Allied Telesis 195 User Manual

Assembly, Operator's and
Parts Manual
Part No. P4166
07/02
WARRANTY REGISTRATION AND POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects In material and
workmanship under correct, normal agricultural use and proper applications.
exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for
inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those which are
specifically described. Any description of goods, including any references and specifications In catalogues, circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the
goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty Is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever, nor for any sum in excess of the price received for the goods for which liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with ail requested Information properly completed. Warranty Claims must be submitted
within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at a rate determined by the Company, Buhler Manufacturing.
IMPORTANT FACTS: Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty
Portable Auger Parts Have Two (2) Year Warranty Loader Parts Have Two (2) Year Warranty
PRINTED IN CANADA
General Instructions and Information
As with any piece of equipment, the care with which your loader is operated and maintained wiii greatly affect it's iife and the safety of the people using it.
1. Keep ali pivots weli iubricated for ionger bushing iife. Inspect every 500
hours of operation for wear.
2. Periodicaliy check ali boits for tightness. If any bolt is damaged, replace it
with a boit of equivaient grade or strength.
3. Foliow the recommendations of the tractor manufacturer in regards to the
quantity of oii used.
4. Check oii level frequently to ensure the system is fuii.
5. When making an oii check, be sure iift cylinders are retracted.
6. Before operating the loader, particularly if the loader is left standing for
any length of time, check the hydrauiic system and oil level.
7. When installing hydrauiics, foilow the circuit carefuiiy. See hydraulic hook-up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor. After assembly, raise the loader slowly
and check to make sure that the hoses do not bind in all positions.
CAUTION I
The pressure of the relief and open centre valves is set at the factory. Do
not tamper with the setting. Serious injury to the operator or damage to the loader or tractor hydraulics may occur. Warranty will be void if the loader is operated above recommended pressure.
8. When servicing any hydraulic components, care must be taken to prevent
any foreign matter from entering the system.
9. Do not neglect oil leaks. Leaks affect loader operation, are dangerous and
can result in personal injury or damage to the hydraulic system.
10. Never leave the cylinder shafts exposed when loader is not in use.
11. Worn or damaged components should be replaced as soon as possible with
only the manufacturer's recommended component or equivalent.
Trouble Shooting

PROBLEM

Loader slow and/or will not dump. Quick couplers leaking.
Loader chatters or vibrates when raising and lowering.
Excessive movement at pivots Pump noisy Inlet line restricted or leaking.
Oil leaks.
Insufficient lift capacity
Slow leakdown.
Excessive wear on bottom oil bucke Float position not used while operati Use float position provided on valve, and wear pads. loader.
Hydraulic cylinders inoperative.
Pump operating continually on clos Tractor control valve relief stuck center tractor hydraulic system. open.
Loader lift and bucket tilt controls d Hoses improperly connected, not work according to decal.
Valve noisy and/or hot
Tractor loads/pump squeals

POSSIBLE CAUSE

Hydraulic oil too heavy. Oil filter plugged. Hydraulic pump worn.
Oil line restricted or leaking.
Control valve does not shift properly. Inspect, clean, repair or replace valve. Air in hydraulic system. Cycle lift cylinders and bucket cylinders
Cylinder leaks internally. Replace seals. Faulty valve. Repair or replace valve.
Air leak in pump inlet line. Air in hydraulic system. Oil level too low. Worn bushings and/or pins.
Oil level too low. Pump worn or damaged.
Damaged fittings or hoses. Loose connections. Worn or damaged O-ring wiper seal in cylinder rod end. Worn or damaged O-rings in valve.
Improper hydraulic pump operation. Repair or replace pump. Load is greater than boom lift capaci Check loader specifications. Internal boom cylinder leakage. Replace any worn parts and install
Improper hydraulic valve operation. Repair or replace valve.
Worn control valve. Worn cylinder piston seals.
Hose from control valve improperly connected.
Hydraulic control valve set too low.
Open center control valve on closed Replace relief valve with closed center plug center tractor. and plug the power beyond adapter on valve.
Closed center control valve on open Install open center plug on optional valve, center tractor. Replace closed center plug with relief and

REMEDY

Check connections and compatibility or replace. Change or replace filter. Clean or replace filter. Repair or replace pump.
Check all hoses and tubes for leaks, damage or restrictions. Replace damaged or restricted hoses or tube lines.
several times to free system of air.
Check, tighten or replace inlet line. Cycle lift cylinders and bucket cylinders.
Add oil as required. Replace bushings and/or pins.
Check for air leaks, restrictions or collapsed hose. Tighten or replace hose. Clean filter if necessary. Add oil as required. Repair or replace pump.
Replace damaged parts. Tighten fittings. Install a seal repair kit.
Install an O-ring repair kit.
a seal repair kit.
Have authorized dealer replace seals. Have authorized dealer replace seals.
Referto plumbing diagrams.
See your tractor manual for proper adjustment or Loader dealer for loader valve. (3000 PSI is maximum pressure relief setting recommended.)
Adjust valve in accordance with manual.
Refer to plumbing diagrams and correct hose connections.
install short plug in place of power beyond
adapter.
17
95,195 Sub Frame Parts Table
Item Part No. Description
1 -
^245T8 Upright Weldment
2 24509 3
5 113555 6 113556
24519
113427
......
TT3557 8 113558 Shim 9 113462
.j-Q -
“T13460
11 113444
12
113418
13 113281
14a
113387 Loader Lift Lock 95 Ldr
14b 115758
15 813059 16
813060
17 812026 18 19
87553
81627
20 812088
21
"^1966 22 113685 23 81677
24^ T428T2” Decal General Caution
25
26
28
113481 Decal - 95 113501 Decal -195
27^
“113474 Decal Cross Member
112982
29 113661
195 Subframe Weldment (Left) 195 Subframe Weldment (Right) Strut Arm Hook Weldment Plate Clamp Spacer Blocfr
Grill Guard Weldment Grill Guard Bracks Cross Member Weldment Pivot Shaft 1.5 dia. x 5.5 long Bolt Retainer Weldment
Loader Lift Lock 195 Ldr Bolt Carr. 0.5 X 2.0 nc gr5 pi Bolt Carr. 0.5 X 3.0 nc gr5 pi Bolt Hex 0.313 X 1.0 nc gr5 pi Bolt Hex 0.5 X 1.75 nc gr5 pi Bolt Hex 0.5 X 3.0 nc gr5 pi Bolt Hex 0.625 x 7.0 nc gr5 pi
NuTLock 0.5 nc pi Washer Boot Washer Lock 0.625 pi
Decal Lift Lock Instruction Wrench
95
2~
- 1
-
4
- 2
-
- 8
-
1 1
­2 2 2
-
-
­2 8 2 2
12
2 2 2 2
-
-
-
1
195
-
1
-
2
2
-
­1 2 2
-
2 4
8 2
-
-
2
12
2 2 2
-
2 2 2 1
19
95,195 Main Frame Parts Table
Item Part No.
24520
1
2 2 3
24528 XI344 48.0" Bucket XI345
113467
4 113463
113465
5”
E~~
16035 12779 113535 113565 104719
6 7
8 9
106674
13“
T6~
113428 113473
- Bucket Cylinder
-
810640 84277 84541 81344 81966
113576 113577 112613 112983 52281-000
11
12
14 15
17 18 19 20
21
22 23 24
^5 8TOZ
Description
95 Mainframe Weldment 195 Mainframe Weldment
60.0" Bucket Loader Stand L.H. Loader Stand R.H. Stand Arm Pin 0.5 dia. Hair Pin Clip # 9 Western Wire LevBlIing Rod Levelling Rod Pin 1.0 dia. X 6.0 long Pin 0.75 dia. X 6.0 long Pin 0.75 dia. x 5.0 long Tube Cover
Lift Cylinder Bolt Hex 0.313nc x 2.0 gr5 pi Bolt Hex 0.50nc X 1.50gr5pl Nut Lock (nylon) 0.313nc pi Nut Lock (nylon) 0.375nc pi Nut Lock (nylon) O.bOnc pi Bushing 0.75 ID X 1.0 OD
Bushing 1.0 ID X 1.25 OD Decal - Allied x 1.40 Decal - No Standing Under Bright Orange Scotchcal # 72368 Cotter
95 195
-
-
- -
- -
1 1 1 1 2 2 2 2 2 2
1
-
2 2 6 6 4 1 1 2 2
12
2
12
2 4
-
-
2
2
6ft
1
-
1
4
2 2
12
2
12
2 4
2 2 2 2
7ft
XI755 DECAL REPLACEMENT KIT 95LDR XI756 DECAL REPLACEMENT KIT 195LDR
21
95,195 Plumbing Parts Table
Item Part No. Description
10
11
12 13 14 15 16
17 18
1 2 3 4 5 6 7 8 9
-
-
813104
113684 113683 113450 113451 113452 113453 113454 113455
113456 812296 811918 812313
11362
81344
113483
Bucket Cylinder Lift Cylinder Hose 3/8 X 16.0 long 9/16 SWFJIC x 9/16 SWFJIC Hose 3/8 X 10.0 long 9/16 SWFJIC x 9/16 MORB Hose 3/8 X 14.0 long 9/16 SWFJIC x 9/16 MORB Tubing - Lift Cyl. Top Drop Tubing - Lift Cyl. Common (12.0") Tubing - Lift Cyl. Common (15.0") Tubing - Lift Cyl. Bottom ( Raise ) Tubing - Bucket Cyl. Bottom ( Rollback ) Tubing - Bucket Cyl. Top ( Dump ) Tubing - Bucket Cyl. Cross Tube Elbow 90 - 9/16 MJIC X 9/16 MJIC Elbow 90 - 9/16 MORB x 9/16 MJIC Tee 9/16 MJIC x 9/16 MJIC x 9/16 MJIC Clip Pipe Std. Nut Lock ( nylon ) 0.375 nc pi Hose 3/8 X 20.0 long 9/16 SWFJIC x 9/16 SWFJIC
95 195
2 2 2 2 6 2 2
-
1 1 1 1 1 1 1 1
1 2 4 6 4
5
3
-
2 2
1
1 1 2 4 4 4 5 3 2
23
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