Alliance Laundry Systems UW60P3, UW35P3, UW60P2, UW35P2 User Manual

Page 1
Washer-Extractors
Pocket Hardmount
2-Speed and 3-Speed
UW35P2 UW35P3 UW60P2 UW60P3
Operation/Programming
Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com.
Keep These Instructions for Future Reference.
www.comlaundry.com
MC010J
Part No. F232090R3
February 2007
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Page 3
Table of
Contents
Safety Information.............................................................................. 3
Explanation of Safety Messages........................................................... 3
Important Safety Instructions ............................................................... 3
Safety Decals ........................................................................................ 5
Key To Symbols ................................................................................... 6
Operator Safety..................................................................................... 7
Safe Operating Environment ................................................................ 7
Environmental Conditions ............................................................... 7
Machine Location ............................................................................ 8
Input and Output Services................................................................ 8
Misuse................................................................................................... 9
Operation............................................................................................. 10
Delivery Inspection............................................................................... 10
Customer Service.................................................................................. 10
Serial Plate Location............................................................................. 10
Machine Familiarization Guide ............................................................ 12
Theory Of Operation............................................................................. 12
Emergency Stop Button........................................................................ 13
WE-6 Microcomputer........................................................................... 14
LED Display ......................................................................................... 14
Operational Keypad .............................................................................. 17
Start-up ................................................................................................. 18
Opening Door ....................................................................................... 19
Loading ................................................................................................. 19
Supply Dispenser .................................................................................. 19
Cycle Selection ..................................................................................... 19
Cycle Execution.................................................................................... 20
Test Cycle ............................................................................................. 20
Stop Routine ......................................................................................... 21
Balance Switch Detection..................................................................... 21
Temperature Display ............................................................................ 21
Error Recovery Routine........................................................................ 22
Motor Thermal Overload Indicator ...................................................... 22
Manual Mode Control Feature.............................................................. 23
Programming ...................................................................................... 24
Programming Keypad........................................................................... 24
Programming Tutorial .......................................................................... 26
Programming Hints............................................................................... 29
System Programming............................................................................ 30
Prompting the WE-6 ........................................................................ 30
Cycle Programming .............................................................................. 31
Displaying a Cycle in Memory ........................................................ 31
Displaying Individual Cycle Usage ................................................. 31
Editing a Cycle................................................................................. 32
Erasing a Cycle in Memory ............................................................. 33
© Copyright 2007, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
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Step Programming ................................................................................ 33
Programming a Fill without Spray................................................... 33
Programming a Fill Temperature..................................................... 33
Programming a Supply Step ............................................................ 35
Programming Heat ........................................................................... 36
Programming a Wash Step............................................................... 36
Programming a Wash 5 Thermal Cool-down .................................. 37
Programming No Reversing ............................................................ 37
Programming a Soak Step................................................................ 38
Programming a Drain Step............................................................... 38
Programming a Flush Step............................................................... 38
Programming a Spin Step ................................................................ 39
Programming a Rinse Step............................................................... 39
Programming an Auxiliary Step ...................................................... 39
Simulator Operation and Program Transfer ......................................... 40
Simulator Operation......................................................................... 40
Transferring All Cycles from Computer to Simulator..................... 41
Transferring One Cycle from Computer to Simulator..................... 41
Transferring All Cycles from Simulator to Computer..................... 42
Transferring One Cycle from Simulator to Computer..................... 42
Preprogrammed Cycles......................................................................... 43
Cycle Categories .............................................................................. 43
Standard Supply Legend .................................................................. 44
Standard Cycle Charts...................................................................... 44
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Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.
WARNING
WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:
W023
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.
3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, dry­cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.
CAUTION
CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.
7. Before the washer is removed from service or discarded, remove the door to the washing compartment.
8. Do not reach into the washer if the wash drum is moving.
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Safety Information
9. Do not install or store the washer where it will be exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.
12. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.
13. Use washer only for its intended purpose, washing textiles.
14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.
15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.
16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.
18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
20. Replace worn power cords and/or loose plugs.
21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.
23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
24. Always follow the fabric care instructions supplied by the textile manufacturer.
25. Never operate the washer with any guards and/or panels removed.
26. DO NOT operate the washer with missing or broken parts.
27. DO NOT bypass any safety devices.
28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.
19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.
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Safety Information
WARNING
This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.
SW004
CAUTION
Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
SW020
CAUTION
Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.
SW025
WARNING
Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
SW014
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.
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Figure 1
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MA004G
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Safety Information
Key To Symbols
The lightning flash and arrowhead within the triangle is a warning sign indicating the presence of dangerous voltage.
This warning symbol indicates the presence of possibly dangerous chemicals. Proper precautions should be taken when handling corrosive or caustic materials.
The exclamation point within the triangle is a warning sign indicating important instructions concerning the machine and possibly dangerous conditions.
This warning symbol indicates the presence of potentially dangerous drive mechanisms within the machine. Guards should always be in place when the machine is in operation.
This warning symbol indicates the presence of hot surfaces that could cause serious burns. Stainless steel and steam lines can become extremely hot and should not be touched.
This warning symbol indicates the presence of possibly dangerous pinch-points. Moving mechanical parts can crush and/or sever body parts.
To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the factory immediately.
Use factory-authorized spare parts to avoid safety hazards.
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Safety Information
Operator Safety
WARNING
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.
SW012
To ensure the safety of machine operators, the following maintenance checks must be performed daily:
1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.
2. Check door interlock before starting operation of the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the door open.
b. Close the door without locking it and attempt
to start the machine. The machine should not start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in progress. The door should not open.
If the door lock and interlock are not functioning properly, call a service technician.
3. Do not attempt to operate the machine if any of the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in the machine.
WARNING
Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.
SW039
Safe Operating Environment
Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact the factory immediately.
Environmental Conditions
Ambient Temperature. Water in the machine
will freeze at temperatures of 32° F or below.
Temperatures above 120° F (50° C) will result in more frequent motor overheating and, in some cases, malfunction or premature damage to solid state devices that are used in some models. Special cooling devices may be necessary.
Water pressure switches are affected by increases and decreases in temperature. Every 25° F (10° C) change in temperature will have a 1% effect on the water level.
Humidity. Relative humidity above 90% may
cause the machine’s electronics or motors to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some metal components in the machine.
If the relative humidity is below 30%, belts and rubber hoses may eventually develop dry rot. This condition can result in hose leaks, which may cause safety hazards external to the machine in conjunction with adjacent electrical equipment.
Ventilation. The need for make-up air openings
for such laundry room accessories as dryers, ironers, water heaters, etc., must be evaluated periodically. Louvers, screens, or other separating devices may reduce the available air opening significantly.
Elevation. If the machine is to be operated at
elevations of over 3,280 feet (1,000 meters) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.
Chemicals. Keep stainless steel surfaces free of
chemical residues.
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Safety Information
WARNING
Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine.
SW002
Water Damage. Do not spray the machine with
water. Short circuiting and serious damage may result. Repair immediately all seepage due to worn or damaged gaskets, etc.
Machine Location
Foundation. The concrete floor must be of
sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine.
Service/Maintenance Space. Provide
sufficient space to allow comfortable performance of service procedures and routine preventive maintenance.
This is especially important in connection with machines equipped with an AC inverter drive.
Steam Heat (Optional) Pressure. Best
performance will be realized if steam is provided at a pressure of 30–80 psi (2.0–5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may result in damage to steam components and may cause personal injury.
For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Failure to install the supplied steam filter may void the warranty.
Compressed Air. For machines requiring
compressed air service, best performance will be realized if air is provided at a pressure of 80–100 psi (5.4–6.7 bar).
Drainage System. Provide drain lines or
troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site drained at the same time from the highest attainable level. If troughs are used, they should be covered to support light foot traffic.
Power. For personal safety and for proper
operation, the machine must be grounded in accordance with state and local codes. The ground connection must be to a proven earth ground, not to conduit or water pipes. Do not use fuses in place of the circuit breaker. An easy­access cutoff switch should also be provided.
Consult installation instructions for specific details.
CAUTION
Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.
SW019
Input and Output Services
Water Pressure. Best performance will be
realized if water is provided at a pressure of 30–85 psi (2.0–5.7 bar). Although the machine will function properly at lower pressure, increased fill times will occur. Water pressure higher than 100 psi (6.7 bar) may result in damage to machine plumbing. Component failure(s) and personal injury could result.
WARNING
Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures.
SW005
Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed.
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Misuse
Never use this machine for any purpose other than washing fabric.
Never wash petroleum-soaked rags in the
machine. This could result in an explosion.
Never wash machine parts or automotive parts in
the machine. This could result in serious damage to the basket.
Never allow children to play on or around this
machine. Death or serious injury can result if children become trapped in the machine. Do not leave children unattended while the machine door is open. These cautions apply to animals as well.
Safety Information
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Operation
Operation
This manual is designed as a guide to operating and programming the UW35P and UW60P 2-speed and 3-speed rigid-mount washer-extractor equipped with the WE-6 microcomputer. The UWP washer-extractor features programmable custom cycles and high extract force.
The manuals, installation instructions, and wiring diagrams which accompany the washer-extractor have been included with the machine at no charge. Additional copies are available at a nominal charge.
NOTE: Read this manual thoroughly before attempting to operate the machine or program the microcomputer.
NOTE: Do not use this manual in conjunction with earlier model microcomputer-controlled UW washer-extractors. Do not use technical literature intended for earlier models when operating this machine.
NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
Delivery Inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.
Customer Service
If literature or replacement parts are required, contact the source from whom the washer-extractor was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call:
(920) 748-3121
Ripon, Wisconsin
Serial Plate Location
A record of each machine is on file with the manufacturer. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 2.
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Model Number Familiarization Guide
Sample Model Number: UW60P2OU70001
Operation
UW
60
P
2
O
U7
0001
Model Number Prefix
Washer-Extractor Capacity (pounds dry weight)
Type of Electrical Control P = WE-6 Computer
Washer-Extractor Speed Capabilities 2 = 2 Speeds; 3 = 3 Speeds
Electrical Characteristics
Design Series
Option Identification (varies from machine to machine)
UW60P2OU70001
00000000000
220-240 11
30
60
60
33
27 465
F232090
500000
SAMPLE DECAL
Figure 2
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PHM549N
11
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Operation
Machine Familiarization Guide
The machine familiarization guide in Figure 3 identifies major operational features of the UWP washer/extractor.
Emergency Stop Button
Supply Valve Box
Control Module
Spray Rinse Tube
Door Hinge
Shell Front
Rub Rail
Supply Dispenser
Door Latch Handle
Door Handle
Door Box
Door Latch
Extension Arm
Door Latch
Side Panel
Theory Of Operation
The design of the washer-extractor emphasizes performance reliability and long service life. The cylinder, shell, and main body panels are fabricated of stainless steel.
Electrical controls for the washer-extractor are housed in a separate enclosure located on the top of the machine. Removing the screws from the module cover, lifting the cover, and pulling to the rear provides
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FA001G
Figure 3
access to the control module. This module contains the WE-6 microcomputer, contactors, water-level switch, and other control components.
One dual-speed motor drives the cylinder via a V-belt drive in both speeds for the 2-speed models. Two motors drive the cylinder for the 3-speed models. The UW35 uses two ball bearings held in place by a single cast-iron housing that is bolted to the A-frame. The UW60 uses two flange-mounted, spherical roller bearings bolted to the A-frame.
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Operation
The cylinder is constructed with lifters or ribs that lift the laundry from the bath solution when the cylinder rotates at slow speed and then allow the laundry to tumble back into the bath. This mechanical action accomplishes the washing function. The cylinder is perforated, allowing the water to drain from within during the wash and extract steps.
The spray rinse feature consists of a fiber-reinforced clear hose connected to the center of the door glass and to both a hot and cold water inlet valve. A hemispherically-shaped spray nozzle inside the door glass produces a fan-action water spray which disperses rinse water throughout the load.
The operator can select from among 39 preprogrammed cycles.
Programmable custom cycles are another feature of the UWP.
On the UW60, a balance switch is installed between the faces of the A-frame to signal the controls to slow the machine when a severely out-of-balance load occurs during extract.
Water enters the washer-extractor through electromechanical water valves controlled by the microcomputer. The microcomputer also controls the drain and the door lock. In addition, it selects the water levels according to the programmed cycle. Vacuum breakers are installed in the water-inlet plumbing to prevent backflow of water.
The standard production UWP uses a single drain valve. (Dual drains are available as an option. The dual drains open and close together under control of the WE-6 computer.) The drain valve is normally open, which means that it closes only when power is applied, thus allowing the machine to drain in the event of a power failure.
The UW60 shaft seal assembly includes a brass collar held in place on the cylinder shaft with set screws. The collar has a flange with a ceramic ring which makes contact with a spring-loaded phenolic face seal enclosed in a nylon housing mounted on the rear of the shell. The collar contains two internal O rings which maintain contact with the cylinder shaft.
The polypropylene supply dispenser is mounted on the right side of the washer-extractor, viewed from the front. The dispenser has five supply compartments, numbered 1–5, starting from the rear of the machine. The compartments hold plastic supply cups that are used for either liquid or dry supplies. A nozzle flushes supplies from the cups with water for the time programmed in the cycle.
Liquid supplies can be injected directly into the cups by a customer-supplied external chemical supply system. Five hose strain reliefs on top of the supply dispenser facilitate connection to an external supply system. A terminal strip inside a compartment attached to the left side of the control module, viewed from the rear of the washer-extractor, provides connection points for external supply signals.
Emergency Stop Button
A red emergency stop button is located on the upper right-hand corner of the control panel. Push the button in to stop the washer-extractor. Turn button to the left and pull out to reset.
A door-lock system prevents opening of the stainless steel door when a cycle is in progress. It also prevents operation of the washer-extractor when the door is open. The doorbox contains the door-lock microswitch, door-closed magnetic switch, and the door unlock solenoid.
The UW35 shaft seal assembly includes two lip seals integrated into the cast-iron bearing housing. Each seal has two lips which make contact with a polished stainless steel bushing mounted to the shaft.
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Operation
WE-6 Microcomputer
The WE-6 microcomputer control is a field­programmable solid-state control capable of storing and running up to 39 preprogrammed ready-to-use cycles. A detailed description of these cycles can be found in the Programming section of this manual under Individual Cycle Charts. (If this machine’s computer has been equipped with special preprogrammed cycles, a separate insert listing these cycles has been included in the resealable plastic bag which contained this manual.)
Never turn the power off while the computer mode switch is in the PROGRAM position. Such action will disorder portions of the programmed data, necessitating reprogramming of some or all of the existing cycles. Always return the mode switch to RUN position before turning the power off.Never leave the mode switch key inserted in the switch lock where it may be accessible to unauthorized personnel not familiar with programming procedures.
The computer control in this washer-extractor is continuously on the alert for problems within the machine. When the computer detects a problem, it immediately flashes a letter or number or both on the display. It may activate the signal buzzer as well.
LED Display
The WE-6 microcomputer has a six-digit LED display. References to display indications pertain to the first four digits of the display reading left to right. The last two digits on the right side of the display will indicate either the last cycle used or the current cycle in progress. See Figure 4.
Function
Being
Executed
Step
Number
Figure 4
The table which follows, entitled “Display Interpretations,” lists the various displays and what they mean.
Cycle
Number
MC007A
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Operation
UWP_01
DONE
DOOR
EMTY
FILL
SDLY
NEXT
NCYC
STOP
A1
A2
Display Interpretations
Program identification code (ROM). This is an example only.
End of cycle
Door not locked problem
Empty problem
Fill problem
Spin coast delay
Select cycle or open door or select program
Cycle not available
Stop button pressed or cycle ended
Auxiliary output #1
Auxiliary output #2
Display Interpretations (Continued)
HO
HR
HS
MS
HT
--M
--S
SK
S1
S2
S3
Hot fill to overflow
Hot rinse
High speed spin
Medium speed spin
Heat (steam or electric)
Minutes (used when programming time)
Seconds (used when programming time)
Soak
Supply #1 (Detergent)
Supply #2 (Bleach)
Supply #3 (Sour)
A3
CF
CH
CM
CL
CO
CR
CY
D1
D2
F
C
HF
Signal
Cold flush
Cold fill to high level
Cold fill to medium level
Cold fill to low level
Cold fill to overflow
Cold rinse
Cycle number
Drain #1
Drain #2 (This feature is operational on UWPV models only.)
Heat select temperature in ° Fahrenheit
Heat select temperature in ° Centigrade
Hot flush
S4
S5
TH
TM
TL
TO
W1
W2
W3
W4
W5
WF
Supply #4 (Softener)
Supply #5 (Specialty)
Controlled temperature fill to high level
Controlled temperature fill to medium level
Controlled temperature fill to low level
Controlled temperature overflow
Wash #1 (normal reversing)
Wash #2 (gentle reversing)
Wash #3 (no agitation)
Wash #4 (distribution speed–forward only)
Wash #5 (temp.-controlled cool-down)
Warm flush
HH
HM
HL
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Hot fill to high level
Hot fill to medium level
Hot fill to low level
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WH
WM
WL
Warm fill to high level
Warm fill to medium level
Warm fill to low level
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Operation
Display Interpretations (Continued)
WO
WR
EXISTS
EDIT?
TEMP
OVERHT
Warm fill to overflow level
Warm rinse
Left dot–poor balance condition
Second dot from left–door lock switch
Third dot from left–program mode
Fourth dot from left–high level reached
Fifth dot from left–medium level reached
Right dot–low level reached
Cycle already in memory
Do you want to edit the cycle?
Over-temperature-limit condition
Open or shorted temperature input circuit or temperature out of computer’s allowable limits
WATER
°FAR
°CEN
MANUAL
NO MAN
1DRAIN
2Drain
ADV
NO ADV
Water in washer-extractor at end of cycle
Temperature in degrees Fahrenheit
Temperature in degrees Centigrade
Manual Mode enabled
Manual Mode disabled
One drain capability selected
Second independent drain enabled via Auxiliary 2 output. (This feature is operational on UWPV models only. and should not be confused with the “dual drain” option.)
Advance (skip steps) feature enabled
Advance feature disabled
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Operational Keypad
The computer’s control keypad includes sixteen keys. See Figure 5. Fourteen of these keys list functions printed in black lettering on a silver background. These functions are available to the operator and are intended to control operation of the machine. See the table below.
Operational Keypad
Key Description
Operation
Numbers 0–9
Display Temp
Advance
Stop
Start
Manual
Press to select cycle number.
Press and hold. Display will show and update sump temperature in degrees Fahrenheit or Centigrade.
Press to cause computer to skip to the next step in the cycle. The computer will not advance past drain step if machine is not empty. (The Advance key is enabled at the factory and can be disabled at the laundry site.)
Press to immediately abort the cycle and initiate the Stop Routine.
Press to start selected cycle or to re-start a step following a “FILL” or “EMTY” alarm. See Error Recovery Routine in this section of the manual.
See Manual Mode Control Feature at the end of this section.
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Operation
Located to the left of the computer keyboard are 20 LED indicator lights for the computer outputs. During the time that a cycle is running, one or more of these lights will be on to indicate the outputs activated for a particular step. See Figure 5.
Door Lock
Switch
Balance Sensing
Indicator
Program
Mode
High Level
Fill Indicator
Medium Level
Fill Indicator
Low Level
Fill Indicator
Start-up
Turn on the main power source (circuit breaker or cut­off switch on the wall).
When AC power is turned on, the display will show the program (ROM) identification code.
This identification code will appear for approximately five seconds. Then the computer display will flash “POWER” and “WAIT” alternately for 30 seconds.
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MC008G
Figure 5
The display will then show “NEXT00” to indicate that a cycle can be selected. This display will be shown at all times that power is on between cycles, indicating that the door-unlock solenoid will function if the door­unlock button is pressed. The washer-extractor is then ready for loading and unloading.
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Operation
Opening Door
Use left hand to press and hold the door unlock button located on the lower right front of the control panel. See Figure 6.
MD003J
Figure 6
Use right hand to turn door handle clockwise and swing the door left to open. See Figure 7.
Loading
Load the machine to full capacity whenever possible, but do not exceed the rated dry-weight capacity of the machine if the fabric to be washed is quite dense, closely woven, and heavily soiled. Overloading can result in an inferior wash. The operator may need to experiment to determine load size based on fabric content, soil content, and level of cleanliness required.
Partial loads are a waste of energy, water, and chemicals, and cause greater machine wear than full loads. Partial loads also increase the possibility of a severe out-of-balance condition.
When loading is complete, ensure that all fabric is inside the basket. Then close and lock the door.
NOTE: When washing items which may disintegrate or fragment, such as mop heads or sponges, use laundry nets to prevent drain blockage.
Supply Dispenser
Dry supplies are placed in the supply dispenser compartment cups prior to the start of each cycle.
Liquid supplies can be injected directly into the supply dispenser by an external chemical supply system.
Figure 7
MD004J
NOTE: Supply dispenser compartment cups must not be removed when an external chemical injection supply system is attached to the washer­extractor.
Cycle Selection
NOTE: Press keys at their centers just hard enough to activate them.
Find the cycle number of the desired wash cycle from the preprogrammed cycle charts in the Programming section of this manual. Cycle numbers must be two­digit numbers from 01 to 39.
Press the numbers desired on the keyboard and note that these numbers are displayed after “NEXT.”
When keys are pressed on the keyboard, a beep will be heard. If an error is made, press the numbers again. As numbers are entered, they move from right to left on the display.
NOTE: If the washer-extractor is equipped with both steam and electric heat, the selector switch on the right side of the control module must be in the correct position for the desired heat source, down for steam heat, up for electric heat.
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Operation
Cycle Execution
To start the selected cycle, press the Start key. If the selected cycle number is not in the computer memory, the display will show “NCYC.” If this happens, select another cycle. Otherwise, the display will now show the first step. For example, if the display reads “HL0l,” “HL” represents a hot fill to low level, and “01” indicates that this is the first step of the cycle.
As the cycle proceeds, the display will show the function being executed, the step number, and the cycle number selected. Pressing the Edit Cycle key while the cycle is running will cause the display to show the remaining cycle time in minutes. Pressing this key again will return the display to normal.
To begin the cycle at any step other than the first step, press the Advance key to advance through the cycle to the desired starting point. (The Advance key is enabled at the factory and can be disabled at the laundry site.) Then press the Start key.
It is possible to skip to the next step in a cycle, with the exception of a drain step: Drain steps must be allowed time to complete.
When the display shows the step desired to begin the cycle, press the Start key.
Test Cycle
Cycle number 01 is a test cycle used to analyze washer-extractor functions. See the Programming section of this manual.
Step 01 in cycle number 01 is a cold fill to low level. This step is designed to give not quite enough time to complete a fill, causing the display to read “FILL.” Press the Start key to continue the fill, and the test cycle will proceed.
Step 02 in the test cycle is a drain step. Again, the time allotted is shorter than it would be in a normal cycle. The display will read “EMTY.” To proceed, press the Start key.
The steps in the test cycle are relatively short with the exception of steps 3 and 21. These can be shortened by pressing the Advance key to go on to the next step.
The operator may skip to any next step in the cycle with the exception of a drain step: Drain steps must be allowed to complete. To skip forward in the test cycle, press the Advance key.
NOTE: The Advance feature may be disabled. See Prompting the WE-6 under System Programming in the Programming section of this manual.
If the door is not locked, the display will indicate “CLOSE” and “DOOR.” If this occurs, be sure the door is closed and locked and press the Start key again.
If the LED indicator lights for the computer outputs indicate that one or more outputs are activated but the washer-extractor is not functioning according to the output or outputs indicated, contact a service technician.
As water fills the washer-extractor, one or more of the indicator lights located to the left of the keyboard will come on and stay on until the required water level is reached. LED dots located in the upper left corner of the last three digits on the right of the display will illuminate to indicate the water level(s) reached:
When the indicator dot in the last digit on the
right is lit, the low water level has been reached.
When the dot in the next-to-the-last digit is lit,
medium water level (optional) has been reached.
When the dot over the third digit from the right
has been lit, high level has been reached.
The cycle will continue until its completion. Then the display will read “DONE.”
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Operation
Stop Routine
WARNING
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.
SW012
A lengthy stop procedure ensures that the basket has adequate time to stop (from the machine’s highest speed) before the computer allows the door to be opened. This is an important safety feature.
During the normal stop routine at the end of the cycle, the computer will display “STOP” and turn off all outputs.
A 30-second shakeout (Wash 1) is included as part of the stop procedure. If additional shakeout is desired, see Programming a Spin Step in the Programming section of this manual.
The remainder of the stop routine is fixed at the following:
low speed forward for 15 seconds
Balance Switch Detection
The washer-extractor is equipped with a balance switch detection system whereby the switch installed between the faces of the A-frame signals the computer to slow the washer-extractor when an out-of-balance load occurs during extract.
If the balance switch is tripped, the out-of-balance LED indicator located in the upper left corner of the first digit of the display will light and will remain lighted until the end of the extract step. This indicator tells the operator that an out-of-balance condition existed during an extract step. The washer-extractor will attempt to balance three times during an extract step.
If on the third attempt the out-of-balance condition continues, the washer-extractor will advance to the next step. (If the next step is another spin step, it will be skipped also.)
NOTE: This feature applies to the UW60 only.
NOTE: The computer cannot advance through a drain step.
pause for 5 seconds.
The computer will display “DONE,” and the door can be unlocked. The computer will continue to display “DONE” until the operator opens the door. Once the door is opened, the display will change to “NEXT.”
Temperature Display
The temperature display can be prompted to display in Fahrenheit or Centigrade. See Prompting the WE-6 in the Programming section of this manual.
To display temperature, press the Display Temp key. The display will read “F” or “C” and the temperature as long as the key is pressed. The computer will update the display automatically.
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Operation
Error Recovery Routine
When the computer detects an error, it will stop running the current step and display a message to indicate what type of error was found:
“FILL” indicates that the washer-extractor did
not fill within the allotted time.
“EMTY” indicates that the washer-extractor did
not drain in the allotted time.
“TEMP” indicates that the temperature sensor
has recognized an over-temperature-limit condition.
“ME” indicates that the computer has detected a
problem with the cycle information. The cycle must be edited.
“WATER” indicates that the WE-6 computer
senses low water level at the end of the stop routine.
All outputs remain off while the message displays, and the door cannot be unlocked.
NOTE: The WE-6 computer will not allow the door to be opened while there is water in the washer­extractor.
Each of these errors is considered to be recoverable. The operator has two minutes to respond to the error condition (except in the case of “WATER”). During this time, the computer will turn the signal (buzzer) relay on and off at the rate of one second on and one second off to alert the operator to the error condition. The washer-extractor may be restarted by pressing the Enter key. Pressing the Enter key will restart the cycle step for the originally programmed time period. The cycle may be aborted by pressing the Clear key. After aborting the cycle, the computer will go to the normal stop routine. If the operator does not respond to the error condition within the allocated two minutes, the computer will automatically abort the cycle.
NOTE: The “TEMP” alarm can be recovered only after the temperature falls below the alarm level.
Certain error conditions are considered to be non­recoverable:
If the door opens during a cycle, the computer
will display “DOOR.” The operator must close the door.
Then, after the computer has detected that the door is closed, it will automatically abort the cycle and go to the normal stop routine.
“OVERHT” will be displayed when the
computer detects an open or shorted temperature input circuit or temperatures are outside of the washer-extractor’s allowable limits. Contact a service technician.
Motor Thermal Overload Indicator
A small indicator lamp on the side of the control module will light to indicate that a thermal overload switch in the motor has shut off the AC power to the computer board, thereby preventing damage to the motor caused by overheating and/or an overload condition. This feature protects and extends the life of the motor.
The thermal overload switch will automatically reset itself after the excessive heat condition has subsided.
Before attempting to restart the washer-extractor, determine the reason for the overload. The following is a partial list of possible problems:
Machine not fully drained before spin
Out-of-balance condition
Low voltage
Loss of one phase on a three-phase motor
Bad bearings
Air circulation blocked to motor
Contact a service technician to correct serious problems. Failure to take corrective action will ultimately result in damage to the motor.
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Operation
Manual Mode Control Feature
Manual control is available only while a preprogrammed cycle is in progress, and if manual mode is prompted in the WE-6 programming. With the exception of motor speeds and the door unlock output, the WE-6 computer outputs can be operated manually from the keypad. (In order to assure proper sequencing, all motor speeds are always controlled by the computer.)
NOTE: When the manual mode control feature is activated, the operator must supply on/off commands for the controllable outputs. If an output is on, it will remain on until turned off by the operator or until the assigned time for the manual mode expires. This can be as long as 9 minutes and 99 seconds.
In normal operation, when the program mode switch is in the RUN position, only the operations printed in black on the keys are accessible to the operator.
During the manual mode, normal cycle timing is suspended. When the manual mode is entered, the operations printed in red on the keys and mentioned in the following discussion are activated.
Entering the manual mode during a fill operation is not recommended. This bypasses the water-level switch inputs, and the water must be turned off manually by the operator.
The following procedure must be accomplished within three seconds in order to enter the manual mode:
When the computer receives all these inputs within the three-second time limit, it will enter the manual mode for the time assigned. The computer display will flash between “MAN230” (reflecting the time chosen in Step 2 of the above procedure) and the current cycle step display for four seconds.
NOTE: If “NO MAN” is prompted and the normal key sequence for manual mode is entered, the computer will display only the remaining cycle time.
After four seconds, the display will flash between “MANUAL” and the current cycle step display for the remainder of the assigned time.
Manual mode operation will automatically end when the assigned time elapses. Normal program timing will then resume from the same point in the cycle where the manual mode was entered. To exit the manual mode and return to normal program timing before the assigned time elapses, press the Start key.
All water fill and spray rinse valves, supplies, heat (if the washer-extractor has reached low water level), and auxiliary outputs can be manually controlled. The heat output requires that only the Heat key be pressed. All other outputs require that two keys be pressed. For example, to turn on the cold fill valve, press the keys Cold and Fill. When an output is on, pressing the same key or keys which caused it to energize will turn it off. Thus, to turn off the cold fill valve, press the keys Cold and Fill once again.
1. Press the Manual key.
2. Then press three number keys to assign a time in minutes and seconds to the manual mode. For example, press key 2, key 3, and key 0 to enter the manual mode for 2 minutes and 30 seconds.
3. Then press the Add Step key.
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Programming
Programming
Programming Keypad
All sixteen keys are used in the programming mode. Specific functions are printed in red on the keys. The programming mode is active only when the program mode switch is in the PROGRAM position. (When programming is complete, remember to return the mode switch to the RUN position and remove the key.) Keys 1–6 and the Auxiliary/No Reverse key are dual
Programming Keypad
Red Keys Description
Cold Low
Hot Med./Fill
Warm High
Erase Cycle
Cold is pressed when the step requires cold water. Low is pressed for low-level fill.
Hot is pressed when the step requires hot water. Med./Fill is pressed to select medium water level. Fill is pressed in the manual mode to operate fill valves.
War m is pressed when the step requires warm water. High is pressed for high-level fill.
Erase Cycle and a two-digit cycle code number are pressed to erase a cycle from memory.
function keys in the program mode. In each instance (with the exception of the Warm/High key), when a key is first pressed in a programming step, the word printed at the top of the key applies. In most instances, the next time the same key is pressed–even if another key has been pressed in the interim, the word printed on the bottom of the key applies.
Wash
Flush
Heat
Rinse
Supply
Over
Add Cycle
Soak
Was h is pressed when the step is a wash or dilution rinse. Then key 1, 2, 3, or 4 is pressed to choose the type of agitation. Flush is pressed to keep the drain open when water is added to the machine. A temperature selection key (Hot, Cold, Warm) must be pressed before the Flush key. When Flush is programmed, water is added through the door spray nozzle only; the basket rotates in low speed forward only.
Heat is pressed when auxiliary heat is needed. This must be followed by a specific temperature selection, such as 165°F. The temperature must be entered; then a time assigned to reach that temperature must be entered. Rinse is pressed when a spin-spray rinse is desired. Before the Rinse key is pressed, a temperature key must be pressed: Hot, Cold, or Warm. The drain will remain open, and the basket will rotate at medium-spin speed (high speed on two-speed only machines). Water is added through the door spray nozzle only.
Supply is pressed when soap, bleach, or other chemicals are desired. Key 1, 2, 3, 4, or 5 must then be pressed to indicate the specific supply dispenser being used. Combinations of these supplies can be programmed. See Programming a Supply step. Over is pressed when an overflow of water is desired. The drain is closed and water is added, using fill valves only, without regard to level. Water flows out the overflow connection for the time assigned to the step.
Add Cycle is pressed to begin the process of programming a new cycle into memory.
Soak
is used when no agitation is desired. This follows a fill and/or supply step. The time must be
assigned in hours and minutes. (Wash 3 also provides no agitation.)
Medium Speed
High Speed
24
Medium Speed is pressed when a medium spin only is desired for washing delicate items not suited for high-speed spin or when an intermediate spin is desired.
High Speed is pressed when a fast spin is desired.
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Programming Keypad (Continued)
Red Keys Description
Programming
Edit Cycle
Add Step
Clear (black on red background)
Drain
Auxiliary No Reverse
Enter
Edit Cycle is pressed followed by a two-digit cycle code number to display the steps of a preprogrammed cycle. The cycle may be altered during the edit cycle procedure by deleting, changing, or adding steps.
Add Step is pressed to add a step to an existing cycle during the edit cycle procedure.
Clear is pressed when an error has been made in programming a step. Instead of pressing Enter as the
step is completed, press Clear to eliminate the incorrect information. (Clear should never be pressed when displaying a cycle unless a particular step is to be eliminated or changed. See Displaying a Cycle in Memory.)
Drain is pressed after a wash, dilution rinse, or soak step is programmed in order to remove water from the machine. A time must be assigned that will allow the machine to reach empty. If the computer has been prompted for two drains, press key 1 or key 2 for the desired drain valve. See Prompting the WE-6.
Auxiliary is pressed to activate the buzzer or other auxiliary output. No Reverse is used to rotate the basket in one direction only during a step and should be pressed just
before pressing the Enter key.
Enter is pressed to enter programming information into the computer’s memory.
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Programming
Programming Tutorial
The following procedure guides the programmer through a complete cycle and allows hands-on experience for programming cycles. The complete cycle is listed in the Tutorial Cycle table at the end of this section.
1. Locate the key-operated programming switch on the left side of the control module, viewed from the front. Insert the key and turn the switch to PROGRAM position. The display will read “CYC00.”
2. Press the Add Cycle key. The display will read “ACYC00.”
3. A two-digit number from 01 to 39 must be entered. Cycle number 39 is recommended because standard program versions use this short cycle for performing a chemical supply setup.
4. Press key 3, then key 9, then the Enter key. The display will read “CYC39.”
a. If the display alternately flashes “EXISTS”
and “EDIT?,” press the Clear/Stop key. The display will return to “CYC39.”
b. Erase the existing cycle: Press the Erase
Cycle key. The display will show “ECYC39.” Press key 3, then key 9, then the Enter key. The display will read “WAIT” for a few seconds and then “CYC39.”
c. Press the Add Cycle key. The display will
read “ACYC39.” Press key 3, then key 9, then the Enter key. The display will show “0139.”
5. Enter the desired function for step 1. A natural choice might be hot fill to low level.
a. Press the Hot key and then the Low key. The
display will read “HL0139.”
b. Press the Enter key. The display will read
“M---S.”
c. Now enter the desired fill time. The
recommended number of minutes is four. Press key 4. The display will read “4M-00S.”
6. Now press the Enter key. The display will read “0239,” indicating that the computer is ready for step 2 of cycle 39.
7. A natural choice for step 2 is the addition of a supply.
b. Press the Enter key. The display will read
“M---S.”
c. Now enter the desired time in minutes and
seconds for the supply valve to be turned on. Thirty seconds is the recommended time.
Press key 0 for minutes. The display will read “0M-00S.”
Now press key 3 and then key 0. The display will read “0M-30S,” indicating a supply time of thirty seconds.
8. Now press the Enter key. The display will
change to read “0339,” indicating that the computer is ready for step 3.
9. If no other supply is required, the next step is to choose the type of wash desired and assign it a time. For example, one might choose a wash with standard reversing action (Wash 1) and a time of six minutes.
a. Press the Wash key and then key 1. The
display will read “W10339.”
b. Press the Enter key. The display will read
“M---S.”
c. Press key 6. The display will read “6M-00S,”
indicating a wash step of six minutes.
10. Press the Enter key. The display will read
“0439,” indicating that the computer is ready for step 4.
11. A drain step usually comes next.
a. Press the Drain key. The display will read
“D10439.” (Applications using drain 2 are not available on 2-speed and 3-speed models.)
b. Then press the Enter key. The display will
read “M---S.”
c. Enter the maximum time desired for the
computer to allow the machine to drain to empty. The recommended time is one minute. Press key 1, and the display will change to “1M-00S,” indicating a drain step of one minute.
NOTE: The manufacturer does not recommend more than one minute for a drain step. If the machine does not drain in the amount of time programmed, the “EMTY” alarm will be displayed.
a. To add supply No. 1, press the Supply key
and then key 1. The display will read “S10239.”
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12. Press the Enter key. The display will now read
“0539,” indicating that the computer is ready for step 5.
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Programming
13. A natural next step in the cycle might be a warm rinse.
a. Press the Warm key and then the Rinse key.
The display will read “WR0539.”
b. Press the Enter key. The display will read
“M---S.”
c. Now enter the rinse duration in minutes and
seconds. A spray rinse lasting 2 1/2 minutes is an appropriate choice.
Press key 2. The display will read “2M-00S.”
Now press key 3 and key 0. The display will read “2M-30S.”
14. Press the Enter key. The display will read “0639,” indicating that the computer is ready for step 6.
15. Step 6 in the cycle might be a warm fill to high level for a dilution rinse.
NOTE: The Rinse key controls a spin-spray rinse. However, a dilution rinse is executed the same as a wash step without the addition of detergents.
a. Press the Warm key (key 3) twice to turn on
two hot and two cold water valves to reduce fill time. The display will read “W-0639.” Then press the High key (key 3). The display will read “WH0639.”
c. Enter the length of time for the supply to be
activated. In this case, thirty seconds is adequate.
Press key 0 for minutes; press key 3 and then key 0 for seconds. The display will read “OM­30S.”
18. Press the Enter key as always after programming
a time duration. The display will read “0839,” indicating that the computer is ready for step 8.
19. For step 8, program the agitation action for the dilution rinse.
a. Press the Wash key and key 1 to program an
action with normal reversing. The display will read “W10839.”
b. Press the Enter key. The display will read
“M---S.”
c. Enter the time for the dilution rinse (three
minutes).
Press key 3. The display will read “3M-00S.”
20. Press the Enter key. The display will read “0939,” indicating that the computer is ready for step 9.
21. The dilution rinse water must be drained.
a. Press the Drain key. The display will read
“D10939.”
b. Press the Enter key. The display will read
“M---S.”
c. Enter the desired time for the computer to
allow the machine to fill to high level. Five minutes is acceptable. Press key 5. The display will read “5M-00S.”
NOTE: If the machine does not fill in the amount of time programmed, the “FILL” alarm will be displayed.
16. Press the Enter key. The display will read
“0739.”
17. Add a sour for step 7:
a. Press the Supply key and key 3. The display
will read “S30739.”
b. Press the Enter key. The display will read
“M---S.”
b. Press the Enter key. The display will read
“M---S.”
c. Enter the length of time the computer will
allow the machine to drain (one minute).
Press key 1. The display reads “1M-00S,” indicating that a one-minute step has been programmed.
22. Press the Enter key to move to step 10 of the cycle.
23. An extract step should now be programmed.
a. Press the Medium Speed key. The display
will read “MS1039,” indicating a medium­speed spin.
b. Press the Enter key. The display will read
“M---S.”
c. Enter the length of time for the medium-speed
spin (one minute).
Press key 1. The display will read “1M-00S.”
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Programming
24. Press the Enter key. The display flashes “SDLY”
for one second.
The display will then read “0M-00S,” allowing the programmer to enter the time for a slow down delay (coast).
At some point in the future–to have the basket coast before it stops, enter the desired coast time (up to 99 seconds). However, do not enter a time now. That would cause a coast before a higher spin speed (which will be the next step).
For no coast, press the Enter key.
25. The next step is to program a high-speed spin.
a. Press the High Speed key once. The display
will read “HS1139.”
b. Press the Enter key. The display will read
“M---S.”
c. Enter a length of time for the high-speed spin
(six minutes). Press key 6. The display will read “6M-00S.”
NOTE: High-speed spin is preceded automatically by medium-speed spin for 30 seconds for nonvariable-speed UW rigid-mount models.
27. The previous step ends the tutorial. Cycle 39, consisting of 11 steps, has been completely programmed.
To end the cycle, turn the program mode switch located on the left side of the control module to the RUN position and remove the key. The display will then read “NEXT.”
The programmer can now select Cycle 39 and press the Enter key to run the cycle, if desired; or a cycle of the programmer’s own design can be programmed.
Tutorial Cycle
Step Description Min:sec
1 Hot Fill to Low Level 4:00
2 Supply 1 0:30
3 Wash 1 6:00
4Drain 1 1:00
5 Warm Spray Rinse 2:30
6 Warm/Warm Fill to High Level 5:00
26. Press the Enter key. The display will flash
“SDLY” for one second. (“SDLY” also displays during the entire actual coastdown.) The display will then read “0M-00S,” inviting the programmer to enter a time for the slow-down delay (coast). If the application requires that the basket coast before it stops, enter the desired coast time (30 seconds here) and press the Enter key. If no coast is desired, press the Enter key only. The display will read “1239.”
NOTE: A slow-down delay of 30 seconds minimum should be programmed after each high-speed spin. All the preprogrammed and optional cycles in this manual reflect this practice.
7 Supply 3 0:30
8 Wash 1 3:00
9Drain 1 1:00
10 Medium Speed Spin 1:00
11 High Speed Spin
SDLY Stop Routine
6:00 0:30
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Programming
Programming Hints
Read the preprogrammed cycle charts (near the end of this manual) for the cycles already programmed into the computer to see how the cycle steps have been ordered.
Use a program worksheet, such as the sample on the next page, to write new cycles. After the worksheet is completed, enter the program into the computer.
The computer can do only one thing at a time, so think in terms of what the machine should do next, step by step. This will make it simpler to write the program.
When entering the timed portion of a step (such as a fill), use a time that is reasonable for the local installation. If the water pressure is low or if the water lines are smaller than desirable, increase the time allowed. Remember that the drain needs to empty the machine in less than one minute. Drain times of more
than one minute are not recommended.
Except for the soak, heat, and cool-down (Wash 5) steps, which are timed in hours and minutes, the maximum time per step is 9 minutes and 99 seconds. If more time is needed, add more steps to total the complete time desired. For example, if a 15-minute wash is desired, program a wash step for 9 minutes and 00 seconds, immediately followed by another wash step for 6 minutes and 00 seconds.
When a fill or addition of supplies without agitation is desired, first program a Wash 3 step for 0 minutes and 01 seconds. Then program the fill or supply step. When the microcomputer advances to the next step, it will remain in the wash mode as programmed in the previous step unless it is instructed to do otherwise.
CYCLE 00
Step Description Min:sec
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
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25
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Before attempting to program any particular function of the WE-6 microcomputer, read the System Programming, Cycle Programming, and Step Programming subsections below.
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Programming
System Programming
Prompting the WE-6
Prompting the WE-6 allows:
Displaying sump temperature in Centigrade or
Fahrenheit.
Recognizing and controlling one or two
independent drains. (Two independent drains will apply only for special applications.)
Enabling or disabling the Advance key in the
RUN mode.
Enabling or disabling the manual mode.
Controlling the Auxiliary 1 output for use with
liquid supplies.
Reading or resetting the cycle count.
To begin prompting the computer, insert key into the program mode switch (located on the left side of the control module) and turn key to the PROGRAM position. The display will read “CYC00.”
1. Press the Auxiliary key, key 2, and key 9 in that
order. The display will read either “CEN” (Centigrade) or “FAR” (Fahrenheit). To choose the alternate feature, press key 0.
2. Press the Enter key. The display will read either
“1DRAIN” or “2DRAIN.” The normal prompt for most applications is “1DRAIN.” “2DRAIN” is used only for special applications. Consult the factory for full details. To choose the alternate feature, press key 0.
3. Press the Enter key. The display will read either
“ADV” or “NO ADV.” The prompt “NO ADV” will disable the Advance key in the RUN mode, thereby preventing the operator from advancing the computer through steps of the cycle before they are complete; also, it will not be possible to advance to any step before starting a cycle if “NO ADV” is selected. To choose the alternate feature, press key 0.
5. Press the Enter key. The display will read either
“D SUPP” or “L SUPP.” “D SUPP” indicates that the WE-6 is prompted for dry supplies, in which case only the programmed supply combination energizes during a supply step. “L SUPP” indicates that the WE-6 is prompted for liquid supplies. In this case, the Auxiliary 1 output energizes along with the programmed supply output(s) during a supply step. In the manual
mode, “AUX 1” must be manually energized if desired with manually selected supplies.
6. Press the Enter key. The display will show
“USEDxx.” (The “xx” here stands for the number of cycles run and will be represented by numbers in the actual display.)
The count can be left as it appears in the display, or it can be reset to “00.”
To leave the count unaltered, press the Enter
key to return to the normal programming mode.
To reset the count, press key 0. The display
will read “USED00.”
Press the Enter key to return to the normal programming mode.
The computer stores the cycle count in RAM. Thus, if power to the computer is interrupted, the count will automatically be set at “00.”
If a daily count is desired, the display should be read at the end of the day and then reset prior to running the next day’s first cycle. (The display resets automatically after the cycle count reaches
99.)
7. Return the program mode switch to the RUN position and remove the key. Prompting is complete.
NOTE: Prompting will change the parameters in all cycles programmed.
4. Press the Enter key. The display will read either
“MANUAL” or “NO MAN.” If “MANUAL” is displayed, the manual mode will be enabled during normal operation. If “NO MAN is displayed, the manual mode will be disabled when a cycle is run, even if the Manual operation key sequence is entered. To choose the alternate feature, press key 0.
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Programming
Cycle Programming
Displaying a Cycle in Memory
1. Insert key into the program mode switch (located on the left side of the control module) and turn key to the PROGRAM position. The display will read “CYC00.”
2. Press the Edit Cycle key on the keypad. The display will read “DCYC00.”
3. Press the two-digit code to display the desired cycle number: For example, press key 2 and then key 5 to select cycle 25. The display will read “DCYC25.”
4. Press the Enter key. The computer will search for cycle information for this cycle number.
If no cycle information exists, the computer will flash “NCYC25” followed by “ADD?” To add this cycle, press the Enter key and proceed to the add cycle programming mode. If adding this cycle is not desired, press the Clear key, and the computer will then return to the normal programming mode.
5. If cycle information does exist for cycle 25, the computer will display “0425,” for example, to indicate that cycle 25 has been run four times. To clear the count (reset it to zero), press key 0. The display will then show “0025.”
Displaying Individual Cycle Usage
1. Insert key into the program mode switch (located on the left side of the control module) and turn key to the PROGRAM position. The display will read “CYC00.”
2. Press the Edit Cycle key on the keypad. The display will read “DCYC00.”
3. Press the two-digit code to display the desired cycle number: For example, press key 2 and then key 5 to select cycle 25.
4. Press the Enter key. The display will show “xx25.” (The “xx” here stands for the number of times cycle 25 has been run and will be represented by numbers in the actual display.)
The computer will remain in this step until one of the following options has been chosen:
Press the Enter key to continue displaying the
cycle, OR
Press the Clear key to return to the normal
program mode, OR
Press key 0 to reset the counter for this cycle
to zero, OR
Take the computer out of the program mode.
If clearing the count is not necessary or if it has just been cleared, press the Enter key. The computer will now display “HL0125,” indicating the first step of cycle 25.
6. Press the Advance key to move to the next step
of the cycle. To access further information pertaining to each step (for example, temperature and/or time), press the Enter key. If the display shows a temperature, press the Enter key again to display the time. Press the Enter key once more to advance to the next step.
7. At the end of the cycle, the computer will display “END-25” for two seconds and return to the normal programming mode.
8. Return the program mode switch to the RUN position and remove the key.
NOTE: Never press the Clear key while displaying a cycle in memory except to edit or delete a step.
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Programming
Editing a Cycle
To edit a cycle in memory or to change, add, or delete a step:
1. Insert key into the program mode switch (located on the left side of the control module) and turn key to the PROGRAM position. The display will read “CYC00.”
2. Press the Edit Cycle key on the keypad. The display will read “DCYC00.”
3. Press the two-digit code for the cycle requiring editing: For example, press key 2 and then key 5 to select cycle 25.
4. Press the Enter key. The computer will search for cycle information for this cycle.
If no cycle information exists, the computer will flash “NCYC25” followed by “ADD?” To add this cycle, press the Enter key and proceed to the add cycle programming mode. If adding this cycle is not desired, press the Clear key. The computer will then return to the normal programming mode.
5. If cycle information does exist for cycle 25, the computer will display “0425,” for example, to indicate that cycle 25 has been run four times. To clear the count (reset it to zero), press key 0. The display will then show “0025.”
If clearing the count is not necessary or if it has just been cleared, press the Enter key. The computer will now display “HL0125,” indicating the first step of cycle 25.
6. Press the Advance key to move to the next step of the cycle.
7. Press key 0 to back up to the previous step.
8. To access further information pertaining to each step (for example, temperature and/or time), press the Enter key.
If the display shows a temperature, press the Enter key again to display the time.
9. Press the Enter key once more to advance to the next step.
11. To change a step within the cycle, press the Clear
key once while the computer is displaying the step to be edited. Enter the new step using the same procedure for adding a step to a new cycle.
NOTE: If, after the Clear key is pressed, it is decided that clearing the step is not desired, press the Edit Cycle key to restore the step. (This will work only if a step identification was displayed before pressing the Clear key. At other points in the step–such as a time or temperature display–this restoration effort will not work.)
12. To change the time assigned to a step, press the
Clear key once while the computer is displaying the unwanted time.
13. To add a step within the cycle, press the Add Step key. The step will be added into the cycle after the step presently displayed.
The computer will check to see if enough cycle memory is left in the cycle to add a step. (Each cycle may contain up to 51 steps.)
If the cycle memory for this cycle is full, the computer will display “CYFULL” for two seconds and return to displaying the previous step. If the computer sees no problem, the new step number will be displayed and the step may be added (as when adding a step to a new cycle).
NOTE: Use the following procedure with caution. It is not reversible.
14. To delete a step within a cycle, press the Clear key while the computer is displaying the step to be deleted. Press the Clear key again: the display will read “WAIT” while it is deleting the step.
The computer will then display the next step in the cycle, using the same step number as the deleted step.
15. If the Add Cycle key is pressed by mistake instead of the Edit Cycle key when the cycle number to be edited is entered, the display will flash “EXISTS” and “EDIT?” To recover, press the Enter key, and the computer will change to the edit mode.
10. At any time, the programmer can put the program mode switch in the RUN position, and the computer will return to normal running mode, provided all pertinent data for the last step edited is entered.
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Programming
Erasing a Cycle in Memory
1. Insert the key into the program mode switch (located on the left side of the control module) and turn the key to the PROGRAM position. The display will read “CYC00.”
2. Press the Erase Cycle key. The display will read “ECYC00.”
3. Press the two-digit code for the cycle number that is to be erased. The display will read “ECYC25” if cycle 25 is chosen.
4. Press the Enter key. The display will read “WAIT” while it is erasing the cycle. The display will then return to “CYC00.” If there is no such cycle number in memory, the display will read “NCYC25.” To not erase a cycle, press the Clear key before pressing the Enter key. The display will return to “CYC.”
5. Return the program mode switch to the RUN position and remove the key.
Step Programming
Each time the Warm key is pressed, one hot and one cold water valve is turned on. The machine is equipped with four water valves (two fill and two spray); thus pressing the War m key twice will turn on all four valves and reduce fill times.
Use the following procedure to program a fill to a specific temperature:
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press the Cold key. The display will read “C.” (HOT or WARM may be programmed instead to control inlet valves during the first three seconds of the fill. After the first three seconds, the fill is the same regardless of the prompt.)
3. Press the key representing the desired water level (Low, Medium, High, or Over). If High is pressed, for example, the display will read “CH.”
Programming a Fill without Spray
This process is used in temperature-controlled fill steps where it is desirable to fill without spray and add water through the sump only.
To program a fill without spray, program a cold, hot, or warm fill to level as in a normal fill step; however, instead of pressing the Enter key after selecting the level, press the Auxiliary key. The computer will display a lower case “c,” “h,” or “w,” instead of the usual upper case “C,” “H,” or “W.” Press the Enter key now and program the time in the usual manner.
Programming a Fill Temperature
The table on the next page lists the required procedures to produce specific results. The table shows that when HIGH water level is programmed, the display indicator is “H.” When MEDIUM level is programmed, the display indicator is “M.” When LOW level is programmed, the display indicator is “L.” When OVERFLOW is programmed, the display indicator is “O.”
When the Warm key is pressed, the next key pressed will be another temperature key (Hot, Cold, or Warm) before selecting the level. Exceptions to this will be when RINSE or FLUSH steps are used: they require no level commands, and water is added through the door spray nozzle only.
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Programming
4. Press the Heat key. The display will read either
“080F” or “025C,” depending on whether Fahrenheit or Centigrade is prompted.
Enter the desired fill temperature. Three digits must be entered. If the desired temperature is less than 100 degrees, the first digit must be 0.
The valid temperature range is 80–200 degrees Fahrenheit and 25–93 degrees Centigrade. The computer will not accept temperatures out of this range. (The fill temperatures possible are governed by the temperature of the available hot water.)
Fill Temperature Programming
Keys Pressed Display Valves Operating
Hot + Low + Enter
Hot + Med + Enter
Hot + High + Enter
Warm + Warm + Low + Enter
5. Press the Enter key. The display will read “M---S.” Now assign the maximum time to be allowed for reaching the fill level in minutes and seconds.
6. Press the Enter key, and go to the next step in the cycle.
The computer will attempt to maintain the temperature within a margin of plus or minus 5 degrees of the target fill temperature during such a step.
“HL” 1 Hot Fill and 1 Hot Spray
“HM” 1 Hot Fill and 1 Hot Spray
“HH” 1 Hot Fill and 1 Hot Spray
“WL” Both Hot and Both Cold
Warm + Hot + Low + Enter
Warm + Cold + Low + Enter
Cold + Low + Enter
Cold + Med* + Enter
Cold + High + Enter
In addition to the standard fill temperatures, computer-controlled fill or overflow to a specific temperature is available.
“WL” Both Hot and 1 Cold Fill
“WL” 1 Hot Fill and Both Cold
“CL” 1 Cold Fill and 1 Cold Spray
“CM” 1 Cold Fill and 1 Cold Spray
“CH” 1 Cold Fill and 1 Cold Spray
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Programming a Supply Step
The WE-6 microcomputer is capable of controlling up to 5 separate supplies and up to 31 various combinations of the 5 supplies. (See the Supply Display Codes Table in this subsection for a listing of the energized supply compartments represented by each display code.)
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press the Supply key. The display will read “S.” Now press the number key–1, 2, 3, 4, or 5–that corresponds to the desired supply valve.
If multiple simultaneous supply injections are desired, follow this procedure:
After the Supply key has been pressed, press
any combination of keys 1–5 (up to 5 individual digits per step) before pressing the Enter key.
The computer will add those numbers to the
supply step. All desired supplies will be turned on for the amount of time programmed.
The display will show either a letter or number code to indicate the supply combination selected. For example, assume the computer is in the program mode and the Supply key has been pressed. The keys 1, 2, and 5 will be pressed one at a time. After the last key is pressed, the display will read “SN” as the first two digits of the display, followed by the step number, which is then followed by the cycle number being programmed. Press the Enter key. The display will read “M---S.” Now assign the desired time in minutes and seconds for the supply injection to last.
3. Press the Enter key and go to the next step in the cycle.
Programming
SUPPLY DISPLAY CODES
SUPPLY NUMBER
0 = Supply Off
CODE
1 0 0 0 0 X
2 0 0 0 X 0
A 0 0 0 X X
3 0 0 X 0 0
B 0 0 X 0 X
C 0 0 X X 0
D 0 0 X X X
4 0 X 0 0 0
E 0 X 0 0 X
F 0 X 0 X 0
H0 X 0 X X
I 0 X X 0 0
J0 X X 0 X
L 0 X X X 0
M 0 X X X X
5 X 0 0 0 0
6 X 0 0 0 X
7 X 0 0 X 0
N X 0 0 X X
8 X 0 X 0 0
O X 0 X 0 X
P X 0 X X 0
Q X 0 X X X
9 X X 0 0 0
R X X 0 0 X
SX X 0 X 0
T X X 0 X X
UX X X 0 0
V X X X 0 X
W X X X X 0
X X X X X X
X = Supply On
5 4 3 2 1
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Programming
Programming Heat
1. To program auxiliary heat (either electric or steam), the computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
NOTE: Models with both electric and steam heat are equipped with a selector switch which allows the user to select either option. Because both options are energized by the WE-6 computer via the same output, the procedure for programming a heat step will be the same for either. The switch directs the output signal only to the selected option.
Wash Description
1 12 seconds forward, pause 3seconds,
12 seconds reverse, pause 3 seconds; repeat
2 3 seconds forward, pause 12 seconds,
3 seconds reverse, pause 12 seconds, repeat
3 No agitation
4 Distribution speed (forward only)
5 See Programming a Wash 5 Thermal
Cool-down. Agitation is the same as Wash 1.
2. The machine must be filled with water.
3. Press the Heat key. The display will read “HTnncc,” with “nn” representing the step number and “cc” representing the cycle number.
4. Press the Enter key. The display will read either “080Fnn” or “025Cnn,” depending on whether Fahrenheit or Centigrade is prompted.
5. Enter the final temperature desired. Three digits must be entered for the temperature. If the desired temperature is less than 100 degrees, the first digit should be “0.” The valid temperature range is 80–200 degrees Fahrenheit and 25–93 degrees Centigrade. The computer will not accept temperatures outside of this range. If 100 degrees Fahrenheit is selected, the display will read “100Fcc.”
6. Press the Enter key. The display will read “H---M.” Now assign the maximum time in hours and minutes for the water to reach the desired temperature.
7. Press the Enter key and go to the next step in the cycle.
Programming a Wash Step
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press the Was h key. The display will read “Wnncc.”
3. Now press the number key (from 1 to 5) that corresponds to the desired wash step listed in the following table:
4. If Wash 1 is chosen, the no-reverse option may be selected. The no-reverse option must be selected at this point in the step programming. Press the No Reverse key while the display reads “W1nncc.”
When the no-reverse option is selected, the display will change, but the machine will follow the programming command.
The no-reverse option will cause the basket to run forward only at wash speed for the time programmed. The computer will return to normal reversing action when this step is complete.
The no-reverse option may be programmed in wash, supply, heat, and overflow steps. The No Reverse key must be pressed just prior to pressing the Enter key when programming a step.
5. Press the Enter key, and the display will read “M---S.” Now assign the wash step time in minutes and seconds.
6. Press the Enter key and go to the next step in the cycle.
7. On machines equipped with optional auxiliary heat (steam or electric), it is possible to program a wash step with a temperature step. During such a step, the machine will perform the programmed wash at the temperature programmed, maintaining that temperature throughout the step.
To program a wash with a specific temperature, use the following procedure:
a. After step 3 of Programming a Wash Step,
press the Heat key before pressing the Enter key. The display will read either “080Fcc” or “025Ccc,” depending on whether Fahrenheit or Centigrade is prompted.
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Programming
b. Now enter the desired temperature for the
machine to maintain during the wash step.
Three digits must be entered for the temperature. If the desired temperature is less than 100 degrees, the first digit must be 0. The valid temperature range is 80–200 degrees Fahrenheit and 25–93 degrees Centigrade. The computer will not accept temperatures outside of this range. If 100 degrees Fahrenheit is selected, the display will read “100Fcc.”
c. Now proceed with step 5 above.
Programming a Wash 5 Thermal Cool-down
After programming a heat step, it may be desirable to program a temperature-controlled thermal cool-down to gradually reduce the temperature of the load and prevent fiber shock from sudden cool-down.
The temperature-controlled cool-down provides a gradual cooling down from a higher temperature to a lower temperature. The WE-6 monitors the temperature of the water in the washer and attempts to maintain an approximate cool-down rate of three degrees per minute by periodically energizing the cold water fill valve.
When the programmed time for the step expires, the computer will advance to the next step regardless of whether or not the cool-down temperature has been reached. If the cool-down temperature is reached before the time expires, the computer will advance to the next step.
During the cool-down, the drain will remain closed and water will exit through the overflow connection. The cylinder will rotate in a normal reversing mode as during a Wash 1 step.
Assuming that the computer is in the program mode and that a heat step has been created and entered, use the following procedure to program the thermal cool­down. (Do not program a drain step before the Wash 5 step.)
Fahrenheit and 25–93 degrees Centigrade. The computer will not accept temperatures outside of this range. (The cool-down rate will be affected by the temperature of the cold water available.) If 100 degrees Fahrenheit is selected, the display will read “100Fcc.”
4. When the desired cool-down temperature is displayed, press the Enter key. The display will show “H--M.” Now enter the maximum time in hours and minutes for the computer to reach the target cool-down temperature.
Experimentation may be necessary to determine the exact time required with each installation to enable the computer to reach the target cool­down temperature. Use the edit feature to revise the Wash 5 step during the experimentation process.
When the computer performs the Wash 5 step, the temperature in the sump must be greater than the target cool-down temperature. Otherwise, the computer will advance past the Wash 5 step.
5. When the desired time is displayed, press the Enter key and proceed with the next step in the cycle.
Programming No Reversing
All agitation is programmed by first pressing the Wash key and then pressing either key 1, 2, 3, 4, or 5 for the type of agitation desired during the wash step.
If no reversing is desired (rotation continuous in one direction), use the following procedure:
a. Press the Wash key.
b. Then press either key 1 or key 2.
c. Then press the No Reverse key.
d. Then press the Enter key.
The display will show either “W1nncc” or “W2nncc,” depending on the kind of agitation selected. The display will not indicate that the no-reverse option was selected, but the machine will obey the instructions.
1. Press the Was h key and then key 5. The display
will read “W5nncc.”
2. Press the Enter key. The display will read either
“080F” or “025C,” depending on whether Centigrade or Fahrenheit is prompted.
3. Enter the desired temperature for the load to cool down to. Three digits must be used for the temperature. If the desired target temperature is less than 100 degrees, the first digit must be “0.” The valid temperature range is 80–200 degrees
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NOTE: The no-reverse option is normally used with Wash 1 steps but may be used with other appropriate functions. The no-reverse option may be programmed in wash, supply, heat, and overflow steps. The No Reverse key must be pressed just prior to pressing the Enter key when programming a step. See No. 4 under Programming a Wash Step.
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Programming
Programming a Soak Step
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step. (The previous step should have been a fill and/or supply step.)
2. Press the Soak key. The display will read “SKnncc.”
With machines equipped with auxiliary heat (optional steam or electric), it is possible to program a soak-with-temperature step. During such a step, the machine will soak for the time programmed at the temperature programmed and will maintain that temperature throughout the step.
To program a soak with temperature step use the following procedure:
a. Press the Heat key after pressing the Soak
key. The display will read either “080Fcc” or “025Ccc,” depending on whether Fahrenheit or Centigrade is prompted.
b. Enter the temperature desired for the machine
to maintain during the soak step. Three digits must be entered for the temperature. If the desired temperature is less than 100 degrees, the first digit should be 0. The valid temperature range is 80–200 degrees Fahrenheit and 25–93 degrees Centigrade. The computer will not accept temperatures outside of this range. If 100 degrees Fahrenheit is selected, the display will read “100Fcc.”
3. Press the Enter key. The display will read “H--­M.” Now assign the soak step the desired time in hours and minutes. During the soak step, no agitation will occur. The WE-6 microcomputer will maintain the water level during the soak cycle at whatever previous level was programmed.
4. Press the Enter key and go to the next step in the cycle.
Programming a Drain Step
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press the Drain key. The display will read “D­nncc.”
3. Press key 1 for a regular drain to sewer or a floor drain. The display will read “D1nncc.”
4. Press the Enter key. The display will read “M--­S.” Now assign the time which will allow the machine to drain to empty.
This is an alarm time. The machine should drain in 30 seconds under normal conditions. The recommended drain time is one minute. Drain times of more than one minute are not recommended.
5. Press the Enter key and go to the next step in the cycle.
NOTE: When programming a drain step, it is important to select Drain 1. Drain 2 is not available on the UW60 2-speed or 3-speed washer-extractors.
Programming a Flush Step
When the Flush key is pressed, the drain will remain open and the basket will rotate in slow speed forward only. Water is added only through the door spray nozzle.
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press a water temperature key, either Cold, Hot, or Warm. If the Cold key is pressed, for example, the display will read “C-nncc,” etc.
3. Press the Flush key. The display will read “CFnncc,” “HFnncc,” or “WFnncc,” depending upon the temperature selected.
4. Press the Enter key. The display will read “M--­S.” Now assign the desired flush time in minutes and seconds.
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5. Press the Enter key and go to the next step in the cycle.
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Programming
Programming a Spin Step
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press the Medium Speed or High Speed key. The display will read “MSnncc” for medium speed or “HS” for high speed spin.
NOTE: The WE-6 microcomputer inserts an automatic 30-second medium-speed spin before going to high speed for the programmed time.
3. Press the Enter key. The display will read “M---S.” Now assign time in minutes and seconds to the spin step.
4. Press the Enter key. The display will read “SDLY” for one second. The display will then change to “0M-00S.”
5. Now assign the time for the spin delay (coast down). A minimum of 30 seconds is recommended to reduce belt wear.
A spin delay is always advisable after a high speed spin.
Also, always program a spin delay after a high speed spin if another (non-spin) step is to follow.
NOTE: Do not program a Wash 1 step for a shakeout after the spin step. If such a step is programmed, the computer will revert to the previous wash step and will fill with water accordingly. See Stop Routine. However, a Wash 1, 2, or 3 step programmed for ONE second will select stop routine agitation, and avoid refilling.
Programming a Rinse Step
When the Rinse key is pressed on the keypad, the drain will remain open and the basket will rotate in medium spin speed. Water is added through the door spray nozzle only. To program a rinse step, use the following procedure:
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press a water temperature key (Cold, Hot, or Warm). If the Cold key is pressed, for example, the display will read “C-nncc,” etc. Then press the Rinse key. The display will read “CRnncc,” “HRnncc,” or “WRnncc,” depending on whether cold, hot, or warm temperature was selected.
4. Press the Enter key, and go to the next step in the
cycle.
NOTE: If a coast-down delay (“SDLY”) is desired after a rinse step, program a medium-speed spin step for one second after the rinse step. Then program the desired coast-down time.
Programming an Auxiliary Step
Auxiliary No. 1 and Auxiliary No. 2 may be used to control an external buzzer or other device (not supplied with the machine) with a maximum current draw of less than 1/2 amp.
Auxiliary No. 3 is identified on the fuse board as SG (Signal) and controls the built-in buzzer (alarm) mounted on the inside wall of the control module.
When A3 is programmed, the signal will sound continuously for the duration of time assigned. The same signal (buzzer) is used by the computer for an alarm condition, such as a “FILL” or “EMTY” alarm.
When the signal is activated by the computer to indicate an alarm condition, the tone will be pulsating rather than continuous.
1. The computer must be in the PROGRAM mode, and the cycle programming sequence must be ready for the next step.
2. Press the Auxiliary key. The display will read “A-nncc.” Now press the number key–1, 2, 3, 4, or 5–that corresponds to the desired auxiliary function:
A1–Auxiliary No. 1 A2–Auxiliary No. 2 A3–Signal (SG) A4–Fill to level, using E1 on computer output board. (E1 is a special function ONLY. Contact factory for details.) A5–Provides agitation, no refill.
The display will read “A2nncc,” for example, if key 2 is pressed.
3. Press the Enter key. The display will read “M---S.” Now assign the auxiliary step the desired time in minutes and seconds.
4. Press the Enter key and go to the next step in the cycle.
3. Press the Enter key. The display will read
“M---S.” Now assign the time in minutes and seconds desired for the duration of the rinse step.
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Programming
Simulator Operation and Program Transfer
Simulator Operation
The WE-6 simulator is an optional accessory to the WE-6 microcomputer-controlled UWP washer­extractor. See Figure 8. When the simulator is first
energized, the simulator display will show the program (ROM) identification code for five seconds.
NOTE: Cycles for UWP machines are not compatible with cycles for UWPV machines. DO NOT transfer cycles from one of these models to another.
The simulator is battery powered and is supplied with an AC transformer which produces 12VDC at 500mA to recharge the battery pack from a 120V wall plug.
The transformer is plugged into the power jack
marked RECHARGE on the front end-panel of the simulator. The battery pack will be charged only while the simulator is turned on and is operating from the transformer.
A fully charged battery pack will give about 3
hours of operation before recharging is necessary. Allow about 24 hours to fully recharge the battery pack with the transformer.
The simulator battery pack contains NiCad
batteries. These batteries will develop a “memory” according to length of time used. For example, if the simulator is habitually used for only one hour before recharging the batteries, the battery pack will eventually retain this habit and will power the simulator for only one hour before charging is required.
When replacing the battery, use an exact NiCad
replacement unit. Failure to do so will result in damage to the simulator.
MC011A
Figure 8
All programming instructions in this manual apply to the simulator as well.
The simulator is a hand-held unit which serves more than one purpose:
The simulator’s primary purpose is to
preprogram cycles for transfer to the washer­extractor and to transfer program cycles between the washer-extractor and the simulator in either direction.
As an instructional aid, the simulator can be used
for teaching programming techniques to individuals unfamiliar with the UWP WE-6 microcomputer.
The keypad and LED display are mounted on the top of the simulator. The ON/OFF rocker switch is located on the front end-panel.
The handle pivots to serve as a stand when using the simulator on a table. To pivot the handles, grasp them at the point of attachment to the main housing and gradually pull the handle sides outward until the ends disengage from the splined mounting holes. Pivot the handles to the desired position and release.
The WE-6 simulator and the WE-6 microcomputer are capable of storing and running up to 39 cycles, each limited to 51 steps.
The computer will not accept cycle numbers
higher than 39.
If an attempt is made to add a step to a cycle that
already contains 51 steps, the computer will display “CYFULL” and refuse additional steps.
The front end-panel of the simulator holds the RECEIVE and TRANSMIT ports for the optic cables used in program transfers.
When transferring cycles from simulator to
computer or computer to simulator, the colored plugs on the ends of the optic cables must match the colors of the ports on the simulator and on the washer-extractor’s control module (gray to gray, blue to blue).
If a mistake is made connecting the cables, the
display will flash “CONN” and “ERROR” when the ENTER key is pressed during the last step of the cycle transfer process.
On the rear end-panel of the simulator are 6 toggle switches used to simulate various normal operations of the washer-extractor. These 6 switches simulate or control the PROGRAM/RUN modes, LOW LEVEL, MEDIUM LEVEL, HIGH LEVEL, DOOR OPEN/ DOOR CLOSED, and BALANCE.
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Figure 9
All the switches must be in the down position to simulate a machine at rest.
If the PROGRAM/RUN switch is in the up
position, the simulator is placed in the PROGRAM mode.
If the LOW LEVEL switch is in the up position,
a low level water fill is simulated and the appropriate LED on the display is illuminated. The MEDIUM LEVEL and HIGH LEVEL switches operate similarly.
When a cycle programmed in the simulator is
running, the LEVEL switches must be activated at the appropriate times in the cycle to indicate to the computer that the levels have been reached and that the machine is empty.
If the DOOR OPEN/DOOR CLOSED switch is
flipped to the up position (DOOR OPEN) while a cycle is running, the “DOOR” alarm will be displayed.
If the BALANCE switch is in the up position
during the spin step of a cycle, an out-of-balance condition is indicated to the computer. (See Balance Detection in the Operation section of this manual in regard to the drain step.)
The temperature probe (located on the rear panel of the simulator) simulates sump temperature.
Programming
2. Place both the simulator and the computer in the PROGRAM mode. The display on both will read “CYC00.”
3. Press the 0 key. The display will read “WRITE?”
4. Press the 0 key again. The display will change to “READ?”
5. Press the ENTER key. The display will read “ALL.”
6. Press the ENTER key again. The simulator display will flash “RECV” and “ALL” alternately. The computer display will flash “SEND” and “ALL” alternately.
When the two displays stop flashing, the transfer is complete.
Transferring One Cycle from Computer to Simulator
All keypad commands will be entered with the simulator keypad.
Use the following procedure to transfer one cycle contained in the memory of the computer to the simulator. (Transferring 1 cycle takes less than 1 second.)
1. Connect the fiber optic cables between the simulator and the computer. Verify that the colored plugs on the ends of the optic cables match the colors of the ports on the simulator and on the washer-extractor’s control module (gray to gray, blue to blue).
2. Place both the simulator and the computer in the PROGRAM mode. The display on both will read “CYC00.”
3. Press the 0 key. The display will read “WRITE?”
Transferring All Cycles from Computer to Simulator
All keypad commands will be entered with the simulator keypad.
Use the following procedure to transfer all cycles contained in the memory of the computer to the simulator. (Transferring 39 cycles takes about 6 seconds.)
1. Connect the fiber optic cables between the simulator and the computer. Verify that the colored plugs on the ends of the optic cables match the colors of the ports on the simulator and on the washer-extractor’s control module (gray to gray, blue to blue).
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4. Press the 0 key again. The display will change to
“READ?”
5. Press the ENTER key. The display will read
“ALL.”
6. Press the 0 key. The display will read “CYC.”
7. Press the ENTER key. The display will read
“RCYC00.”
Now press the 2-digit code for the desired cycle number from the computer.
8. Press the ENTER key. The display will read
“WCYCcc.”
Now press the 2-digit code for the desired cycle number under which the cycle should be saved in the simulator.
41
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Programming
9. Press the ENTER key. The simulator display will flash “RECV” and “CYC” alternately. The computer display will flash “SEND” and “CYC” alternately.
When the two displays stop flashing, the transfer is complete.
Transferring All Cycles from Simulator to Computer
All keypad commands will be entered with the simulator keypad.
Use the following procedure to transfer all cycles contained in the memory of the simulator to the computer. (Transferring 39 cycles takes about 6 seconds.)
1. Connect the fiber optic cables between the simulator and the computer. Verify that the colored plugs on the ends of the optic cables match the colors of the ports on the simulator and on the washer-extractor’s control module (gray to gray, blue to blue).
2. Place both the simulator and the computer in the PROGRAM mode. The display on both will read “CYC00.”
2. Place both the simulator and the computer in the PROGRAM mode. The display on both will read “CYC00.”
3. Press the 0 key. The display will read “WRITE?”
4. Press the ENTER key. The display will read “ALL.”
5. Press the 0 key. The display will read “CYC00.”
6. Press the ENTER key. The display will read “RCYC00.”
7. Now press the 2-digit code for the desired cycle number from the simulator.
8. Press the ENTER key. The display will read “WCYCcc.”
9. Now press the 2-digit code for the desired cycle number under which the cycle should be saved in the computer.
10. Press the ENTER key. The simulator display
will flash “SEND” and “CYC” alternately. The computer display will flash “RECV” and “CYC” alternately.
When the two displays stop flashing, the transfer is complete.
3. Press the 0 key. The display will read “WRITE?”
4. Press the ENTER key. The display will read
“AL L.”
5. Press the ENTER key again. The simulator
display will flash “SEND” and “ALL” alternately. The computer display will flash “RECV” and “ALL” alternately.
When the two displays stop flashing, the transfer is complete.
Transferring One Cycle from Simulator to Computer
All keypad commands will be entered with the simulator keypad.
Use the following procedure to transfer one cycle contained in the memory of the simulator to the computer. (Transferring 1 cycle takes less than 1 second.)
1. Connect the fiber optic cables between the simulator and the computer. Verify that the colored plugs on the ends of the optic cables match the colors of the ports on the simulator and on the washer-extractor’s control module (gray to gray, blue to blue).
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Programming
Preprogrammed Cycles
This section lists the 39 preprogrammed (ready-to-use) cycles. To run a wash cycle, first make certain that the computer is in the RUN mode. Then enter the two­digit code for the desired cycle, and press the Start key.
Test Cycle 01 is the first of the 39 preprogrammed cycles. This cycle is used to verify proper operation of the machine.
Any of these 39 cycles may be erased and replaced by new cycles. As shown earlier in this section of the manual, the cycles may also be edited and revised to match a particular application’s specific needs. Except for Cycle 39, all of the preprogrammed cycles use high speed spin for the final extract.
The following prompts are set at the factory:
Degrees F
One drain
Advance enabled
Manual mode enabled
Dry supplies
Restaurants
21 Table napery, bleach, starch, iron 22 Table napery, bleach, no iron 23 Table napery, colors, starch, iron 24 Table napery, colors, no iron 25 Visa table napery, bleach, starch, iron 26 Visa table napery, bleach, no iron 27 Visa table napery, colors, starch, iron 28 Visa table napery, colors, no iron
Shirt Laundries
29 Shirts, colors, no bleach, starch 30 Shirts, bleach, starch 31 Shirts, colored, no bleach, no starch 32 Shirts, no bleach, no starch, delicates 33 Starch, extract only
Formulas Common to All Markets
34 Uniforms, with bleach 35 Uniforms, without bleach 36 Rags/housekeeping, heavy soil 37 Rags/kitchen, mops 38 Rewash/reclaim 39 Chemical Supply Setup
Cycle Categories
01 Test
Hotels and Motels
02 Sheets, light soil, cotton/poly blends 03 Sheets, light soil, no bleach, cotton/poly blends 04 Towels, light soil, cotton 05 Towels, light soil, no bleach, cotton 06 Sheets, medium soil, cotton/poly blends 07 Towels, medium soil, cotton 08 Blankets, spreads, no bleach 09 Blankets, spreads, cold water 10 Towels, heavy soil, cotton 11 Rinse and Spin Only
Healthcare
12 Sheets, light soil, cotton/poly blends 13 Towels, light soil, cotton 14 Sheets, heavy soil, cotton/poly blends 15 Towels, heavy soil, cotton 16 Thermal blankets, bleach, cotton 17 Diapers, pads, heavy soil, cotton 18 Personals, bleach 19 Personals, no bleach 20 Pads, polyester
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Programming
Standard Supply Legend
Supplies are shown by number in the cycle charts. The following table correlates the supply number with the supply as it is represented in the cycle charts:
Standard Supply Legend
Supply
Number
1 Detergent
2 Bleach
3 Sour
4 Softener
5 Specialty
Supply Description
Standard Cycle Charts
For Models built after February 4, 2003
Formulas Common to All Markets
(Chemical Supply Setup)
Step Description Min:sec
1 Warm Fill to Low Level 5:00
2 Supply 1 2:00
3 Supply 2 2:00
4 Supply 3 2:00
5 Supply 4 2:00
6 Supply 5 2:00
7Wash 1 0:30
8Drain 1 1:00
NOTE: The cycle shown is intended for setup of supplies with a 5 supply system. If the machine is equipped with 8 supplies, refer to Programming a Supply Step – Models with 8 Supplies. As extra supplies are normally controlled by bank 2, program supplies 6, 7, 8, and 9.
Cycle 01
For Models built before February 4, 2003
Cycle 01 (Test)
Step Description Min:sec
1 Cold Fill to Low Level 0:30
2 Drain 1 0:10
3 Hot Fill to Low Level 5:00
4 Heat, 150°F (66°C) 1:00
5 Cold Fill to High Level 5:00
6 Supply 1 0:10
7 Supply 2 0:10
8 Supply 3 0:10
9 Supply 4 0:10
10 Supply 5 0:10
11 Supply 1 and 3 (Display: “SB”) 0:10
12 Wash 2 0:30
13 Wash 3 0:30
14 Wash 4 0:15
15 Wash 1, No Reverse 0:30
16 Drain 1 1:00
17 Warm Flush 0:30
18 Auxiliary 1 0:05
19 Auxiliary 2 0:05
20 Auxiliary 3 0:05
21 150°F (66°C) Fill to High Level 5:00
22 Cold Fill to Overflow 1:00
23 Soak 2:00
24 Drain 1 1:00
25 Medium Spin 0:15
26 Warm Spray Rinse 0:30
NOTE: The alarm will sound on steps 01 and 02 (of Test Cycle). These steps have been deliberately programmed with times that are too short. Press Start to continue when alarm sounds. The times here are actual operating times if the steps are allowed to progress to their end without pressing Advance.
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27 High Spin (SDLY 0:15) 1:00
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Programming
Cycle 02
Hotels and Motels
(Sheets, light soil, cotton/poly blends)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 and 2 (Display: “SA”) 0:45
3 Wash 1 7:00
4 Drain 1 1:00
5 Hot Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 100°F (38°C) Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 2:00
Cycle 03
Hotels and Motels
(Sheets, light soil, no bleach, cotton/poly
blends)
Step Description Min:sec
Hot Fill to Low Level 5:00
1
Supply 1 0:45
2
Wash 1 7:00
3
Drain 1 1:00
4
Hot Fill to High Level 5:00
5
Wash 1 2:00
6
Drain 1 1:00
7
Medium Spin 0:30
8
Warm Spray Rinse 2:00
9
100°F (38°C) Fill to Low Level 5:00
10
Supply 3 and 4 (Display: “SI”) 0:30
11
Wash 1 4:00
12
Drain 1 1:00
13
High Spin (SDLY 0:45) 2:00
14
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Programming
Cycle 04
Hotels and Motels
(Towels, light soil, cotton)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 and 2 (Display: “SA”) 0:45
3 Wash 1 7:00
4 Drain 1 1:00
5 Hot Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 110°F (43°C) Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
Cycle 05
Hotels And Motels
(Towels, light soil, no bleach, cotton)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 7:00
4 Drain 1 1:00
5 Hot Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 110°F (43°C) Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 06
Hotels and Motels
(Sheets, medium soil, cotton/poly blends)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 6:00
4 Drain 1 1:00
5 Hot Fill to Low Level 5:00
6 Supply 2 0:45
7 Wash 1 6:00
8 Drain 1 1:00
9 Hot Fill to High Level 5:00
10 Wash 1 2:00
11 Drain 1 1:00
12 Medium Spin 0:30
Cycle 07
Hotels and Motels
(Towels, medium soil, cotton)
Step Description Min:sec
Hot Fill to Low Level 5:00
1
Supply 1 0:45
2
Wash 1 6:00
3
Drain 1 1:00
4
Hot Fill to Low Level 5:00
5
Supply 2 0:45
6
Wash 1 6:00
7
Drain 1 1:00
8
Hot Fill to High Level 5:00
9
Wash 1 2:00
10
Drain 1 1:00
11
Medium Spin 0:30
12
13 Warm Spray Rinse 2:00
14 100°F (38°C) Fill to Low Level 5:00
15 Supply 3 and 4 (Display: “SI”) 0:30
16 Wash 1 4:00
17 Drain 1 1:00
18 High Spin (SDLY 0:45) 2:00
Warm Spray Rinse 2:00
13
110°F (43°C) Fill to Low Level 5:00
14
Supply 3 and 4 (Display: “SI”) 0:30
15
Wash 1 4:00
16
Drain 1 1:00
17
High Spin (SDLY 0:45) 4:00
18
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Programming
Cycle 08
Hotels and Motels
(Blankets, spreads, no bleach)
Step Description Min:sec
1 Warm Fill to High Level 5:00
2 Supply 1 0:45
3 Wash 1 6:00
4 Drain 1 1:00
5 Warm Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 Warm Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
Cycle 09
Hotels and Motels
(Blankets, spreads, cold water)
Step Description Min:sec
1 Cold Fill to High Level 5:00
2 Supply 1 0:45
3 Wash 1 6:00
4 Drain 1 1:00
5 Cold Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Cold Spray Rinse 2:00
10 Cold Fill to High Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 10
Hotels and Motels
(Towels, heavy soil, cotton)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 1:00
3 Wash 1 7:00
4 Hot Fill to High Level 5:00
5 Supply 2 1:00
6 Wash 1 7:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 3:00
10 Warm Fill to High Level 5:00
11 Wash 1 2:00
12 Drain 1 1:00
Cycle 11
Hotels and Motels
(Rinse and spin only)
Step Description Min:sec
1 Warm Fill to Low Level 5:00
2 Wash 1 1:00
3 Drain 1 1:00
4 Medium Spin 0:30
5 Warm Spray Rinse 1:00
6 High Spin (SDLY 0:45) 4:00
13 Medium Spin 0:30
14 Warm Fill to Low Level 5:00
15 Supply 3 and 4 (Display: “SI”) 1:00
16 Wash 1 4:00
17 Drain 1 1:00
18 High Spin (SDLY 0:45) 5:00
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Programming
Cycle 12
Healthcare
(Sheets, light soil, cotton/poly blends)
Step Description Min:sec
1 Warm Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 and 2 (Display: “SA”) 0:45
6 Wash 1 8:00
7 Drain 1 1:00
8 Hot Fill to High Level 5:00
9 Wash 1 3:00
10 Drain 1 1:00
11 Medium Spin 0:30
12 Warm Spray Rinse 2:00
Cycle 13
Healthcare
(Towels, light soil, cotton)
Step Description Min:sec
1 Warm Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 and 2 (Display: “SA”) 0:45
6 Wash 1 8:00
7 Drain 1 1:00
8 Hot Fill to High Level 5:00
9 Wash 1 3:00
10 Drain 1 1:00
11 Medium Spin 0:30
12 Warm Spray Rinse 2:00
13 100°F (38°C) Fill to Low Level 5:00
14 Supply 3 and 4 (Display: “SI”) 0:30
15 Wash 1 4:00
16 Drain 1 1:00
17 High Spin (SDLY 0:45) 2:00
13 110°F (43°C) Fill to Low Level 5:00
14 Supply 3 and 4 (Display: “SI”) 0:30
15 Wash 1 4:00
16 Drain 1 1:00
17 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 14
Healthcare
(Sheets, heavy soil, cotton/poly blends)
Step Description Min:sec
1 80°F (27°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 120°F (48°C) Fill to High Level 5:00
5 Wash 1 2:00
6 Drain 1 1:00
7 Hot Fill to Low Level 5:00
8 Supply 1 0:45
9 Wash 1 7:00
10 Drain 1 1:00
11 Hot Fill to Low Level 5:00
12 Supply 2 0:45
Cycle 15
Healthcare
(Towels, heavy soil, cotton)
Step Description Min:sec
1 80°F (27°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 120°F (48°C) Fill to High Level 5:00
5 Wash 1 2:00
6 Drain 1 1:00
7 Hot Fill to Low Level 5:00
8 Supply 1 0:45
9 Wash 1 7:00
10 Drain 1 1:00
11 Hot Fill to Low Level 5:00
12 Supply 2 0:45
13 Wash 1 7:00
14 Drain 1 1:00
15 Hot Fill to High Level 5:00
16 Wash 1 3:00
17 Drain 1 1:00
18 Medium Spin 0:30
19 Warm Spray Rinse 2:00
20 100°F (38°C) Fill to Low Level 5:00
21 Supply 3 and 4 (Display: “SI”) 0:30
22 Wash 1 4:00
23 Drain 1 1:00
24 High Spin (SDLY 0:45) 2:00
13 Wash 1 7:00
14 Drain 1 1:00
15 Hot Fill to High Level 5:00
16 Wash 1 3:00
17 Drain 1 1:00
18 Medium Spin 0:30
19 Warm Spray Rinse 2:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 and 4 (Display: “SI”) 0:30
22 Wash 1 4:00
23 Drain 1 1:00
24 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 16
Healthcare
(Thermal blankets, bleach, cotton)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 and 2 (Display: “SA”) 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to High Level 5:00
9 Wash 1 3:00
10 Drain 1 1:00
11 Medium Spin 0:30
12 Warm Spray Rinse 2:00
13 110°F (43°C) Fill to Low Level 5:00
14 Supply 3 and 4 (Display: “SI”) 0:30
15 Wash 1 4:00
16 Drain 1 1:00
17 High Spin (SDLY 0:45) 4:00
Cycle 17
Healthcare
(Diapers, pads, heavy soil, cotton)
Step Description Min:sec
1 80°F (27°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to High Level 5:00
5 Wash 1 2:00
6 Drain 1 1:00
7 Hot Fill to Low Level 5:00
8 Supply 1 0:45
9 Wash 1 7:00
10 Drain 1 1:00
11 Hot Fill to Low Level 5:00
12 Supply 1 0:30
13 Wash 1 7:00
14 Drain 1 1:00
15 Hot Fill to Low Level 5:00
16 Supply 2 0:30
17 Wash 1 7:00
18 Drain 1 1:00
19 Hot Fill to High Level 5:00
20 Wash 1 4:00
21 Drain 1 1:00
22 Medium Spin 1:00
23 Warm Spray Rinse 2:00
24 110°F (43°C) Fill to High Level 5:00
25 Wash 1 2:00
26 Drain 1 1:00
27 110°F (43°C) Fill to Low Level 5:00
28 Supply 3 and 4 (Display: “SI”) 0:30
29 Wash 1 4:00
52
30 Drain 1 1:00
31 Medium Spin 1:00
32 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 18
Healthcare
(Personals, bleach)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 and 2 (Display: “SA”) 0:45
3 Wash 1 6:00
4 Drain 1 1:00
5 Hot Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 110°F (43°C) Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
Cycle 19
Healthcare
(Personals, no bleach)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 6:00
4 Drain 1 1:00
5 110°F (43°C) Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 110°F (43°C) Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:30
12 Wash 1 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 3:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 3:00
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Programming
Cycle 20
Healthcare
(Pads, polyester)
Step Description Min:sec
1 110°F (43°C) Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 3:00
4 130°F (54°C) Fill to High Level 5:00
5 Wash 1 2:00
6 Drain 1 1:00
7Warm Flush 2:00
8 Hot Fill to Low Level 5:00
9 Supply 1 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to Low Level 5:00
Cycle 21
Restaurants
(Table napery, bleach, starch, iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Supply 2 0:45
14 Wash 1 7:00
15 Drain 1 1:00
16 Medium Spin 0:30
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 Medium Spin 0:30
21 Warm Spray Rinse 2:00
22 110°F (43°C) Fill to Low Level 5:00
23 Supply 3 0:30
24 Wash 1 3:00
25 Drain 1 1:00
26 High Spin (SDLY 0:45) 4:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to Low Level 5:00
18 Supply 3 0:30
19 Wash 1 2:00
20 Supply 5 0:30
21 Wash 1 5:00
22 Drain 1 1:00
23 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 22
Restaurants
(Table napery, bleach, no iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
Cycle 23
Restaurants
(Table napery, colors, starch, iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 1 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to Low Level 5:00
18 Supply 3 and 4 (Display: “SI”) 0:30
19 Wash 1 4:00
20 Drain 1 1:00
21 High Spin (SDLY 0:45) 4:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to Low Level 5:00
18 Supply 3 0:30
19 Wash 1 2:00
20 Supply 5 0:30
21 Wash 1 5:00
22 Drain 1 1:00
23 High Spin (SDLY 0:45) 4:00
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Programming
Cycle 24
Restaurants
(Table napery, colors, no iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 1 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
Cycle 25
Restaurants
(Visa table napery, bleach, starch, iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 3:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to Low Level 5:00
18 Supply 3 and 4 (Display: “SI”) 0:30
19 Wash 1 4:00
20 Drain 1 1:00
21 High Spin (SDLY 0:45) 4:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 0:30
22 Wash 1 2:00
23 Supply 5 0:30
24 Wash 1 5:00
25 Drain 1 1:00
26 High Spin (SDLY 0:45) 1:00
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© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232090
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Programming
Cycle 26
Restaurants
(Visa table napery, bleach, no iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 3:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 0:30
22 Wash 1 4:00
23 Drain 1 1:00
24 High Spin (SDLY 0:45) 1:00
Cycle 27
Restaurants
(Visa table napery, colors,
starch, iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 3:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 1 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 0:30
22 Wash 1 2:00
23 Supply 5 0:30
24 Wash 1 4:00
F232090
25 Drain 1 1:00
26 High Spin (SDLY 0:45) 1:00
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
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Programming
Cycle 28
Restaurants
(Visa table napery, colors, no iron)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 3:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 1 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
Cycle 29
Shirt Laundries
(Shirts, colors, no bleach, starch)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 7:00
4 Drain 1 1:00
5 Hot Fill to Low Level 5:00
6 Supply 1 0:45
7 Wash 1 5:00
8 Drain 1 1:00
9 Hot Fill to High Level 5:00
10 Wash 1 3:00
11 Drain 1 1:00
12 Medium Spin 0:30
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 0:30
22 Wash 1 4:00
23 Drain 1 1:00
24 High Spin (SDLY 0:45) 1:00
13 Warm Spray Rinse 2:00
14 Cold Fill to High Level 5:00
15 Supply 3 0:30
16 Supply 5 0:30
17 Wash 1 4:00
18 Drain 1 1:00
19 High Spin (SDLY 0:45) 4:00
58
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232090
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Programming
Cycle 30
Shirt Laundries
(Shirts, bleach, starch)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 7:00
4 Drain 1 1:00
5 Hot Fill to Low Level 5:00
6 Supply 2 0:45
7 Wash 1 7:00
8 Drain 1 1:00
9 Hot Fill to High Level 5:00
10 Wash 1 3:00
11 Drain 1 1:00
12 Medium Spin 0:30
Cycle 31
Shirt Laundries
(Shirts, colored, no bleach, no starch)
Step Description Min:sec
1 Hot Fill to Low Level
2 Supply 1
3 Wash 1
4Drain 1
5 Hot Fill to Low Level
6 Supply 1
7 Wash 1
8Drain 1
9 Hot Fill to High Level
10 Wash 1
11 Drain 1
12 Medium Spin
5:00
0:45
7:00
1:00
5:00
0:45
5:00
1:00
5:00
3:00
1:00
0:30
13 Warm Spray Rinse 2:00
14 Cold Fill to High Level 5:00
15 Supply 3 0:30
16 Supply 5 0:30
17 Wash 1 4:00
18 Drain 1 1:00
19 High Spin (SDLY 0:45) 4:00
13 Warm Spray Rinse
14 Cold Fill to High Level
15 Supply 3
16 Supply 4
17 Wash 1
18 Drain 1
19 High Spin (SDLY 0:45)
2:00
5:00
0:30
0:30
4:00
1:00
4:00
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Programming
CYCLE 32
Shirt Laundries
(Shirts, no bleach, no starch, delicates)
Step Description Min:sec
Warm Fill to Low Level 5:00
1
Wash 1 2:00
2
Drain 1 1:00
3
Warm Fill to Low Level 5:00
4
Supply 1 0:45
5
Wash 1 5:00
6
Drain 1 1:00
7
Warm Fill to High Level 5:00
8
Wash 1 2:00
9
Drain 1 1:00
10
Warm Fill to High Level 5:00
11
Wash 1 2:00
12
Cycle 33
Shirt Laundries
(Starch, extract only)
Step Description Min:sec
1 Warm Fill to Low Level 5:00
2 Supply 3 0:30
3 Supply 5 0:30
4 Wash 1 7:00
5 Drain 1 1:00
6 High Spin (SDLY 0:45) 4:00
Drain 1 1:00
13
Cold Fill to High Level 5:00
14
Supply 3 0:30
15
Supply 4 0:30
16
Wash 1 3:00
17
Drain 1 1:00
18
High Spin (SDLY 0:45) 1:30
19
60
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232090
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Programming
Formula Common to All Markets
Cycle 34
(Uniforms, with bleach)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 3:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
Formula Common to All Markets
Cycle 35
(Uniforms, without bleach)
Step Description Min:sec
1 Hot Fill to Low Level 5:00
2 Supply 1 0:45
3 Wash 1 6:00
4 Drain 1 1:00
5 110°F (43°C) Fill to High Level 5:00
6 Wash 1 2:00
7 Drain 1 1:00
8 Medium Spin 0:30
9 Warm Spray Rinse 2:00
10 110°F (43°C) Fill to Low Level 5:00
11 Supply 3 and 4 (Display: “SI”) 0:45
12 Wash 1 4:00
13 Wash 1 3:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 and 4 (Display: “SI”) 0:30
22 Wash 1 4:00
23 Drain 1 1:00
24 High Spin (SDLY 0:45) 4:00
13 Drain 1 1:00
14 High Spin (SDLY 0:45) 3:00
F232090
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Programming
Formula Common to All Markets
Cycle 36
(Rags/housekeeping, heavy soil)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
Formula Common to All Markets
Cycle 37
(Rags/kitchen, mops)
Step Description Min:sec
1 110°F (43°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 0:45
6 Wash 1 7:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 2 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Wash 1 2:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to Low Level 5:00
18 Supply 3 0:30
19 Wash 1 4:00
20 Drain 1 1:00
21 High Spin (SDLY 0:45) 4:00
13 Wash 1 2:00
14 Drain 1 1:00
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to Low Level 5:00
18 Supply 3 0:30
19 Wash 1 4:00
20 Drain 1 1:00
21 High Spin (SDLY 0:45) 4:00
62
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232090
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Formula Common to All Markets
Cycle 38
(Rewash/reclaim)
Programming
For Models built after February 4, 2003
Cycle 39 (Test)
Step Description Min:sec
1 130°F (54°C) Fill to High Level 5:00
2 Wash 1 2:00
3 Drain 1 1:00
4 Hot Fill to Low Level 5:00
5 Supply 1 and 2 (Display: “SA”) 0:45
6 Wash 1 4:00
7 Drain 1 1:00
8 Hot Fill to Low Level 5:00
9 Supply 1 and 2 (Display: “SA”) 0:45
10 Wash 1 7:00
11 Drain 1 1:00
12 Hot Fill to High Level 5:00
13 Wash 1 4:00
14 Drain 1 1:00
Step Description Min:sec
1 Cold Fill to Low Level 0:30
2 Drain 1 0:10
3 Hot Fill to Low Level 5:00
4 Heat, 150°F (66°C) 1:00
5 Cold Fill to High Level 5:00
6 Supply 1 0:10
7 Supply 2 0:10
8 Supply 3 0:10
9 Supply 4 0:10
10 Supply 5 0:10
11 Supply 1 and 3 (Display: “SB”) 0:10
12 Wash 2 1:00
13 Wash 3 0:30
14 Wash 4 0:15
15 Medium Spin 0:30
16 Warm Spray Rinse 2:00
17 110°F (43°C) Fill to High Level 5:00
18 Wash 1 2:00
19 Drain 1 1:00
20 110°F (43°C) Fill to Low Level 5:00
21 Supply 3 and 4 (Display: “SI”) 0:30
22 Wash 1 4:00
23 Drain 1 1:00
24 High Spin (SDLY 0:45) 4:00
15 Wash 1, No Reverse 0:30
16 Drain 1 1:00
17 Warm Flush 0:30
18 Auxiliary 1 0:05
19 Auxiliary 2 0:05
20 Auxiliary 3 0:05
21 150°F (66°C) Fill to High Level 5:00
22 Cold Fill to Overflow 1:00
23 Soak 2:00
24 Drain 1 1:00
25 Medium Spin 0:15
26 Warm Spray Rinse 0:30
27 High Spin (SDLY 0:15) 1:00
F232090
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Programming
For Models built before February 4, 2003
Formula Common to All Markets
Cycle 39
(Chemical Supply Setup)
Step Description Min:sec
1 Warm Fill to Low Level 5:00
2 Supply 1 2:00
3 Supply 2 2:00
4 Supply 3 2:00
5 Supply 4 2:00
6 Supply 5 2:00
7 Wash 1 0:30
8 Drain 1 1:00
64
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F232090
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