR JACK MOUNT ASSEMBLY PARTS LIST C-15B

DECAL PLACEMENT 1 D-1A

DECAL PLACEMENT 1 PARTS LIST D-1B

DECAL PLACEMENT 2 D-2A

DECAL PLACEMENT 2 PARTS LIST D-2B

DECAL PLACEMENT 3 D-3A

DECAL PLACEMENT 3 PARTS LIST D-3B

DECAL PLACEMENT 4 D-4A

DECAL PLACEMENT 4 PARTS D-4 B

DECAL PLACEMENT 5 D-5A

DECAL PLACEMENT 5 PARTS LIST D-5B

KUBOTA ENGINE E-1A

KUBOTA ENGINE PARTS LIST E-1B

PERKINS ENGINE E-2A

PERKINS ENGINE PARTS LIST E-2B

ELECTRICAL DIAGRAM (KUBOTA ENGINE/GENERATOR SET) F-1A

ELECTRICAL DIAGRAM (PERKINS ENGINE/GENERATOR SET) F-1B

ELECTRICAL DIAGRAM (BALLAST ASSEMBLY, 4-LIGHT) F-2A

ELECTRICAL DIAGRAM (LAMP SOCKET/BALLAST COMPARTMENT WIRING, 4-LIGHT) F-3A

ELECTRICAL DIAGRAM (TAILLIGHT WIRING HARNESS) F-3B

ELECTRICAL DIAGRAM (MARATHON GENERATOR ELECTRICAL BOX WIRING) F-3B

DUTTON-LAINSON STRONG ARM ELECRTRIC WINCH SCHEMATIC F-4A

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

A-1A

MAXI-LITE SERIES

SHO 1000 METALLIC VAPOR LAMP

SHO 1000 HIGH PRESSURE SODIUM LAMP

MAXI-LITE SERIES

SHO 1000 METALLIC VAPOR LAMP

SHO 1000 HIGH PRESSURE SODIUM LAMP

NO REQ’D PART NO DESCRIPTION

NS 610250 LAMP HOLDER ASS’Y WITH YOKE AND LAMP (SOLID MT.)

(REM. FIXTURES)
NS 610265 LAMP HOLDER ASS’Y WITH YOKE AND LAMP (SOLID MT.) (HPS)
NS 610255 LAMP HOLDER ASSEMBLY W/YOKE, LAMP AND CUSHIONS

(CUSHION MT.)
NS 610253 LAMP HOLDER ASSEMBLY W/YOKE, LAMP AND CUSHIONS

(CUSHION MT.) (HPS)
NS 650144 LAMP HOLDER ASSEMBLY WITH YOKE AND LAMP
NS 610263 LAMP HOLDER ASSEMBLY WITH YOKE AND CUSHIONS, W/ HPS LAMP

(CUSHION MOUNT)
1 1 610208 ALUMINUM RING
2 1 610211 LAMP BT-37
2A 1 610218 LAMP 1000W SHO ED37 (HPS)
3 2 ** #8 WASHER (STAINLESS STEEL)
4 2 ** #8-32 NC X 1/2 HEX HEAD BOLT (STAINLESS STEEL)

5 8 041028 #10-24 NC X 1/2 HEX HEAD BOLT (STAINLESS STEEL)
6 8 043017 #10 INTERNAL TOOTH WASHER
7 1 610207 ALUMINUM PLATE
8 2 044013 #8 -32 NC NYLON INSERT NUT (STAINLESS STEEL)
9 1 610209 LAMP TIP SUPPORT
NS 1 650250 LAMP TIP SUPPORT (HIGH PRESSURE SODIUM)
10 1 610210 LAMP TIP SUPPORT TUBE
11 1 610212 CERAMIC SOCKET
12 1 610201 REFLECTOR
13 2 610213 END HOUSING GASKET
14 1 610206 RH SOLID END CASTING
15 2 044037 3/8 - 24 NF NYLON INSERT NUT
16 4 047019 .75 OD x.385 ID x.20 NYLON WASHER
17 2 045142 3/8 - 24 NF X 3/8 - 16 NC X 2" STUD
18 1 680493 SOLID MOUNT YOKE
19 2 047016 3/8 SAE WASHER
20 044031 5/16-18 KEPS NUT
21 2 041035 #10 - 24 NC X 1 1/4 ROUND HEAD BOLT
22 4 610260 RUBBER SHOCK MOUNT SHO 1000
23 2 610235 SHO CUSHION MOUNT PLATE
24 2 044018 10-24 NYLON LOCK NUT
25 1 610234 SHO 1000 CUSHION MOUNT YOKE
26 610236 SHO 1000 CUSHION MOUNT YOKE ASSEMBLY
27 650159 16/3 PORTABLE CORD 66
27A 1 310434 LAMP CONNECTOR AND LEAD (REMOVEABLE FIXTURE ONLY)
28 1 510007 1/2-CORD GRIP
29 1 610214 1/2” ENTRANCE ELBOW
30 1 610215 1/2 CONDUIT NIPPLE
31 1 610205 LH SOCKET END CASTING
32 1 ** GREEN HEAT TEMP WIRE
33 1 ** BLACK HEAT TEMP WIRE
34 1 ** WHITE HEAT TEMP WIRE
35 1 610203 LENS
36 1 610217 LENS GASKET (SILICONE)
37 2 044019 #10-24 NYLON INSERT NUT (STAINLESS)
38 1 610202 LENS CHANNEL SET
39 2 045070 #10-24 NC SQ BD HOOK BOLT (W/VISOR)
40 1 610017 SHO 1000 LIGHT VISOR (OPTIONAL

41 2 044016 #10-24 NC KEPS NUT

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

15

A-1B

B-1A

MAXI-LITE SERIES

MANUAL WINCH TOWER ASSEMBLY

MAXI-LITE SERIES

MANUAL WINCH TOWER ASSEMBLY

B-1B

NO REQ’D PART NO DESCRIPTION

1 1 680102* 4" MANUAL WINCH TOWER WELDMENT
2 2 320110 3” PULLEY W/BUSHING
3 2 620550 1/2 - 13 NC X 2 1/8 LOCKING KNOB
4 3 650110 .312 TOWER PAD
5 1 352280 PLASTIC TOWER PAD
6 1 043100 5/8 INTERNAL TOOTH LOCK WASHER
7 8 310212 #8 CUSHION CLAMP
8 1 046242 5/8 - 11 NC X 1 GRADE 5 BOLT
9 2 046200 1/2 - 13 NC X 2 1/4 GRADE 5 BOLT
10 3 044048 1/2 -13 NC NYLON INSERT NUT
11 8 046015 1/4 - 20 NC X 1” GRADE 5 HEX BOLT
12 8 044023 1/4 - 20 NC NYLON INSERT NUT
13 14 047009 1/4” FLATWASHER STAINLESS STEEL
14 8 041023 #10 X 3/8 SELF-TAPPING PLASTIC SCREW
15 1 680180* 3" TOWER WELDMENT MANUAL WINCH
16 1 352017* 2-5/8" MANUAL TOWER WELDMENT FOR REM. LIGHT BAR
17 1 620511 WELDMENT, TOWER SUPPORT
18 2 047030 5/8 FLAT WASHER (with painted tower)

1 047030 5/8 FLAT WASHER (with galvanized tower)
19 1 044053 5/8 - 11 NC NYLON INSERT NUT
20 1 650145 MAST LOCKING BAR
21 1 047025 1/2” PLATED FLAT WASHER
22 1 610531 DLB 1200 BRAKE WINCH - PLATED
23 1 1/2” NUT (SUPPLIED WITH WINCH)
24 1 WINCH SPRING (SUPPLIED WITH WINCH)
25 1 712032 HANDLE FOR DLB 1200 - 7"
26 3 046110 3/8 - 16 NC X 1 GRADE 5 BOLT
27 3 047010 5/16” FLAT WASHER
28 3 044038 3/8 -16 NC NYLON INSERT NUT
29 1 320410 CORD REEL (OPTIONAL)
30 1 320453 3/16” X 1-3/4” ROLL PIN

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

B-2A

MAXI-LITE SERIES

MANUAL WINCH TOWER CABLE ROUTING

MAXI-LITE SERIES

MANUAL WINCH TOWER CABLE ROUTING

NO REQ’D PART NO DESCRIPTION

1 2 620084 WIRE ROPE CLIP 3/16"
2 1 045040 WIRE ROPE THIMBLE, ¼”
3 1 620076 STEEL CABLE 3/16- X 11'
4 1 650140 MAST WIRING - 14/7 X 324" (STRAIGHT CORD)
5 1 650133 STEEL CABLE 3/16” X 17' 9"
6 1 320185 STEEL CABLE 3/16" X 10’
7 1 352016 MAST WIRING 16/8 X 344” (CORD REEL 4 LIGHT)

1 352083 MAST WIRING 16/10 X 344” (CORD REEL 6 LIGHT)

680209* MANUAL WINCH TOWER (4 Light) Complete W/Light Bar Assy
680210* MANUAL CORD REEL TOWER (4 Light) Complete W/Light Bar Assy
680213* MANUAL WINCH TOWER (6 Light) Complete W/Light Bar Assy
680214* MANUAL CORD REEL TOWER (6 Light) Complete W/Light Bar Assy

INSTRUCTIONS FOR REPLACING STEEL CABLES.

3/16 X 11'

REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.
REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.
REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.
ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.
WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK
AND REINSTALL WIRE ROPE CLIPS.
REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.

B-2B

3/16 X 17' 9"

REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.
REPLACE 3" PULLEY AND 4 TOWER PADS.
ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
REPLACE STOP BOLT AND WASHER.
REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)

3/16 X 10’

REMOVE ALL BROKEN AND FRAYED CABLE.
FEED NEW CABLE THROUGH EYELET IN MAST PIVOT SECTION.
FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS.
ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

B-3A

MAXI-LITE SERIES

ELECTRIC WINCH TOWER ASSEMBLY

ELECTRIC WINCH MAST PIVOT SECTION ASSEMBLY

MAXI-LITE SERIES

ELECTRIC WINCH TOWER ASSEMBLY

NO REQ’D PART NO DESCRIPTION

B-3B

1 1 680184* WELDMENT, 4” TOWER, ELECTRIC
2 3 320112 2 1/2" PULLEY W/BUSHING

3 2 320110 3" PULLEY
4 1 620579 LOCK SPRING
5 1 620577 LOCK HANDLE
6 1 620550 LOCKING KNOB 1/2 - 13 NC X 2 1/8”
7 2 650110 PLASTIC TOWER PAD, .312
8 1 352280 PLASTIC TOWER PAD 5/16 SHORT
9 1 043100 5/8 INTERNAL TOOTH LOCK WASHER
10 1 046242 5/8 - 11 NC X 1 GRADE 5 BOLT
11 8 022022 #8 CUSHION CLAMP
12 1 090309 SPRING LATCH RELEASE DECAL
13 5 046200 1/2 - 13 NC X 2 1/4 GRADE 5 BOLT
14 5 044048 1/2 - 13 NC NYLON INSERT NUT
15 2 046110 3/8 - 16 NC X 1 GRADE 5 BOLT
16 2 044080 3/8 - 16 NC TOPLOCK NUT
17 2 046105 3/8 - 16 NC X 3/4 GRADE 5 BOLT
18 2 043070 3/8 INTERNAL TOOTH LOCK WASHER
19 1 046438 1/4” X 3” QUICK RELEASE PIN
20 1 712061 STEEL LANYARD
21 4 046010 1/4 - 20 NC X 3/4 GRADE 5 BOLT
22 9 044023 1/4 - 20 NC NYLON INSERT NUT
23 8 046015 1/4 - 20 NC X 1” GRADE 5 BOLT
24 14 047009 1/4” SS FLAT WASHER
25 8 041023 #10 X 3/8 SELF TAPPING PLASTIC SCREW
26 1 680185* 3" ELECTRIC WINCH TOWER WELDMENT
27 1 352050* REMOVEABLE LIGHT BAR 2 5/8” ROUND TOWER WELDMENT
28 1 320410* CORD REEL (used on cord reel towers only)
29 1 320453 3/16 X 1 3/4 ROLL PIN (used on cord reel towers only)

ELECTRIC WINCH MAST PIVOT SECTION ASSEMBLY

NO REQ’D PART NO DESCRIPTION

1 1 620570* TOWER SUPPORT WELDMENT, ELECTRIC WINCH
2 1 620545 3/4 PLATED HAIRPIN CLIP
3 1 352168 MAST LOCKING BAR, ELECTRIC WINCH
4 1 620550 LOCKING KNOB 1/2 - 13 NC X 2 1/8”
5 2 047055 1” NARROW RIM PLATED MACHINE BUSHING
6 1 047025 1/2” PLATED FLAT WASHER
7 1 044048 1/2 - 13 NC NYLON INSERT NUT

* Use these codes to designate color needed:

LEGEND: NS= Not Shown
** =Purchase locally

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

B-4A

MAXI-LITE SERIES

ELECTRIC WINCH TOWER CABLE ROUTING

MAXI-LITE SERIES

ELECTRIC WINCH TOWER CABLE ROUTING

NO REQ’D PART NO DESCRIPTION

1 2 620084 WIRE ROPE CLIP 3/16
2 1 045040 WIRE ROPE THIMBLE, 1/4
3 1 620525 MAST WIRING - 14/7 X 324” (4-LIGHT STRAIGHT CORD)

352094 MAST WIRING - 16/10 X 324” (6-LIGHT STRAIGHT CORD)
4 1 320185 STEEL CABLE 3/16” X 10'
5 1 352054 STEEL CABLE 7/32” X 26'
6 1 352016 MAST WIRING 16/8 X 344” (cord reel 4 light)

1 352083 MAST WIRING 16/10 X 344” (cord reel 6 light)

NS 680204* ELECTRIC ST. CORD TOWER (4 Light) Complete W/Light Bar Assy

680203* ELECTRIC CORD REEL TOWER (4 Light) Complete W/Light Bar Assy

680207* ELECTRIC ST. CORD TOWER (6 Light) Complete W/Light Bar Assy

680208* ELECTRIC CORD REEL TOWER (6 Light) Complete W/Light Bar Assy

INSTRUCTIONS FOR REPLACING STEEL CABLES.

3/16 X 10'

REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION.
REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.
REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.
REPLACE: 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.
ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.
WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK
AND REINSTALL WIRE ROPE CLIPS.
REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.

7 /32 X 26'

REMOVE CABLE FROM WINCH.
REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE TOWER ASSEMBLY FROM TRAILER.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE 2 1/2" PULLEY FROM END OF 4- SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8- ROUND AND 3” MAST SECTIONS.
REPLACE 3" PULLEY AND 4 NYLON ROLLERS.
REPLACE STOP BOLT AND WASHER.
RUN NEW CABLE ON OUTSIDE OF 4" SECTION.
REPLACE 2 ½” PULLEY.
REPLACE TOWER ASSEMBLY ON TRAILER.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
RUN NEW CABLE THROUGH PULLEY BRACKEIS IN FRONT OF TRAILER.
ATTACH CABLE TO ELECTRIC WINCH.
WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

B-4B

B-5A

MAXI-LITE SERIES

4-LIGHT REMOVABLE LIGHT BAR ASSEMBLY

B-6A

11

6-LIGHT REMOVABLE LIGHT BAR ASSEMBLY

11

MAXI-LITE SERIES

4-LIGHT REMOVABLE LIGHT BAR ASSEMBLY

B-5B

NO REQ’D PART NO DESCRIPTION

352042* LIGHT BAR ASSEMBLY, 4-LIGHT
1 10 ** 1/4 - 20 NC X 1/2 CARRIAGE BOLT
2 4 ** 3/4 - 10 NC NYLON INSERT NUT
3 8 ** 3/4 FLAT WASHER
4 1 620537* LIGHT BAR COVER PLATE
5 1 650319* LIGHT BAR FRAME ONLY
6 10 ** 1/4 - 20 NC KEPS NUT
7 1 310033 CORD GRIP NUT - METAL
7A 1 022039 1/2" BUSHING
8 4 ** 5/16 - 18 NC KEPS NUT
9 1 711029 LOCKING HOLE PLUG
10 4 310414 LAMP CONNECTOR, FEMALE
11 1 325017* 2 5/8 ROUND TOWER SECTION (Manual removeable light bar)

1 352050* 2 5/8 ROUND TOWER SECTION (Electric removeable light bar)

LEGEND: NS = Not Shown
** =Purchase locally

6-LIGHT REMOVABLE LIGHT BAR ASSEMBLY

B-6B

NO REQ’D PART NO DESCRIPTION

352045* LIGHT BAR ASSEMBLY, 6-LIGHT
1 10 ** 1/4 - 20 NC X 1/2 CARRIAGE BOLT
2 4 ** 3/4 - 10 NC NYLON INSERT NUT
3 8 ** 3/4 FLAT WASHER

4 1 352031* LIGHT BAR COVER PLATE
5 1 352030* LIGHT BAR FRAME ONLY
6 10 ** 1/4 - 20 NC KEPS NUT
7 1 310033 CORD GRIP NUT - METAL
7A 1 022039 1/2" BUSHING
8 4 ** 5/16 - 18 NC KEPS NUT
9 1 711029 LOCKING HOLE PLUG
10 6 310414 LAMP CONNECTOR, FEMALE

11 1 325017* 2 5/8 ROUND TOWER SECTION (Manual removeable light bar)

1 352050* 2 5/8 ROUND TOWER SECTION (Electric removeable light bar)

LEGEND: NS = Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

C-1A

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

AXLE ASSEMBLY, HITCH ASSEMBLY AND TONGUE JACK

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

AXLE ASSEMBLY, HITCH ASSEMBLY AND TONGUE JACK

NO REQ’D PART NO DESCRIPTION

2 1 650235 SIDE CRANK JACK, SNAP RING (SHOWN)

1 680558 SIDE CRANK JACK, TUBE MOUNT (NOT SHOWN)
1 680879 TOP CRANK JACK, TUBE MOUNT (NOT SHOWN)

1 330013 JACK LOCK PIN (USE WITH 680558 and 680879)
3 1 330014 JACK SNAP RING 2 5/16 XT (USE WITH 650235)
4 330012A JACK HOLE PIN KIT
5 2 ** 1/2 - 13 NC X 4 GRADE 5 BOLT
6 1 712021 BALL COUPLER ONLY
7 2 ** 1/2 - 13 NC TOPLOCK NUT
8 1 712540* PINTLE HITCH WELDMENT
9 2 ** 5/8 - 11 NC X 5 GRADE 5 BOLT
10 330009 JACK MOUNTING BRACKET W/SNAP RING
11 2 ** 5/8 - 11 NC TOPLOCK NUT
12 049040 SAFETY CHAIN SET
13 10 ** AXLE LUG NUT
14 2 680124* WHEEL & TIRE 15" ORANGE SPOKE

352157 WHEEL ORANGE SPOKE
680136 WHEEL SPOKE (ALLMAND GOLD)
032020 TIRE P225/75R15

032075 TIRE VALVE STEM
15 1 032025 AXLE MOUNTING HARDWARE KIT
16 1 352021 AXLE 3000 LB. 56"/44"
17 712021 2" BALL COUPLING KIT
18 712552 HITCH PLATE, ONE EACH
19 2 ** 7/16-14NC X 1 1/2” GRADE 5 BOLT
20 4 ** 3/8 FLAT WASHER
21 2 ** 7/16-14NC NYLON LOCK NUT
NS 600770* REVERSIBLE HITCH ASSY.
NS 330007 HUB W/RACES
NS 330005 BEARING SET
NS 330004 HUB W/RACES AND BEARING SET
NS 650236 PLASTIC JACK CAP

C-1B

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

C-2A

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

TAILLIGHTS, DOOR PROPS AND OUTRIGGER LOCKS

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

TAILLIGHTS, DOOR PROPS AND OUTRIGGER LOCKS

NO REQ’D PART NO DESCRIPTION

1 8 ** ¼-20 NC NYLON INSERT NUT
2 2 330430 OUTRIGGER PIN BLOCK
3 2 330455 OUTRIGGER PIN
4 4 ** 1/4 - 20 NC X 1 3/4 SS SCREW
5 2 352057 TELESCOPIC PROP
6 4 ** 1/4 - 20 NC X 1 SS SCREW
7 6 ** 3/16 ALUMINUM RIVETS
8 2 650129 TAILLIGHT

352037 TAILLIGHT WIRING HARNESS
680190 TAILLIGHT ASSEMBLY

C-2B

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

C-3A

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

BATTERY, CABLES, AND GROUND STRAP

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

BATTERY, CABLES, AND GROUND STRAP

NO REQ’D PART NO DESCRIPTION

1 1 713098 36" BATTERY CABLE
2 1 027010 21" BATTERY CABLE
3 2 ** 5/16 - 18 NC NYLON INSERT NUT
4 1 340017 NYLON BATTERY HOLD DOWN
5 1 024002 12 VOLT BATTERY

1 024003 12 VOLT BATTERY (ARCTIC SPL. ONLY)
6 2 433507 J-B0LT 5/16 X 11"
7 1 ** 1/4-18 NC X 1 BOLT W/ KEPS NUT
8 2 ** 1/4 FLAT WASHER
9 1 340105 GROUND STRAP

C-3B

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

C-4A

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

KUBOTA/PERKINS ENGINE/GENERATOR SET

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

KUBOTA/PERKINS ENGINE/GENERATOR SET

NO REQ’D PART NO DESCRIPTION

1 2 045038 HOSE CLAMP #32
2 1 650272 AIR INTAKE HOSE, KUBOTA
3 2 ** 8mm X 20mm X 1.25 GRADE 8.8 BOLT
4 1 920745 KUBOTA FUEL FILTER
5 2 ** 5/16 - 18 NC X 1 1/4 GRADE 5 BOLT
6 1 650291* AIR CLEANER MOUNT PLATE, KUBOTA
7 9 ** 10mm X 20mm X 1.25 GRADE 8.8 BOLT
8 2 ** 3/8 FLAT WASHER
9 1 ** 3/8 INTERNAL TOOTH LOCK WASHER
10 2 ** 5/16 INTERNAL TOOTH LOCK WASHER
11 1 022025 2-SCREW ROMEX CLAMP 3/4

NS 022036 3/4" STEEL LOCK NUT
12 1 @@@ FUEL FILTER MOUNTING PLATE
13 5 ** 5/16 - 18 NC KEPS NUT
14 8 ** 3/8 SAE FLAT WASHER
15 4 ** 3/8 - 16 NC X 2 1/4 GRADE 5 BOLT
16 1 640283* ENGINE MOUNT BRACE, RIGHT KUBOTA

1 680127* ENGINE MOUNT BRACE, RIGHT PERKINS

17 1 100990 KUBOTA 1105 WITH DEEP SEA PANEL

18 1 640282* ENGINE MOUNT BRACE, LEFT KUBOTA

1 680126* ENGINE MOUNT BRACE, LEFT PERKINS

C-4B

LEGEND: NS= Not Shown
** =Purchase locally

@@@ =See Kubota Dealer

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

C-4A CONT

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

KUBOTA/PERKINS ENGINE/GENERATOR SET

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

KUBOTA/PERKINS ENGINE/GENERATOR SET

NO REQ’D PART NO DESCRIPTION

19 8 ** 5/16-18 NC X 1 GRADE 5 BOLT
A.S. 4 640565 WASHER MUSHROOM CUSHION MOUNT
A.S. 4 650260 WASHER SNUBBING

NS 4 640500 MUSHROOM CUSHION MOUNT

20 4 650259 RUBBER ENGINE MOUNTS-120 LB (KUBOTA)
21 4 ** 3/8-16 NC NYLON INSERT NUT
22 2 ** 3/8-16 NC X 1 GRADE 5 BOLT
23 2 ** 3/8 SPLIT LOCK WASHER
24 1 680128* GENERATOR MOUNT PLATE, KUBOTA/PERKINS

A. S. 1 680232* GENERATOR MOUNT PLATE, NEWAGE

25 4 ** 8mm X 25mm X 1.25 GRADE 8.8 BOLT
26 5 ** 5/16 SPLIT LOCK WASHER

NS 1 651232 KUBOTA MUFFLER

27 1 352139 KUBOTA BOX MUFFLER KIT
27A 1 352126-10 KUBOTA BOX MUFFLER HEAT SHIELD
27B 1 352140 KUBOTA EXHAUST PIPE
27C 1 313086 MUFFLER CLAMP

28 1 352135 EXHAUST MANIFOLD MOUNT GASKET (KUBOTA)

29 1 ** CAP PLUG

30 4 640565 ENGINE MOUNT WASHER

31 8 ** 5/16 - 18 NYLON INSERT NUT

32 4 650260 SNUBBING WASHER

33 4 ** 3/8 FLAT WASHER

34 1 650262 AIR CLEANER RADIAL SEAL (KUBOTA ONLY)

35 2 650263 AIR CLEANER BAND RADIAL SEAL (KUBOTA ONLY)

36 4 ** 3/8 FLAT WASHER
NS 1 651232 CAT MUFFLER
NS 1 100898 FUEL/ WATER SEPERATOR
NS 1 101022P WATER SEPERATOR BRACKET
NS 1 654000 8Kw AVR MARATHON GENERATOR

C-4B CONT

LEGEND: NS= Not Shown
** =Purchase locally

@@@ =See Kubota Dealer

@@@@ =See Perkins Dealer

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange

C-4C

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

LOMBARDINI ENGINE/GENERATOR SET

MAXI-LITE SERIES

TRAILER ASSEMBLY PARTS AND ACCESSORIES

LOMBARDINI ENGINE/GENERATOR SET

NO REQ’D PART NO DESCRIPTION

1 2 046110 3/8 - 16 NC X 1” GRADE 5 BOLT
2 6 047016 3/8” FLAT WASHER
3 1 651236 MUFFLER
4 2 042082 8mm X 1.25 HEX NUT
5 4 046124 3/8 - 16 NC X 2 - 1/2” GRADE 5 BOLT
6 1 680479* LOMBARDINI MAXI GENERATOR MOUNT PLATE
7 6 044038 3/8 - 16 NC NYLON INSERT NUT
8 8 046050 5/16 - 18 NC X 1” GRADE 5 BOLT
9 8 047011 5/16” FLAT WASHER
10 4 650259 RUBBER ENGINE MOUNT--120 LB.
11 1 680478* LOMBARDINI MAXI ENGINE MOUNT PLATE
12 4 640565 ENGINE MOUNT WASHER
13 4 650260 SNUBBING WASHER
14 8 044033 5/16 - 18 NC NYLON INSERT NUT
15 4 041078 1/4 - 20 X 1/2” PHILLIPS HEAD TRUSS SCREW
16 4 044021 1/4 - 20 KEPS NUT
17 6 047070 10mm FLAT WASHER
18 6 043020 1/4” SPLIT LOCK WASHER
19 6 042019 6mm X 1.0 X 16mm HEX BOLT
20 1 650830 LOMBARDINI LDW 903 ENGINE
21 1 650592 POWRGARD 6 KW GENERATOR
22 2 650567* RADIATOR SHROUD
NS 1 650010 FUEL FILTER
NS 1 650011 OIL FILTER
NS 1 650012 AIR FILTER
NS 3 650013 GLOW PLUG
NS 1 101898 FUEL/WATER SEPERATOR
NS 1 101022P WATER SEPERATOR BRACKET

C-4D

LEGEND: NS= Not Shown
** =Purchase locally

* Use these codes to designate color needed:

01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange