Alliance Laundry Systems Washer-Extractor User Manual

Washer-Extractors
Cabinet Hardmount
Refer to Page 5 for Model Identification
NOTA: El manual en español aparece después del manual en inglés.
Installation
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.comlaundry.com
CHM166C
Part No. F232135R6
June 2005
Table of
Contents
Safety Information.............................................................................. 3
Explanation of Safety Messages........................................................... 3
Important Safety Instructions ............................................................... 3
Introduction......................................................................................... 5
Model Identification ............................................................................. 5
Delivery Inspection............................................................................... 6
Nameplate Location.............................................................................. 6
Replacement Parts ................................................................................ 8
Customer Service.................................................................................. 8
Remove After Shipment (OPL Models Only)...................................... 8
Specifications and Dimensions........................................................... 9
Gap Setting for Vibration Switch
(Variable-Speed and Fixed-Speed Models) ................................... 12
Installation........................................................................................... 23
Dimensional Clearances ....................................................................... 23
Machine Foundation............................................................................. 24
Machine Anchoring .............................................................................. 27
Direct-to-Finished-Floor Installation............................................... 27
Mounting Bolt Template Part Numbers
(Without Elevated Base Frame)......................................................... 30
Mounting Bolt Hole Locations (Without Elevated Base Frames)........ 31
Mounting Bolt Hole Locations (Without Elevated Base Frames)........ 32
Mounting Bolt Hole Locations (With Elevated Base Frames)............. 33
Mounting Bolt Hole Locations (With Elevated Base Frames)............. 34
Elevated Base Frame Installation..................................................... 35
Concrete Foundation Installation..................................................... 37
Drain Connection.................................................................................. 40
Water Connection Requirements.......................................................... 42
Electrical Installation Requirements..................................................... 43
Input Voltage Requirements ............................................................ 43
Circuit Breakers ............................................................................... 43
Connection Specifications ............................................................... 44
Grounding ........................................................................................ 44
Phase Adder ..................................................................................... 44
Thermal Overload Protector ............................................................ 44
Troubleshooting............................................................................... 50
Steam Requirements (Steam Heat Option Only).................................. 50
Supply Dispensing (OPL Machines Only) ........................................... 51
Connection of External Liquid Supplies.......................................... 51
Control Function Test........................................................................... 54
© Copyright 2005, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F232135
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1
Notes
2
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F232135
Safety Information
DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.
DANGER
WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.
CAUTION
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:
W023
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.
3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, dry­cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.
7. Before the washer is removed from service or discarded, remove the door to the washing compartment.
8. Do not reach into the washer if the wash drum is moving.
F232135
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3
Safety Information
9. Do not install or store the washer where it will be exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.
12. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.
13. Use washer only for its intended purpose, washing textiles.
14. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.
15. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.
16. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.
17. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
18. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.
19. Replace worn power cords and/or loose plugs.
20. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
21. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.
22. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
23. Always follow the fabric care instructions supplied by the textile manufacturer.
24. Never operate the washer with any guards and/or panels removed.
25. DO NOT operate the washer with missing or broken parts.
26. DO NOT bypass any safety devices.
27. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: Underloading can cause out-of-balance conditions that can shorten life of machine.
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.
4
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F232135
Introduction
Model Identification
Information in this manual is applicable to these models:
HC18MD2 HC25NR2 HC35SN2 HC60ACV HC80NRV SC25MD2 SC40AY2 SC60BNF UC20VN2 HC18MN2 HC25NX2 HC35VC2 HC60AL2 HC80NXV SC25ML2 SC40BC2 SC60BX2 UC25MN2 HC18MX2 HC25SN2 HC35VX2 HC60ALF HC80VCV SC25MN2 SC40BL2 SC60BXF UC27MN2 HC18NC2 HC25VC2 HC40AC2 HC60ALV HC80VNV SC25MX2 SC40BN2 SC60BY2 UC27PN2 HC18NR2 HC25VX2 HC40ACV HC60AX2 HC80VXV SC25MY2 SC40BX2 SC60BYF UC27VN2 HC18NX2 HC27MD2 HC40AL2 HC60AXF HC125BYV SC25NC2 SC40BY2 SC60MD2 UC27VNV HC18SN2 HC27MN2 HC40ALV HC60AXV NC18NP2 SC25NR2 SC40MD2 SC60ML2 UC30BN2 HC18VC2 HC27MX2 HC40AX2 HC60AY2 NC27NP2 SC25NX2 SC40ML2 SC60MN2 UC30ML2 HC18VX2 HC27NC2 HC40AXV HC60AYF NC80NPV SC27MD2 SC40MN2 SC60MX2 UC30MN2 HC20AC2 HC27NR2 HC40AY2 HC60AYV SC125BYV SC27MN2 SC40MX2 SC60MY2 UC30MX2 HC20ACV HC27NX2 HC40AYV HC60BC2 SC125VNV SC27MX2 SC40MY2 SC60NC2 UC30PN2 HC20AL2 HC27SN2 HC40BC2 HC60BCF SC18MD2 SC27NC2 SC40NC2 SC60NCF UC30VN2 HC20ALV HC27VC2 HC40BL2 HC60BL2 SC18MN2 SC27NR2 SC40NR2 SC60NR2 UC35MD2 HC20AX2 HC27VX2 HC40BN2 HC60BLF SC18MX2 SC27NX2 SC40NX2 SC60NX2 UC35MN2 HC20AXV HC30AC2 HC40BX2 HC60BN2 SC18NC2 SC27VN2 SC40VN2 SC60NXF UC35PN2 HC20AY2 HC30ACV HC40BY2 HC60BNF SC18NR2 SC30AC2 SC40VNV SC60VN2 UC35VN2 HC20AYV HC30AL2 HC40MD2 HC60BX2 SC18NX2 SC30AL2 SC50BC2 SC60VNF UC35VNV HC20BC2 HC30ALV HC40ML2 HC60BXF SC18VN2 SC30AY2 SC50BL2 SC60VNV UC40BN2 HC20BL2 HC30AX2 HC40MN2 HC60BY2 SC20AC2 SC30AX2 SC50BN2 SC80ACV UC40MN2 HC20BN2 HC30AXV HC40MX2 HC60BYF SC20AL2 SC30BC2 SC50BX2 SC80ALV UC40PN2 HC20BX2 HC30AY2 HC40MY2 HC60MD2 SC20AX2 SC30BL2 SC50BY2 SC80AXV UC40VN2 HC20BY2 HC30AYV HC40NC2 HC60ML2 SC20AY2 SC30BN2 SC50MD2 SC80AYV UC40VNV HC20MD2 HC30BC2 HC40NR2 HC60MN2 SC20BC2 SC30BX2 SC50ML2 SC80BCV UC50BN2 HC20ML2 HC30BL2 HC40NX2 HC60MX2 SC20BL2 SC30BY2 SC50MN2 SC80BLV UC50MN2 HC20MN2 HC30BN2 HC40SN2 HC60MY2 SC20BN2 SC30MD2 SC50MX2 SC80BNV UC50PN2 HC20MX2 HC30BX2 HC40VC2 HC60NC2 SC20BX2 SC30ML2 SC50MY2 SC80BXV UC50VN2 HC20MY2 HC30BY2 HC40VX2 HC60NCF SC20BY2 SC30MN2 SC50NC2 SC80BYV UC50VNV HC20SN2 HC30MD2 HC50BC2 HC60NR2 SC20MD2 SC30MX2 SC50NR2 SC80NCV UC60BN2 HC20VC2 HC30ML2 HC50BL2 HC60NX2 SC20ML2 SC30MY2 SC50NX2 SC80NRV UC60BNF HC20VX2 HC30MN2 HC50BN2 HC60PN2 SC20MN2 SC30NC2 SC50VN2 SC80NXV UC60MN2 HC25AC2 HC30MX2 HC50BX2 HC60SN2 SC20MX2 SC30NR2 SC50VNV SC80NYV UC60PN2 HC25AL2 HC30MY2 HC50BY2 HC60VC2 SC20MY2 SC30NX2 SC60AC2 SC80VNV UC60VN2 HC25AX2 HC30NC2 HC50MD2 HC60VX2 SC20NC2 SC30VN2 SC60ACF UC125VNV UC60VNF HC25AY2 HC30NR2 HC50ML2 HC80ACV SC20NR2 SC35MD2 SC60AL2 UC18MN2 UC60VNV HC25BC2 HC30NX2 HC50MN2 HC80ALV SC20NX2 SC35MN2 SC60ALF UC18MX2 UC80BNV HC25BL2 HC30SN2 HC50MX2 HC80AXV SC20VN2 SC35MX2 SC60AX2 UC18PN2 UC80VNV HC25BX2 HC30VC2 HC50MY2 HC80AYV SC25AC2 SC35NC2 SC60AXF UC18VN2 HC25BY2 HC30VX2 HC50NC2 HC80BCV SC25AL2 SC35NR2 SC60AY2 UC18VNV HC25MD2 HC35MD2 HC50NR2 HC80BLV SC25AX2 SC35NX2 SC60AYF UC20BN2 HC25ML2 HC35MN2 HC50NX2 HC80BNV SC25AY2 SC35VN2 SC60BC2 UC20MD2 HC25MN2 HC35MX2 HC50SN2 HC80BXV SC25BC2 SC35VNV SC60BCF UC20ML2 HC25MX2 HC35NC2 HC50VC2 HC80BYV SC25BL2 SC40AC2 SC60BL2 UC20MN2 HC25MY2 HC35NR2 HC50VX2 HC80NCF SC25BX2 SC40AL2 SC60BLF UC20MX2 HC25NC2 HC35NX2 HC60AC2 HC80NCV SC25BY2 SC40AX2 SC60BN2 UC20PN2
F232135
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
5
Introduction
This manual is designed as a guide to the installation of the Cabinet Hardmount Washer-Extractor.
NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
Delivery Inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.
Nameplate Location
The nameplate is located at the rear of the machine and inside door. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.
1
1 Nameplate
CHM167R
Figure 1
6
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F232135
Model Number Familiarization Guide
Sample Model Number: *C40AC2OU60001
Introduction
*C
40
A
C
2
O
U6
0001
* Denotes Brand
Model Number Prefix
Washer-Extractor Capacity (pounds dry weight of laundry)
Type of Electrical Control
Actuation (C = Coin drop)
Washer-Extractor Speed Capability (2 = 2 speed)
Electrical Characteristics
Design Series
Option Identification (varies from machine to machine)
*C40AC2OU60001
00000000000
208 – 240
7
3
60 3 3
60
18
N/A N/A
500000
EXAMPLE OF NAMEPLATE
Figure 2
470
0
CHM2008N
CHM2008N
F232135
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7
Introduction
Replacement Parts
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
Customer Service
For technical assistance, call (920) 748-3121, Ripon, Wisconsin U.S.A.
Remove After Shipment (OPL Models Only)
A yellow retainer has been inserted in the door locks of all cabinet hardmount on-premise laundry washer­extractors to prevent the door from locking during shipment. Remove the yellow retainer during installation by pulling it off.
NOTE: Once retainer is removed, machine must be powered to unlock door.
A tag has been attached to the washer-extractor’s door handle as a reminder that the retainer must be removed before operation. Refer to Figure 3.
Remove Yellow Retainer Before Starting Machine.
Note: A Retainer has been inserted to prevent the door from locking during shipment.
CFS503N
Figure 3
8
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F232135
Specifications and Dimensions
2 Speed Models
Specification 18, 20 25 27, 30 35 40 50 60
Overall Dimensions
Overall width, in. (mm) 26
(660)
Overall height, in. (mm) 42-7/8
(1089)
Overall depth, in. (mm) 29-13/16
(757)
Weight and Shipping Information
Net weight, lbs. (kg) 390
(177)
Domestic shipping weight, lbs. (kg)
Domestic shipping volume, ft
Export shipping weight lbs. (kg)
Export shipping volume,
3
(m3)
ft
Wash Cylinder Information
Cylinder diameter, in. (mm)
3
(m3)
428
(194)
28
(0.8)
480
(218)
30.1
(0.86)
21
(533)
26
(660)
45
(1143)
33-7/8
(860)
435
(198)
470
(214)
33
(0.9)
530
(241)
36.7
(1.03)
21
(533)
29
(737)
45-7/8 (1165)
34-13/16
(884)
498
(226)
545
(245)
35
(1.0)
588
(267)
39.6
(1.11)
24
(610)
30-1/8
(765)
47-1/4 (1200)
38-1/2
(978)
650
(295)
680
(309)
39
(1.09)
760
(345)
47.1
(1.32)
26-1/4
(667)
30-5/8
(778)
47-7/8 (1216)
40-3/16
(1021)
706
(321)
744
(338)
42.6
(1.19)
846
(385)
54.1
(1.51)
26-1/4
(667)
34-1/16
(865)
50-13/16
(1291)
41-13/16
(1087)
820
(373)
875
(398)
53
(1.5)
1020
(464)
58.7
(1.67)
30
(762)
34-1/16
(865)
50-13/16
(1291)
42-13/16
(1087)
826
(375)
881
(400)
53
(1.5)
1027
(466)
58.7
(1.67)
30
(762)
Cylinder depth, in. (mm) 13-3/4
(349)
3
Cylinder volume, ft
Perforation size, in. (mm) 0.188
Perforation open area, % 17 17 23 17 17.5 18 18
F232135
(l) 2.76
(78.1)
(4.76)
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18-3/4
(476)
3.76
(106.5)
0.188
(4.76)
16
(406)
4.19
(118.6)
0.188
(4.76)
18-3/8
(467)
5.76
(163.1)
0.188
(4.76)
20-1/4
(514)
6.34
(180)
0.188
(4.76)
20
(508)
8.18
(231.6)
0.188
(4.76)
22
(559)
9.00
(255)
0.188
(4.76)
9
Specifications and Dimensions
Specification 18, 20 25 27, 30 35 40 50 60
Door Opening Information
Door opening diameter, in. (mm)
Height of door bottom above floor, in. (mm)
Power Consumption
12
(305)
14-3/8
(365)
2 Speed Models (Continued)
12
(305)
14-3/8
(365)
14-11/32
(364)
14
(356)
14-11/32
(364)
(406)
16
16-1/4
(413)
14-1/2
(368)
16-1/4
(413)
13-1/2
(343)
16-1/4
(413)
13-1/2
(343)
Average power used per cycle,
0.20 0.25 0.25 0.30 0.34 0.42 0.61
kW-hr
Average HVAC load, Btu/hr 425 400 400 510 510 700 700
Drive Train Information
Number of motors in drive
1111111
train
Wash/reverse power, HP (kW) 0.18
(0.13)
High extract power, HP (kW) 1.0
(0.746)
0.25
(0.19)
1.4
(1.04)
0.25
(0.19)
1.4
(1.04)
0.40
(0.30)
1.8
(1.3)
0.40
(0.30)
1.8
(1.3)
0.55
(0.41)
2.7
(2.01)
0.55
(0.41)
2.7
(2.01)
Cylinder Speeds
Wash/reverse speed, RPM53554747474444
High extract speed, RPM 525 540 480 470 470 450 450
Centrifugal Force Data
Wash/reverse centrifugal
0.85 0.90 0.75 0.82 0.82 0.825 0.825
force, Gs
High extract centrifugal force,
82.1 86.8 78.4 82.3 82.3 86.3 86.3
Gs
10
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F232135
Specifications and Dimensions
2 Speed Models (Continued)
Specification 18/20 25 27, 30 35 40 50 60
Balance Detection
Vibration switch installed N/A N/A N/A N/A N/A N/A N/A
Direct Steam Heating (Optional)
Steam inlet connection size, in. (mm)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
Number of steam inlets 1111111
Steam required to raise bath water temperature
°F (6°C)
10
Average steam use per cycle, bhp (kg)
LOW 1.05 (0.75) 1.4 (1.01) 1.44 (1.03) 2.06 (1.48) 2.09 (1.51) 2.76 (1.99) 2.76 (1.99)
HIGH 1.4 (1.01) 1.59 (1.15) 1.91 (1.37) 2.69 (1.94) 2.84 (2.04) 3.59 (2.59) 3.59 (2.59)
0.71
(11.1)
0.87
(13.6)
0.97
(15.2)
1.4
(21.6)
1.43
(22.4)
1.84
(28.9)
1.84
(28.9)
Electrical Heating (Optional)
Total electrical heating capacity,
7.8 7.8 7.8 15.6 15.6 23.4 23.4
kW
Electrical heating elements 3336399
Electrical heat element size, kW 2.6 2.6 2.6 2.6 5.2 2.6 2.6
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11
Specifications and Dimensions
Gap Setting for Vibration Switch (Variable­Speed and Fixed-Speed Models)
18, 20 27, 30 35 40 50 60 80 125
Switch gap setting*, in. (mm)
* Gap setting should be made with “GO-NO-GO” type feeler gauge. Lower value must not trip switch. Upper value must trip switch.
After the machine has been properly installed, the vibration switch gap must be measured before conducting the Control Function Test. Locate the gap found between the vibration switch and the machine structure. Refer to Figures 4, 5, 6, 7 and 8. To check the gap setting of the switch, proceed as follows:
1. Remove the front panel on 18-50 models. Remove the rear panel on 60-80 models. Remove the top cover on the 125 model. The switch can be seen inside the bottom right corner of the A­frame, mounted on a bracket. Refer to Figures 4, 5, 6, 7 and 8.
0.015-0.025 (0.38-0.64)
0.025-0.035 (0.64-0.89)
0.030-0.040 (0.76-1.02)
0.020-0.030 (0.51-0.64)
Table 1
0.025-0.035 (0.64-0.89)
0.013-0.015 (0.20-0.25)
0.009-0.011 (0.23-0.28)
0.006-0.008 (0.15-0.20)
2. Measure the gap distance when the switch is in both the open and closed positions. The specifications should be at the minimum switch gap setting when the switch is open and at the maximum switch gap setting when the switch is closed. If these distances are not correct, adjust the balance switch to these specifications.
NOTE: The standard position of the switch is open, or non-tripped.
3. Tighten nuts on switch extension after adjusting the gap. Measure the gap distance to verify accurate setting.
12
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F232135
For 18, 20, 25, 27, 30 and 35 Pound Capacity Machines
Specifications and Dimensions
3
2
1 Sump 3 Vibration Switch 2 Gap Distance 4 Switch Extension
1
4
Figure 4
CHM1995N
CHM1995N
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13
Specifications and Dimensions
For 40 and 50 Pound Capacity Variable-Speed and Fixed-Speed Machines
3
2
1
3
4
4
1 Sump 3 Vibration Switch 2 Gap Distance 4 Switch Extension
Figure 5
CHM2000N
14
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F232135
For 60 Pound Capacity Variable-Speed and Fixed-Speed Machines
Specifications and Dimensions
2
3
2
1
6
4
5
1 Lower Bracket 4 Balance Bolt 2 Upper Bracket 5 Lock Nut 3 Vibration Switch 6 Gap Distance
CHM1999N
CHM1999N
F232135
Figure 6
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15
Specifications and Dimensions
For 80 Pound Capacity Machines
1
2
3
1 Switch Extension 3 Vibration Switch 2 Gap Distance
Figure 7
CAB1998N
CHM1998N
16
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F232135
For 125 Pound Capacity Machines
3
2
1
1 Vibration Switch 3 Switch Extension 2 Gap Distance
Specifications and Dimensions
CHM1993N
Figure 8
F232135
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17
Specifications and Dimensions
Variable-Speed and Fixed-Speed Models
Specification 20 30 35 40 50 60 80 125
Overall Dimensions
Overall width, in. (mm) 26
(660)
Overall height, in. (mm) 42-7/8
(1089)
Overall depth, in. (mm) 29-13/16
(757)
Weight and Shipping Information
Net weight, lbs. (kg) 386
(175)
Domestic shipping weight, lbs. (kg) 424
(191)
3
Domestic shipping volume, ft
Export shipping weight, lbs. (kg) 476
Export shipping volume, ft
(m3)28
(0.8)
(215)
3
(m3)30.1
(0.86)
29
(737)
45-7/8 (1165)
34-13/16
(884)
498
(226)
545
(245)
35
(1.0)
588
(267)
39.6
(1.11)
30-1/8
(765)
47-1/4 (1200)
38-1/2
(978)
621
(282)
670
(301)
39
(1.09)
731
(332)
47.1
(1.32)
30-5/8
(778)
47-7/8 (1216)
40-3/16
(1021)
706
(321)
744
(338)
42.6
(1.19)
846
(385)
54.1
(1.51)
34-1/16
(865)
50-13/16
(1291)
42-13/16
(1087)
767
(348)
818
(371)
53
(1.5)
967
(439)
58.7
(1.67)
34-1/16
(865)
41-1/2 (1054)48(1219)
50-13/16
(1291)56(1422)
42-13/16
(1087)
773
(350)
824
(373)
53
(1.5)
1020
(463)
58.7
(1.67)
51-5/8 (1311)
1406
(633)
1456
(655)
97
(2.7)
1506
(678)
109.5 (3.1)
70-1/2 (1791)
56-3/4 (1441)
2346
(1066)
2421
(1098)
153
(4.3)
2701
(1225)
173
(4.8)
Wash Cylinder Information
Cylinder diameter, in. (mm) 21
(533)
Cylinder depth, in. (mm) 13-3/4
(349)
3
Cylinder volume, ft
(l) 2.76
(78.1)
Perforation size, in. (mm) 0.188
(4.76)
24
(610)
16
(406)
4.19
(118)
0.188
(4.76)
26-1/4
(667)
18-3/8
(467)
5.76
(163.1)
0.188
(4.76)
26-1/4
(667)
20-1/4
(514)
6.34
(180)
0.188 (4.76)
30
(762)
20
(508)
8.18
(232)
0.188
(4.76)
30
(762)
22
(559)
9.00
(255)
0.188
(4.76)
36
(914)42(1060)
22
(559)
12.96
(367)
0.188
(4.76)
24
(609)
19.24 (545)
0.188
(4.76)
Perforation open area, % 17231717.518182717
Door Opening Information
Door opening size, in. (mm) 12
(305)
Height of door bottom above floor, in. (mm) 14-3/8
(365)
14-11/32
(364)
14
(356)
14-11/32
(364)
16
(406)
16-1/4
(413)
14-1/2
(368)
16-1/4
(413)
13-1/2
(343)
16-1/4
(413)
13-1/2
(343)
18-1/2
(470)
17-3/4
(451)
20
(508)
29
(737)
Power Consumption
Average power used per cycle, kW-hr 0.05 0.07 0.20 0.34 0.37 0.21 0.40 0.60
Average HVAC load, Btu/hr 400 450 510 510 750 750 950 1200
18
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232135
Specifications and Dimensions
Variable-Speed and Fixed-Speed Models (Continued)
Specification 20 30 35 40 50 60 80 125
Drive Train Information
Number of motors in drive train 11111111
Drive motor power, HP (kW) 2
(1.5)
Cylinder Speeds
Gentle wash/reverse speed, RPM 2927262624242227
Wash/reverse speed, RPM 5248464743434037
Distribution speed, RPM 8286737368776362
Low extract speed, RPM 366 343 328 328 307 307 280 260
Medium extract speed, RPM
534 500 478 478 447 447 408 380
(Not available on Electronic Control models.)
High extract speed, RPM 685 641 613 614 573 574 524 485
Centrifugal Force Data
Gentle wash centrifugal force, Gs 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.43
Wash/reverse centrifugal force, Gs 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Distribution centrifugal force, Gs 22222222
Low extract centrifugal force, Gs 40 40 40 40 40 40 40 40
Medium extract centrifugal force, Gs 85 85 85 85 85 85 85 85
High extract centrifugal force, Gs 140 140 140 140 140 140 140 140
2
(1.5)
2
(1.5)
2
(1.5)
2
(1.5)
3
(2.2)
5
(3.7)
7.5
(5.6)
Balance Detection
Vibration switch installed* Standard Standard Standard Standard Standard Standard Standard Standard
Direct Steam Heating (Optional)
Steam inlet connection size, in. (mm)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
1/2
(13)
3/4
(19)
Number of steam inlets 11111111
Steam required to raise bath water temperature 10°F (6°C), lbs. (kg)
Average steam use per cycle, bhp (kg) 0.54
LOW 0.62
(0.28)
HIGH 0.88
(0.4)
(8.3)
0.92
(0.42)
1.31
(0.6)
0.73
(11.3)
2.1
(1.51)
2.69
(1.96)
1.4
(21.6)
2.09
(1.51)
2.84
(2.04)
1.43
(22.4)
2.8
(2.0)
3.6
(2.59)
1.8
(28.9)
3.6
(1.63)
5.5
(2.49)
2.32
(36.4)
4.1
(2.93)
6.0
(4.34)
2.93
(45.9)
6.8
(4.9)
8.9
(6.4)
4.5
(71)
Electrical Heating (Optional)
Total electrical heating capacity, kW 7.8 7.8 15.6
15.6
23.4 23.4 31.2 N/A
Electrical heating elements 33639912N/A Electrical heat element size, kW 2.6 2.6 2.6 5.2 2.6 2.6 2.6 N/A
* Refer to Gap Setting for Vibration Switch (Variable-Speed and
Fixed-Speed Models) section for specifications.
F232135
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
19
Specifications and Dimensions
4
3
1
2
I
5
6
J
7
8
S
R
H
L
A
B
C
G
N
D
E F
18, 20, 25, 27, 30, 35, 40, 50, 60 AND 80 POUND CAPACITY MACHINES
1 Supply Dispenser 5 Hot Water Inlet 2 Input Power Block 6 Extra Inlet Valve 3 External Chemical Supply Signal Terminal Strip
(OPL only)
7 External Chemical Supply Inlet (OPL only) 8 Vacuum Breaker
4 Cold Water Inlet 9 Drain Outlet
Figure 9
K
Q
P
M
O
9
CHM2019N
CHM2019N
20
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232135
Specifications and Dimensions
Machine Capacity Dimensions
Dimensions 18, 20 25 27, 30 35 40 50 60 80
A
B
C
D
E
G
H
K
M
N
O
P
Q
R
S
22-15/16
in.
(583 mm)
in.
17-1/4 (438 mm)
in.
14-3/8 (365 mm)
in.
26
(660 mm)
in.
25-5/8 (650 mm)
F
29-13/16
(757 mm)
in.
0001-1/8
in.
42
(1062 mm)
in.
I
J
12-1/2 (318 mm)
in.
11-1/2 (292 mm)
in.
3-1/2 (89 mm)
in.
L
34-1/2 (876 mm)
in.
5-3/4
(146 mm)
in.
4-1/2
(114 mm)
in.
2
(51 mm)
36-3/16
in.
(919 mm) 38-1/2 in.
(978 m)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
23 in.
(584 mm) 17-1/4 in.
(438 mm) 14-3/8 in.
(365 mm)
26 in.
(660 mm)
30 in.
(762 mm)
34-3/16 in.
(868 mm)
45 in.
(1143 mm)
12-1/2
in.
(318 mm) 11-1/2 in.
(292 mm)
3-1/2 in.
(89 mm)
37-1/2 in. (952 mm)
5-3/4 in.
(146 mm)
4-1/2 in.
(114 mm)
2 in.
(51 mm)
39-3/16 in.
(995 mm) 41-1/2 in.
(1054 mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
24 in.
(610 mm)
17 in.
(432 mm)
14 in.
(356 mm)
29 in.
(737 mm) 30-5/8 in.
(775 mm)
34-13/16 in.
(884 mm)
45 in.
(1143 mm)
15-1/4
in.
(387 mm) 14-3/4 in.
(375 mm)
3-3/4 in.
(95 mm)
37-11/16
in.
(957 mm)
5-7/8 in.
(149 mm)
4 in.
(102 mm)
2 in.
(51 mm)
38-15/16
in.
(989 mm)
41 in.
(1041 mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
26 in.
(660 mm)
19 in.
(483 mm)
16 in.
(406 mm) 30-1/8 in.
(765 mm)
34 in.
(864 mm) 38-1/8 in.
(968 mm)
in.
(29 mm)
47 in.
(1194 mm)
14-1/4 in. (362 mm)
10-13/16
in.
(275 mm)
2-3/4
in.
(70 mm)
40-1/8
in.
(1020 mm)
7-5/16 in. (186 mm)
4-3/4 in.
(121 mm)
2
in.
(51 mm)
41-15/16
in.
(1064 mm)
41-15/16 in.
(1064 mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
25-3/4 in. (654 mm)
18 in.
(457 mm) 14-1/2 in.
(368 mm) 30-5/8 in.
(778 mm)
36 in.
(914 mm)
40-3/16 in.
(1021 mm)
1/2 in.
(13 mm)
47 in.
(1194 mm)
15-7/16 in.
(392 mm)
14-7/16 in.
(367 mm)
3-13/16 in.
(97 mm)
39 in.
(990 mm)
5-1/2 in.
(140 mm)
4-3/4 in.
(121 mm)
3 in.
(76 mm)
42-1/8 in.
(1070 mm)
43-3/16 in.
(1097 mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
26-3/8 in. (670 mm)
18-1/4 in. (464 mm)
13-1/2 in. (343 mm)
34-1/16 in.
(865 mm) 37-3/4
in.
(959 mm)
41-13/16
in.
(1062 mm)
1/2 in.
(13 mm)
49-15/16 in.
(1268 mm)
20-3/4 in. (527 mm)
19-3/4
in.
(502 mm)
3-1/2 in. (89 mm)
41-1/2 in.
(1054 mm)
6-7/16 in. (163 mm)
5 in.
(127 mm)
3
in.
(76 mm)
43-3/16 in. (1097 mm)
45-1/2 in.
(1156 mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
26-3/8 in. (670 mm)
18-1/4
in.
(464 mm) 13-1/2 in.
(343 mm)
34-1/16 in.
(865 mm) 38-3/4 in.
(984 mm)
42-13/16 in.
(1087 mm)
1/2 in.
(13 mm)
49-15/16 in.
(1268 mm)
20-3/4 in. (527 mm)
19-3/4 in. (502 mm)
3-1/2 in.
(89 mm)
41-1/2 in.
(1054 mm)
6-7/16 in. (163 mm)
5
in.
(127 mm)
3 in.
(76 mm)
43-3/8 in.
(1102 mm)
45-1/2 in.
(1156) mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
30-5/8 in. (777 mm)
21-5/8 (549 mm)
17-3/4 in. (451 mm)
41-1/2 in.
(1054 mm)
48 in.
(1219 mm)
51
(1295 mm)
1/2 in.
(13 mm)
56 in.
(1422 mm)
22-1/4 in. (572 mm)
14-7/16 in.
(378 mm) 3-7/16 in.
(87 mm)
44-1/2 in.
(1130 mm)
6-3/8 in.
(162 mm)
5-3/4
(146 mm)
3 in.
(76 mm)
42-3/4 in.
(1086 mm)
50 in.
(1270 mm)
1-3/16 in.
(30 mm)
3 in.
(76 mm)
in.
in.
in.
F232135
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
21
Specifications and Dimensions
1
2
J
K
L
M
N
O
I
3
4
5
6
R
S
A
B
C
D
1 Dry Chemical Dispenser
(Optional – OPL Models Only)
2 Cold Water Inlet 6 Steam Inlet (Optional) 3 Extra Water Inlet (Optional) 7 Drain Outlet
E
125 POUND CAPACITY MACHINES
F
G
4 Hot Water Inlet 5 Liquid Chemical Inlet
P
H
Machine Capacity Dimensions for 125 Pound Models
in. (1016 mm)
A B C D
40
in. (768 mm)
30-1/4
in. (737 mm)
29
8
in. (203 mm)
K L M N
Q
7
B023I
41 in. (1041 mm)
38-1/2 in. (978 mm)
33-1/2 in. (851 mm)
29-3/4 in. (756 mm)
T
B023I
22
48
E
F G H
I
J
in. (1219 mm)
50-1/2
in. (1283 mm)
in. (1422 mm)
56-3/4
1
in. (25 mm)
70-1/2
in. (1791 mm)
44-1/2
in. (1130 mm)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
O P Q R S T
24 in. (610 mm)
13 in. (330 mm)
4-7/8 in. (124 mm)
63-7/8 in. (1622 mm)
64-7/8 in. (1648 mm)
66-5/8 in. (1692 mm)
F232135
Dimensional Clearances
Installation
F
E
FRONT
A
Machine Capacity Dimensional Clearances
Dimensions 18, 20 25 27, 30 35 40 50 60 80 125
A
B
C
D
E
F
*For 80 pound models intended for standard mounting, clearance should be 6 in. (150 mm).
2 in.
(50 mm)
26 in.
(660 mm)
1 in.
(25 mm)
16-3/8 in. (416 mm)
25-5/8 in. (650 mm)
12 in.
(305 mm)
2 in.
(50 mm)
26 in.
(660 mm)
1 in.
(25 mm)
16-3/8 in. (416 mm)
29-7/16 in.
(705 mm)
12 in.
(305 mm)
(50 mm)
(737 mm)
(25 mm)
19-1/4 in. (490 mm)
30-1/2 in. (775 mm)
(305 mm)
2 in.
29 in.
1 in.
12 in.
B
C
30-1/8 in. (765 mm)
19-1/4 in. (490 mm)
(864 mm)
(457 mm)
2 in.
(50 mm)
1 in.
(25 mm)
34 in.
18 in.
2 in.
(51 mm)
30-5/8 in. (778 mm)
1 in.
(25 mm)
22 in.
(560 mm)
36 in.
(914 mm)
12 in.
(305 mm)
D
2 in.
(50 mm)
34-1/16 in.
(865 mm)
1 in.
(25 mm)
22 in.
(560 mm)
37-1/2 in. (953 mm)
12 in.
(305 mm)
2 in.
(50 mm)
34-1/16 in.
(865 mm)
1 in.
(25 mm)
22 in.
(560 mm)
38-3/4 in. (984 mm)
12 in.
(305 mm)
2 in.
(50 mm)
41-1/2 in.
(1054 mm)
1 in.*
(25 mm)
25 in.
(635 mm)
51-5/8 in.
(1311 mm)
24 in.
(610 mm)
24 in.
(600 mm)
48 in.
(1219 mm)
12 in.
(300 mm)
26-1/4 in. (667 mm)
56-3/4 in.
(1441 mm)
24 in.
(610 mm)
U158M
F232135
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
23
Installation
Machine Foundation
NOTE: Do not mount on wooden floors, above ground level, or over basements or crawl spaces because of the high extract speed and the G-forces exerted.
The floor must be 3500 psi minimum reinforced concrete set firmly in clean, compacted fill dirt.
Machine Foundation Requirements
Models
2 Speed and Fixed-Speed
(20-60 Models)
Variable-Speed
(20-60 Models)
Va ri ab le ­Speed
80 Models 9 in.
125 Models 12 in.
Foundation
Thickness
4
in.
(102 mm)
6 in.
(152 mm)
(229 mm)
(304 mm)
Floor
Thickness
4 in.
(102 mm)
6 in.
(152 mm)
6 in.
(152 mm)
6 in.
(152 mm)
The machine must be anchored to a smooth, level surface so that the entire base of the machine is supported and rests on the mounting surface. (Do not support the machine on only four points.)
An elevated foundation must not exceed 8 inches (203 mm).
Refer to Table 2 for foundation and anchoring requirements.
Anchoring Installation Foundation
Method(s)
Direct-to-finished-floor, elevated base frame, or concrete foundation
Direct-to-finished-floor or concrete foundation
Direct-to-finished-floor or concrete foundation
Anchoring
Method(s)
Requirement
Expansion bolt
or J-bolt
J-bolt or
mounting bolt
J-bolt, mounting
bolt, or rebar
frame
Bolt
Diameter
Size
(minimum)
5/8 in.
5/8 in.
3/4 in.
Table 2
24
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232135
NOTE: For 80 and 125 pound models, a bolt-locator fixture or rebar frame is available as an option. This is designed to be embedded in concrete. Refer to Figure 10.
IMPORTANT: Do not install any variable-speed machine on an elevated base frame.
1
2
3
4
Installation
1 Machine Base 2 Mounting Bolt Threads 3 Grouting 4 Bolt-Locator Fixture or Rebar Frame
Figure 10
P035I
F232135
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25
Installation
Refer to Table 3 and Table 4 for static and dynamic loads on the floor or foundation.
Floor Load Data, 2 Speed Models
Specification 18, 20 25 27, 30 35 40 50 60
Static floor load, lbs. (kN)
Static pressure,
2
(kN-m2)
lbs-ft Dynamic load,
lbs. (kN) Dynamic pressure,
2
(kN-m2)
lbs-ft Dynamic load
frequency, Hz Maximum moment
about machine base, lbs-ft (kN-m)
476
(2.12)
104
(4.96)
296
(1.31)
64.4
(3.08)
549
(2.44)
103
(4.94)
420
(1.87)
79.3
(3.80)
653
(2.90)
106.3
(5.10)
427
(1.90)
69
(3.33)
804
(3.58)
113
(5.41)
581
(2.58)
82
(3.91)
873
(3.88)
123
(5.89)
987
(4.4)
139
(6.7)
1041
(4.63)
117
(5.62)
860
(3.83)
97
(4.64)
8.75 9.00 8.00 7.83 7.80 7.50 7.50
565
(0.769)
832
(1.0)
847
(1.16)
1247 (1.6)
2118 (2.9)
1894 (2.4)
Tabl e 3
1015
(4.53)
115
(5.5) 1418
(6.3)
161
(7.6)
2470
(3.35)
Floor Load Data, Variable-Speed Models
Specification 20303540506080125
Static floor load, lbs. (kN) 513
(2.27)
Static pressure, lbs-ft
2
(kN-m2)112
(5.35)
Dynamic load, lbs. (kN) 512
(2.27)
Dynamic pressure, l
2
(kN-m2)
bs-ft
112
(5.35)
688
(3.01)
112
(5.35)
7.55
(3.36)
123
(5.88)
934
(4.1)
132
(6.3)
979
(4.35)
138
(6.60)
873
(3.88)
123
(5.89)
1123
(5)
158
(7.6)
1136
(5.0)
128
(6.1)
1397
(6.25)
159
(7.5)
914
(4.07)
103
(4.95)
1428 (6.3)
161
(7.6)
1972 (8.8)
144
(6.9) 2243
(9.98)
164
(7.84)
2316
(10.3)
145
(6.93)
3500
(15.5)
364
(17.4) Dynamic load frequency, Hz 11.5 10.7 10.22 10.2 9.58 9.58 8.73 8.08 Maximum moment about
machine base, lbs-ft (kN-m)
979
(1.33)
1510
(2.05)
2122
(2.7)
2410 (3.3)
3071
(3.9)
3138
(4.25)
5749 (7.2)
11,667
(14.7)
Table 4
26
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232135
Machine Anchoring
2
Before anchoring the machine, refer to Ta ble 2 to determine the appropriate method of anchoring for the machine.
NOTE: Improper installation may void the warranty. Consult the manufacturer or distributor before varying from a procedure.
Installation
Direct-to-Finished-Floor Installation
Installing With Expansion Bolts (2 Speed Models, Fixed-Speed and A-Control Variable-Speed Models)
NOTE: Expansion bolts are not suitable VNV machine installations.
1. Verify the floor meets the requirements given in
the Machine Foundation section.
2. Mounting surface should be level and machine must be properly grouted.
NOTE: If replacing a 35 pound machine with a 40 pound machine, note differences in cabinet size. Refer to pages 20, 21 and 32.
NOTE: If replacing a 50 pound machine with a 60 pound machine, note differences in cabinet size. Refer to pages 20, 21 and 32.
3. Use the base of the machine as a template by positioning the machine in the desired location and marking the pre-drilled mounting holes on the floor. Metal templates are available at cost through Alliance Laundry Systems. Refer to Table 5 for ordering information.
4. Set the drill depth gauge to 2-9/16 inches (65 mm).
2-9/16 in.
(65 mm)
U137I
U137I
Figure 11
H029I
H029I
Figure 12
The completed expansion bolt installation is shown in Figure 13.
2
1
3
4
5. Drill the holes to the set depth. Refer to Figure
11.
6. Use compressed air or a squeeze bulb to clean out each hole.
7. Install the machine anchors, using the included tool.
8. Secure the machine to the floor, using the bolts furnished with the anchors. Tighten the locknuts by even increments – one after the other – until all are tightened evenly and the machine is fastened securely to the floor. Refer to Figure 12.
F232135
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
2-9/16 in.
(65 mm)
CHM203
CHM2032N
1 Washer 2 Locknut 3 Machine Base 4 5/8 in. (19 mm) Diameter Expansion Bolt
Figure 13
27
Installation
Installing With J-Bolts
1. Verify the floor meets the requirements given in the Machine Foundation section.
2. Install J-bolts in concrete as shown in the mounting bolt layouts (Figure 18 and Figure 19) following these instructions.
NOTE: If replacing a 35 pound machine with a 40 pound machine, note differences in cabinet size. Refer to pages 20, 21 and 32.
NOTE: If replacing a 50 pound machine with a 60 pound machine, note differences in cabinet size. Refer to pages 20, 21 and 32.
NOTE: There are two different mounting bolt layouts which may be used for the 80 pound capacity machine. Refer to Figure 19. The bolt holes marked “A” are to be used for close mounting – machines installed with a 1 inch (25.4 mm) clearance between machines. The bolt holes marked “B” are to be used for standard mounting – machines installed with a minimum clearance of 8 inches (203 mm) between machines.
5. Use compressed air or a squeeze bulb to remove debris from each hole. Anchor J-bolt in place, using an industry-accepted anchoring compound. Verify that the J-bolts are in the correct locations and that 1-1/2 inches (38 mm) of each J-bolt protrude from the floor. Refer to Figure 15.
1-1/2 in.
(38 mm)
H032I
Figure 15
6. Place the machine carefully over the J-bolts. Never attempt to lift the machine by the door handle or by pushing on the cover panels.
3. Adjust the drill depth gauge to match the length of the J-bolt, minus 1-1/2 inches (38 mm).
4. Drill and chisel out a conical hole large enough to accept the J-bolt. Refer to Figure 14.
H031I
H031I
Figure 14
28
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