Allmand ML6-8 LD User Manual

Page 1
MAXI-LITE SERIES
MAXI-LITE
ML 6/ML 8
PARTS MANUAL
ALLMAND BROS. INC
HOLDREGE, NE 68949
PHONE: 308/995-4495, 1-800/562-1373
ALLMAND FAX: 308/995-5887
ALLMAND PARTS FAX: 308/995-4883
MAXI-LITE SERIES
* Use these codes to designate color needed:
01-White 06-Allmand Gold
For Parts and Updates visit Allmand on the Web at www.allmand.com
02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 2
TABLE OF CONTENTS (PARTS AND ACCESSORIES)
SHO 1000 METALLIC VAPOR LAMP A-1A
SHO 1000 METALLIC VAPOR LAMP PARTS LIST A-1B
MANUAL WINCH TOWER ASSEMBLY B-1A
MANUAL WINCH TOWER PARTS LIST B-1B
MANUAL WINCH TOWER CABLE ROUTING B-2A
MANUAL WINCH TOWER CABLE ROUTING PARTS LIST B-2B
ELECTRIC WINCH STRAIGHT CORD TOWER ASSEMBLY B-3A
ELECTRIC WINCH STRAIGHT CORD TOWER ASSEMBLY PARTS LIST B-3B
ELECTRIC WINCH STRAIGHT CORD TOWER CABLE ROUTING B-4A
ELECTRIC WINCH STRAIGHT CORD TOWER CABLE ROUTING PARTS LIST B-4B
4 LIGHT LIGHT BAR ASSEMBLY B-5A
4 LIGHT LIGHT BAR PARTS LIST B-5B
6 LIGHT LIGHT BAR ASSEMBLY B-6A
6 LIGHT LIGHT BAR PARTS LIST B-6B
TRAILER ASSEMBLY (AXLE, HITCH, TONGUE JACK) C-1A
TRAILER ASSEMBLY (AXLE, HITCH, TONGUE JACK) PARTS LIST C-1B
TRAILER ASSEMBLY (TAILLIGHTS, DOOR PROPS, AND OUTRIGGER LOCKS) C-2A
TRAILER ASSEMBLY (TAILLIGHTS, DOOR PROPS, AND OUTRIGGER LOCKS) PARTS LIST C-2B
TRAILER ASSEMBLY (BATTERY, CABLES, AND GROUND STRAP) C-3A
TRAILER ASSEMBLY (BATTERY, CABLES, AND GROUND STRAP) PARTS LIST C-3B
KUBOTA/PERKINS ENGINE/GENERATOR SET C-4A
KUBOTA/PERKINS ENGINE/GENERATOR SET PARTS LIST C-4B
KUBOTA/PERKINS ENGINE/GENERATOR SET C-4A CONT
KUBOTA/PERKINS ENGINE/GENERATOR SET PARTS LIST C-4B CONT
KUBOTA RADIATOR AND MOUNTING PLATE C-5A
KUBOTA RADIATOR AND MOUNTING PLATE PARTS LIST C-5B
4-LIGHT BALLAST ASSEMBLY C-6A
4-LIGHT BALLAST ASSEMBLY PARTS LIST C-6B
4-LIGHT AC GAUGE PANEL ASSEMBLY C-7A
4-LIGHT AC GAUGE PANEL ASSEMBLY PARTS C-7B
4-LIGHT AC GAUGE PANEL AND LSC 100 CONTROLLER PANEL ASSEMBLY C-7C
4-LIGHT AC GAUGE PANEL AND LSC 100 CONTROLLER PANEL ASSEMBLY PARTS C-7D
4-LIGHT AC LOMBARDINI GAUGE PANEL ASSEMBLY C-7E
4-LIGHT AC LOMBARDINI GAUGE PANEL ASSEMBLY PARTS C-7F
MANUAL WINCH, WINCH HANDLE AND TOWER SUPPORT ASSEMBLY C-8A
MANUAL WINCH, WINCH HANDLE AND TOWER SUPPORT ASSEMBLY PARTS LIST C-8B
ELECTRIC WINCH, SLACK LIMIT SWITCH AND TOWER SUPPORT ASSEMBLY C-8C
ELECTRIC WINCH, SLACK LIMIT SWITCH AND TOWER SUPPORT ASSEMBLY PARTS LIST C-8D
FUEL TANK ASSEMBLY C-9A
FUEL TANK ASSEMBLY PARTS LIST C-9B
MAXI-LITE SERIES
Page 3
TABLE OF CONTENTS (PARTS AND ACCESSORIES)
MAXI-LITE SERIES
RIGHT QUARTER PANEL ASSEMBLY C-10A
RIGHT QUARTER PANEL ASSEMBLY PARTS LIST C-10B
KUBOTA/PERKINS ENGINE DC GAUGE PANEL ASSEMBLY C-11A
KUBOTA /PERKINS ENGINE DC GAUGE PANEL ASSEMBLY PARTS LIST C-11B
ROOF PANEL AND REAR TOWER SUPPORT ASSEMBLY C-12A
ROOF PANEL AND REAR TOWER SUPPORT ASSEMBLY PARTS LIST C-12B
RIGHT AND LEFT DOOR PANEL ASSEMBLY C-13A
RIGHT AND LEFT DOOR PANEL ASSEMBLY PARTS LIST C-13B
RIGHT AND LEFT SLAM LATCH DOOR PANEL ASSEMBLY C-13A2-3
RIGHT AND LEFT SLAM LATCH DOOR PANEL ASSEMBLY PARTS LIST C-13B2-3
GAS SHOCK DOOR PROP ASSEMBLY C-13C
GAS DOOR PROP ASSEMBLY PARTS LIST C-13B
PLASTIC FRONT PANEL ASSEMBLY C-14A
PLASTIC FRONT PANEL ASSEMBLY PARTS LIST C-14B
OUTRIGGERS AND REAR JACK MOUNT ASSEMBLY C-15A
OUTRIGGERS AND REAR JACK MOUNT ASSEMBLY PARTS LIST C-15B
DECAL PLACEMENT 1 D-1A
DECAL PLACEMENT 1 PARTS LIST D-1B
DECAL PLACEMENT 2 D-2A
DECAL PLACEMENT 2 PARTS LIST D-2B
DECAL PLACEMENT 3 D-3A
DECAL PLACEMENT 3 PARTS LIST D-3B
DECAL PLACEMENT 4 D-4A
DECAL PLACEMENT 4 PARTS D-4 B
DECAL PLACEMENT 5 D-5A
DECAL PLACEMENT 5 PARTS LIST D-5B
KUBOTA ENGINE E-1A
KUBOTA ENGINE PARTS LIST E-1B
PERKINS ENGINE E-2A
PERKINS ENGINE PARTS LIST E-2B
ELECTRICAL DIAGRAM (KUBOTA ENGINE/GENERATOR SET) F-1A
ELECTRICAL DIAGRAM (PERKINS ENGINE/GENERATOR SET) F-1B
ELECTRICAL DIAGRAM (BALLAST ASSEMBLY, 4-LIGHT) F-2A
ELECTRICAL DIAGRAM (LAMP SOCKET/BALLAST COMPARTMENT WIRING, 4-LIGHT) F-3A
ELECTRICAL DIAGRAM (TAILLIGHT WIRING HARNESS) F-3B
ELECTRICAL DIAGRAM (MARATHON GENERATOR ELECTRICAL BOX WIRING) F-3B
DUTTON-LAINSON STRONG ARM ELECRTRIC WINCH SCHEMATIC F-4A
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
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A-1A
MAXI-LITE SERIES
SHO 1000 METALLIC VAPOR LAMP
SHO 1000 HIGH PRESSURE SODIUM LAMP
Page 5
MAXI-LITE SERIES
SHO 1000 METALLIC VAPOR LAMP
SHO 1000 HIGH PRESSURE SODIUM LAMP
NO REQ’D PART NO DESCRIPTION
NS 610250 LAMP HOLDER ASS’Y WITH YOKE AND LAMP (SOLID MT.)
(REM. FIXTURES) NS 610265 LAMP HOLDER ASS’Y WITH YOKE AND LAMP (SOLID MT.) (HPS) NS 610255 LAMP HOLDER ASSEMBLY W/YOKE, LAMP AND CUSHIONS
(CUSHION MT.) NS 610253 LAMP HOLDER ASSEMBLY W/YOKE, LAMP AND CUSHIONS
(CUSHION MT.) (HPS) NS 650144 LAMP HOLDER ASSEMBLY WITH YOKE AND LAMP NS 610263 LAMP HOLDER ASSEMBLY WITH YOKE AND CUSHIONS, W/ HPS LAMP
(CUSHION MOUNT) 1 1 610208 ALUMINUM RING 2 1 610211 LAMP BT-37 2A 1 610218 LAMP 1000W SHO ED37 (HPS) 3 2 ** #8 WASHER (STAINLESS STEEL) 4 2 ** #8-32 NC X 1/2 HEX HEAD BOLT (STAINLESS STEEL)
5 8 041028 #10-24 NC X 1/2 HEX HEAD BOLT (STAINLESS STEEL) 6 8 043017 #10 INTERNAL TOOTH WASHER 7 1 610207 ALUMINUM PLATE 8 2 044013 #8 -32 NC NYLON INSERT NUT (STAINLESS STEEL) 9 1 610209 LAMP TIP SUPPORT NS 1 650250 LAMP TIP SUPPORT (HIGH PRESSURE SODIUM) 10 1 610210 LAMP TIP SUPPORT TUBE 11 1 610212 CERAMIC SOCKET 12 1 610201 REFLECTOR 13 2 610213 END HOUSING GASKET 14 1 610206 RH SOLID END CASTING 15 2 044037 3/8 - 24 NF NYLON INSERT NUT 16 4 047019 .75 OD x.385 ID x.20 NYLON WASHER 17 2 045142 3/8 - 24 NF X 3/8 - 16 NC X 2" STUD 18 1 680493 SOLID MOUNT YOKE 19 2 047016 3/8 SAE WASHER 20 044031 5/16-18 KEPS NUT 21 2 041035 #10 - 24 NC X 1 1/4 ROUND HEAD BOLT 22 4 610260 RUBBER SHOCK MOUNT SHO 1000 23 2 610235 SHO CUSHION MOUNT PLATE 24 2 044018 10-24 NYLON LOCK NUT 25 1 610234 SHO 1000 CUSHION MOUNT YOKE 26 610236 SHO 1000 CUSHION MOUNT YOKE ASSEMBLY 27 650159 16/3 PORTABLE CORD 66 27A 1 310434 LAMP CONNECTOR AND LEAD (REMOVEABLE FIXTURE ONLY) 28 1 510007 1/2-CORD GRIP 29 1 610214 1/2” ENTRANCE ELBOW 30 1 610215 1/2 CONDUIT NIPPLE 31 1 610205 LH SOCKET END CASTING 32 1 ** GREEN HEAT TEMP WIRE 33 1 ** BLACK HEAT TEMP WIRE 34 1 ** WHITE HEAT TEMP WIRE 35 1 610203 LENS 36 1 610217 LENS GASKET (SILICONE) 37 2 044019 #10-24 NYLON INSERT NUT (STAINLESS) 38 1 610202 LENS CHANNEL SET 39 2 045070 #10-24 NC SQ BD HOOK BOLT (W/VISOR) 40 1 610017 SHO 1000 LIGHT VISOR (OPTIONAL
41 2 044016 #10-24 NC KEPS NUT
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
15
A-1B
Page 6
B-1A
MAXI-LITE SERIES
MANUAL WINCH TOWER ASSEMBLY
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MAXI-LITE SERIES
MANUAL WINCH TOWER ASSEMBLY
B-1B
NO REQ’D PART NO DESCRIPTION
1 1 680102* 4" MANUAL WINCH TOWER WELDMENT 2 2 320110 3” PULLEY W/BUSHING 3 2 620550 1/2 - 13 NC X 2 1/8 LOCKING KNOB 4 3 650110 .312 TOWER PAD 5 1 352280 PLASTIC TOWER PAD 6 1 043100 5/8 INTERNAL TOOTH LOCK WASHER 7 8 310212 #8 CUSHION CLAMP 8 1 046242 5/8 - 11 NC X 1 GRADE 5 BOLT 9 2 046200 1/2 - 13 NC X 2 1/4 GRADE 5 BOLT 10 3 044048 1/2 -13 NC NYLON INSERT NUT 11 8 046015 1/4 - 20 NC X 1” GRADE 5 HEX BOLT 12 8 044023 1/4 - 20 NC NYLON INSERT NUT 13 14 047009 1/4” FLATWASHER STAINLESS STEEL 14 8 041023 #10 X 3/8 SELF-TAPPING PLASTIC SCREW 15 1 680180* 3" TOWER WELDMENT MANUAL WINCH 16 1 352017* 2-5/8" MANUAL TOWER WELDMENT FOR REM. LIGHT BAR 17 1 620511 WELDMENT, TOWER SUPPORT 18 2 047030 5/8 FLAT WASHER (with painted tower)
1 047030 5/8 FLAT WASHER (with galvanized tower) 19 1 044053 5/8 - 11 NC NYLON INSERT NUT 20 1 650145 MAST LOCKING BAR 21 1 047025 1/2” PLATED FLAT WASHER 22 1 610531 DLB 1200 BRAKE WINCH - PLATED 23 1 1/2” NUT (SUPPLIED WITH WINCH) 24 1 WINCH SPRING (SUPPLIED WITH WINCH) 25 1 712032 HANDLE FOR DLB 1200 - 7" 26 3 046110 3/8 - 16 NC X 1 GRADE 5 BOLT 27 3 047010 5/16” FLAT WASHER 28 3 044038 3/8 -16 NC NYLON INSERT NUT 29 1 320410 CORD REEL (OPTIONAL) 30 1 320453 3/16” X 1-3/4” ROLL PIN
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 8
B-2A
MAXI-LITE SERIES
MANUAL WINCH TOWER CABLE ROUTING
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MAXI-LITE SERIES
MANUAL WINCH TOWER CABLE ROUTING
NO REQ’D PART NO DESCRIPTION
1 2 620084 WIRE ROPE CLIP 3/16" 2 1 045040 WIRE ROPE THIMBLE, ¼” 3 1 620076 STEEL CABLE 3/16- X 11' 4 1 650140 MAST WIRING - 14/7 X 324" (STRAIGHT CORD) 5 1 650133 STEEL CABLE 3/16” X 17' 9" 6 1 320185 STEEL CABLE 3/16" X 10’ 7 1 352016 MAST WIRING 16/8 X 344” (CORD REEL 4 LIGHT)
1 352083 MAST WIRING 16/10 X 344” (CORD REEL 6 LIGHT)
680209* MANUAL WINCH TOWER (4 Light) Complete W/Light Bar Assy 680210* MANUAL CORD REEL TOWER (4 Light) Complete W/Light Bar Assy 680213* MANUAL WINCH TOWER (6 Light) Complete W/Light Bar Assy 680214* MANUAL CORD REEL TOWER (6 Light) Complete W/Light Bar Assy
INSTRUCTIONS FOR REPLACING STEEL CABLES.
3/16 X 11'
REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION. REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION. REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.
B-2B
3/16 X 17' 9"
REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC) REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION. REMOVE STOP BOLT AND WASHER. REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION. REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND THROUGH PULLEY BRACKETS. REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS. REPLACE 3" PULLEY AND 4 TOWER PADS. ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT. REPLACE STOP BOLT AND WASHER. REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION. REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
3/16 X 10’
REMOVE ALL BROKEN AND FRAYED CABLE. FEED NEW CABLE THROUGH EYELET IN MAST PIVOT SECTION. FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS. ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 10
B-3A
MAXI-LITE SERIES
ELECTRIC WINCH TOWER ASSEMBLY
ELECTRIC WINCH MAST PIVOT SECTION ASSEMBLY
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MAXI-LITE SERIES
ELECTRIC WINCH TOWER ASSEMBLY
NO REQ’D PART NO DESCRIPTION
B-3B
1 1 680184* WELDMENT, 4” TOWER, ELECTRIC 2 3 320112 2 1/2" PULLEY W/BUSHING
3 2 320110 3" PULLEY 4 1 620579 LOCK SPRING 5 1 620577 LOCK HANDLE 6 1 620550 LOCKING KNOB 1/2 - 13 NC X 2 1/8” 7 2 650110 PLASTIC TOWER PAD, .312 8 1 352280 PLASTIC TOWER PAD 5/16 SHORT 9 1 043100 5/8 INTERNAL TOOTH LOCK WASHER 10 1 046242 5/8 - 11 NC X 1 GRADE 5 BOLT 11 8 022022 #8 CUSHION CLAMP 12 1 090309 SPRING LATCH RELEASE DECAL 13 5 046200 1/2 - 13 NC X 2 1/4 GRADE 5 BOLT 14 5 044048 1/2 - 13 NC NYLON INSERT NUT 15 2 046110 3/8 - 16 NC X 1 GRADE 5 BOLT 16 2 044080 3/8 - 16 NC TOPLOCK NUT 17 2 046105 3/8 - 16 NC X 3/4 GRADE 5 BOLT 18 2 043070 3/8 INTERNAL TOOTH LOCK WASHER 19 1 046438 1/4” X 3” QUICK RELEASE PIN 20 1 712061 STEEL LANYARD 21 4 046010 1/4 - 20 NC X 3/4 GRADE 5 BOLT 22 9 044023 1/4 - 20 NC NYLON INSERT NUT 23 8 046015 1/4 - 20 NC X 1” GRADE 5 BOLT 24 14 047009 1/4” SS FLAT WASHER 25 8 041023 #10 X 3/8 SELF TAPPING PLASTIC SCREW 26 1 680185* 3" ELECTRIC WINCH TOWER WELDMENT 27 1 352050* REMOVEABLE LIGHT BAR 2 5/8” ROUND TOWER WELDMENT 28 1 320410* CORD REEL (used on cord reel towers only) 29 1 320453 3/16 X 1 3/4 ROLL PIN (used on cord reel towers only)
ELECTRIC WINCH MAST PIVOT SECTION ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 620570* TOWER SUPPORT WELDMENT, ELECTRIC WINCH 2 1 620545 3/4 PLATED HAIRPIN CLIP 3 1 352168 MAST LOCKING BAR, ELECTRIC WINCH 4 1 620550 LOCKING KNOB 1/2 - 13 NC X 2 1/8” 5 2 047055 1” NARROW RIM PLATED MACHINE BUSHING 6 1 047025 1/2” PLATED FLAT WASHER 7 1 044048 1/2 - 13 NC NYLON INSERT NUT
* Use these codes to designate color needed:
LEGEND: NS= Not Shown ** =Purchase locally
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 12
B-4A
MAXI-LITE SERIES
ELECTRIC WINCH TOWER CABLE ROUTING
Page 13
MAXI-LITE SERIES
ELECTRIC WINCH TOWER CABLE ROUTING
NO REQ’D PART NO DESCRIPTION
1 2 620084 WIRE ROPE CLIP 3/16 2 1 045040 WIRE ROPE THIMBLE, 1/4 3 1 620525 MAST WIRING - 14/7 X 324” (4-LIGHT STRAIGHT CORD)
352094 MAST WIRING - 16/10 X 324” (6-LIGHT STRAIGHT CORD) 4 1 320185 STEEL CABLE 3/16” X 10' 5 1 352054 STEEL CABLE 7/32” X 26' 6 1 352016 MAST WIRING 16/8 X 344” (cord reel 4 light)
1 352083 MAST WIRING 16/10 X 344” (cord reel 6 light)
NS 680204* ELECTRIC ST. CORD TOWER (4 Light) Complete W/Light Bar Assy
680203* ELECTRIC CORD REEL TOWER (4 Light) Complete W/Light Bar Assy
680207* ELECTRIC ST. CORD TOWER (6 Light) Complete W/Light Bar Assy
680208* ELECTRIC CORD REEL TOWER (6 Light) Complete W/Light Bar Assy
INSTRUCTIONS FOR REPLACING STEEL CABLES.
3/16 X 10'
REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION. REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND. REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION. REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE: 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.
7 /32 X 26'
REMOVE CABLE FROM WINCH. REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC) REMOVE TOWER ASSEMBLY FROM TRAILER. REMOVE STOP BOLT AND WASHER. REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION. REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER. REMOVE 2 1/2" PULLEY FROM END OF 4- SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND THROUGH PULLEY BRACKETS. REPLACE 2 5/8- ROUND AND 3” MAST SECTIONS. REPLACE 3" PULLEY AND 4 NYLON ROLLERS. REPLACE STOP BOLT AND WASHER. RUN NEW CABLE ON OUTSIDE OF 4" SECTION. REPLACE 2 ½” PULLEY. REPLACE TOWER ASSEMBLY ON TRAILER. REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC) RUN NEW CABLE THROUGH PULLEY BRACKEIS IN FRONT OF TRAILER. ATTACH CABLE TO ELECTRIC WINCH. WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
B-4B
Page 14
B-5A
MAXI-LITE SERIES
4-LIGHT REMOVABLE LIGHT BAR ASSEMBLY
B-6A
11
6-LIGHT REMOVABLE LIGHT BAR ASSEMBLY
11
Page 15
MAXI-LITE SERIES
4-LIGHT REMOVABLE LIGHT BAR ASSEMBLY
B-5B
NO REQ’D PART NO DESCRIPTION
352042* LIGHT BAR ASSEMBLY, 4-LIGHT 1 10 ** 1/4 - 20 NC X 1/2 CARRIAGE BOLT 2 4 ** 3/4 - 10 NC NYLON INSERT NUT 3 8 ** 3/4 FLAT WASHER 4 1 620537* LIGHT BAR COVER PLATE 5 1 650319* LIGHT BAR FRAME ONLY 6 10 ** 1/4 - 20 NC KEPS NUT 7 1 310033 CORD GRIP NUT - METAL 7A 1 022039 1/2" BUSHING 8 4 ** 5/16 - 18 NC KEPS NUT 9 1 711029 LOCKING HOLE PLUG 10 4 310414 LAMP CONNECTOR, FEMALE 11 1 325017* 2 5/8 ROUND TOWER SECTION (Manual removeable light bar)
1 352050* 2 5/8 ROUND TOWER SECTION (Electric removeable light bar)
LEGEND: NS = Not Shown ** =Purchase locally
6-LIGHT REMOVABLE LIGHT BAR ASSEMBLY
B-6B
NO REQ’D PART NO DESCRIPTION
352045* LIGHT BAR ASSEMBLY, 6-LIGHT 1 10 ** 1/4 - 20 NC X 1/2 CARRIAGE BOLT 2 4 ** 3/4 - 10 NC NYLON INSERT NUT 3 8 ** 3/4 FLAT WASHER
4 1 352031* LIGHT BAR COVER PLATE 5 1 352030* LIGHT BAR FRAME ONLY 6 10 ** 1/4 - 20 NC KEPS NUT 7 1 310033 CORD GRIP NUT - METAL 7A 1 022039 1/2" BUSHING 8 4 ** 5/16 - 18 NC KEPS NUT 9 1 711029 LOCKING HOLE PLUG 10 6 310414 LAMP CONNECTOR, FEMALE
11 1 325017* 2 5/8 ROUND TOWER SECTION (Manual removeable light bar)
1 352050* 2 5/8 ROUND TOWER SECTION (Electric removeable light bar)
LEGEND: NS = Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 16
C-1A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
AXLE ASSEMBLY, HITCH ASSEMBLY AND TONGUE JACK
Page 17
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
AXLE ASSEMBLY, HITCH ASSEMBLY AND TONGUE JACK
NO REQ’D PART NO DESCRIPTION
2 1 650235 SIDE CRANK JACK, SNAP RING (SHOWN)
1 680558 SIDE CRANK JACK, TUBE MOUNT (NOT SHOWN) 1 680879 TOP CRANK JACK, TUBE MOUNT (NOT SHOWN)
1 330013 JACK LOCK PIN (USE WITH 680558 and 680879) 3 1 330014 JACK SNAP RING 2 5/16 XT (USE WITH 650235) 4 330012A JACK HOLE PIN KIT 5 2 ** 1/2 - 13 NC X 4 GRADE 5 BOLT 6 1 712021 BALL COUPLER ONLY 7 2 ** 1/2 - 13 NC TOPLOCK NUT 8 1 712540* PINTLE HITCH WELDMENT 9 2 ** 5/8 - 11 NC X 5 GRADE 5 BOLT 10 330009 JACK MOUNTING BRACKET W/SNAP RING 11 2 ** 5/8 - 11 NC TOPLOCK NUT 12 049040 SAFETY CHAIN SET 13 10 ** AXLE LUG NUT 14 2 680124* WHEEL & TIRE 15" ORANGE SPOKE
352157 WHEEL ORANGE SPOKE 680136 WHEEL SPOKE (ALLMAND GOLD) 032020 TIRE P225/75R15
032075 TIRE VALVE STEM 15 1 032025 AXLE MOUNTING HARDWARE KIT 16 1 352021 AXLE 3000 LB. 56"/44" 17 712021 2" BALL COUPLING KIT 18 712552 HITCH PLATE, ONE EACH 19 2 ** 7/16-14NC X 1 1/2” GRADE 5 BOLT 20 4 ** 3/8 FLAT WASHER 21 2 ** 7/16-14NC NYLON LOCK NUT NS 600770* REVERSIBLE HITCH ASSY. NS 330007 HUB W/RACES NS 330005 BEARING SET NS 330004 HUB W/RACES AND BEARING SET NS 650236 PLASTIC JACK CAP
C-1B
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 18
C-2A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
TAILLIGHTS, DOOR PROPS AND OUTRIGGER LOCKS
Page 19
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
TAILLIGHTS, DOOR PROPS AND OUTRIGGER LOCKS
NO REQ’D PART NO DESCRIPTION
1 8 ** ¼-20 NC NYLON INSERT NUT 2 2 330430 OUTRIGGER PIN BLOCK 3 2 330455 OUTRIGGER PIN 4 4 ** 1/4 - 20 NC X 1 3/4 SS SCREW 5 2 352057 TELESCOPIC PROP 6 4 ** 1/4 - 20 NC X 1 SS SCREW 7 6 ** 3/16 ALUMINUM RIVETS 8 2 650129 TAILLIGHT
352037 TAILLIGHT WIRING HARNESS 680190 TAILLIGHT ASSEMBLY
C-2B
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 20
C-3A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
BATTERY, CABLES, AND GROUND STRAP
Page 21
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
BATTERY, CABLES, AND GROUND STRAP
NO REQ’D PART NO DESCRIPTION
1 1 713098 36" BATTERY CABLE 2 1 027010 21" BATTERY CABLE 3 2 ** 5/16 - 18 NC NYLON INSERT NUT 4 1 340017 NYLON BATTERY HOLD DOWN 5 1 024002 12 VOLT BATTERY
1 024003 12 VOLT BATTERY (ARCTIC SPL. ONLY) 6 2 433507 J-B0LT 5/16 X 11" 7 1 ** 1/4-18 NC X 1 BOLT W/ KEPS NUT 8 2 ** 1/4 FLAT WASHER 9 1 340105 GROUND STRAP
C-3B
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 22
C-4A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA/PERKINS ENGINE/GENERATOR SET
Page 23
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA/PERKINS ENGINE/GENERATOR SET
NO REQ’D PART NO DESCRIPTION
1 2 045038 HOSE CLAMP #32 2 1 650272 AIR INTAKE HOSE, KUBOTA 3 2 ** 8mm X 20mm X 1.25 GRADE 8.8 BOLT 4 1 920745 KUBOTA FUEL FILTER 5 2 ** 5/16 - 18 NC X 1 1/4 GRADE 5 BOLT 6 1 650291* AIR CLEANER MOUNT PLATE, KUBOTA 7 9 ** 10mm X 20mm X 1.25 GRADE 8.8 BOLT 8 2 ** 3/8 FLAT WASHER 9 1 ** 3/8 INTERNAL TOOTH LOCK WASHER 10 2 ** 5/16 INTERNAL TOOTH LOCK WASHER 11 1 022025 2-SCREW ROMEX CLAMP 3/4
NS 022036 3/4" STEEL LOCK NUT 12 1 @@@ FUEL FILTER MOUNTING PLATE 13 5 ** 5/16 - 18 NC KEPS NUT 14 8 ** 3/8 SAE FLAT WASHER 15 4 ** 3/8 - 16 NC X 2 1/4 GRADE 5 BOLT 16 1 640283* ENGINE MOUNT BRACE, RIGHT KUBOTA
1 680127* ENGINE MOUNT BRACE, RIGHT PERKINS
17 1 100990 KUBOTA 1105 WITH DEEP SEA PANEL
18 1 640282* ENGINE MOUNT BRACE, LEFT KUBOTA
1 680126* ENGINE MOUNT BRACE, LEFT PERKINS
C-4B
LEGEND: NS= Not Shown ** =Purchase locally
@@@ =See Kubota Dealer
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 24
C-4A CONT
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA/PERKINS ENGINE/GENERATOR SET
Page 25
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA/PERKINS ENGINE/GENERATOR SET
NO REQ’D PART NO DESCRIPTION
19 8 ** 5/16-18 NC X 1 GRADE 5 BOLT A.S. 4 640565 WASHER MUSHROOM CUSHION MOUNT A.S. 4 650260 WASHER SNUBBING
NS 4 640500 MUSHROOM CUSHION MOUNT
20 4 650259 RUBBER ENGINE MOUNTS-120 LB (KUBOTA) 21 4 ** 3/8-16 NC NYLON INSERT NUT 22 2 ** 3/8-16 NC X 1 GRADE 5 BOLT 23 2 ** 3/8 SPLIT LOCK WASHER 24 1 680128* GENERATOR MOUNT PLATE, KUBOTA/PERKINS
A. S. 1 680232* GENERATOR MOUNT PLATE, NEWAGE
25 4 ** 8mm X 25mm X 1.25 GRADE 8.8 BOLT 26 5 ** 5/16 SPLIT LOCK WASHER
NS 1 651232 KUBOTA MUFFLER
27 1 352139 KUBOTA BOX MUFFLER KIT 27A 1 352126-10 KUBOTA BOX MUFFLER HEAT SHIELD 27B 1 352140 KUBOTA EXHAUST PIPE 27C 1 313086 MUFFLER CLAMP
28 1 352135 EXHAUST MANIFOLD MOUNT GASKET (KUBOTA)
29 1 ** CAP PLUG
30 4 640565 ENGINE MOUNT WASHER
31 8 ** 5/16 - 18 NYLON INSERT NUT
32 4 650260 SNUBBING WASHER
33 4 ** 3/8 FLAT WASHER
34 1 650262 AIR CLEANER RADIAL SEAL (KUBOTA ONLY)
35 2 650263 AIR CLEANER BAND RADIAL SEAL (KUBOTA ONLY)
36 4 ** 3/8 FLAT WASHER NS 1 651232 CAT MUFFLER NS 1 100898 FUEL/ WATER SEPERATOR NS 1 101022P WATER SEPERATOR BRACKET NS 1 654000 8Kw AVR MARATHON GENERATOR
C-4B CONT
LEGEND: NS= Not Shown ** =Purchase locally
@@@ =See Kubota Dealer
@@@@ =See Perkins Dealer
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 26
C-4C
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
LOMBARDINI ENGINE/GENERATOR SET
Page 27
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
LOMBARDINI ENGINE/GENERATOR SET
NO REQ’D PART NO DESCRIPTION
1 2 046110 3/8 - 16 NC X 1” GRADE 5 BOLT 2 6 047016 3/8” FLAT WASHER 3 1 651236 MUFFLER 4 2 042082 8mm X 1.25 HEX NUT 5 4 046124 3/8 - 16 NC X 2 - 1/2” GRADE 5 BOLT 6 1 680479* LOMBARDINI MAXI GENERATOR MOUNT PLATE 7 6 044038 3/8 - 16 NC NYLON INSERT NUT 8 8 046050 5/16 - 18 NC X 1” GRADE 5 BOLT 9 8 047011 5/16” FLAT WASHER 10 4 650259 RUBBER ENGINE MOUNT--120 LB. 11 1 680478* LOMBARDINI MAXI ENGINE MOUNT PLATE 12 4 640565 ENGINE MOUNT WASHER 13 4 650260 SNUBBING WASHER 14 8 044033 5/16 - 18 NC NYLON INSERT NUT 15 4 041078 1/4 - 20 X 1/2” PHILLIPS HEAD TRUSS SCREW 16 4 044021 1/4 - 20 KEPS NUT 17 6 047070 10mm FLAT WASHER 18 6 043020 1/4” SPLIT LOCK WASHER 19 6 042019 6mm X 1.0 X 16mm HEX BOLT 20 1 650830 LOMBARDINI LDW 903 ENGINE 21 1 650592 POWRGARD 6 KW GENERATOR 22 2 650567* RADIATOR SHROUD NS 1 650010 FUEL FILTER NS 1 650011 OIL FILTER NS 1 650012 AIR FILTER NS 3 650013 GLOW PLUG NS 1 101898 FUEL/WATER SEPERATOR NS 1 101022P WATER SEPERATOR BRACKET
C-4D
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 28
C-4E
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT 3011C ENGINE/GENERATOR SET
Page 29
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT 3011C ENGINE/GENERATOR SET
C-4F
NO REQ’D PART NO DESCRIPTION
1 1 352097 CAT 3011C D RATE
352236 CAT 3011C NON-D RATE 2 4 650259 RUBBER ENGINE MOUNT--120 LB. 3 8 046050 5/16 - 18 NC X 1” GRADE 5 BOLT 4 8 047011 5/16” FLAT WASHER 5 4 640565 ENGINE MOUNT WASHER 6 4 650260 SNUBBING WASHER 7 8 044038 3/8 - 16 NC NYLON INSERT NUT 8 8 044033 5/16 - 18 NC NYLON INSERT NUT 9 2 046110 3/8 - 16 NC X 1” GRADE 5 BOLT 10 14 047016 3/8” FLAT WASHER 11 1 651232 MUFFLER 12 2 680550 MAXI BRIDGE PLATE 13 1 680549* CAT 3011C MAXI GENERATOR MOUNT PLATE (for Baldor and Marathon 14 4 046096 3/8 - 16 NC X 3” GRADE 8 BOLT 15 4 046126 3/8 - 16 NC X 1-3/4” GRADE 8 BOLT 16 4 042031 8mm X 1.25 X 25mm HEX BOLT 17 4 043055 5/16” PLATED SPLIT LOCK WASHER 18 1 ** MUFFLER GASKET 19 1 650592 BALDOR 6 KW GENERATOR
1 640144 BALDOR 8 KW GENERATOR
1 654000 8Kw AVR MARATHON GENERATOR NS 1 100898 FUEL WATER SEPERATOR NS 1 101022P WATER SEPERATOR BRACKET
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 30
C-5A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA RADIATOR AND MOUNTING PLATE
Page 31
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA RADIATOR AND MOUNTING PLATE
NO REQ’D PART NO DESCRIPTION
1 4 ** 3/8 - 16 NC KEPS NUT 2 1 @@@ UPPER RADIATOR HOSE 3 4 045035 #20 HOSE CLAMP 4 1 650107 KUBOTA RADIATOR 5 1 680122* KUBOTA/PERKINS RADIATOR MOUNT PLATE 6 4 ** 3/8 FLAT WASHER 7 4 ** 3/8 - 16 NC X 1 GRADE 5 BOLT 8 1 @@@ LOWER RADIATOR HOSE 9 9 ** 5/16 - 18 NC KEPS NUT 10 9 ** 1/4 FLAT WASHER 11 9 ** 5/16 - 18 NC X 3/4 GRADE 5 BOLT
C-5B
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 32
C-5C
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT 3011C RADIATOR MOUNTING PLATE
Page 33
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT 3011C RADIATOR MOUNTING PLATE
NO REQ’D PART NO DESCRIPTION
1 1 352000C MAXI REAR PANEL 2 1 680552* CAT 3011C RADIATOR PLATE 3 13 046045 5/16 - 18 NC X 3/4 GRADE 5 BOLT 4 1 680547 CAT 3011C RAD SHROUD LEFT SIDE 5 1 680548 CAT 3011C RAD SHROUD RIGHT SIDE 6 13 047010 5/16 FLAT WASHER 7 13 044031 5/16 - 18 NC PLATED KEPS NUT 8 4 041078 1/4 - 20 X 1/2” PLATED PHILLIPS TRUSS HEAD SCREW 9 4 044021 PLATED KEPS NUT
C-5D
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 34
C-6A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
4-LIGHT BALLAST ASSEMBLY
Page 35
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
4-LIGHT BALLAST ASSEMBLY
NO REQ’D PART NO DESCRIPTION
310118 HPS TRANSFORMER, CAPACITOR, AND STARTER
310119 HPS CAPACITOR AND STARTER ONLY 1 1 680119* BALLAST PANEL, ONLY 2 1 022025 2-SCREW ROMEX CLAMP, 3/4 3 2 ** 7/8 CUSHION CLAMP 4 2 ** 1/4 - 20 NC SELF TAPPING SCREW 5 1 ** 1/4 - 20 NC X 1 1/2 STUD BOLT 6 3 ** 1 4 20 NC KEPS NUT 7 1 ** 1 4 INTERNAL TOOTH LOCK WASHER 8 16 ** 5/16 - 18 NC INTERNAL TOOTH LOCK WASHER 9 4 310124 TRANSFORMER ONLY
10 1 330490 RECEPTACLE 240V. 15A (6KW ONLY)
1 330491 RECEPTACLE 250V. 30A (8KW ONLY)
330501 RECEPTACLE 120V. 30A
11 1 630132A RECEPTACLE 120V. GFCI
1 330499 20 AMP DUPLEX GFCI (8KW ONLY)
NS 1 330432 RECEPTACLE COVER FOR GFCI RECEPTACLE
12 2 ** 1/4 - 20 NC NYLON INSERT NUT 13 2 610570-03 DUAL CAPACITOR MOUNTING CLAMP 14 4 310115 CAPACITOR ONLY, 24 UF (for Models 683, 883, 895XL)
310391 CAPACITOR ONLY, 28 UF (for Models 695 and 895) 15 4 ** #8 STAINLESS STEEL FLAT WASHER 16 4 ** #6 - 32 NC X 3/8 ROUND HEAD SCREW 17 1 022020 2-SCREW ROMEX CLAMP, 3/8 (ELECTRIC WINCH)
S 1 711029 7/8 HOLE PLUG (MANUAL WINCH) 18 1 ** #10 - 24 NC X 3/4 ROUND HEAD SCREW 19 1 630157A BRIDGE ASSEMBLY (ELECTRIC WINCH)
S 352466 2 AMP BREAKER (USED W/630157A) 20 2 ** 1/4 FLAT WASHER 21 2 ** 1/4 - 20 NC X 24 GRADE 5 BOLT 22 1 022034 STEEL LOCK NUT, 3/8” 23 1 ** #10 - 24 NC KEPS NUT 24 1 022036 STEEL LOCK NUT, 3/4"
25 1 030054 RUBBER EDGE TRIM 3/16 X 5" LONG
C-6B
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 36
C-7A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
4-LIGHT AC GAUGE PANEL ASSEMBLY
Page 37
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
4-LIGHT AC GAUGE PANEL ASSEMBLY
C-7B
NO REQ’D PART NO DESCRIPTION
1 4 ** 5/16 FLAT WASHER 2 2 ** 5/6 - 18 NC X 1 1/4 GRADE 5 BOLT 3 2 ** 5/6 - 18 NC X 3/4 GRADE 5 BOLT
4 2 ** #6 - 32 NC KEPS NUT 5 1 650139 30 AMP CIRCUIT BREAKER, KUBOTA ONLY 6 1 680119* BALLAST PANEL, ONLY 7 7 ** ¼-20 NC KEPS NUT 8 14 ** #6-32 NC X 3/8 ROUND HEAD SCREW 9 4 330458 CIRCUIT BREAKER SWITCH, 15 AMP SP 10 1 680118* LEFT QUARTER PANEL 4-LIGHT
11 1 ** 1/4 - 20 NC X 1 ROUND HEAD NYLON SCREW 12 2 ** 1/4 - 20 NC X 3/4 SCREW 13 3 ** 1/4 - 20 NC NYLON INSERT NUT 14 1 330459 CIRCUIT BREAKER SWITCH , 15 AMP DP (6KW ONLY)
1 330453 CARLING SWITCH 20 AMP SP (8KW ONLY)
15 1 680123* KUBOTA DC GAUGE PANEL
680129* PERKINS DC GAUGE PANEL 16 3 ** 1/4 INTERNAL TOOTH LOCK WASHER 17 4 ** 1/4 - 20 NC X 3/4 GRADE 5 BOLT 18 1 ** 1/4 - 20 NC WING NUT 19 1 ** 1/4 - 20 NC X 1 1/2 STUD 20 2 ** 1/4 - 20 NC X 1 SCREW 21 2 ** 1/4 STAINLESS STEEL FLAT WASHER 22 9 ** 5/16 - 18 NC KEPS NUT 23 5 022024 3/4" CUSHION CLAMP WITH 3/8 HOLE 24 PULLEY BRACKET (NOTE: USE LOWER HOLE FOR MANUAL
WINCH AND UPPER HOLE FOR ELECTRIC WINCH)
25 1 330458 CARLING SWITCH, 15 AMP DP (6KW ONLY)
1 330456 CARLING SWITCH, 30AMP DP (8KW ONLY)
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 38
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
4-LIGHT AC GAUGE PANEL AND LSC 100 LIGHT SEQUENCE COMMANDER
CONTROLLER PANEL ASSEMBLY
C-7C
Page 39
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
4-LIGHT AC GAUGE PANEL AND LSC 100 LIGHT SEQUENCE COMMANDER
CONTROLLER PANEL ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 680391 LSC 100 CONTROL PANEL ASSEMBLY (STANDARD)
680392 PANEL FOR ELECTRIC OR HYDRAULIC TOWERS (OPTIONAL) 2 1 650715 LSC 100 COVER BACK 3 2 041050 1/4 - 20 NC X 3/4 ROUND HEAD SCREW 4 2 047005 1/4” FLAT WASHER 5 2 044021 1/4” KEPS NUT 6 1 041070 1/4 - 20 NC X 3/4 MACHINE SCREW 7 3 046010 1/4 - 20 NC X 3/4 HEX BOLT
C-7D
LEGEND: NS= Not Shown ** =Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 40
C-7E
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
LOMBARDINI GAUGE PANEL ASSEMBLY
Page 41
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
LOMBARDINI GAUGE PANEL ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 2 044021 1/4” KEPS NUT 2 1 @@@@@ LOMBARDINI CONTROL PANEL 3 1 340014 HOUR METER 4 1 *** HOUR METER RETAINING BRACKET 5 2 ** #10 INTERNAL TOOTH LOCK WASHER 6 2 ** 5mm X .8 X 12mm HEX CAP SCREW 7 2 ** 1/4 - 20 NC X 3/4 PHILLIPS HEAD TRUSS SCREW
C-7F
LEGEND: NS= Not Shown ** =Purchase locally ***=Comes with Hour Meter @@@@@=See Lombardini Dealer
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 42
C-8A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
MANUAL WINCH, WINCH HANDLE, AND TOWER SUPPORT ASSEMBLY
Page 43
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
MANUAL WINCH, WINCH HANDLE, AND TOWER SUPPORT ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 4 046050 5/16 -18 NC X 1 GRADE 5 BOLT 2 4 046110 3/8 - 16 NC X 1 GRADE 5 BOLT 3 1 680111* TOWER PIVOT WELDMENT 4 4 044031 5/16 - 18 NC KEPS NUT 5 4 044036 3/8 -16 NC KEPS NUT 6 1 046200 1/2 - 13 NC X 2 1/4 GRADE 5 BOLT 7 6 047010 5/16 FLAT WASHER 8 4 044021 1/4 - 20 NC KEPS NUT 9 1 047005 1/4 FLAT WASHER 10 1 352482 WINCH, PLATED 2500 LBS 11 1 320112 2 1/2 PULLEY W/BUSHING 12 1 044048 1/2 - 13 NC NYLON INSERT NUT 13 1 041050 1/4 - 20 NC X 3/4 SS TRUSS HEAD BOLT 14 1 630555* TOWER KICK OUT SPRING 15 2 045118 1/4” RIVET 16 1 650621 KICKOUT SPRING PAD
C-8B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 44
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
ELECTRIC WINCH, SLACK LIMIT SWITCH, AND TOWER SUPPORT ASSEMBLY
C-8C
Page 45
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
ELECTRIC WINCH, SLACK LIMIT SWITCH, AND TOWER SUPPORT ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 2 ** 5/16 -18 NC X 1 GRADE 5 BOLT 2 7 ** 3/8 - 16 NC X 1 GRADE 5 BOLT 3 1 680111* TOWER PIVOT WELDMENT 4 4 ** 5/16 - 18 NC KEPS NUT 5 7 ** 3/8 -16 NC KEPS NUT 6 1 ** 1/2 - 13 NC X 2 1/4 GRADE 5 BOLT 7 6 ** 3/8 FLAT WASHER 8 1 630157 STRONG ARM ELECTRIC WINCH 9 1 680142* STRONG ARM WINCH COVER 10 4 ** 5/16 - 18 NC SELF TAPPING SCREW 11 1 320112 2 1/2 PULLEY W/BUSHING 12 1 ** 1/2 - 13 NC NYLON INSERT NUT 13 2 ** #6 - 32 NC X 1 1/2 ROUND HEAD SCREW 14 2 ** 1/4 FLAT WASHER 15 1 466093 SLACK LIMIT SWITCH 16 1 352056* SLACK LIMIT SWITCH MOUNT BRACKET 17 2 ** #6 FLAT WASHER 18 2 ** #6 - 32 NC HEX NUT 19 1 352089* TOWER KICK OUT SPRING 20 2 ** 5/16 FLAT WASHER 21 1 090232 DECAL-CORRECT WINCH OPERATION A.S.(NS) 1 352151 OPTIONAL WORKLIGHT A.S.(NS) 1 352146 WORKLIGHT MOUNTING BRACKET
C-8D
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 46
C-9A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
50 GALLON FUEL TANK ASSEMBLY
C-9A2
70 GALLON FUEL TANK ASSEMBLY
Page 47
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
50 GALLON FUEL TANK ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 340441 FUEL TANK FILLER CAP 2 1 340440 FUEL TANK, 50 GALLON 3 6 ** 1/4 X 1 1/4 FENDER WASHER 4 6 ** 1/4 INTERNAL TOOTH LOCK WASHER
5 6 ** 1/4 - 20 NC X 1/2 GRADE 5 BOLT
C-9B
70 GALLON FUEL TANK ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 100024 70 GALLON FUEL TANK 2 1 100380 FUEL TANK CAP 2.25” NECK BEFORE 1/08
1 100854 FUEL TANK CAP 4.3” NECK AFTER 1/08 3 1 100025 FUEL LEVEL GAUGE/SENDER 4 1 848967 GAUGE ADAPTER 5 1 340025 FUEL SUCTION TUBE ASSEMBLY 6 1 713050 90° 1/8 NPT X 1/4" PUSH LOCK FITTING 7 1 100358 3/8 NPT X 1/8 NPT REDUCING BUSHING 8 4 046120 3/8-16 X 1 1/2" GR 5 HEX BOLT 9 4 047010 5/16" PLATED FLAT WASHER 10 4 043065 3/8" SPLIT LOCK WASHER 11 2 ** 3/8" NPT PIPE PLUG
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
LEGEND: NS= Not Shown ** = Purchase locally
C-9B2
Page 48
C-10A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
RIGHT QUARTER PANEL ASSEMBLY
Page 49
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
RIGHT QUARTER PANEL ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 2 ** 1/4 STAINLESS STEEL FLAT WASHER 2 3 ** 1/4 -20 NC NYLON INSERT NUT 3 1 680108* RIGHT QUARTER PANEL 4 2 ** 1/4 - 20 NC X 3/4 SCREW 5 1 ** 1/4 - 20 NC X 1 ROUND HEAD NYLON SCREW NS 1 830165 SNAP SWITCH NS 1 711028 9/16 X 7/8 GROMMET NS 2 ** #6 X 1 1/2 TRUSS HEAD CAP SCREW NS 2 ** #6 KEPS NUT
C-10B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 50
C-11A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA/ PERKINS ENGINE DC GAUGE PANEL ASSEMBLY
Page 51
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA/PERKINS ENGINE DC GAUGE PANEL ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 680123* KUBOTA DC GAUGE PANEL
1 680129* PERKINS DC GAUGE PANEL 2 1 ** 1/4 - 20 NC X 1/2 SCREW 3 1 340413 VOLT METER 4 1 340014 HOUR METER, 12 VOLT 5 1 920474 IGNITION KEY (KUBOTA)
1 650307 IGNITION KEY (PERKINS) 6 1 352466 2 AMP CIRCUIT BREAKER (ELECTRIC WINCH ONLY) 7 1 @@@ GLOW PLUG LAMP (KUBOTA)
1 @@@@ GLOW PLUG LAMP (PERKINS) 8 1 920475 KUBOTA KEY SWITCH W/2 KEYS
1 650306 PERKINS KEY SWITCH W/2 KEYS 9 1 310544 DPDT MOMENTARY CONTACT SWITCH 10 1 @@@ GLOW LAMP TIMER (KUBOTA)
1 @@@@ REGULATOR (PERKINS) 11 1 ** 1/4 - 20 NC KEPS NUT NS 1 650363* GAUGE PANEL COVER KUBOTA NS 1 352344* GAUGE PANEL COVER PERKINS
C-11B
LEGEND: NS= Not Shown ** = Purchase locally
@@@ = See local Kubota Dealer
@@@@ = See local Perkins Dealer
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 52
C-12A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
ROOF PANEL AND REAR TOWER SUPPORT ASSEMBLY
3
2
2
2
5
6
7
8
16
2
4
10
2
1
2
9
9
11
15
13
14
2
9
2
12
3
2
9
9
9
9
10
9
9
9
Page 53
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
ROOF PANEL AND REAR TOWER SUPPORT ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 680106* LEFT ROOF PANEL 2 15 041050 1/4 - 20 NC X 3/4 SCREW 3 2 041080 1/4 - 20 NC X 1 SCREW 4 1 330450 REAR TOWER SUPPORT PIN 5 1 045156 1/4 X 2 ROLL PIN 6 6 046050 5/16 - 18 NC X 1 GRADE 5 BOLT 7 6 047010 5/16 FLAT WASHER 8 1 680110P REAR TOWER SUPPORT
680540 REAR TOWER SUPPORT EXTENDED (Optional) 9 17 044023 ¼-20 NC NYLON INSERT NUT 10 6 044033 5/16-18 NC NYLON INSERT NUT 11 4 030007 RUBBER PAD 1 1/4 X 7/16 X 4 12 1 101006P RIGHT ROOF PANEL
1 352159P RIGHT ROOF PANEL (PERKINS) 13 5 047008 1/4 STAINLESS STEEL FLAT WASHER 14 1 022035 STEEL LOCK NUT, 1/2" 15 1 310033 1/2" CORD GRIP 16 1 680105 CORD HOLDER (STRAIGHT CORD ONLY)
C-12B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 54
C-13A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
RIGHT AND LEFT DOOR PANEL ASSEMBLY
Page 55
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
RIGHT AND LEFT DOOR PANEL ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 24 ** 1/4 - 20 NC NYLON INSERT NUT
2 2 352023 DOOR HINGE 3 24 ** 1/4 - 20 NC X 3/4 SCREW 4 1 680109* RIGHT DOOR PANEL
NS 1 680114* LEFT DOOR PANEL
5 4 ** #10 - 24 NC KEPS NUT 6 2 650132 LATCH CAM, W/SQUARE HEAD SET SCREW 7 4 ** #10 - 24 NC X 3/4 FLAT HEAD SCREW 8 2 650131 LOCKING T-HANDLE 9 2 352057 TELESCOPIC PROP
C-13B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 56
C-13A2
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
RIGHT SLAM LATCH DOOR PANEL ASSEMBLY
C-13A3
LEFT SLAM LATCH DOOR PANEL ASSEMBLY
Page 57
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
RIGHT SLAM LATCH DOOR PANEL ASSEMBLY PARTS
NO REQ’D PART NO DESCRIPTION
1 12 044023 1/4 - 20 NC NYLON INSERT NUT 2 1 352023 DOOR HINGE 3 12 041050 1/4 - 20 NC X 3/4 SCREW 4 1 680453* RIGHT SLAM LATCH DOOR PANEL 5 4 044019 #10 - 24 NC NYLON INSERT NUT 6 1 680459 SLAM LATCH 7 4 ** #10 - 24 NC X 1/2 FLAT HEAD SCREW 8 1 352057 TELESCOPIC PROP
C-13B2
LEFT SLAM LATCH DOOR PANEL ASSEMBLY PARTS
NO REQ’D PART NO DESCRIPTION
1 13 044023 1/4 - 20 NC NYLON INSERT NUT 2 1 352023 DOOR HINGE 3 13 041050 1/4 - 20 NC X 3/4 SCREW 4 1 680444* LEFT SLAM LATCH DOOR PANEL 5 4 044019 #10 - 24 NC NYLON INSERT NUT 6 1 680459 SLAM LATCH 7 4 ** #10 - 24 NC X 1/2 FLAT HEAD SCREW 8 1 352057 TELESCOPIC PROP
C-13B3
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 58
C-13C
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
GAS SHOCK DOOR PROP ASSEMBLY
Page 59
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
GAS SHOCK DOOR PROP ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 2 041050 1/4 - 20 NC X 3/4 PHILLIPS TRUSS HEAD SCREW 2 2 044023 1/4 - 20 NC NYLON INSERT NUT 3 1 680485 GAS SPRING DOOR BRACKET 4 2 330437 10mm BALL STUD 5 2 044033 5/16 - 18 NC NYLON INSERT NUT 6 1 680813 GAS DOOR SHOCK
C-13D
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 60
C-14A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
PLASTIC FRONT PANEL ASSEMBLY
Page 61
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
PLASTIC FRONT PANEL ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 22 ** 1/4 - 20 NC X 1 SCREW 2 4 ** 1/4 - 20 NC X 3/4 FLAT HEAD MACHINE SCREW 3 1 680115* ROOF SUPPORT 4 3 ** 1/4 - 20 NC NYLON INSERT NUT 5 23 045216 TINNEMAN FASTENER 6 1 680103 RIGHT FRONT ABS PANEL (ORANGE)
1 352183 RIGHT FRONT ABS PANEL (ALLMAND GOLD)
1 352106 RIGHT FRONT ABS PANEL (WHITE)
7 1 680104 LEFT FRONT ABS PANEL (ORANGE)
1 352184 LEFT FRONT ABS PANEL (ALLMAND GOLD)
1 352107 LEFT FRONT ABS PANEL (WHITE) NS 1 680440* RIGHT FRONT PANEL (STEEL) NS 1 680441* LEFT FRONT PANEL (STEEL)
C-14B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 62
C-15A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
OUTRIGGERS AND REAR JACK MOUNT ASSEMBLY
Page 63
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
OUTRIGGERS AND REAR JACK MOUNT ASSEMBLY
NO REQ’D PART NO DESCRIPTION
1 1 340058 GROUND ROD 2 1 680113* LEFT/RIGHT OUTRIGGER 3 330012 REPLACEMENT HANDLE 4 2 330010 LONG JACK 5 3 330014 JACK SNAP RING 2 5/16 XT 6 2 330481 GROUND ROD CLIP 7 2 ** #10 - 24 NC X 1/2 SCREW 8 2 ** #10 - 24 NC KEPS NUT 9 1 ** SERIAL NUMBER PLATE 10 4 045108 BLIND RIVET 11 4 ** 1/4 - 20 NC X 1 SCREW 12 4 ** 1/4 - 20 NC NYLON INSERT NUT 13 2 ** #4 CUSHION CLAMP 14 1 680112* REAR JACK MOUNT WELDMENT 15 1 352072 SWIVEL MOUNT JACK WITH SIDE CRANK
C-15B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 64
D-1A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
Page 65
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
NO REQ’D PART NO DESCRIPTION
1 1 090159 DECAL-WARNING COMBUSTIBLE GAS
D-1B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 66
D-2A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
ML8
Page 67
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
NO REQ’D PART NO DESCRIPTION
1 1 090003 DECAL - DO NOT STAND 2 1 090139 DECAL - UNLATCHED/LATCHED 3 1 090269 DECAL - ALLMAND YELLOW TO ORANGE 11.75" 4 1 352026 DECAL - GRADATION STRIPE SET 5 2 090255 DECAL - MAXI-LITE 6 2 090256 DECAL - ALLMAND, YELLOW TO ORANGE NS 2 090490 DECAL - ML 6 7 090491 DECAL - ML 8 8 2 090267 DECAL - XL NS 1 090065 DECAL - ARCTIC SPECIAL NS 1 090164 DECAL - WARNING NON-VERTICAL NS 1 090161 DECAL - MOVING PART HAZARD
D-2B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 68
D-3A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
ML8
Page 69
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
NO REQ’D PART NO DESCRIPTION
1 1 090162 DECAL - DANGER HAZARDOUS VOLTAGE 2 1 090160 DECAL - WARNING EXCESSIVE TOW SPEED 3 1 090133 DECAL - GROUND LUG 4 1 090003 DECAL - DO NOT STAND 5 2 090255 DECAL - MAXI-LITE
NS 2 090490 DECAL - ML 6
6 2 090491 DECAL - ML-8
7 2 090267 DECAL - XL NS 2 090065 DECAL - ARCTIC SPECIAL 9 1 352026 DECAL - GRADATION STRIPE SET
D-3B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 70
D-4A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
Page 71
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
NO REQ’D PART NO DESCRIPTION
1 1 090158 DECAL - WARNING OPERATORS MANUAL 2 1 090084 DECAL - WARNING FAILURE TO TURN OFF LIGHTS 3 1 090283 DECAL - OUTLETS 4 1 090261 DECAL - IGNITION START, ELECTRIC WINCH 5 1 090169 DECAL - LIGHTS 1,2,3,4 (4-LIGHT OPTION)
1 090282 DECAL - LIGHTS 1,2,3,4 ,5,6 (6-LIGHT OPTION)
6 1 090163 DECAL – DANGER ELECTRIC SHOCK
7 1 090034 DECAL - DIESEL
LEGEND: NS= Not Shown ** = Purchase locally
D-4B
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 72
D-5A
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
Page 73
MAXI-LITE SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
DECAL PLACEMENT
NO REQ’D PART NO DESCRIPTION
1 1 090152 DECAL - NON-VERTICAL TOWER 2 1 090005 DECAL - CHECK FOR OVERHEAD OBSTRUCTIONS 3 1 090179 DECAL - PROPOSITION 65, DIESEL 4 1 090205 DECAL - CAUTION, RED LATCH (ELECTRIC WINCH) 5 1 090151 DECAL - OPERATING INSTRUCTIONS 6 1 090263 DECAL - WARNING, PULL PIN 7 1 090165 DECAL - DANGER, ELECTRIC SHOCK 8 1 090262 DECAL - PICTORIAL OPERATOR, ELECTRIC WINCH
090259 DECAL - PICTORIAL OPERATOR, MANUAL WINCH
9 1 090264 DECAL - LIFT INSTRUCTIONS
D-5B
LEGEND: NS= Not Shown ** = Purchase locally
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 74
E-1A
MAXI-LITE SERIES
KUBOTA ENGINE
Page 75
MAXI-LITE SERIES
KUBOTA ENGINE
E-1B
REF# PART NO DESCRIPTION
NS 680120* KUBOTA D905-EBG1 ENGINE/MARATHON 6 KW GEN. SET SAE) NS 350127* KUBOTA D1105-EBG1 ENGINE/MARATHON 6 KW GEN. SET SAE) NS 680131* KUBOTA D1105-EBG1 ENGINE/MARATHON 8 KW GEN. SET SAE) NS 340304 KUBOTA D905-EBG1 ENGINE ONLY (SAE) NS 352081 KUBOTA D1105-EBG1 ENGINE ONLY (SAE) NS 640146 MARATHON 6 KW GENERATOR ONLY (SAE) NS 640157 MARATHON 8 KW GENERATOR ONLY (SAE) NS 650592 POWRGARD 6 KW GENERATOR ONLY A.S. 830196 NEWAGE 8KW GENERATOR ONLY NS 1 920745 KUBOTA FUEL FILTER NS 1 081016 FUEL LINE (1/4" FUEL LINE 72") NS 1 081005 RETURN LINE (NYLON HOSE 80") NS 1 081018 FUEL LINE (5/16" FUEL LINE 14") NS 1 081018 FUEL LINE (5/16" FUEL LINE 10") NS 1 680224* ENGINE WIRING HARNESS - DC GAUGE PANEL/ENGINE (KUBOTA) NS 1 680128* GENERATOR MOUNT PLATE, KUBOTA NS 1 @@@ TOP RADIATOR HOSE NS 1 @@@ BOTTOM RADIATOR HOSE NS 1 340105 GROUND STRAP 1 1 650107 RADIATOR 2 1 340302 HIGH TEMPERATURE SWITCH 3 1 650290 AIR CLEANER ELEMENT ONLY 4 1 650262 AIR CLEANER/FILTER ELEMENT ASSEMBLY 5 1 640282* ENGINE MOUNT BRACE (LEFT)
1 640283* ENGINE MOUNT BRACE (RIGHT) 6 1 930743 KUBOTA OIL FILTER 7 1 340301 OIL PRESSURE SWITCH 8 1 650168-10 KUBOTA FAN GUARD NS 1 920472 KUBOTA RECOVERY TANK
FOR ENGINE PARTS NOT SHOWN, SEE KUBOTA D905 PARTS LIST. FOR GENERATOR PARTS NOT SHOWN, SEE MANUFACTURER’S LIST OR CALL 800-562-1373 FOR ASSISTANCE.
LEGEND: NS= Not Shown ** = Purchase locally
@@ = See local Kubota Dealer
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 76
E-2A
MAXI-LITE SERIES
PERKINS 103.10
Page 77
MAXI-LITE SERIES
PERKINS 103.10
NO REQ’D PART NO DESCRIPTION
1 2 650284* RADIATOR SHROUD, PERKINS, SIDE 2 1 @@@@ HIGH TEMPERATURE SWITCH 3 1 @@@@ AIR CLEANER DUST CAP 4 1 @@@@ AIR CLEANER 5 1 @@@@ AIR CLEANER, MOUNTING BRACKET 6 1 @@@@ AIR INTAKE HOSE 7 1 @@@@ OIL PRESSURE SWITCH 8 1 @@@@ UPPER RADIATOR HOSE 9 1 @@@@ RADIATOR 10 1 @@@@ OIL DRAIN PLUG 11 1 650304 OIL FILTER (PERKINS) 12 1 PERKINS 103.10 ENGINE / MARATHON GENERATOR
1 352160 PERKINS 103.10 ENGINE ONLY 1 640146 MARATHON 6KW GENERATOR ONLY
1 650592 POWRGARD 6KW GENERATOR ONLY NS 1 650279* RADIATOR SHROUD, PERKINS, UPPER NS 1 650280* RADIATOR SHROUD, PERKINS, LOWER NS 1 030052 TRIM LOCK NTH RUBBER SEAL NS 8 ** M12-1.25 X 20 GRADE 10.9 BOLT NS 8 ** 1/4-20 X .75 STAINLESS STEEL PAN SCREWS NS 8 ** 1/4 SPLIT LOCK WASHER NS 8 ** 1/4-20 NYLON INSERT NUT NS 1 352169 PERKINS ENGINE WIRING HARNESS
(SEE WRING SCHEMATIC) NS 52" 081005 NYLON RETURN LINE NS 20" 081016 1/4 FUEL LINE NS 1 650278 GT MUFFLER NS 1 @@@@ MUFFLER GASKET NS 4 ** M8-1.25 X 20 GRADE 8.8 BOLT NS 4 ** 3/8 SPLIT LOCK WASHER NS 1 680128* MARATHON GENERATOR MOUNT PLATE NS 1 680126* LEFT ENGINE MOUNT FOOT NS 1 680127* RIGHT ENGINE MOUNT FOOT NS 1 680122* KUBOTA RADIATOR MOUNT PLATE NS 1 650303 PERKINS AIR CLEANER ELEMENT NS 1 650304 PERKINS OIL FILTER NS 1 650305 PERKINS FUEL FILTER
E-2B
LEGEND: NS= Not Shown ** = Purchase locally
@@@@ = See local Perkins Dealer
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 78
F-1A
MAXI-LITE SERIES
ELECTRICAL DIAGRAMS
KUBOTA ENGINE/GENERATOR SET
Page 79
MAXI-LITE SERIES
ELECTRICAL DIAGRAMS
PERKINS 103.10 ENGINE
PART# DESCRIPTION
352169 PERKINS ENGINE WIRING HARNESS
F-1B
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 80
F-1C
MAXI-LITE SERIES
BALLAST ASSEMBLY, 4-LIGHT
BALLAST ASSEMBLY, 6-LIGHT
Page 81
MAXI-LITE SERIES
ELECTRICAL DIAGRAMS
LAMP SOCKET/BALLAST COMPARTMENT WIRING, 4-LIGHT
F-2A
LAMP SOCKET/BALLAST COMPARTMENT WIRING, 6-LIGHT
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 82
MAXI-LITE SERIES
ELECTRICAL DIAGRAMS
F-3A
POW’R GARD GENERATOR SCHEMATIC
Page 83
MAXI-LITE SERIES
ELECTRICAL DIAGRAMS
352037 TAILLIGHT WIRING HARNESS
F-3B
MARATHON GENERATOR ELECTRICAL BOX WIRING
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 84
F-4A
MAXI-LITE SERIES
ELECTRICAL DIAGRAMS
DUTTON-LAINSON STRONG ARM WINCH SCHEMATIC
Page 85
MAXI-LITE SERIES
ALLMAND LIGHTING SYSTEMS
LIMITED WARRANTY
UNITED STATES and U.S. TERRITORIES
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED INCLUDING WARRAN­TIES OF MERCHANTABILITY OR OF FITNESS FOR PURPOSE, AND ANY EXCEPTIONS ARE DESCRIBED IN THE PUBLISHED LIMITED WARRANTY ADDENDUM, AVAILABLE UPON REQUEST.
COMPONENTS, SUB-ASSEMBLIES, AND DEVICES MANUFACTURED BY OTHER MANUFACTURERS ARE NOT COVERED BY THIS WARRANTY. ALL WARRANTY INFORMATION FROM SUCH OTHER MANUFACTURERS IS PROVIDED WITHIN OR ACCOMPANY THESE GOODS.
Subject to the foregoing, the manufacturer, Allmand Bros. Inc., hereby warrants all equipment manu­factured by Allmand Bros. Inc. to be free from defects in material and workmanship for a period of (1) year after delivery to the original purchaser. Additionally, Allmand Bros. Inc. hereby warrants all replacement parts supplied by Allmand Bros. Inc. to be free from defects in material and workmanship for a period of 90 days after date of invoice. Delivery shall be deemed for the purposes of this warranty to have occurred no later than five days following the date of sale agreement or invoice unless the purchase agreement or invoice specifically states a later delivery date in which case such delivery date shall control. The original purchaser shall be deemed to be a person who places the goods or products in actual use, and any person holding such goods solely for wholesale or retail sale purposes shall not constitute an original purchaser. PROVIDED, any leasing of these goods or other use beyond normal demonstration of same shall be deemed to be in use by an original purchaser and all warranty periods shall commence at the time of such use. During the warranty period any defective goods or parts hereof shall be repaired or replaced at manufacturer’s discretion. In the event it is necessary to return such goods or parts to the factory, all transportation charges shall be prepaid. The manufacturer shall in no event pay mileage expenses, but will warrant outbound ground freight.
The obligations of the manufacturer is solely to repair or replace defective goods or parts or to refund the cost of the same if it is determined by the manufacturer that repair or replacement will not return the goods to proper working order or utility. THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE AND
MANUFACTURER SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, OR CONSEQUEN­TIAL DAMAGES. THE OBLIGATIONS OF THE MANUFACTURER HEREUNDER SHALL IN NO WAY EXCEED THE PRICE OF THE EQUIPMENT OR PART UPON WHICH SUCH LI­ABILITY IS BASED.
The warranty shall not extend to tires, lamps, batteries, or parts that have been altered, changed, damaged, or improperly installed, repaired, operated or maintained. Provided, this exclusion shall not apply to installations, repairs or other work done at the manufacturer’s plant or under direct manufacturer’s supervi­sion. The Operator’s Manual, to the extent covered therein, is deemed to set forth the proper procedures for operation, repair, installation, and maintenance of these goods.
No representative, dealer or distributor of the company is authorized to make any changes or excep­tions to this warranty unless expressly authorized in writing from the manufacturer. All warranty claims must be filed within forty-five (45) days of the failure.
* Use these codes to designate color needed:
ALLMAND BROS. INC., 1502 W 4TH AVENUE, P.O.BOX 888, HOLDREGE, NE 68949 (308) 995-4495
ALLMAND LIMITED WARRANTY 1YR LIGHTING SYSTEMS 07.03.doc
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
Page 86
F-5A
MAXI-LITE SERIES
CAT C1.1 Extended Dipstick Option
Page 87
MAXI-LITE SERIES
CAT C1.1 Extended Dipstick Option
F-5B
NO REQ’D PART NO DESCRIPTION
1 1 100608 CAT C1.1 EXTENDED DIPSTICK 2 1 100609 CAT C1.1 EXTENDED DIPSTICK TUBE 3 1 100460 CAT C1.1 EXTENDED DIPSTICK SUPPORT BRACKET 4 1 100461 CAT 1.1 EXTENDED DIPSTICK TUBE TAB 5 2 022016 # 6 CUSHION CLAMP, 1/4" HOLE 6 2 100714 M8-1.25 X 30MM HEX BOLT 7 2 047010 WASHER FLAT 5/16 PLTD 8 2 043055 5/16" PLATED SPLIT LOCK WASHER 9 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS 10 2 044023 NUT NYLOCK 1/4-20 HEX PL 11 4 047009 WASHER FLAT 1/4 SAE SS 12 1 352097 CAT C1.1 ENGINE 13 1 M6 - 1.25 x 12mm CAT bolt CAT DIPSTICK TUBE BOLT FROM CAT 14 1 6mm split lock washer 6mm SPLIT LOCK WASHER FROM CAT 15 1
10mm I.D.x12mm O.D. O-Ring CAT DIPSTICK TUBE O-RING FROM CAT
* Use these codes to designate color needed:
01-White 06-Allmand Gold 02-Gloss Black 09-Flat Black 03-Gray 10-High temp Black 04-Allmand Yellow 11-Red 05-Orange
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