Alliance Laundry Systems ATEE9AWP433AW01, FTEE5ASP303ZW01, BTGE6ASP113TW01, FTEE5ASP303NW10, FTGE5ASP303NW10 Troubleshooting Manual

...
Homestyle
SWD456C
Stacked Washer/
Dryers
Refer to Page 6 for Model Numbers
Troubleshooting
SWD456C
Table of
Section 1 – Safety Information ...............................................................3
Locating an Authorized Servicer...........................................................4
Contents
Section 2 – Introduction ..........................................................................5
Customer Service...................................................................................5
Nameplate Location...............................................................................5
Model Identification ..............................................................................6
Theory of Operation ..............................................................................7
Section 3 – General Troubleshooting.....................................................8
1. Keypad Combinations...................................................................8
2. Factory Test Procedure ...............................................................10
3. Motor Circuit...............................................................................16
4. Dipswitch Configuration.............................................................17
5. Troubleshooting Knocking Noise ...............................................18
6. Explanation of LEDs on Drive Control ......................................18
7. Door Fails to Unlock at End of Cycle.........................................18
8. No Spin .......................................................................................18
9. Excessive Vibration and/or Noise During Spin..........................20
10. Excessive Cycle Time.................................................................21
Section 4 – Dryer Control Troubleshooting ........................................22
7. Dryer Error Code Listing ............................................................22
8. Dryer Motor Does Not Run ........................................................24
9. Dryer Stops in Cycle; Quits After the First Few Loads;
Has a Burning Smell; Cycles On Motor Thermal Protector .......26
10. Dryer Motor Runs But Cylinder Does Not Turn ........................27
11. Dryer Motor Does Not Stop .......................................................28
12. Dryer Runs Only When Door is Open ........................................29
13. Dryer Heating Assembly Does Not Heat or
Burner Does Not Ignite...............................................................30
14. Igniter Does Not Glow (Gas Supply Sufficient)
– Gas Dryer Models ....................................................................32
15. Burner Ignites and Goes Out Repeatedly
– Gas Dryer Models ....................................................................33
16. Igniter Glows But Burner Does Not Ignite
– Gas Dryer Models ....................................................................34
17. Dryer Heater Assembly or Burner Shuts Off Prematurely .........35
18. Dryer Heater Assembly or Burner Repeatedly Cycles
Off On Limit Thermostat ............................................................36
19. Dryer Heater Assembly or Burner Does Not Shut Off ...............38
20. Clothes Do Not Dry in Dryer......................................................39
21. Timer Does Not Advance in Automatic Cycle ...........................40
22. Clothes Are Too Hot When Removed From Dryer ....................41
23. Excessive Chattering or Vibrating Noise in Dryer .....................42
24. Excessive Humming or Whistling Noise in Dryer......................43
Section 5 – Washer Control Troubleshooting.....................................44
25. Error Codes .................................................................................44
26. No keypad Function ....................................................................51
27. No Visible Display on Control....................................................52
28. Washer Will Not Start – “do” Displayed....................................54
29. Washer Will Not Start – “Er”, “dl” on Display ..........................56
30. Washer Will Not Fill (Machine Empty,
No “Er”, “PS” on Display)..........................................................58
31. Washer Overflows.......................................................................60
32. Pump or Drain Valve Does Not Operate ....................................62
33. Motor Does Not Run (“Ed”, “29” on Display) ...........................64
34. Washer Will Not Heat (Models Equipped with Heater)
(“Er”, “oP” or “Er”, “SH” Displayed) ........................................66
35. Washer Will Not Heat (Models Equipped with Heater) .............68
Section 6 – Adjustments ........................................................................70
36. Cabinet Leveling Legs ................................................................70
37. Washer Loading Door.................................................................71
38. Washer Motor Belt Tension........................................................72
39. Washer Door Catch.....................................................................73
40. Shipping Braces ..........................................................................75
41. Burner Flame (Gas Models)........................................................76
Section 7 – Dryer Test Procedures .......................................................77
42. Timer Contacts............................................................................77
43. Fabric Selector Switch ................................................................78
44. Drive Motor.................................................................................79
45. Motor Switch...............................................................................82
46. Burner System Operation............................................................84
47. Electrical Circuit To Ignition System (Gas Models) ..................85
48. Gas Valve Coils Check (Gas Models) ........................................85
49. Sensor Check (Gas Models)........................................................86
50. Igniter Check (Gas Models)........................................................86
51. Thermal Fuse (Electric Models) .................................................87
52. Heater Assembly (Electric Models)............................................87
53. Cycling or Limit Thermostat.......................................................87
54. Door Switch ................................................................................88
Section 8 – Internal Wiring of Dryer Motor Switch...........................89
Section 9 – Cycle Sequence Charts.......................................................90
2 806221
Section 1
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Service Manual and that you understand and have the skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
W284
WARNING

Safety Information

Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
806221 3
Safety Information
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
re
connected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you, or the inexperienced person making such repairs, to the risk of serious injury, electrical shock, or death.
W007
WARNING
If you or an unqualified person perform service on your machine, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W286
WARNING
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the machine.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

Locating an Authorized Servicer

Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.
4 806221
Section 2
SWD1716S
Nameplate
Nameplate
SWD1716S

Introduction

Nameplate Location

When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
806221 5
Introduction

Model Identification

Information in this manual is applicable to these models.
ATEE9AWP433AW01
ATGE9AWP303AW01
BTEE6ASP173TW01
BTEE6ASP283CW01
BTGE6ASP093CW01
BTGE6ASP113TW01
FTEE5ASP303NW10
FTEE5ASP303ZW01
FTGE5ASP303NW10
LTEE5ASP153TW01
LTEE5ASP173TW01
LTEE5ASP293CW01
LTEE5ASP303ZW01
LTEE5ASP333NW01
LTEE5ASP433AW01
LTEE5ASP433AW12
LTEE5ASP543NW23
LTGE5ASP113JW01
LTGE5ASP113TW01
LTGE5ASP303AW01
LTGE5ASP303AW12
LTLE5ASP543NW23
UTEE5ASP173TW01
UTEE5ASP173TW08
UTEE5ASP283CW01
UTGE5ASP113TW01
UTGE5ASP113TW08
YTEE5ASP173TW01
YTEE5ASP283CW01
YTGE5ASP093CW01
YTGE5ASP113TW01
6 806221
Introduction

Theory of Operation

General (Dryer)
The dryer uses heated air to dry loads of laundry. When the motor is started, the exhaust fan pulls fresh air in through louvers at the rear of the dryer and over the heat source (burner flame for gas and heating element for electric). The heated air moves through the heater duct and into the cylinder, where it circulates through the wet load. The air then passes through the lint filter, air duct and exhaust fan, where it is vented to the outdoors.
General (Washer)
This frontload washer provides some of the same principles of operation as the typical topload washers. It senses water level, it dispenses the desired laundry detergent, agitates the clothes for good cleaning action, removes the water out of the washer and spins the clothing in preparation for the dryer.
The difference in operation is primarily the rotational washing agitation created for the horizontal basket and drum. This agitation tumbles the clothes in a clockwise, pause, and counter-clockwise direction. This reversing tumbling action provides an efficient washing process and requires less laundry detergent and less water.
The cycle begins by locking the loading door after the vend is satisfied. The type of cycle and water temperature are determined by the appropriate pads on the electronic control.
The inner basket starts agitating during the wash water fill. A column of air is trapped in a pressure bulb and hose. The air pressure continues to increase as the inner basket fills with water with the pressure sensor monitoring the water level.
The agitate step tumbles the clothing in a clockwise direction for a period of time, pauses for a period of time and then tumbles the clothing in a counterclockwise direction for a period of time. This agitation continues until the end of the wash cycle. The machine then stops agitating and turns on the pump or drain valve which removes the wash water.
After all the rinse cycles have been completed, the washer goes into a final spin cycle to extract as much water as possible from the clothing to prepare them for the dryer. The spin speeds and duration of this final spin cycle are determined by the type of wash cycle selected.
NOTE: Washer may not reach 1200 RPM because of an out-of-balance condition. Control may limit speed to 1000, 800, 650 or 500 RPM depending on severity of out-of-balance condition.
Technical (Washer)
The basic operational system of this washer consists of the electronic control, the inverter control, pressure sensor, water valves, electric pump (or drain valve) and A.C. motor.
The electronic control performs all control and timing functions. The electronic control sends simple speed and output commands to the inverter control via serial communication. The drive control powers the door lock, pump (or drain valve), motor, water valves and heater (if equipped).
The drive control powers the A.C. motor and performs all motor control functions. The drive control also powers the water valves, dispenser valves and door lock. The drive control is powered through the door switch and electronic control. The drive control also alerts the electronic control to any errors in the motor.
Before entering any spin step the drive control measures out-of-balance. The drive control will try to redistribute the clothes if an out-of-balance condition exists by limiting the spin speed to several speeds depending on the severity of the out-of-balance condition. If the out-of-balance condition is severe enough the drive control will limit speed to 90 RPM and will not spin.
NOTE: An additional out-of-balance switch is used to detect any out-of-balance condition during spins. If this switch opens during a spin step, the drive control immediately stops and then restarts the spin.
Upon completion of the wash cycle, the machine goes into a rinse cycle. Fresh cold water is brought into the inner basket via the mixing valve until the fill level is satisfied. The rinse cycle consists of agitation for a predetermined amount of time then a spin mode with the pump running where the machine goes into a series of spins.
806221 7

General Troubleshooting

To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
FLW1815S
1
2
3
5
6
7
8
9
10
11
12
16
17
21
28
22
23
26 27
25
24
13 18
14 19
15 204

1. Keypad Combinations

Section 3
Figure 1
8 806221
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Testing Mode Keypad Entry
Function Keys Entry State
Enter/Exit Software Version Display Mode 7+8 Start Mode
Turn On/Off Rainbow Pizzazz Display 9+10 Start Mode
Toggle Keypad Acknowledgement 13+14 Start Mode
Toggle Suds Extra Time Mode 2+3 Start Mode and powered for less than 5 minutes
Enter Factory Test Mode 2+7 Start Mode and powered for less than 5 minutes
Enter/Exit Audit Display Mode 3+9 Start Mode
Enter/Exit Factory Test Counter Display Mode 2+9 Start Mode
Enter/Exit Show Mode 3+8 Start Mode
Enter/Exit Extra Water Mode 8+14 Start Mode and Default/Extra Water Dipswitch On
Enter/Exit Drive Version Display Mode 3+14 Start Mode
Rapid Advance Through Current Cycle Step 7+13 Run Mode
Enter/Exit Spin Retry Extra Time Toggle Mode 8+ 13 Start Mode and powered for less than 5 minutes.
Enter/Exit Water Level Display Mode 4+14 Any Mode except if Control Lock is On
Table 1
Water Level Display Mode
The control will read the current water level. The display will show the water level least significant digits in 0.1 inch precision which will override any other display.
If the water level is a negative value, then the right most decimal point is lit. If the value is greater than or equal to 10.0 inches, LED number 28 will be lit. If the value
will be lit. If the value is greater than or equal to 30.0 inches, LEDs 28, 22 and 23 will be lit.
To exit this mode, the user can either press the two keys used to enter this mode, press the Power/Cancel key, or unplug the machine. This mode only overrides the display, the machine will continue running any other modes that it is in.
is greater than or equal to 20.0 inches, LEDs 28 and 22
Value Display # 28 Light On? # 22 Light On? # 23 Light On?
4.5 inches 45 No No No
-3.2 inches 32. No No No
12.4 inches 24 Yes No No
20.8 inches 08 Yes Yes No
42.9 inches 29 Yes Yes Yes
Tab l e 2
806221 9
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING

2. Factory Test Procedure

It is helpful to run the Factor Test Procedure first to diagnose the machine’s issue. This procedure tests all machine features and operations.
To Enter Factory Test Procedure
1. Be certain control is in Start Mode and less than 5 minutes after powering control.
2. Press keypads numbered 2 and 7 at the same time. Refer to Figure 1.
3. When the control enters the Factory Test Procedure, it will display the first test step, Machine
4. To advance through the sequence of test step press the Start/Pause keypad (No. 21). Refer to Tabl e 3 for all tests in the Factory Test Procedure.
Type.
To Exit Factory Test Procedure
To exit the Factory Test Procedure, refer to Exit column in Tabl e 3.
Factory Test Procedure Quick Reference Chart
NOTE: ES refers to the External Supply Outputs.
# Display
0 FL None Off None Unlocked Off Open 1 Control Type
1 XX None Off None Unlocked Off Open 1
2 HX None Off None Unlocked Off Open 1 Control Level
3 XX None Off None Unlocked Off Open 1
4 XX None Off None Unlocked Off Open 1
Status
LEDs Lit
Motor Valves Door Pump Dump Exit* Step
Software
Ve r s i o n #
Dipswitch Value
Display
Cycle
Configuration
s
Refer to
5PX
688
dO with door
7
10 806221
open
dC with door
closed
Keypad
Test
section
All plus
audio
signal on
high
None Off None Unlocked Off Open
Off None Unlocked Off Open 3 Keypad Test
Off None Unlocked Off Open 1 Show Mode
Table 3 (continued)
10
And
Then
1
Door Switch Test
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Table 3 (continued)
# Display
Status
LEDs Lit
Motor Valves Door Pump Dump Exit* Step
8 db None Off None Unlocked Off Open
9 XX None Off None Unlocked Off Open
General Troubleshooting
10, 12
And
Then
Drive Type
1
10, 12
And
Then
Drive Version #
1
dL when door
10
locks
dU when door
None Off None Locked Off Open1And
unlocks
Cold,
11 Cd Wash Off
Detergent,
Locked Off Closed 1
ES 1
Hot,
12 HS Wash Off
Softener,
Locked Off Closed 1
ES 2
13 PS Wash Off Hot, Cold Locked Off Closed
14 XX None Off None Locked Off Closed 1 Or 5 Heater Test
Hot, Cold, Detergent,
Softener,
15 OF Wash Off
ES
Locked Off Closed
1, 2, 3, 4,
Cycle
Output
ES 3,
Cycle
Locked Off Closed 1 Low Agitate
Output
ES 4 Locked Off Closed 1 Regular Agitate
Table 3 (continued)
16 LA Rinse
17 rA Rinse
Low
Agitate
Regular
Agitate
806221 11
2 And
Then
8 And
Then
Door Lock Check
7
Cold, Detergent,
Output 1
Hot, Softener,
Output 2
Pressure Sensor
1
Overflow
1
Test
Fill
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
# Display
Status
LEDs Lit
Pu for pump
18
installed
dr for gravity
Rinse Off None Locked On Open 9
drain installed
19 actual RPM Spin
Table 3 (continued)
Motor Valves Door Pump Dump Exit* Step
Pump/Gravity
Drain
Fac-
tory
Spin
None Locked On Open 1 Factory Spin
Profile
20 bA Spin
Break-
away
Agitate
Hot, Cold, Detergent,
Softener,
ES
1, 2, 3, 4,
Cycle
Output
Unlocked On Open
1, 1
Again
Then
4
Then
11
Breakaway
21 Pd Spin Off None Unlocked Off Open 13 Power Down
Tab l e 3
EXIT column key:
1-exit by Start/Pause keypress
2-exit by fill level satisfaction
3-exit when all keypads are pressed
4-exit when door is unlocked
5-exit when temp reaches 40
°C
6-exit when step timed out
7-exit when door locks
8-exit when overflow level reached
9-exit when drum is empty
10-exit when door is closed
11-exit when door is opened
12-exit when drive communication is established
13-exit when machine unpowered
12 806221
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Keypad Test
General Troubleshooting
Upon entry into this test, the control will display “P-”. When a keypad is pressed the control will display “PX” where X is the keypad number referenced in Tabl e 4. For keypads 10 and greater the control will display “XX” where XX is the keypad number. As each keypad is pressed, the nearest LED
will light up and remain lit for the duration of the keypad test. When all keypads have been pressed the control will automatically advance to the next step. Keypads that are not available on some controls do not need to be tested. Refer to Figure 1 for keypad number and LED references.
Keypad Numbers (some models may not have all keypads)
Display Key Number LED
P1
P2
P3 3 25
P4 4 24
P5 5 Next to keypad
P6 6 Next to keypad
P7 7 Next to keypad
P8 8 Next to keypad
P9 9 Next to keypad
10 10 Next to keypad
13 11 Next to keypad
1 22
2 26
14 12 Next to keypad
15 13 Next to keypad
16 14 Next to keypad
17 15 Next to keypad
18 16 Next to keypad
19 17 Next to keypad
20 18 Next to keypad
21 19 Next to keypad
22 20 Next to keypad
23 21 23
Tab l e 4
806221 13
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Dipswitch Value Display Test
This step displays the state of the Control Configuration Dip Switches in hex, where the least significant bit is Dip Switch #1 and the most significant bit is Dip Switch # 8.
If a dipswitch is set to ON, the corresponding bit is set to 1, otherwise if the dipswitch is set to OFF, the bit is set to 0. The most common configurations are listed in Tabl e 5.
Dipswitch Value Display
Machine Configuration Value
120 Volt with Electric Pump 00
120 Volt with Gravity Drain 80
240 Volt with Electric Pump 01
240 Volt with Gravity Drain 81
240 Volt Heater Machine with Electric Pump and Cool Down Enabled 61
240 Volt Heater Machine with Gravity Drain and Cool Down Enabled E1
Table 5
Cycle Configuration Test
This step verifies which set of cycles are used.
Cycle Configuration Display
Cycle Set Models Display
Default With “T” and “C” in the 12
Australia With “A” in the 12
th
character of the model number “dE”
th
character of the model number “AU”
International All Other models “in”
Tab l e 6
Cold/Detergent Fill
This step checks the cold water valve and the detergent/ bleach valve. The cold water fill valve, the detergent/ bleach valve and the External Supply Valve 1 turn on. The valves will shut off once a low fill level is reached.
Pressure Sensor Fill
This step checks the analog water level input. When the water fill level is satisfied, the water valves are turned off. The control will not advance to the next step until the normal fill level is satisfied.
Hot/Softener Fill
This step checks the hot water valve and the softener valve. The hot water fill valve, the softener valve and the External Supply Valve 2 turn on. The valves will shut off once a medium fill level is reached.
14 806221
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Heater (Heater Models Only)
This step checks the heater operation. The display shows “xx”, where xx is the temperature in degrees Celcius. The control will heat the water to 40 degrees Celcius while displaying the temperature as it rises at a rate of 1 degree. If the temperature sensor is open or shorted, the display will show “Er” and “OP” or “SH”.
Overflow Test
This test checks the overflow setting for the water level sensor. When the overflow level is reached, the water valves, all External Supply Valves and the Cycle Run Output will automatically turn off. The control will not advance to the next step until the overflow level is satisfied.
Low Agitate
This step checks the Low Agitate speed. The display shows “LA”, the Rinse LED is on, the Auxiliary Output 3 is on, Cycle Run Output is on, and the machine enters a low agitate. The control will remain in this mode until the Start/Pause keypad is pressed.
Regular Agitate
This step checks the Regular Agitate speed. The display shows “rA”, the Rinse LED is on, the Auxiliary Output 4 is on, and the machine enters a regular agitate. The control will remain in this mode until the Start/ Pause keypad is pressed.
Pump/Gravity Drain Test
This step checks the Pump output. The display shows “Pu” for an electric pump or “dr” for a gravity drain, the Rinse LED is on, and the Pump is turned on or the Gravity Drain is opened. The control will only advance to the next test step after the Water Level Sensor indicates that the drum is empty.
Factory Spin
This step checks the spin speeds. The display shows the most significant two digits of the actual RPM.
806221 15
The machine steps through spin speeds and maintains each speed for a few seconds. After 1200 RPMs, the motor will stop.This step lasts 4 minutes. All Out of Balance checking is done and if either the out of balance switch is hit or the OBL check fails and needs to re-spin, the time will be reset indefinitely to allow the load to be rebalanced so that it can spin up and reach full speed. The control will advance to the next step if the Start/Pause keypad is pressed at any time during this step.
During this step if 800 RPMs is reached, LED number 26 will be lit. If 1000 RPMs is reached, the LED number 25 will be lit. If 1200 RPMs is reached, the LED number 24 will be lit, and if 1100 RPMs is reached, the LED number 27 will be lit to indicate that a passing speed has been reached. Refer to Figure 1 for LED number definition.
Breakaway
This step checks the breakaway speed and the door unlock function. All valves will be open at the beginning of this step to allow the blowing out of the valves by the factory. The Start/Pause keypad must be pressed to start exiting the test. The first Start/Pause keypress will turn off the water valves, the second Start/Pause keypress will stop the motor and start the unlock process. The third Start/Pause keypress will start the unlock process. Once the door unlocks, it needs to be opened to finally exit the test. The water level sensor will be trimmed in this step after a 20 second delay and once the Start/Pause key is pressed the first time.
During this step the LEDs for indicating speeds reached from the Factory Spin step will remain lit in this step.
Power Down
This is the final step of factory test procedure. The control will display “Pd” to signify that the procedure has been completed and that the user can safely unplug the machine. Cycling power to the machine is the only way to resume normal operation.
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
FLW1792S
Windings
FLW1792S

3. Motor Circuit

Windings Resistance:
Approx. 3.38 ohms
16 806221
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING

4. Dipswitch Configuration

OFF ON
Switch 1 120 Volt AC Supply 240 Volt AC Supply
Switch 2* Energy Saving Cycles Standard Cycles
Switch 3** Default Water Level Increased Water Level
Switch 4
Switch 5 Unused Unused
Switch 6 Cool Down Disabled Cool Down Enabled
Switch 7 Heater Disabled Heater Enabled
Leak and Slow Drain Errors Off
Leak and Slow Drain Errors
On
Switch 8 Electric Pump Gravity Drain
Tab l e 7
*Switch 2
When set to OFF, energy saving water and fill levels are used for the specific type/region of the machine. When set to ON, energy saving cycle settings are not used.
**Switch 3
When set to OFF, the Default Water Levels are used. When set to ON, the owner can increase the water level using the Extra Water Mode. Higher water levels are not recommended as they may result in water leaking from the machine door.
806221 17
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
FLW1814S
1
4
3
2

5. Troubleshooting Knocking Noise

If a frontload washer produces a noise similar to a kn
ock on a door, it might be due to a flat spot on the belt. The knocking sound is made when flat spo during a ramp spin and fade after reaching a higher RPM.
To correct this condition, replace the belt.
t hits the pulley. The knocking may occu
the

6. Explanation of LEDs on Drive Control

There are four LEDs on the control to assist with troubleshooting (refer to Figure 2):
1. Green LED on constant = 5VDC power supp sent
pre
2. Green LED flashing one second on/one second
off = drive control is active
3. Red LED flashing = drive contro
co
mmunicating with front end control
4. Red LED on constant = DC Bus Charged
NOTE: Drive is only powered when door is closed and front end control turns it on.
l is
ly

7. Door Fails to Unlock at End of Cycle

If the door won’t unlock at the end of the cycle and the
r
cycle time is flashing in the display, the water might be too hot to drain. Add a cool-down step to the cycle to make sure the water will be cooled. Enable the cool­down feature by setting the cool down dip switch (#6) to ON.

8. No Spin

A no spin condition is not caused by intermittent operation of the motor or motor control (inverter assembly). DO NOT replace these components for no spin complaints if the unit passes the following procedure:
Figure 2
18 806221
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must
be
re
connected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
8. No Spin (continued)
FLW1816S
No spin
Allow unit to go
through complete
final spin cycle.
Does unit spin at
high speed?
Motor and motor control board are operating properly. Do not replace them.
Yes
Check for obstruction and damage around drum.
No
With no load, rapid advance to final spin or run factory test procedure to check spin operation. Close door and start washer.
BEFORE replacing the motor control board, conduct the following tests.
No
Does
drum spin
freely by
hand?
Is load out-of-
balance?
Unit makes multiple attempts to re­balance out-of­balance loads. If all attempts fail, final high speed spin is aborted. ONLY proper loading can correct problem.
Yes
Is
there a slow
drain, clogged
pump or
oversudsing
condition?
Pressure sensor must register an "empty" condition before unit will enter spin. Clear drain or pump. Use less detergent.
Yes
No
No
Does unit spin now?
No
Check for
broken shocks.
Yes
Using
Water Level
Display Mode, is
water level showing
below one inch
in spin
step?
Check pressure hose for clog and pressure sensor wiring for connection and damage.
No
FLW1816S
General Troubleshooting
806221 19
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
FLW1809S
Excessive Vibration and/or Noise During Spin
Is
the load of proper
size?
Add or remove items as needed to ensure load size is correct.
No
Does
the wash load
contain the proper
mix of laundry
items?
Yes
Add or remove items as needed to ensure proper mix of
items (e.g. do not wash towels and sheets together).
No
Is
machine
level?
Yes
Level machine properly.
Refer to Installation Instructions.
No
Yes
Are
all panels on
machine?
Replace all panels.
No
Yes
Are
the front and rear
bearings making
excessive
noise?
Replace the bearings as needed.
Yes
Lift up on
the basket at the
front of the tub. Is there any
up and down play that would
indicate bearing
wear?
No
Replace the bearings as needed.
Yes
Are
motor and drive
pulleys aligned and
on tight?
Align/tighten pulleys as needed.
No
FLW1809S

9. Excessive Vibration and/or Noise During Spin

20 806221
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING

10. Excessive Cycle Time

FLW1819S
Excessive Cycle Time
Is water passing
through the drain during
fill?
Repair/replace drain valve as necessary.
Yes
Is the machine
slow to fill?
No
Check water pressure and/or check for
clogged screens in fill hoses.
Yes
Check pressure sensor and associated hoses for
obstructions or leaks. Repair/replace as necessary.
If
equipped with heat, is
it taking too long to
heat?
Troubleshoot heat output circuit.
No
Yes
Are
there load balance
issues?
Ensure machine is loaded properly.
Yes
No
No
Is there
an oversudsing
condition?
Reduce amount of detergent used.
Yes
No
FLW1819S
General Troubleshooting
806221 21
Section 4
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
re
connected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING

Dryer Control Troubleshooting

IMPORTANT: Refer to wiring diagram for aid in testing dryer components.

7. Dryer Error Code Listing

Display Description Cause/Corrective Action
 Locked rotor error: The motor is not sensed as
rotating when it should be.
 Open thermistor error: The thermistor circuit
is sensed as being physically open.
 Shorted thermistor error: The thermistor
circuit is sensed as being shorted.
 Motor output shorted error: Hardware error. Terminate cycle. Replace output board. Power down
 Door input acquisition error: Hardware error. Terminate cycle. Replace output board. Power down
 Centrifugal switch input acquisition error:
Hardware error.
 High limit thermostat input acquisition error:
Hardware error.
 Output board communication error:
Communication failure.
 Output board not ready error: Hardware
failure.
(continued)
22 806221
Terminate cycle and check that nothing is obstructing motor rotation. Check wire harness connection between motor, user control and output board, or try replacing the user control or the output board. Clear error with a key press.
Remove any lint build up around thermistor. Check wire harness connection between thermistor and harness. If problem persists replace thermistor, harness or output board. Thermistor must no longer be seen as open to clear.
Remove any lint build up around thermistor. Check wire harness connection between thermistor and harness. If problem persists replace thermistor, harness or output board. Thermistor must no longer be seen as shorted to clear.
machine to clear.
machine to clear. Terminate cycle. Replace output board. Power down
machine to clear. Advance cycle to cool down. Replace output board.
Power down machine to clear. Power down machine to clear, power up and try again.
If error persists, check harness connection between user control and output board, or try replacing the user control or the output board.
Terminate cycle. Replace output board. Power down machine to clear.
Dryer Control Troubleshooting
(continued)
Display Description Cause/Corrective Action
 Brownout/voltage configuration error:
Unexpected supply voltage.
Check the harness connections between the user control and the output board. If the user control was replaced, set dipswitch #1 to the same setting as the previous control. If reworking the machine to use a different supply voltage, the dip switch #1 setting may need to be changed. If the dip switch #1 setting is changed, power down machine, power up and try again.
 Board ID error: Incorrect replacement
control.
Terminate cycle. Replace user control or output board with correct part. Power down machine to clear.
806221 23
Dryer Control Troubleshooting

8. Dryer Motor Does Not Run

Dryer motor does not run.
Is power cord
plugged in?
Yes
Is electrical
power off or fuse
blown? Check
laundry room for
blown or loose
fuse(s), or open
circuit
breaker(s). The
dryer itself
doesn't have an
electrical fuse.
No
Plug in cord.
Yes
Turn power on or replace fuse. Check both fuses for electric models.
Is
timer/electronic
control improperly
set?
No
Is
timer/electronic
control
inoperative?
No
Are motor
starting
functions
inoperative,
does not
start, or motor
just hum?
Yes
Yes
Yes
Reset timer/electronic control or try another cycle.
Te st timer/electronic control and replace if inoperative.
Refer to Adjustments section to check motor switch and motor windings.
No
No
Is loading
door closed?
Yes
Is door switch
inoperative?
No
No
Yes
Close door.
Test switch and replace if inoperative.
Is motor
dead,
won't run?
No
Continued on
next page.
Refer to Adjustments section to
Yes
check motor switch, motor windings and main windings.
SWD1706S-a
24 806221
8. Dryer Motor Does Not Run (continued)
SWD1706S-b
Continued from
previous page.
Is power cord
miswired?
Refer to wiring diagram for correct wiring.
Refer to wiring diagram.
Is wiring
broken, loose
or incorrect?
Is motor wire
harness
connection
block loose?
Firmly press connection block onto motor switch.
Remove belt and determine if motor shaft will spin. Replace motor if shaft is locked up.
Is there a bind
in motor
bearing?
Is motor
centrifugal
switch sticky
or plugged
with lint?
Remove dust or lint and spray with a cleaner and lubricant.
Wait two or three minutes for overload protector to reset. If protector cycles repeatedly, refer to next flowchart.
Has motor
overload
protector
cycled?
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Dryer Control Troubleshooting
806221 25
Dryer Control Troubleshooting
Dryer stops in cycle, quits after first few loads, has burning smell or cycles on motor thermal protector.
Is voltage incorrect?
Refer to nameplate in door well for correct voltage. Refer to
Installation Instructions (supplied
with unit) for electrical requirements.
Yes
Is clothes
load too
large?
No
Remove part of load. A normal washer load is a normal dryer load. Maximum load: dryer cylinder one half full of wet clothes.
Yes
Is clothes
cylinder
binding?
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check support rollers for binding. Check cylinder seals and glides for wear or damage. Check for clothes lodged between cylinder baffle and bulkhead.
No
Yes
Is there
broken, loose
or incorrect
wiring?
Refer to wiring diagram.
Yes
Are motor
switch
functions
inoperative?
Refer to Adjustments section to check switch and windings.
Yes
Is there a
short in
motor
winding?
No
Is a clothes
item caught in
fan?
Check fan for obstruction.
Yes
No
SWD1690S
Refer to Adjustments section to check switch and windings.
No
Yes
No

9. Dryer Stops in Cycle; Quits After the First Few Loads; Has a Burning Smell; Cycles On Motor Thermal Protector

26 806221

10. Dryer Motor Runs But Cylinder Does Not Turn

Dryer motor runs but cylinder does not turn.
Is motor drive
pulley loose?
Tighten pulley.
Is belt
installed on
pulley?
No
Install belt.
No
Is cylinder
belt broken?
Replace belt.
Yes
Is clothes
cylinder
binding?
No
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check cylinder rollers for binding. Check cylinder seals and glides for wear or damage.
Is idler lever
spring broken,
weak or
disconnected?
Replace or reconnect spring.
Yes
Is there oil on
cylinder?
Wipe oil from cylinder.
Yes
Is belt "inside
out" ?
Reinstall belt with ribbed surface against cylinder.
Yes
Is idler arm
binding?
Add grease between idler arm and motor mount. Replace idler arm and bolt if needed.
Yes
No
Is dryer
overloaded?
Remove some laundry from dryer.
Yes
No
SWD1691S
Yes
Yes
Yes
No
Is the wrong
motor
installed?
Refer to parts manual for correct motor part number.
Is the wrong
belt installed?
Check belt part number against correct part number in parts manual and replace belt if needed.
Is idler arm
bent?
Replace idler arm.
No
No
No
Yes
Yes
Yes
Is belt routed
on wrong side
of idler lever?
Reroute belt.
No
No
No
Yes
Dryer Control Troubleshooting
806221 27
Dryer Control Troubleshooting

11. Dryer Motor Does Not Stop

Dryer motor does not stop.
Is wiring to
motor switch
incorrect?
No
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Is door switch
inoperative?
Yes
Yes
Refer to wiring diagram.
Remove dust or lint and spray with a cleaner and lubricant.
Yes
Test switch and replace if inoperative.
No
Is
timer/electronic
Yes
control
inoperative?
28 806221
Te st timer/electronic control and replace if inoperative.
SWD1707S

12. Dryer Runs Only When Door is Open

Dryer runs only when door is open.
Is door switch
miswired?
Rewire door switch. Refer to wiring diagram.
Yes
SWD1693S
Replace door switch.
No
Dryer Control Troubleshooting
806221 29
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