Alliance Laundry Systems ADE32FSS431NN22, ADE3TRWS431AW01, ADE32FSS541RN01, ADE41FSS171TN03, ADG3TFWS301AW01 Troubleshooting Manual

...
Page 1
Homestyle
Dryers
Refer to Page 6 for Model Numbers
Troubleshooting
www.comlaundry.com
DRY684C
Part No. 505894R2
March 2012
Page 2
Page 3
Table of
Section 1 – Safety Information
Locating an Authorized Servicer ..................................................... 4
Contents
Section 2 – Introduction
Customer Service ............................................................................ 5
Nameplate Location ........................................................................ 5
Model Identification ........................................................................ 6
How Your Dryer Works .................................................................. 7
Section 3 – Troubleshooting
1. Dryer Motor Does Not Run ...................................................... 9
2. Dryer Stops in Cycle; Quits After the First Few Loads;
Has a Burning Smell; Cycles On Motor Thermal Protector ..... 11
3. Dryer Motor Runs But Cylinder Does Not Turn ...................... 12
4. Dryer Motor Does Not Stop ..................................................... 13
5. Dryer Runs Only When Door is Open ..................................... 14
6. Dryer Heating Assembly Does Not Heat or Burner Does
Not Ignite .................................................................................. 15
7. Igniter Does Not Glow (Gas Supply Sufficient) –
Gas Dryer Models ..................................................................... 17
8. Burner Ignites and Goes Out Repeatedly –
Gas Dryer Models ..................................................................... 18
9. Igniter Glows But Burner Does Not Ignite –
Gas Dryer Models ..................................................................... 19
10. Dryer Heater Assembly or Burner Shuts Off Prematurely ....... 20
11. Dryer Heater Assembly or Burner Repeatedly Cycles
Off On Limit Thermostat .......................................................... 21
12. Dryer Heater Assembly or Burner Does Not Shut Off ............. 23
13. Clothes Do Not Dry in Dryer ................................................... 24
14. Timer Does Not Advance in Automatic Cycle ......................... 25
15. Clothes Are Too Hot When Removed From Dryer .................. 26
16. Excessive Chattering or Vibrating Noise in Dryer ................... 27
17. Excessive Humming or Whistling Noise in Dryer ................... 28
18. Ignition Control Flashes ........................................................... 29
© Copyright 2012 Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
505894
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Section 4 – Adjustments
19. Leveling Legs ........................................................................... 31
20. Burner Flame (Gas Models) ..................................................... 32
Section 5 – Test Procedures
21. Timer Contacts ......................................................................... 34
22. Fabric Selector Switch .............................................................. 35
23. Drive Motor .............................................................................. 36
24. Motor Switch ............................................................................ 39
25. Burner System Operation ......................................................... 41
26. Electrical Circuit To Ignition System (Gas Models) ................ 43
1
Page 4
27. Gas Valve Coils Check (Gas Models) ...................................... 43
28. Sensor Check (Gas Models) ..................................................... 44
29. Igniter Check (Gas Models) ..................................................... 44
30. Ignition Control Grounding Check
(Silicon Nitride Ignition) .......................................................... 44
31. Thermal Fuse (Electric Models) ............................................... 44
32. Heater Assembly (Electric Models) ......................................... 45
33. Cycling or Limit Thermostat .................................................... 45
34. Door Switch .............................................................................. 45
Section 6 – Internal Wiring of Dryer Motor Switch
2
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505894
Page 5
Section 1
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Service Manual and that you understand and have the skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
W284
WARNING
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
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Page 6
Section 1 Safety Information
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you, or the inexperienced person making such repairs, to the risk of serious injury, electrical shock, or death.
W007
WARNING
If you or an unqualified person perform service on your machine, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W286
WARNING
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the machine.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.
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Page 7
Section 2
D412PE1A
Nameplate
Introduction
Customer Service
If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at +1 (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call +1 (920) 748-3121.
Nameplate Location
When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
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Page 8
Section 2 Introduction
Model Identification
Information in this manual is applicable to these dryers:
ADE3TFWS431AW01 ADE3TRWS431AW01 ADE3TRWS431NW22 ADE32FSS431AN01 ADE32FSS431NN22 ADE32FSS541RN01 ADE41FSS171TN03 ADG3TFWS301AW01 ADG3TRWS301AW01 ADG32FSS301AN01 ADG41FSS111TN03 AEZ17A*F1702 AEZ28A*F1702 AEZ68A*F1702 AGZ17A*F1102 AGZ28A*F1102 AGZ68A*F1102 BDE30FGS171CW01 BDG30FGS111CW01 CDE3LRGS171CW01 CDE4BFGS171CW01 CDG3LRGS111CW01 CDG4BFGS111CW01 CEZ68A*F1702 CGZ68A*F1102 FDE3TRGS401NW22 FEN16A*G4018 FEN17A*G3018 FEN17A*G4018 FES16A*G4018 FES17A*F3300 FES17A*F4350 FEU17A*F1702 FEZ17A*F1702 FGN16A*M3013 FGN17A*M3013 FGS17A*F3060 FGZ17A*F1102
* Add Letter To Designate Color. L – Almond W – White Q – Bisque G – Gray
LDE3TRWS331TW05 LDG3TRWS111TW05 LEB07A*F1709 LED17A*F1700 LEG37A*F4350 LEH37A*F3300 LEK37A*F4350 LEN27A*G3008 LEN27A*G3018 LEN27A*G4008 LEN27A*G4018 LEN27A*G99M3 LEN37A*G3018 LEN37A*G4018 LES17A*F3000 LES17A*F3007 LES17A*F3022 LES17A*F4500 LES17A*M4588 LES27A*G3018 LES27A*G4000 LES27A*G4500 LES27A*G4518 LES27A*G4018 LES28A*G4018 LES33A*F4562 LES37A*F3000 LES37A*F3028 LES37A*F3300 LES37A*F3327 LES37A*F4350 LES37A*F5412 LES37A*G3018 LES37A*G4018 LET57A*F1700 LET67A*F1700 LET68A*F1700 LEY47A*F1709
LEZ27A*F1702 LEZ27A*G3018 LEZ27A*G4018 LEZ37A*F1702 LEZ37A*F3000 LEZ37A*G3018 LEZ37A*G4018 LEZ37A*G5618 LEZ57A*F1702 LEZ67A*F1702 LGG37A*F3058 LGH37A*F1182 LGH37A*F5423 LGK37A*F3058 LGK37A*F3060 LGN27A*M3008 LGN27A*M3013 LGN37A*M3013 LGS17A*F3020 LGS17A*F3081 LGS17A*K1180 LGS17A*M3020 LGS17A*M3082 LGS27A*M3013 LGS27A*M3080 LGS37A*F3000 LGS37A*F3022 LGS37A*F3028 LGS37A*F3058 LGS37A*F3060 LGS37A*F3080 LGS37A*F5412 LGS37A*F5423 LGS37A*G3013 LGS37A*G3080 LGS37A*M3013 LGS37A*M3080
LGS38A*M3013 LGS38A*M3020 LGS40A*M3020 LGT57A*F1100 LGT68A*F1100 LGY47A*F1109 LGZ27A*F1102 LGZ27A*M3013 LGZ37A*F1102 LGZ37A*F3000 LGZ37A*G3013 LGZ37A*M3013 LGZ57A*F1102 LGZ67A*F1102 MDE3TRWS331TW06 MDG3TRWS111TW06 ZDE30RGS171CW01 ZDE3LRGS171CW01 ZDE41FSS171CN01 ZDE4BFGS171CW01 ZDE4BRGS171CW01 ZDG30RGS111CW01 ZDG3LRGS111CW01 ZDG41FSS111CN01 ZDG4BFGS111CW01 ZDG4BRGS111CW01
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Page 9
How Your Dryer Works
DRY1819S
Lint
Filter
Cylinder
Heater
Duct
Blower
Fan
Section 2 Introduction
The dryer uses heated air to dry loads of laundry. When the motor is started, the exhaust fan pulls room temperature air in through louvers at the rear of the dryer and over the heat source (burner flame for gas and heating element for electric). The heated air moves through the heater duct and into the cylinder, where it circulates through the wet load. The air then passes through the lint filter, air duct, and exhaust fan, where it is vented to the outdoors.
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Page 10
Section 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Troubleshooting
IMPORTANT: Refer to wiring diagram for aid in testing dryer components.
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Page 11
1. DRYER MOTOR DOES NOT RUN
Dryer motor does not run.
Is power cord
plugged in?
Plug in cord.
Is electrical
power off or fuse
blown? Check
laundry room for
blown or loose
fuse(s), or open
circuit
breaker(s). The
dryer itself
doesn't have an
electrical fuse.
Yes
Turn power on or replace fuse. Check both fuses for electric models.
Yes
Is loading
door closed?
Close door.
No
Is door switch
inoperative?
Yes
Test switch and replace if inoperative.
Are motor
starting
functions
inoperative,
does not
start, or motor
just hum?
Refer to Adjustments section to check motor switch and motor windings.
Yes
Is motor
dead,
won't run?
Refer to Adjustments section to check motor switch, motor windings and main windings.
Yes
SWD1706S-a
Yes
No
No
No
Is timer
improperly
set?
Reset timer or try another cycle.
Is timer
inoperative?
Test timer and replace if inoperative.
No
Yes
Yes
No
No
Continued on
next page.
No
SWD1706S-a
Section 3 Troubleshooting
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Section 3 Troubleshooting
SWD1706S-b
Continued from
previous page.
Is power cord
miswired?
Refer to wiring diagram for correct wiring.
Refer to wiring diagram.
Is wiring
broken, loose
or incorrect?
Is motor wire
harness
connection
block loose?
Firmly press connection block onto motor switch.
Remove belt and determine if motor shaft will spin. Replace motor if shaft is locked up.
Is there a bind
in motor
bearing?
Is motor
centrifugal
switch sticky
or plugged
with lint?
Remove dust or lint and spray with a cleaner and lubricant.
Wait two or three minutes for overload protector to reset. If protector cycles repeatedly, refer to next flowchart.
Has motor
overload
protector
cycled?
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
SWD1706S-b
DRYER MOTOR DOES NOT RUN (CONTINUED)
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Page 13
2. DRYER STOPS IN CYCLE; QUITS AFTER THE FIRST FEW LOADS; HAS A BURNING SMELL;
Dryer stops in cycle, quits after first few loads, has burning smell or cycles on motor thermal protector.
Is voltage
incorrect?
Refer to nameplate in door well for correct voltage. Refer to
Installation Instructions (supplied
with unit) for electrical requirements.
Yes
Is clothes
load too
large?
No
Remove part of load. A normal washer load is a normal dryer load. Maximum load: dryer cylinder one half full of wet clothes.
Yes
Is clothes
cylinder
binding?
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check support rollers for binding. Check cylinder seals and glides for wear or damage. Check for clothes lodged between cylinder baffle and bulkhead.
No
Yes
Is there
broken, loose
or incorrect
wiring?
Refer to wiring diagram.
Yes
Are motor
switch
functions
inoperative?
Refer to Adjustments section to check switch and windings.
Yes
Is there a
short in
motor
winding?
No
Is a clothes
item caught in
fan?
Check fan for obstruction.
Yes
No
SWD1690S
Refer to Adjustments section to check switch and windings.
No
Yes
No
SWD1690S
CYCLES ON MOTOR THERMAL PROTECTOR
Section 3 Troubleshooting
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Page 14
Section 3 Troubleshooting
Dryer motor runs but cylinder does not turn.
Is motor drive
pulley loose?
Tighten pulley.
Is belt
installed on
pulley?
No
Install belt.
No
Is cylinder
belt broken?
Replace belt.
Yes
Is clothes
cylinder
binding?
No
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check cylinder rollers for binding. Check cylinder seals and glides for wear or damage.
Is idler lever
spring broken,
weak or
disconnected?
Replace or reconnect spring.
Yes
Is there oil on
cylinder?
Wipe oil from cylinder.
Yes
Is belt "inside
out" ?
Reinstall belt with ribbed surface against cylinder.
Yes
Is idler arm
binding?
Add grease between idler arm and motor mount. Replace idler arm and bolt if needed.
Yes
No
Is dryer
overloaded?
Remove some laundry from dryer.
Yes
No
SWD1691S
Yes
Yes
Yes
No
Is the wrong
motor
installed?
Refer to parts manual for correct motor part number.
Is the wrong
belt installed?
Check belt part number against correct part number in parts manual and replace belt if needed.
Is idler arm
bent?
Replace idler arm.
No
No
No
Yes
Yes
Yes
Is belt routed
on wrong side
of idler lever?
Reroute belt.
No
No
No
Yes
SWD1691S
3. DRYER MOTOR RUNS BUT CYLINDER DOES NOT TURN
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Page 15
4. DRYER MOTOR DOES NOT STOP
Dryer motor does not stop.
Is wiring to
motor switch
incorrect?
Refer to wiring diagram.
Yes
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Remove dust or lint and spray with a cleaner and lubricant.
Yes
Is door switch
inoperative?
Test switch and replace if inoperative.
No
Yes
SWD1707S
Is timer
inoperative?
Test timer and replace if inoperative.
No
Yes
SWD1707S
Section 3 Troubleshooting
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Page 16
Section 3 Troubleshooting
Dryer runs only when door is open.
Is door switch
miswired?
Rewire door switch. Refer to wiring diagram.
Yes
SWD1693S
Replace door switch.
No
SWD1693S
5. DRYER RUNS ONLY WHEN DOOR IS OPEN
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Page 17
6. DRYER HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE
Dryer heating assembly does not heat or burner does not ignite.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Is exhaust
duct made of
plastic or thin
foil?
No
Replace with rigid or semi­rigid metal exhaust duct.
Yes
Is house fuse
blown or
circuit breaker
tripped?
Check fuses or circuit breakers.
Yes
Is limit
thermostat
inoperative?
Test thermostat and replace if inoperative.
Yes
Electric Models:
Is heater
assembly
inoperative?
Test heater assembly and replace if cold Ohms do not read between 9 and 10.5 Ohms.
Yes
Electric
Models: Is thermal fuse inoperative?
Test thermal fuse and replace if inoperative.
Yes
DRY1866S-a
Yes
No
Is drive motor switch inoperative?
Test switch and replace if inoperative.
No
Yes
Continued on
next page.
No
Is temperature selector switch
set at NO HEAT/AIR FLUFF, or
inoperative?
Reset or test switch and replace if inoperative.
Is timer
improperly set
(set in a cool-
down period, or
a no heat
cycle)?
Reset timer. Try another cycle.
No
Yes
No
No
No
Yes
No
DRY1866S-a
Section 3 Troubleshooting
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Section 3 Troubleshooting
DRY1866S-b
Gas Models: Is
harness properly
connected to gas
controls?
Check harness connections to gas valve coils, sensor and main harness. Reconnect as required.
Test igniter and replace if inoperative. Refer to Test Procedures section.
Gas Models:
Is igniter
inoperative?
Gas Models:
Is sensor
inoperative?
Test sensor and replace if inoperative. Refer to Test Procedures section.
Continued from
previous page.
Ye s
No
Ye s
No
Gas Models:
Is gas flow in
gas orifice restricted?
Clean out gas orifice.
Ye s
Is cycling
thermostat
inoperative?
Test thermostat and replace if inoperative.
Ye s
Is wiring
broken, loose
or incorrect?
Refer to wiring diagram.
Ye s
Is timer
inoperative?
Test timer and replace if inoperative.
No
Ye s
No
Gas Models:
Are gas valve
coils
inoperative?
Test coils and replace if inoperative. Refer to Test Procedures section.
Ye s
No
Gas Models:
Is gas supply
insufficient?
Check gas shut-off valve in dryer and main gas line valve. Open partially closed gas shut-off valve or correct low gas pressure.
Ye s
No
No
Ye s
Some Gas
Models: Is
high limit
thermostat
tripped?
Reset thermostat.
No
Ye s
No
DRY1866S-b
DRYER HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE
(CONTINUED)
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Page 19
7. IGNITER DOES NOT GLOW (GAS SUPPLY SUFFICIENT) – GAS DRYER MODELS
Gas dryer models: Igniter does not glow (gas supply sufficient).
Is there power to
power leads on
valve?
Check timer, thermostats, motor switch and wiring.
No
Has sensor
failed with
contacts
open?
Ye s
Replace sensor.
Ye s
Is igniter broken
or open?
Replace igniter.
No
Ye s
DRY1867S
DRY1867S
Section 3 Troubleshooting
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Page 20
Section 3 Troubleshooting
Gas dryer models: Burner ignites and goes out repeatedly.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Ye s
Is weather
hood flapper
restricted?
No
Silicon Carbide
Ignition: Is burner
heat holding
sensor contacts
open?
Replace sensor or correct gas supply problem.
No
No
DRY1868S
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Ye s
Is gas supply
insufficient?
Check gas supply and pressure. Make sure gas shut-off valve is turned on.
Is igniter
cracked?
Replace igniter and bracket.
Are gas valve
coils
inoperative or
intermittent?
Check coils and replace appropriate coils. Refer to Dryer Test Procedures section.
No
Ye s
No
Ye s
Ye s
Ye s
DRY1868S
8. BURNER IGNITES AND GOES OUT REPEATEDLY – GAS DRYER MODELS
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Page 21
9. IGNITER GLOWS BUT BURNER DOES NOT IGNITE – GAS DRYER MODELS
Gas dryer models: Igniter glows but burner does not ignite.
Silicon Carbide
Ignition: Did
sensor fail in
closed position?
Replace sensor.
Ye s
Is secondary
coil or holding
coil open?
No
Is gas supply
insufficient?
Check gas supply and pressure. Make sure gas shut­off valve is turned on.
No
Ye s
DRY1869S
Replace gas valve (in warranty) or replace coils (out of warranty). Refer to Test Procedures section.
Ye s
Are igniter
and bracket
improperly installed on burner tube
assembly?
Loosen screw and properly position igniter and bracket on burner tube assembly.
Silicon
Carbide
Ignition: Is
sensor
improperly
installed on
burner
housing?
Loosen screw and properly position the sensor on the burner housing.
Ye s
Ye s
No
No
DRY1869S
Section 3 Troubleshooting
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Page 22
Section 3 Troubleshooting
Dryer heater assembly or burner shuts off prematurely.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Is weather
hood flapper
restricted?
No
Gas Models: Is
gas supply
insufficient?
Check main gas line shut-off valve. Open partially closed gas shut-off valve or correct low pressure.
No
Yes
SWD1709S
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Gas Models: Is
dryer properly
equipped for type
of gas used?
Refer to "Gas Burner Conversion Procedures" supplied in gas burner conversion kit.
Gas Models:
Is burner
flame
improperly
adjusted?
Adjust flame. Refer to Adjustments section.
Cycling off on
limit
thermostat?
Momentarily connect a jumper wire across thermostat terminals. If heater element heats or burner ignites when jumper wire is connected, refer to next flowchart.
No
Yes
Yes
No
Gas Models: Is
sensor contact
closing?
Replace sensor or adjust burner flame (refer to Adjustments section).
Yes
Is cycling
thermostat
inoperative?
Test thermostat and replace if inoperative.
Is wiring
broken, loose
or incorrect?
Refer to wiring diagram.
No
No
Yes
Yes
Yes
Is timer
inoperative?
Test timer and replace if inoperative.
No
No
Yes
No
SWD1709S
10. DRYER HEATER ASSEMBLY OR BURNER SHUTS OFF PREMATURELY
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11. DRYER HEATER ASSEMBLY OR BURNER REPEATEDLY CYCLES OFF ON LIMIT
Dryer heater assembly or burner repeatedly cycles off on limit thermostat.
Is external exhaust
system longer or providing greater
restriction than
recommended?
Refer to
Installation Instructions
(supplied with unit) for exhaust system requirements.
Is exhaust duct made of plastic
or thin foil?
No
Replace with rigid or semi-rigid metal exhaust duct.
Yes
Is lint filter
clogged?
Clean lint filter.
Yes
Is there lint in
internal dryer
ductwork?
No
Disassemble dryer ductwork and clean.
Is there lint
or other
obstruction in
external exhaust
system?
Disassemble and clean exhaust system.
Yes
Is hinged
damper on
exhaust system
weather hood
not free to
open?
Free hinged damper or replace weather hood.
Yes
Is limit
thermostat
cycling at too
low a
temperature?
Replace thermostat.
Yes
SWD1710S-a
Yes
Yes
No
Continued on
next page.
No
No
No
No
SWD1710S-a
THERMOSTAT
Section 3 Troubleshooting
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Page 24
Section 3 Troubleshooting
SWD1710S-b
Continued from
previous page.
Is there an air
leak at front panel seal?
Check and replace seal if necessary.
Check and replace seal(s) if necessary.
Is there an air
leak at cylinder
seal(s)?
Is there an air leak at blower
seal?
Check and replace seal if necessary.
Is there an air leak
around loading door?
(Door not sealing due
to damaged seal or
inoperative door
catch)?
Replace seal or catch.
Yes
No
No
Yes
Yes
Yes
No
SWD1710S-b
DRYER HEATER ASSEMBLY OR BURNER REPEATEDLY CYCLES OFF ON LIMIT
THERMOSTAT (CONTINUED)
22 505894
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Page 25
12. DRYER HEATER ASSEMBLY OR BURNER DOES NOT SHUT OFF
Dryer heater assembly or burner does not shut off.
Is motor switch
inoperative? (Must be in a heat setting.)
Test switch and replace if inoperative.
Yes
Motor does
not stop?
No
Refer to Dryer
Motor Does Not Stop paragraph.
Yes
Is wiring
incorrect?
Refer to wiring diagram.
No
Yes
SWD1700S
Has heater
assembly
shorted?
Remove heater assembly and check for short.
No
Yes
SWD1700S
Section 3 Troubleshooting
505894 23
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Page 26
Section 3 Troubleshooting
Clothes do not dry in dryer.
Does heater
assembly not
heat or
burner not
ignite?
Refer to Dryer
Heating Assembly Does Not Heat or Burner Does Not Ignite
paragraph.
Ye s
Is there too
much water
in articles
being dried?
No
Is laundry
load too
large?
Remove part of load. A normal washer load is a normal dryer load. Maximum load: Dryer cylinder one half full of wet clothes.
No
Ye s
DRY1870S
Remove excess water.
Ye s
Is laundry
load too
small?
Add one or two bath towels to load.
Is there
excessive
lint on lint
filter?
Clean lint filter.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
No
Ye s
Ye s
Ye s
Does heater
assembly or
burner shut off
prematurely?
Refer to Dryer
Heater Assembly or Burner Shuts Off Prematurely
paragraph.
Ye s
Gas Models: Is
gas line
pressure too
high or too low?
If Natural Gas line pressure to dryer exceeds 8 inch water column pressure, or is lower than 5 inch water column, ask Gas Company to correct.
Is belt installed improperly (low
RPM)?
Check for proper installation.
No
No
No
Ye s
Ye s
No
Is fabric selector
switch or timer set on
NO HEAT/FLUFF or
inoperative?
Test and replace switch or timer if inoperative.
No
No
Ye s
Automatic Cycle?
No
Adjust timer knob to More Dry setting.
Ye s
DRY1870S
13. CLOTHES DO NOT DRY IN DRYER
24 505894
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Page 27
14. TIMER DOES NOT ADVANCE IN AUTOMATIC CYCLE
Timer does not advance in automatic cycle.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Is cycling
thermostat
inoperative?
Test thermostat and replace if inoperative.
Yes
SWD1712S
Are seals inoperative (air leaks)?
Check and replace any inoperative seals in the following areas:
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and front or rear bulkhead.
5. Gap between air duct and filter mounting.
Yes
Electric
Models: Is
resistor
inoperative?
Test resistor and replace if inoperative.
Heater
assembly
does not heat
or burner does
not ignite?
Refer to Dryer
Heating Assembly Does Not Heat or Burner Does Not Ignite
paragraph.
Heater assembly
or burner cycles
off prematurely?
Refer to Dryer
Heater Assembly or Burner Shuts Off Prematurely
paragraph.
Is large
load
drying?
Timer will not advance until the load is almost dry.
Is wiring
broken,
loose or
incorrect?
Refer to wiring diagram.
Is timer
motor
inoperative?
Select a drying cycle and activate start switch. Rotate timer knob until signal sounds. Release timer knob. Signal should stop within ten minutes. If not, replace timer.
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
SWD1712S
Section 3 Troubleshooting
505894 25
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Page 28
Section 3 Troubleshooting
Clothes are too hot when removed from dryer.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Ye s
Were clothes
removed from
dryer before
cycle has
completed?
No
Allow the dryer to complete the cycle through the cool-down to the OFF position.
Ye s
Is cycling
thermostat
inoperative?
Test cycling thermostat and replace if inoperative.
No
Ye s
DRY1871S
Are seals inoperative (air leaks)?
Check and replace any inoperative seals in the following areas:
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and front or rear bulkhead.
5. Gap between air duct and filter mounting.
Ye s
Is timer
inoperative
(not allowing
cool-down)?
Test timer and replace if inoperative.
Ye s
No
Is thermostat
heater
inoperative on
DELICATE/
KNITS setting?
No
Test thermostat heater and replace if inoperative.
Ye s
No
DRY1871S
15. CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER
26 505894
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Page 29
16. EXCESSIVE CHATTERING OR VIBRATING NOISE IN DRYER
Excessive chattering or vibrating noise in dryer.
Is idler spring
inoperative?
Remove lower access panel. Set dryer to normal cycle and allow it to heat to operating temperature. If the belt vibrates as it rotates around the cylinder, the idler arm is making the noise. Replace the idler spring.
Yes
SWD1703S
Check blower fan for missing or cracked fan blades.
No
SWD1703S
Section 3 Troubleshooting
505894 27
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Page 30
Section 3 Troubleshooting
Excessive humming or whistling noise in dryer.
Is blower
housing
inoperative?
If the abnormal operating noise is loudest at the vent exit, the problem is originating from the blower housing. Replace the current housing and cover.
Yes
SWD1704S
Check blower fan for missing or cracked fan blades.
No
SWD1704S
17. EXCESSIVE HUMMING OR WHISTLING NOISE IN DRYER
28 505894
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Page 31
Section 3 Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
18. IGNITION CONTROL FLASHES
Refer to Figure 1.
light will flash a “Flash Code” when the control is in the lock-out mode. The light will flash on for 1/4
NOTE: This control will lock-out the igniter after four failed attempts at ignition. The control can be reset
by opening loading door, waiting 1 minute, then closing loading door. If door is closed before waiting
second then off for 1/4 second for each number. The pause between flash codes is 2 seconds. These flashes are caused by the control’s diagnostic test and can be interpreted by reading the following:
1 minute, the control will re-enter lockout. The red
FLASH CODE POSSIBLE CAUSE TO CORRECT Constant Light Internal failure. • Reset dryer. (Refer to NOTE above.) If
condition persists, then replace control.
One Flash Air in gas line. • Purge air from gas line.
Sensor coated with Aluminum Oxide. • Wipe sensor clean or replace sensor if
necessary.
Incorrect gas pressure. • Check for correct gas pressure. If gas pressure
is incorrect, then contact local gas company.
Gas shut-off valve closed. • Open gas shut-off valve.
Four Flashes Internal failure. • Reset dryer. If condition persists, then replace
control.
Loose or disconnected wiring. • Check all wiring leading to, or coming from,
the control module for secure connections.
Open Igniter/igniter sensing circuit/ voltage measurement circuit.
• Check igniter and all circuits, replace if necessary.
Five Flashes Loose or disconnected wiring. • Check all wiring leading to, or coming from,
the control module for secure connections.
Inoperative gas valve. • Check gas valve and replace if necessary. Inoperative sensor. • Replace sensor/igniter.
Six Flashes Loose or disconnected wiring. • Check all wiring leading to, or coming from,
the control module for secure connections.
Incorrect wiring. • Check wiring diagram and make sure dryer is
wired correctly.
Incorrect polarity. • Contact a professional electrician to check the
polarity, and correct any problems.
505894 29
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Page 32
Section 3 Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
WR
WHITE - ROGERS DIV.
EMERSON ELECTRIC CO.
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER
BEFORE SERVICING
DISCONNECT POWER BEFORE
SERVICINGGDGHDHJD DHJD DHD HD
HD HD HDGFJGFKGK GFJHGJ FHFH
F KJFJF KH GJHJF JDAPALS DK KF
DISCONNECT POWER BEFORE
SERVICING SERVICEING OK
IMPORTANT
DIAGNOSTIC INDICATOR
MODEL 50A72-203.
WARNING
WR
Control
Red
Light
D194SE3D
IGNITION CONTROL FLASHES (continued)
FLASH CODE POSSIBLE CAUSE TO CORRECT
Seven Flashes Loose or disconnected wiring. • Check all wiring leading to, or coming from,
the control module for secure connections.
Sensor and/or appliance not properly grounded.
• Check grounding from control to base, and from lead in cord to dryer.
Rapid Flashing Incorrect frequency. • Contact a professional electrician to check the
frequency, and correct any problems. Power supply must be 50 – 60 Hz. 2-wire, plus grounding (earth) wire.
Figure 1
30 505894
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Page 33
Section 4
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
To reduce the risk of serious injury or death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
WARNING
D351S
Dryer
Base
Leveling
Leg
Adjustments
IMPORTANT: When reference is made to directions (right or left) in this manual, it is from operator’s position facing front of washer.
19. LEVELING LEGS
Refer to Figure 2.
NOTE: Dryer should be installed on a solid and level floor.
a. Place dryer in position, adjusting the legs until
dryer is level.
NOTE: Legs can be adjusted outside the dryer by using a 1-1/4 inch size wrench, or from inside the dryer (with lower front access panel removed) by using a 1/4 inch drive ratchet with extension.
b. Keep dryer as close to the floor as possible. All
four legs must rest firmly on the floor so weight of the dryer is evenly distributed. The dryer MUST NOT rock.
IMPORTANT: DO NOT move the dryer at any time unless the dryer is completely assembled. DO NOT slide the dryer across the floor once the leveling legs have been extended as the legs and base could become damaged.
505894 31
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Figure 2
Page 34
Section 4 Adjustments
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
To reduce the risk of fire or serious injury, the access panel must be in place during normal operation.
W262
WARNING
20. BURNER FLAME (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 17. c. Set timer to 60 minutes. d. Close the loading door. Start the dryer in a heat
setting (refer to Operating Instructions supplied
with the dryer). The dryer will start, the igniter
will glow red, and the main burner will ignite. e. Allow the dryer to operate for approximately
five minutes, then loosen the air shutter
lockscrew. Refer to Figure 3.
f. Turn the air shutter to the left to get a luminous
yellow tipped flame, then turn it back slowly to the right to obtain a steady blue flame.
g. After proper flame is obtained, tighten air
shutter lockscrew firmly. Refer to Figure 3.
h. Reinstall access panel and screws.
NOTE: After the dryer has operated for approximately three minutes, exhaust air or exhaust pipe should be warm.
32 505894
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Page 35
Section 4 Adjustments
AIR SHUTTER
LOCKSCREW
AIR
SHUTTER
SHUT-OFF
VALVE
HANDLE
1/8" PIPE PLUG
(For checking manifold pressure)
D265SE3A
WR
SILICON CARBIDE IGNITION SYSTEM
Shut-Off Valve
Handle
(Shown in Open Position)
1/8" Pipe Plug
(For checking manifold pressure)
Air Shutter Lockscrew
Air
Shutter
D363SE3A
505894 33
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SILICON NITRIDE IGNITION SYSTEM
Figure 3
Page 36
Section 5
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
MOD
60-1
XXX VAC
RSPCª
MODEL 275BEF
H
T
L2
S L1
M
P/B
P/B
3 WATT
K
I
N
G
S
T
O
N
N
o
.
2
7
0
N
Timer Motor
Wires
“M”
“L1”
MOD
60-1
XXX VAC
RSPC
MODEL 275BEF
3 WATT
K
I
N
G
S
T
O
N
TM
N
o
.
2
7
0
L2 L2
T
A
L3
R
M
L1
P/B
P/B
S
H
N
Timer Motor
Wires
“M”
“L1”
“L2”
“H”
MOD
60-1
XXX VAC
RSPC
MODEL 275BEF
3 WATT
K
I
N
G
S
T
O
N
TM
N
o
.
2
7
0
L2 L2
T
A
L3
R
M
L1
P/B
P/B
S
H
N
Wires
“M”
“L1”
“L2”
“H”
Test Procedures
IMPORTANT: Electrical test procedures in this service manual are performed by using a Volt-Ohm meter. Tests can also be performed using a multi­meter or any other electrical testing equipment with which the service person is familiar.
21. TIMER CONTACTS
Refer to Figure 4. a. Disconnect wires from timer, except timer
motor wires.
NOTE: Refer to appropriate wiring diagram when rewiring timer.
b. Manually rotate timer out of “OFF” position
and into cycle.
c. Set test meter to read Ohms. The following
readings should be found: (1) Motor circuit test – L1 and M = “zero”
Ohms (closed)
(2) Heat circuit test – L2 and H = “zero” Ohms
(closed)
(3) Timer motor test – T and M (1702 and1709
suffix models) or T and N (all other models) = approximately 2462-2714 Ohms or apply live power to timer motor terminals and motor should run.
MODELS WITH 80+ MINUTES
IN TIME DRY CYCLE
34 505894
DRY1825S
1702 AND 1709 SUFFIX MODELS
WITH 70+ MINUTES IN
TIME DRY CYCLE
Figure 4
DRY1827S
ALL OTHER MODELS
WITH 70+ MINUTES IN
TIME DRY CYCLE
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
DRY1826S
Page 37
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
NOTE: Timer Motor Resistance:
120 Volt, 60 Hz 2,462 – 2,714 Ohms 240 Volt 10,900 – 13,300 Ohms 24 Volt 108 – 132 Ohms
(4) Rotate timer to “cooldown” (5 minutes
before “OFF”). “Infinite” (open) reading should be found between L2 and H.
(5) Rotate timer to “OFF” position. “Infinite”
(open) reading should be found between L1 and M and between L2 and H.
NOTE: Timer motor power is supplied through M (1702 and1709 models) or N (all other models) terminal.
22. FABRIC SELECTOR SWITCH
NOTE: Refer to proper model wiring diagram when rewiring switch.
a. Set test meter to read Ohms and apply meter
probes to switch terminals.
NOTE: Refer to proper model wiring diagram when reconnecting wires.
FABRIC SELECTOR SWITCH 4 Position
L1-1 L1-2
No Heat/Air Fluff
Delicate X X
Perm. Press X
Regular X
X indicates closed
FABRIC SELECTOR SWITCH
L1-2 L1-3 L1-1
No Heat/Air Fluff X
Delicate/Knits X X
Regular/Perm. Press X
X indicates closed
3 Position
505894 35
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Page 38
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
26
43
5
1
G
DRIVE
MOTOR
MOTOR AND
EXHAUST
ASSEMBLY
D326SE3A
1
2
4
6
5
3
MOTOR
DISCONNECT
BLOCK
MOTOR
SWITCH
23. DRIVE MOTOR
Refer to Figure 5. a. Remove motor and exhaust assembly. Refer to
Paragraph 51.
b. Disconnect motor wire harness at motor
disconnect block.
NOTE: Refer to wiring schematic, Section 8, for internal motor switch wires.
NOTE: Drive Motor Resistance
120 Volt 2,460 – 3,100 Ohms 240 Volt 10,000 - 13,000 Ohms
Figure 5
36 505894
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Page 39
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Disconnect electric power to dryer before performing any of the following steps or when replacing inoperative motor switch.
W290
WARNING
NO
A. Continuity exists between switch
terminal 5 and terminal 3 (black or copper wire).
Inoperative start
switch. Replace switch.
Refer to Section 5.
Unplug the motor wire harness from the motor
connection block before starting this test.
B. Manually depress actuator.
Continuity broken between switch terminal 5 and terminal 3 (black or copper wire).
C. Continuity broken between switch
terminal 6 and terminal 5 (yellow or copper wire).
D. Manually depress actuator.
Continuity exists between switch terminal 6 and terminal 5 (yellow or copper wire).
E. Continuity broken between switch
terminal 1 and switch terminal 2.
F. Manually depress actuator.
Continuity exists between switch terminal 1 and switch terminal 2.
Motor switch checks O.K.
Start Terminals
Run Terminals
Heater Circuit Terminals
Note: Disconnect terminal 5 wire (yellow or copper) from motor switch before testing start terminals.
Note: Reconnect terminal 5 wire (yellow or copper) to motor switch before testing run terminals.
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
Inoperative start
switch. Replace switch.
Refer to Section 5.
Inoperative start
switch. Replace switch.
Refer to Section 5.
YES
c. Motor Switch (Refer to SECTION 8 for Internal Wiring of the Dryer Motor Switch.)
505894 37
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Page 40
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Disconnect electric power to dryer before performing any of the following steps or when replacing inoperative motor switch.
W290
WARNING
G. 1 2 Ohms between terminal
3 wire and orange or copper wire on the back of switch.
Start Winding
H. 1 2 Ohms between terminal 5
wire and orange or copper wire on the back of switch wire.
I. Continuity exists between
orange or copper wire on back of switch and brown or blue wire in terminal 4.
All motor windings check O.K.
Run Main Winding
Protector
NO
YES
NO
Inoperative start winding.
Replace motor. Refer to
Paragraph 51.
Inoperative protector.
Replace motor.
Refer to Paragraph 51.
Inoperative run main
winding. Replace motor.
Refer to Paragraph 51.
YES
YES
NO
d. Motor Windings (Refer to SECTION 8 for Internal Wiring of the Dryer Motor Switch.)
38 505894
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Page 41
24. MOTOR SWITCH
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
D029KE3A
Mounting
Tab
Thermal Overload Protector
Motor
Switch
a. Remove motor and exhaust fan assembly. Refer
to Paragraph 51.
b. Remove the two motor switch attaching screws.
Refer to Figure 10. Disconnect switch leads. Remove motor switch.
c. Remove thermal overload protector.
Section 5 Test Procedures
NOTE: The thermal overload protector is unique to the motor from which it was removed and should only be used on that motor. To reduce the risk of overheating the motor, do not use any thermal overload protector other than the one taken from the inoperative motor switch in step 3.
(1) Motor with Switch on Blower End
Using a small bladed screwdriver, press the thermal overload protector mounting tab downward and remove the thermal overload protector from the inoperative motor switch. Refer to Figure 6.
Figure 6
505894 39
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Page 42
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
D359SE3A
Thermal
Overload
Protector
Plastic
Clip
Motor
Switch
Top Of
Motor
Switch
(2) Motor with switch on pulley end
Press the tip of a small bladed screwdriver into the slot located between top of motor switch and plastic clip. Lift up on handle of screwdriver until both clip and thermal overload protector detach from motor switch. Refer to Figure 7.
d. Attach the thermal overload protector removed
in Step “c” to the new motor switch.
e. Install new motor switch onto motor and
reconnect motor switch leads removed in Step “b”. Refer to Figure 10.
f. Test motor switch by following the step-by-
step procedures included in Paragraph 23.
g. Before reinstalling the motor assembly, apply
power (120 VAC) directly to motor terminals 4 and 5. Then start and run the motor at least 6 times, making sure the motor and switch are operating properly.
NOTE: The dryer manufacturer and parts suppliers are not liable for improper switch installation.
Figure 7
40 505894
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Page 43
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
SECONDARY
COIL
HOLDING COIL
AND
BOOSTER COIL
(SPLIT COIL VALVE)
4
1
5
2 3
D267SE3B
SENSOR
SECONDARY
COIL
HOLDING
COIL
BOOSTER
COIL
IGNITOR
120 VOLT, 60 HERTZ
ELECTRICAL
SUPPLY LINE
D268SE3A
Figure 8
25. BURNER SYSTEM OPERATION
(Gas Models – Refer to Figure 8.) a. Components
This burner has four basic components: a silicon carbide (glow bar) igniter, burner tube, sensor, and a two-stage gas valve consisting of a split-coil valve and a secondary coil valve. The split-coil valve is opened when the dryer thermostat calls for heat, while the secondary valve does not open until the igniter has attained ignition temperature.
b. Pre-Ignition Circuits
When the dryer thermostat calls for heat, circuits are completed through the holding coil, sensor, booster coil and igniter. Both coils must be energized to open the split-coil valve. Once opened, the holding coil can hold the valve open without assistance from the booster coil. The sensor triggers the current to travel around the secondary coil and through the igniter, causing the igniter to get hot.
c. Burner Circuit
In approximately 30 seconds, the igniter attains ignition temperature and ignition is made. The heat from the burner flame causes the sensor contacts (located on burner housing beside the igniter) to open. A circuit is then completed
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through the secondary valve coil, opening the valve and allowing gas to flow.
d. Momentary Power Interruption
Upon resumption of power, sensor contacts will still be open, permitting secondary valve to open. However, with the secondary coil in the circuit, the booster coil cannot draw enough current to open the split-coil valve. When sensor contacts do reclose, the secondary valve will close, and the burner system will be in the normal pre-ignition circuit.
e. Flame Failure
In case of flame failure, the sensor contacts will re-close in about 45 seconds. This will close the secondary valve and the burner system will be in the normal pre-ignition circuit.
f. Ignition Failure
If flame is not established as sensor contacts open, secondary valve will remain open until sensor contacts re-close. Sensor will continue to recycle the igniter and secondary valve (about once per minute) until ignition is made or dryer is turned off.
Page 44
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Redundant
Coil
Main
Coil
GAS VALVE FOR SILICON NITRATE IGNITION
D340SE3A
1 2
1 - 3
4 5
SECONDARY
COIL
HOLDING
AND BOOSTER
COIL
4
5
1
3
2
D270SE3A
Flame
Sensor
220/240 Volt,
50 Hertz
Electrical
Supply Line
Ground
Igniter
IGNITION
CONTROL
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Main
Coil
WIRING SCHEMATIC
Figure 9
Redundant
Coil
D332SE3A
Page 45
26. ELECTRICAL CIRCUIT TO IGNITION SYSTEM (Gas Models)
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
To reduce the risk of fire, explosion and electric shock, close the valve in the gas supply line to the gas dryer and disconnect the electrical power unless gas or power supplies are required to perform test procedure.
W263
WARNING
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer to Figure 17.
c. Close main gas shut-off valve. Refer to
Figure 3.
d. Remove valve wire harness disconnect block
from the holding and booster coil. Refer to Figure 9.
e. Plug dryer power cord into wall receptacle, and
start the dryer in a heat setting (refer to the Operating Instructions supplied with dryer).
f. Set test meter to read AC voltage and apply
meter probes into terminals on the dryer harness plug that would correspond to terminals "1" and "2" on the coil. Figure 8.
27. GAS VALVE COILS CHECK (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer to Figure 17.
c. Close main gas shut-off valve. Refer to
Figure 3.
d. Remove disconnect blocks from gas valve
coils.
e. Set test meter to read Ohms and put meter
probes to terminals shown in Figure 9, and in the following chart.
Silicon Carbide Ignition:
COIL TOLERANCE READINGS
Meter should register line voltage in all Fabric settings, except NO HEAT/AIR FLUFF which should read “zero” VAC.
Meter probes to terminals: Meter should read:
Holding Coil – Terminals 1 & 2 1700 ± 285 Ohms
g. If meter does not read line voltage in step “f”,
check motor switch, thermostats, fabric switch, accumulator, or timer.
Booster Coil – Terminals 1 & 3 685 ± 115 Ohms
Secondary Coil – Terminals 4 & 5 1680 ± 285 Ohms
Section 5 Test Procedures
Silicon Nitride Ignition: Both coils should read between 2400-2800
Ohms.
NOTE: If meter registers any other readings than those listed above, the respective coil(s) should be replaced.
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Page 46
Section 5 Test Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
28. SENSOR CHECK (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer to Figure 17.
c. Close main gas shut-off valve. Refer to
Figure 3.
d. Remove wires from sensor terminals. Refer to
Figure 20.
e. Set test meter to read Ohms and put meter
probes on sensor terminals. Meter should read “zero” Ohms. If meter registers an Ohm reading of any amount, replace sensor.
29. IGNITER CHECK (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer to Figure 17.
c. Close main gas shut-off valve. Refer to
Figure 3. d. Disconnect igniter wires at disconnect block. e. Set test meter to read Ohms and put meter
probes on terminals of igniter wires.
f. Silicon Carbide Igniter: Meter should read
between 45 – 200 Ohms.
Silicon Nitride Igniter
: Meter should read
between 49 – 88 Ohms.
NOTE: If meter does not read appropriate Ohms, then replace the igniter.
IMPORTANT: Always examine all wires, terminals and connectors to be sure wiring is correct before replacing any components.
30. IGNITION CONTROL GROUNDING CHECK (Silicon Nitride Ignition)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer to Figure 17.
c. Close main gas shut-off valve. Refer to
Figure 3.
d. Remove wires from sensor terminals. Refer to
Figure 20.
e. Set test meter to read Ohms and put meter
probes on the ground wire connection in 12-pin block (connected to module) and on the green ground screw in base of dryer.
f. Meter should read “zero” Ohms. If meter
registers an Ohm reading of any amount, check ground wire connection and replace as necessary.
31. THERMAL FUSE (Electric Models)
a. While supporting the access panel, remove two
screws from bottom edge of front access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel. Refer to Figure 17.
c. Label and disconnect wires from thermal fuse.
Refer to Figure 22.
NOTE: Refer to wiring diagram when rewiring thermal fuse.
d. Set multimeter to read Ohms. Apply meter
probes to thermal fuse terminals. Multimeter should read 0 Ohms. If the meter does not show any reading (infinite Ohms), then the fuse is open. If the fuse is open, then replace BOTH the thermal fuse and the limit thermostat.
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Page 47
32. HEATER ASSEMBLY (Electric Models)
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel. Refer to Figure 17.
c. Disconnect wires from heater assembly. Refer
to Figure 22.
NOTE: Refer to wiring diagram when rewiring heater assembly.
d. Set meter to read Ohms. Apply meter probes to
the heater assembly terminals. Refer to Figure 22. Meter should read as follows: (Cold Ohms).
Heater Element Color Code
Red 5 240 V 60 Hz. 10.39 ± .31 Ohms Cold
White 4.75 208 V 60 Hz. 8.2 ± .5 Ohms Cold
Green 4.8 240 V 50 Hz. 10.75 ± .32 Ohms Cold
Yellow 4 240 V 50 Hz. 13.03 ± .39 Ohms Cold
Blue 3.1 240 V 50 Hz. 16.7 ± .5 Ohms Cold
Orange 5.35 240 V 60 Hz. 9.72 ± .3 Ohms Cold
Purple 4.25 208 V 60 Hz. 9.27 ± .3 Ohms Cold
KW Voltage/Hz. Resistance Reading
33. CYCLING OR LIMIT THERMOSTAT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel. Refer to Figure 17.
c. Label and disconnect wires from thermostat.
Refer to Figure 22.
Section 5 Test Procedures
NOTE: Refer to wiring diagram when rewiring thermostat.
Cycling Thermostat (S.P.S.T. – 2 Terminals) or Limit Thermostat
d. Set meter to read Ohms.
(1) Apply meter probes to the thermostat
terminals.
(2) Meter should read “zero.”
34. DOOR SWITCH
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer to Figure 17.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to Figure 9. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 16.
NOTE: Refer to model wiring diagram when rewiring door switch.
e. Set meter to read Ohms and apply meter probes
on switch terminals 1 and 3 with door closed. You should get “zero” reading.
f. Apply probes to terminals 1 and 2 with door
closed. The meter should read “infinite”.
g. Open door. Meter should read “infinite”
between 1 and 3 and “zero” between 1 and 2.
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Page 48
Section 6
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Internal Wiring of Dryer Motor Switch
MAIN
ORANGE/COPPER
OVERLOAD
PROTECTOR
BLUE/BROWN
START
CUSTOMER CIRCUIT
PUSH TO
START
BLACK/COPPER
LINE
26 4 3 5 1
S
R
R
SWITCH SHOWN IN START POSITION
G
YELLOW/COPPER
Motor Switch
Attaching Screws
26 4 3 5 1
R.S.P.C.
G
D329SE3D
Figure 10
46 505894
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