Alliance Laundry Systems UWL045K1L, UWL045K2M, UWL045K1M, UWL045K2L, UWL045T3V Installation Operation & Maintenance

...

Washer-Extractors

PHM848N

UniLinc

45 AND 65 MODELS

M30

45 AND 65 MODELS

PHM847N

PHM848N

Pocket Hardmount

UniLinc and M30 Control

Refer to Page 6 for Model Numbers

PHM847N

Installation/Operation/Maintenance

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com

Part No. F8410701ENR3

November 2012

Table of

Contents

Safety Information.............................................................................. 3

Explanation of Safety Messages........................................................... 3

Important Safety Instructions ............................................................... 3

Safety Decals ........................................................................................ 5

Operator Safety..................................................................................... 5

Introduction......................................................................................... 6

Model Identification ............................................................................. 6

Delivery Inspection............................................................................... 7

Nameplate Location.............................................................................. 7

Nameplate Information - UniLinc Models ...................................... 7

Replacement Parts ................................................................................ 7

Customer Service.................................................................................. 7

Specifications and Dimensions........................................................... 8

Machine Dimensions ............................................................................ 11

Mounting Bolt Hole Location............................................................... 12

Floor Layout..................................................................................... 14

Single Machine Foundation Requirements........................................... 16

Machine Installation on Existing Floor............................................ 16

Elevated Pad Installation on Existing Floor..................................... 16

New Foundation............................................................................... 16

Isolated Pad Installation................................................................... 16

Machine Foundation and Pad Installation ............................................ 17

Machine Installation – L-speed and 45 pound

M-speed Models................................................................................. 19

Machine Installation – 65 pound M-speed Models .............................. 20

Machine Installation – V-speed Models............................................... 21

Machine Mounting and Grouting..................................................... 22

Floor Load Data ............................................................................... 24

Drain Connection Requirements........................................................... 25

Water Connection ................................................................................. 27

Electrical Installation Requirements..................................................... 28

Non-CE Models ............................................................................... 30

CE Models ....................................................................................... 32

Steam Requirements (Steam Heat Option Only).................................. 34

Chemical Injection Supply System....................................................... 35

External Supplies.................................................................................. 37

Chemical Injection Using Internal 24VAC

Control Transformer....................................................................... 37

Chemical injection Using External AC Power Source .................... 38

External Supply Signals................................................................... 39

Operation............................................................................................. 41

Operating Instructions for UniLinc Control ......................................... 41

Shakeout Routine ............................................................................. 42

Operating Instructions for M30 Control............................................... 43

Shakeout Routine ............................................................................. 44

Start Up................................................................................................ 45

Basket Rotation..................................................................................... 45

Safety Out-of Balance Switch Operation......................................... 45

means without the expressed written consent of the publisher.

F8410701 (EN)

Maintenance ........................................................................................ 46

Daily ..................................................................................................... 47

Beginning of Day............................................................................. 47

End of Day ....................................................................................... 47

Weekly.................................................................................................. 47

Monthly................................................................................................. 48

Quarterly ............................................................................................... 49

Care of Stainless Steel .......................................................................... 50

Disposal of Unit................................................................................... 51

F8410701 (EN)

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.

3. Do not install or store the washer where it will be exposed to water and/or weather.

4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

F8410701 (EN)

6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

Safety Information

7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.

8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.

10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.

11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

13. Always follow the fabric care instructions supplied by the textile manufacturer.

14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.

15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.

16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.

18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.

22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.

23. Before the washer is removed from service or discarded, remove the door to the washing compartment.

24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.

F8410701 (EN)

Safety Information

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Operating the machine with severe out-ofbalance loads could result in personal injury and serious equipment damage.

W728

WARNING

Operator Safety

The following maintenance checks must be performed daily:

1. Verify that all warning signs are present and legible, replace as necessary.

IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

Use manufacturer-authorized spare parts to avoid safety hazards.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start.

b. Close the door without locking it and attempt

to start the machine. The machine should not start.

c. Attempt to open the door while a cycle is in

progress. The door should not open.

If the door lock and interlock are not functioning properly disconnect power and call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

F8410701 (EN)

Introduction

Model Identification

Information in this manual is applicable to these models:

UWL045K1L UWN045K2M UWU045K2L

UWL045K1M UWN045T3V UWU045K2M

UWL045K2L UWN045T4V UWU045T3V

UWL045K2M UWN065K1L UWU045T4V

UWL045T3V UWN065K1M UWU065K1L

UWL045T4V UWN065K2L UWU065K1M

UWL065K1L UWN065K2M UWU065K2L

UWL065K1M UWN065T3L UWU065K2M

UWL065K2L UWN065T3M UWU065T3L

UWL065K2M UWN065T3V UWU065T3M

UWL065T3V UWN065T4L UWU065T3V

UWL065T4V UWN065T4M UWU065T4L

UWN045K1L UWN065T4V UWU065T4M

UWN045K1M UWU045K1L UWU065T4V

UWN045K2L UWU045K1M

Introduction

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Nameplate Location

The nameplate is located on the back of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance.

Nameplate Information - UniLinc Models

On UniLinc models, nameplate information is also programmed into the control. To access machine ID through the control:

1. Press and hold , then , then keypads at the same time.

Replacement Parts

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at +1 (920) 748-3950 for the name of the nearest authorized parts distributor.

Customer Service

For technical assistance, contact your local distributor or contact:

Alliance Laundry Systems

Shepard Street

P. O . B ox 99 0

Ripon, Wisconsin 54971-0990

U.S.A.

www.alliancelaundry.com

Phone: +1 (920) 748-3121

+3256412054

Wevelgem, Belgium

2. Press the keypad until Diagnostic is highlighted.

3. Press the keypad.

4. Press the keypad until machine ID is highlighted.

5. Press the keypad.

F8410701 (EN)

Specifications and Dimensions

Specifications 45 65

Weight And Shipping Information

Net weight, lb. (kg) 1020 (463) 1060 (481)

Standard shipping weight, lb. (kg) 1065 (483) 1105 (501)

Standard shipping volume, ft

Standard shipping dimensions, WxDxH, in. (mm) 37.2 x 53.8 x 65

Slat Crate shipping weight, lb. (kg) 1190 (340) 1230 (558)

Slat Crate shipping volume, ft

Slat Crate shipping dimensions, WxDxH, in. (mm) 41.7 x 56.8 x 70.8

Wash Cylinder Information

Cylinder diameter, in. (mm) 31 (787) 31 (787)

Cylinder depth, in. (mm) 16.5 (419) 22 (559)

Cylinder volume, ft

Perforation size, in. (mm) 0.1875 (4.8) 0.1875 (4.8)

Perforation open area, % 21.3 21.3

(m3 ) 61.5 (2) 83.3 (2)

(945 x 1370 x 1650)

(m3 ) 97.0 (3) 97.0 (3)

(1060 x 1440 x 1800)

(l) 7.35 (208) 9.75 (276)

37.2 x 53.8 x 65

(945 x 1370 x 1650)

41.7 x 56.88 x 70.8

(1060 x 1440 x 1800)

Door Opening Information

Door opening size, in. (mm) 17.8 (452) 17.8 (452)

Height of door bottom above floor, in. (mm) 28.09 (713) 28.09 (713)

Drive Train Information

Number of motors in. drive train 1 1

Drive motor power, hp (kW) 5.0 (3.7)

(Variable-speed models)

5.0 (3.7)

(Variable-speed models)

Specifications and Dimensions

Specifications 45 65

Cylinder Speeds / Centrifugal Force Data

1/2 Wash/reverse, rpm (g) 30 (0.4) 30 (0.4)

Wash/reverse, rpm (g) 42 (.78) 42 (.78)

Distribution, rpm (g) 75 (2.5) 75 (2.5)

Very Low extract, rpm (g) 248 (27) 248 (27)

Low extract, rpm (g) 477 (100) 477 (100)

Medium extract, rpm (g) 674 (200) 674 (200)

High extract, (V-speed) rpm (g) 754 (250) 754 (250)

Very High extract, (V-speed) rpm (g) 826 (300) 826 (300)

Ultra High extract, (V-speed) rpm (g) 954 (400) 954 (400)

Balance Detection

Out-of-balance switch installed STD STD

Direct Steam Heating (Optional)

Steam inlet connection size, in. (mm) 0.5 (13) 0.5 (13)

Number of steam inlets 1 1

Steam required to raise bath temperature, 10°F, lb. (10°C, kg)

Average consumption per cycle, BHP (kg) 1.6 2.1 (33.4)

LOW 2.5 (1.1) 3.3 (1.5)

MED 2.7 (1.2) 3.7 (1.7)

HIGH 3.1 (1.4) 4.1 (1.9)

Electrical Heating (Optional)

Total electrical heating capacity, kW

Number of electrical heating elements 6 6

Electrical heating element size, kW 4.2 4.2

Time required to raise bath temperature, 10°F, min (5°C, min)

Noise Emission, dB

200V

240V

380V

415V

480V

LOW 1.7 (2.6) 2.4 (3.7)

MED 1.9 (2.8) 2.7 (4.1)

HIGH 2.1 (3.2) 3.0 (4.6)

Max Extract

Med Extract

Agitate

19.1 19.1

27.4 27.4

17.2 17.2

20.5 20.5

27.4 27.4

80 80

73 73

61 61

F8410701 (EN)

Specifications and Dimensions

PHM867N

FRONT

45 – 65 MODELS

BACK

SIDE

SPRAY RINSE CONNECTION

PRIMARY FILL CONNECTIONS

.875 CHEM SUPPLY ELECTRICAL

1.125 CHEM SUPPLY ELECTRICAL

1.125 ELECTRICAL

1.500 ELECTRICAL

SUPPLY DISPENSER

SHELL VENT

STEAM CONNECTION

PHM867N

Figure 1

F8410701 (EN)

Machine Dimensions

Dimensional Clearances

Specifications and Dimensions

45 65

53.37 in. (1356 mm) 53.37 in. (1356 mm)

52.99 in. (1346 mm) 52.99 in. (1346 mm)

49.68 in. (1262 mm) 49.68 in. (1262 mm)

47.62 in. (1210 mm) 47.62 in. (1210 mm)

30.88 in. (784 mm) 30.88 in. (784 mm)

14.65 in. (372 mm) 14.65 in. (372 mm)

2.9 in. (74 mm) 2.9 in. (74 mm)

4.46 in. (113 mm) 4.46 in. (113 mm)

7.71 in. (196 mm) 7.71 in. (196 mm)

2.31 in. (59 mm) 2.31 in. (59 mm)

2.83 in. (72 mm) 2.83 in. (72 mm)

4.93 in. (125 mm) 4.93 in. (125 mm)

7.79 in. (198 mm) 7.79 in. (198 mm)

10.41 in. (2.64 mm) 10.41 in. (2.64 mm)

14.64 in. (372 mm) 14.64 in. (372 mm)

16.12 in. (409 mm) 16.12 in. (409 mm)

21.93 in. (557 mm) 21.93 in. (557 mm)

28.81 in. (732 mm) 28.81 in. (732 mm)

55.43 in. (1408 mm) 55.43 in. (1408 mm)

55.84 in. (1418 mm) 55.84 in. (1418 mm)

1.01 in. (26 mm) 1.01 in. (26 mm)

2.49 in. (63 mm) 2.49 in. (63 mm)

34.24 in. (870 mm) 34.24 in. (870 mm)

35.63 in. (905 mm) 41.13 in. (1045 mm)

44.33 in. (1126 mm) 49.83 in. (1266 mm)

64.43 in. (1637 mm) 64.43 in. (1637 mm)

33.69 in. (856 mm) 33.69 in. (856 mm)

37.69 in. (957 mm) 37.69 in. (957 mm)

28.94 in. (735 mm) 28.94 in. (735 mm)

28.09 in. (713 mm) 28.09 in. (713 mm)

20.88 in. (530 mm) 20.88 in. (530 mm)

30.77 in. (782 mm) 30.77 in. (782 mm)

45 65

34.12 in. (867 mm) 34.12 in. (867 mm)

3.57 in. (91 mm) 3.57 in. (91 mm)

60.94 in. (1548 mm) 60.94 in. (1548 mm)

64.63 in. (1642 mm) 64.63 in. (1642 mm)

Table 1

F8410701 (EN)

Specifications and Dimensions

FRONT OF

MACHINE

(45)

FRONT OF MACHINE

(65)

Mounting Bolt Hole Location

NOTE: For single machine installations or two machines installed back to back, use the outside bolt holes marked “A”. For multiple machines installed side by side with minimum clearance, use the inside bolt holes marked “B”.

Refer to Table 2.

Figure 2

PHM817N

F8410701 (EN)

Specifications and Dimensions

45 65

34.12 in. (867 mm) 34.12 in. (867 mm)

32.24 in. (819 mm) 32.24 in. (819 mm)

25.48 in. (647 mm) 25.48 in. (647 mm)

.94 in. (24 mm) .94 in. (24 mm)

4.32 in. (110 mm) 4.32 in. (110 mm)

.94 in. (24 mm) .94 in. (24 mm)

1.96 in. (50 mm) 1.96 in. (50 mm)

3.11 in. (79 mm) 3.11 in. (79 mm)

16 in. (406 mm) 16 in. (406 mm)

26 in. (660 mm) 26 in. (660 mm)

32.28 in. (820 mm) Not Applicable

Not Applicable 42.17 in. (1071 mm)

35.99 in. (914 mm) 35.99 in. (914 mm)

Outside

41.41 in. (1051 mm) 41.41 in. (1051 mm)

30.08 in. (764 mm) 30.08 in. (764 mm)

Inside

36.4 in. (924 mm) 36.4 in. (924 mm)

Table 2

F8410701 (EN)

Specifications and Dimensions

MACHINE

FRONT

MACHINE

STANDARD MOUNT - SIDE BY SIDE

WALL

REAR

FRONT

Floor Layout

Specifications 45 65

A (Distance to wall)

* Minimum adjacent unit spacing

Figure 3

Floor Layout Specifications

20 in. minimum (508 mm) 20 in. minimum (508 mm)

6 in. minimum (153 mm) 6 in. minimum (153 mm)

PHM819N

F8410701 (EN)

Specifications and Dimensions

MACHINE

FRONT

MACHINE

BACK TO BACK

REAR

FRONT

EDGE OF

CONCRETE PAD

REAR

Specifications 45 65

A (Distance to Back edge of machine 2)

* Minimum adjacent unit spacing

PHM810N

Figure 4

Floor Layout Specifications

20 in. minimum (508 mm) 20 in. minimum (508 mm)

12 in. minimum (305 mm) 12 in. minimum (305 mm)

F8410701 (EN)

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