Alliance Laundry Systems SGHP190F, IGHP190E, UGHP190E, IQHP190E, SQHP190E Programming Manual

...
Tumble-Dryers
Flex Control
Refer to Page 7 for Model Identification
Programming
Original Instructions Keep These Instructions for Future Reference. CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
Part No. D1621ENR3
October 2017
Table of Contents
Machine Type Selection:......................................................................... 6
Model Identification .............................................................................. 7
Warnings and Symbols........................................................................... 8
Warnings........................................................................................................8
Symbols Used ............................................................................................... 9
Programming and Emergency Stop Switch.................................................. 10
Main Menu...................................................................................................11
Basic Description of Controls................................................................12
General ....................................................................................................... 12
Specific Information .....................................................................................12
20 Dryer Programs - 5 Steps.......................................................................... 13
The Creation of a Dryer Program ...................................................................13
Programming the Functions .......................................................................... 14
Initializing the Machine........................................................................ 15
Initializing Steps...........................................................................................15
Initialization Menu .......................................................................................15
Configuration Menu......................................................................................17
How to Create and Adjust a Dryer Program.....................................................22
Programming........................................................................................23
General ....................................................................................................... 23
Step 1: Program Menu ..................................................................................23
Step 2: Program Functions.............................................................................23
Step 3: Program Step Functions .....................................................................24
Step 4: Programming the Drying Part .............................................................25
Operation menu....................................................................................28
Start Up ...................................................................................................... 28
Switch On the Power.....................................................................................28
Load the Dryer............................................................................................. 28
Start a Dryer Program....................................................................................28
The Active Program ..................................................................................... 28
Advancing a Dryer Program...........................................................................28
Drying Time.................................................................................................28
Program End................................................................................................ 28
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3 Part No. D1621ENR3
Cool-Down Function ....................................................................................29
Stop ............................................................................................................29
Wait State.....................................................................................................29
How to Handle Failure Messages................................................................... 29
How to Handle Power Interruptions................................................................29
Service-State Button .....................................................................................29
Humidity Control..........................................................................................30
Pre-programmed programs...................................................................32
General ....................................................................................................... 32
Drying Programs ..........................................................................................32
Troubleshooting.................................................................................... 36
Display Messages ........................................................................................ 36
Fault Messages ............................................................................................ 36
How to Handle Fault Messages ..................................................................... 36
Clean Filter ................................................................................................. 37
Overview..................................................................................................... 37
Service Menu .............................................................................................. 39
Diagnostic Program ......................................................................................41
Problem Check List.......................................................................................42
Explanation of Error Messages.......................................................................43
Failure 1: Heating Safety 1.........................................................................43
Failure 2: Heating Safety 2.........................................................................43
Failure 3: Pressure Sensor Low ..................................................................43
Failure 4: Pressure Sensor High ................................................................. 44
Failure 5: Motor Thermic........................................................................... 44
Failure 6: Fan Motor Thermic.....................................................................44
Failure 7: Drum Motor Thermic..................................................................45
Failure 8: Airflow Switch Open at Start-up.................................................. 45
Failure 9: Airflow Switch Open After Start-up............................................. 45
Failure 10: Airflow Switch Closed.............................................................. 46
Failure 11: Fault Cool down....................................................................... 46
Failure 12: No Reheating........................................................................... 46
Failure 13: No Heating...............................................................................47
Failure 14: Heat time ................................................................................ 47
Failure 15: Too Hot................................................................................... 47
Failure 18: Too Hot Safety......................................................................... 48
Failure 19: Defective Temperature Sensor 1................................................. 48
Failure 20: Defective Temperature Sensor 2................................................. 48
Failure 25: No Humidity Sensor (HUMIDITY CONTROL ONLY)................49
Failure 26: No Humidity Sensor Cap (HUMIDITY CONTROL ONLY)......... 49
Failure 27: No Humidity Reduction.............................................................49
Failure 28: Lint Filter.................................................................................50
Failure 29: Timeout Cooldown .................................................................. 50
Failure 35: Wrong Software Version............................................................50
Failure 37: Too Hot Safety......................................................................... 50
Failure 39: Error Fan .................................................................................51
Failure 40: Phase Error ..............................................................................51
Failure 41: Service Due .............................................................................52
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4 Part No. D1621ENR3
Failure 95: Watch Dog............................................................................... 52
Failure 150-165: Memory Errors.................................................................52
Failure 170-199: Sofware Errors................................................................. 52
Humidity Control - Troubleshooting............................................................... 52
Service information...............................................................................54
General........................................................................................................ 54
Maintenance ................................................................................................54
Information for Service .................................................................................54
Programmer Circuit Board ............................................................................ 54
Instructions for Replacing the Electronic Board and Keypad ............................ 54
Instructions for Installing New Software ........................................................ 55
Specification of Your Machine...............................................................56
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5 Part No. D1621ENR3
Machine Type Selection:
Machine Type Selection:
Dry load ca­pacity
Tumble Dryer 190 Liters
(9Kg)
250 Liters (11Kg)
285 Liters (13Kg)
345 Liters (16Kg)
“Machine type” selec­tion
» T9
» T11
» T13
» T16
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6 Part No. D1621ENR3
Model Identification
Information in this manual is applicable to these models:
190 Liters (9 Kg) IGHP190E SGHP190E UGHP190E
IGHP190F SGHP190F UGHP190F
IQHP190E SQHP190E UQHP190E
IQHP190F SQHP190F UQHP190F
IUHP190E SUHP190E UUHP190E
IUHP190F SUHP190F UUHP190F
IWHP190E SWHP190E UWHP190E
IWHP190F SWHP190F UWHP190F
250 Liters (11 Kg) IGHP250E SGHP250E UGHP250E
IGHP250F SGHP250F UGHP250F
IQHP250E SQHP250E UQHP250E
IQHP250F SQHP250F UQHP250F
Model Identification
IUHP250E SUHP250E UUHP250E
IUHP250F SUHP250F UUHP250F
IWHP250E SWHP250E UWHP250E
IWHP250F SWHP250F UWHP250F
285 Liters (13 Kg) IGHP285E SGHP285E UGHP285E
IGHP285F SGHP285F UGHP285F
IQHP285E SQHP285E UQHP285E
IQHP285F SQHP285F UQHP285F
IUHP285E SUHP285E UUHP285E
IUHP285F SUHP285F UUHP285F
IWHP285E SWHP285E UWHP285E
IWHP285F SWHP285F UWHP285F
345 Liters (16 Kg) IGHP345E SGHP345E UGHP345E
IGHP345F SGHP345F UGHP345F
IQHP345E SQHP345E UQHP345E
IQHP345F SQHP345F UQHP345F
IUHP345E SUHP345E UUHP345E
IUHP345F SUHP345F UUHP345F
IWHP345E SWHP345E UWHP345E
IWHP345F SWHP345F UWHP345F
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7 Part No. D1621ENR3
Warnings and Symbols
Warnings and Symbols
Warnings
WARNING
Before operating a machine controlled by an elec­tronic programmer, read this manual. Incorrect use can result in serious injuries or damage to the ma­chine controls. Ignoring instructions can cause an incorrect machine function, which may result in inju­ries or machine and/or linen damages.
This English version is the original version of this manual. Without this version, the instructions are incomplete. Before installation, operating and maintenance of the machine, read complete instructions thoroughly. Refer to the Installation/ Operation/Maintenance manual for further important instruc­tions, as well. Follow these and keep the manuals accessible for later use.
A machine must be installed by following the Installation/ Operation/Maintenance manual. Before the first machine start, it must be initialized and tested by a qualified techni­cian.
The electric service line must not be affected by other electri­cal loading. A nominal voltage, if loaded or not must work in the range ±10% with a maximum permanent frequency devia­tion of 1% or a short-time one at 2% of a given frequency.
NOTE: Connecting or starting the machine at an in­correct voltage can damage the programmer.
The machine must not be exposed to high humidity or ex­treme high and low temperatures.
Do not tamper with the controls.
C001
or inquiries addressed to the distributor or manufactur­er.
NOTE:
The FLEX CONTROL computer uses "machine type" codes to select the different programmable machine versions.
The model number on the machine doesn’t indicate the "machine type" but must be linked with the description of the "machine type" letters.
Tx : Single Dryer
Tx, x : Double Dryer
INSTRUCTIONS IN THIS MANUAL DO NOT COVER ALL DANGEROUS SITUATIONS. IT IS UP TO THE USER TO HANDLE THE MACHINE CAREFULLY.
The manufacturer has the right to change specifications in this manual without prior notice. All the stated information is only for informative purpose and must be considered as general. It is not possible to present all the specific data of the device.
NOTE:
Every circuit board has a serial number and the code of the board (Refer to Figure 1).
On the EPROM memory chip on the circuit board is a label specifying the software number and version and/or the date of the software. (Refer to Figure 1).
These data, as well as the model and serial number of the machine, must be mentioned in all correspondence
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8 Part No. D1621ENR3
Symbols Used
CFD1307R_SVG
BUTTONS
BUTTONS
Warnings and Symbols
Figure 1 U models
START
- Starting up a program
- Continue an interrupted program
- Advancing the program step by step
STOP
- Interrupting a program
- Finishing a program
CONFIRM THE SELECTION
Figure 2 I models, S models
REVERSE
- Switch On/Off Reverse function
SERVICE
- shows the states and the total number of cycles of the machine
DRYING TIME
- Setting for drying time
Table 1  continues...
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9 Part No. D1621ENR3
CFD1309R_SVG
CFD1310R_SVG
Warnings and Symbols
or ARROW UP
- Increasing a value
- Selecting the next element of an item list
or ARROW DOWN
- Decreasing a value
- Selecting the previous element of an item list
or ARROW LEFT
- Selecting the previous menu item
or ARROW RIGHT
- Selecting the next menu item
PROGRAM SELECTION
- Selecting a program number
DRYING TEMPERATURE
- Setting for temperature
COOLDOWN TIME
- Setting for cool down time
MOISTURE LEVEL
- Setting for residual moisture level
Table 1
Programming and Emergency Stop Switch
PROGRAMMING SWITCH
Programming switch is located inside the machine behind the control panel.
To access the programming switch:
Machines 190 Liters (9 kg) – remove top cover.
Machines 250, 285, 345 Liters (11-13-16kg) - the control pan­el must be unlocked
1. Programming switch
Figure 3
Run Mode: This is the Normal Dryer operation.
Program Mode: Only for changing the Dryer programs and ma­chine settings.
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10 Part No. D1621ENR3
Warnings and Symbols
EMERGENCY STOP SWITCH
The emergency stop switch is only available on non-coin dryers.
Main Menu
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11 Part No. D1621ENR3
Basic Description of Controls
Basic Description of Controls
General
THE CONTROL OFFERS :
20 programmable programs (including 9 pre-programmed ones) kept in memory
Each Program can be build in 5 steps
Setting the machine options and configuration
Multiple languages can be selected (one at a time)
IN OPERATION THE FOLLOWING DATA IS DISPLAYED :
The selected program
The active step
The remaining program time
The sequence function
Indication of wait
The temperature can be viewed
Diagnostic messages
THE OPERATION MENU :
A program can be manually Shortened, Extended, Stopped.
Service information
Special function buttons to create simple dryer program
THE HARDWARE AND SOFTWARE OF THE FLEX CON­TROL DRYER COMPUTER
Easy operation by a comprehensive keypad
The hardware contains 1 electronic board
The FLEX CONTROL board with Alphanumerical LCD dis­play
The dryer control software is implemented in a Flash Memory that can be easily replaced
The Dryer Programs are kept in EEPROM memory ( non-vol­atile memory)
Specific Information
The creation and implementation of a new dryer program step by step.
Editing a dryer program step by step.
Adding, inserting and deleting steps in the dryer program.
Copying a dryer program.
Inspecting the dryer program by the view function.
The CONFIGURATION Menu is designated for :
The selection of the machine type.
Loading the default factory settings for the CONFIGURA­TION and INITIALIZATION menu.
Erasing all the programmed dryer programs (reset Dryer pro­gram EEPROM memory).
Loading the standard dryer programs.
The selection if the temperature must be displayed in degrees Celsius or degrees Fahrenheit.
The selection of the Brightness of the display.
The INITIALIZATION Menu is designated for :
The selection of the displayed Language.
Programming the Service due value.
The selection of the Buzzer time interval.
The selection of the Advance function.
Programming the Default Motor On and Off times for revers­ing motor action.
The SERVICE Menu is designated for :
The inspection of the error messages log register and the list with statistics.
The inspection of the functionality of the electric input sig­nals.
Resetting the cycle counter.
The DIAGNOSTIC Menu is designated for starting up a diagnos­tic program.
The PROGRAM Menu is designated for :
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12 Part No. D1621ENR3
20 Dryer Programs - 5 Steps
Basic Description of Controls
The Creation of a Dryer Program
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A Dryer Program is built up step by step.
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13 Part No. D1621ENR3
Basic Description of Controls
Each step always consists of a Dry sequence and a Cooldown sequence.
You will notice that each step has default settings. This fea­ture is very helpful as most of the newly created programs will not require changes to be made to the suggested values.
Programming the Dryer sequence :
First set the target temperature.
Then set the Dry time or Humidity (only applies to machines fitted with a humidity sensor).
Programming the Cooldown sequence :
After programming the Dry sequence, next program the Cool­down sequence.
Set the parameter to stop the Cooldown sequence : Time or Temperature
As you will notice it’s also possible to skip a sequence be­tween two other sequences by programming a time value =
0. )
The Anti-Wrinkle sequence :
To avoid Wrinkling, its recommended that the linen is re­versed each 2 to 10 minutes once the drying cycle has finish­ed and the machine is not unloaded. A beep signal warns the operator that the cycle has been finished.
WARNING
Programming the Dry Time
Limits:
Dry Time : 0 – 120 Minutes
Programming the Cooldown Time
Limits:
Cooldown Time : 0 – 120 Minutes
Programming the Cooldown Temperature
Limits:
Cooldown Temperature : 1 - 70 °C
Programming the Motor On and Off times for Reversing
The standard Reversing Motor On and Off times are 40 Sec­onds On and 5 Seconds Off.
Limits:
Reversing motor on Off times : 3 – 300 Seconds
Programming the anti-wrinkle sequence
The drum is turning each 2 to 10 minutes for 5 seconds for a max programmable time of 3 hours.
A buzzer is beeping when the drum turns.
Limits:
Action time Drum : 3 – 180 seconds
Interval time Drum at rest: 1 – 15 minutes
Anti-wrinkle time : 15 – 180 minutes
A MORE DETAILED EXPLANATION FOR THE SPE­CIFIC SEQUENCES CAN BE FOUND IN CHAPTER PROGRAMMING.
The Final Cooldown sequence :
To avoid that the linen stays in the dryer with a too high tem­perature, for safety purposes, a Final Cooldown sequence is added at the end of the program.
The Final Cooldown sequence takes 3 minutes if the tempera­ture is above 50 °C, then the program is finished.
The Final Cooldown sequence cannot be changed.
Programming the Functions
Limits:
To ensure the correct functionality of the dryer you have to program values within certain limits.
If you program a value that falls below the minimal or above the maximal programmable limit then the new value will not be accepted and the previous value stays valid.
Programming the Dry Temperature
C105
Limits:
Dry Temperature : 1 - 70 °C
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14 Part No. D1621ENR3
Initializing the Machine
Initializing the Machine
Initializing Steps
Initializing the machine goes in four steps:
1. Install the machine mechanically. (See Installation Manual)
FLEX CONTROL :
2. Select the machine specific settings in the Configuration Menu.
3. Select the operator specific settings in the Initialization Menu.
4. Adjust standard Programs or create new Programs at the Pro­gram Menu.
WARNING
The initialization should be performed by qualified personnel only. An incorrect initialization may cause serious injuries and serious damage to the machine!
WARNING
BEFORE MAKING CHANGES IN THE CONFIGURA­TION AND INITIALIZATION MENU READ THIS MAN­UAL CAREFULLY.
CHANGES YOU HAVE MADE WILL INFLUENCE THE DRYER PROGRAM PROCESSES. WE RECOMMEND BEFORE MAKING CHANGES TO CAREFULLY WRITE DOWN WHAT THE PREVIOUS SETTINGS WERE.
Initialization Menu
HOW TO GET INTO THE INITIALIZATION MENU
The initialization menu can only be accessed when the machine is in standby (the power is switched on, but no program is started).
SELECT PROCESS_ _ is displayed.
Switch the programming switch Program Mode.
The Main menu is now available.
The Initialization Menu is the first Menu and is displayed im­mediately.
Main Menu Initialization
Press the ENTER button to make your selection.
Now you will see the first menu item.
By pressing the ARROW RIGHT or LEFT button you can see the menu items one by one.
C026
I:Language: English
English
Dutch
Czech
Select the preferred Lan­guage from the list by pressing the ARROW UP or DOWN button.
English is the default set­ting.
Press the ENTER button to confirm.
AS THE CONTROL DRYER COMPUTER IS USED FOR A WHOLE RANGE OF DRYERS, AFTER THE INSTAL­LATION OF A NEW CONTROL DRYER COMPUTER, YOU NEED TO PROGRAM MACHINE SPECIFIC SET­TINGS INTO THE CONFIGURATION MENU. Refer to "Configuration menu".
AT THE INSTALLATION OF NEW SOFTWARE, AFTER LOADING THE FACTORY SETTINGS (Refer to "Con­figuration menu") YOU NEED TO CHECK THE DE­FAULT SETTINGS ONE BY ONE TO FIND OUT IF THEY CORRESPOND WITH THE SETUP AS YOU PREFER.
THE CONFIGURATION AND INITIALIZATION OF THE DRYER HAS BEEN DONE AT THE FACTORY. FOR THE CREATION OF NEW PROGRAMS, NO CHANGES HAVE TO BE MADE IN THE INITIALIZATION OR CON­FIGURATION MENUS.
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I:View Programs: Ena­ble Menu ?
I:Enable Program X ? Yes/No
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15 Part No. D1621ENR3
The 20 programs can be enabled or disabled in the View Programs Enable Menu.
If you don‘t want to select the programs, press the ARROW RIGHT button.
If you want to select the programs, press the EN­TER button.
Press the YES or NO but­ton to Enable / Disable pro­grams.
Yes is the default value.
Yes : the Program is ena­bled. No : the Program is disabled.
Press the ENTER button to confirm.
Initializing the Machine
I:Set Unwrinkle Time : _ _ _ Min
The Unwrinkle function avoids that the linen is wrinkled at the end of the dry cycle when the opera­tor has no time to Unload the machine immediately.
The unwrinkle time is the time that the machine will reverse the fabrics for a long intermedium time in­terval.
The function is switched OFF for a time setting = 0 minutes.
Programmable in steps of 5 minutes.
Limites : 0 – 180 minutes.
0 Minutes is the default value.
Adjust the value with the ARROW UP or ARROW DOWN button and Press the ENTER button to con­firm.
The buzzer will function each time the mechanical action is restarted to warn the operator that the drying cycle has terminated.
I:Unwrinkle On Time : _ _ Sec
I:Unwrinkle Off Time : _ _ Min
I:Service Intervall : 3000
I:Buzzer Time : 5 Sec
Set the Unwrinkle On and Off Time.
Limits :
On Time : 3-99 seconds
Off Time : 1-15 mi-
nutes
Default value : - On Time :
5 seconds
Off Time : 5 minutes
Adjust the programmed time with the ARROW UP and DOWN buttons.
Press the ENTER button to confirm.
Insert the number of cycles at which a maintenance is required. See Installation and maintenance manual.
the default setting is :
3000
Press the ENTER button to confirm.
Insert the buzzer time. At the End of the Dryer cycle, when the message Unload is displayed, the buzzer will function for the pro­grammed time.
5 Seconds is the default value.
Press the ENTER button to confirm.
The buzzer will function each time when operator’s attention is needed.
The programmable Buzzer time interval is not applica­ble in the case of error messages.
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16 Part No. D1621ENR3
Initializing the Machine
I:Allow Advance : Yes
I:Manual Override :
With the Advance function you can Skip a Sequence or extend & decrease the time of a Sequence.
Yes is the default value.
Yes : the Advance function is enabled. No : the Ad­vance function is disabled.
Press the ENTER button to confirm.
With the Manual Override function you can adjust drying time and tempera­ture with the special func­tion buttons when a dry se­quence is running.
Yes is the default value.
Yes : the Manual Override function is enabled. No : the Manual Override func­tion is disabled.
Press the ENTER button to confirm.
set up with important parameters for various machine types. Ba­sic machine adjusting is made in the factory.
WARNING
Only a qualified technician should change the con­figuration set up. An incorrect configuration can cause injuries and serious machine damage.
C028
HOW TO GET INTO THE CONFIGURATION MENU
The configuration menu can only be accessed when the machine is in standby (the power is switched on, but no program is start­ed).
SELECT Process_ _ is displayed.
Switch the programming switch to Program Mode.
The Main menu is now available.
Press the ARROW RIGHT button to select the Configuration Menu.
Main Menu Configuration
Press the ENTER button to make your selection.
For the Configuration Menu a Pass-Word is required.
I:Default Motor Turn Time : _ _ Sec
For programming the ON­OFF reversing time, the de­fault values are 40 Sec ON
I:Default Motor Rest Time : _ _ Sec
and 5 Sec OFF. Program­mable between 3 and 99 sec.
The purpose of these two items is to suggest the val­ues to avoid that the opera­tor has to insert over and over again the ON-OFF re­versing times while pro­gramming new dryer pro­grams.
Press the ENTER button to confirm.
I:Initialization Menu Exit You can leave the Initiali-
zation Menu by pressing the ENTER button.
NOTE: With the ARROW LEFT button you can go back to a previous menu item.
Configuration Menu
This electronic managing system has been specially constructed for a wide range of dryers. For that reason it must be individually
Pass Word _ _ _ _
Press the 4 function buttons one by one inside the rectangle and press the ENTER button.
Now you will see the first menu item.
By pressing the ARROW RIGHT or LEFT button you can see the menu items one by one.
C:Machine type
By pressing the ARROW UP or ARROW DOWN
T11
button you can select the machine type.
Check the Machine data plate at the rear side of the dryer machine.
Press ENTER button to confirm.
As a result you will be asked if you are sure about your selection. C: Change Machine type ? No
Press YES and ENTER button to confirm once more.
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17 Part No. D1621ENR3
Initializing the Machine
190 Liters (9kg)
250 Liters (11kg)
285 Liters (13kg)
345 Liters (16kg)
WARNING
BE SURE THAT YOU WANT TO ERASE THE OLD SETTINGS, AS THEY CAN’T BE RECAPTURED. CHANGING THE MACHINE TYPE SHOULD ONLY OC­CUR WHEN A NEW CONTROL DRYER COMPUTER IS INSTALLED.
WARNING
BE SURE THAT YOU HAVE SELECTED THE COR­RECT MACHINE TYPE, OTHERWISE THE MACHINE WILL NOT FUNCTION PROPERLY.
WARNING
BY CHANGING THE MACHINE TYPE THE DRYER PROGRAMS KEPT IN THE EEPROM MEMORY ARE NOT CHANGED. AFTER CHANGING THE DRYER MA­CHINE TYPE IT’S RECOMMENDED TO ERASE THE PROGRAM MEMORY AND LOAD THE STANDARD DRYER PROGRAMS AGAIN. THE DRYER PROGRAM SETTINGS DIFFER FOR EACH MACHINE TYPE.
WARNING
SELECTING RESET FACTORY IS RECOMMENDED IF A NEW MACHINE TYPE HAS BEEN SELECTED. THIS WILL ENSURE THAT ALL THE DEFAULT SETTINGS OF THE NEW MACHINE TYPE ARE LOADED.
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C112
C113
C114
C:Reset Factory Set­tings?
C:Brightness Display : 9
C:Heating Type
Type : HP
C:Reversing System : No
All the Initialization and Configuration Menu set­tings will be cleared and the default Factory settings will be re-installed.
This function should only be used at the initialization of a new FLEX CON­TROL Dryer Computer.
Select Yes or No and con­firm by pressing the EN­TER button.
By selecting YES , a new request for confirmation is displayed C: Delete old settings ? No
Press the YES and ENTER button to confirm once more.
You can control the bright­ness of the display or the angle at which you have an optimal contrast by pro­gramming a value between 1 and 20.
The default value is 9.
By pressing the ARROW UP or DOWN button, you can adjust the value.
Select the machine heating system from the list by pressing ARROW UP or DOWN button.
HP (heat pump)
Press the ENTER button to confirm.
Set the Reversing function Yes if the machine type is executed with Reversing.
No is the default value.
Yes : the Reverse function is enabled. No : the Re­verse function is disabled.
Press the ENTER button to confirm.
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18 Part No. D1621ENR3
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