Alliance Laundry Systems UW35PV, UW150PV User Manual

Washer-Extractors

Pocket Hardmount

Variable-Speed

WE-6 Control

Refer to Page 6 for Model Numbers

Installation

UW35PV – UW125PV

PHM1390CN

PHM1390C

UW150PV

Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com.

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

PHM138

PHM1

PHM1389

www.comlaundry.com

Part No. F232084R16

May 2008

Table of

Contents

Safety Information.............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 5

Introduction......................................................................................... 6

Model Identification ............................................................................. 6

Delivery Inspection............................................................................... 6

Nameplate Location.............................................................................. 6

Replacement Parts ................................................................................ 6

Customer Service.................................................................................. 6

Specifications and Dimensions........................................................... 8

Machine Dimensions ............................................................................ 11

Machine Foundation Requirements...................................................... 14

Concrete Foundation Pad Installation................................................... 15

Floor Load Data ............................................................................... 17

Mounting Bolt Installation Requirements

(Approved Foundations Only)............................................................ 18

Machine Mounting and Grouting..................................................... 19

Mounting Bolt Hole Locations ............................................................. 20

Grout Placement ................................................................................... 25

Drain Connection Requirements........................................................... 26

For UW125PV and UW150PV Models Only.................................. 27

Water Connection ................................................................................. 29

Electrical Installation Requirements..................................................... 31

Steam Requirements (Steam Heat Option Only).................................. 34

Chemical Injection Supply System....................................................... 35

Designs 1-4 ...................................................................................... 39

Premium Wet Clean Module ................................................................ 41

means without the expressed written consent of the publisher.

F232084

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

DANGER

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

WARNING

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

Important Safety Instructions

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.

3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, drycleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

CAUTION

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

7. Before the washer is removed from service or discarded, remove the door to the washing compartment.

8. Do not reach into the washer if the wash drum is moving.

Safety Information

9. Do not install or store the washer where it will be exposed to water and/or weather.

10. Do not tamper with the controls.

11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

12. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

13. Use washer only for its intended purpose, washing textiles.

14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.

15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. If the supply cord is damanged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.

21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.

23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

24. Always follow the fabric care instructions supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or panels removed.

26. DO NOT operate the washer with missing or broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

F232084

Safety Information

WARNING

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

IMPORTANT: Ensure that the recommended clearaces for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

CAUTION

Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

SW004

W703

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

WARNING

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.

Use manufacturer-authorized spare parts to avoid safety hazards.

F232084

Safety Information

Operator Safety

WARNING

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not start with the door unlocked.

Do not bypass any safety devices in the machine.

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

F232084

Introduction

Model Identification

Information in this manual is applicable to these models:

UW35PV UW60PV

UW80PV UW100PV

UW125PV UW150PV

MODEL EXAMPLE OF NAMEPLATE LOCATION

This manual is designed as a guide to the installation of the Pocket Hardmount washer-extractor equipped with the AC inverter drive.

NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.

Nameplate Location

The nameplate is located on cagewrap, on side of AC Inverter Drive Compartment and on Electric Heat Contractor Box (if equipped). Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

P U S H

PHM618N

1 Near Supply Valves on Cagewrap 2 Below Inverter Exhaust Fan on Electric Heat

Box (if equipped)

3 Side of AC Drive Compartment-

Figure 1

Replacement Parts

If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor. A parts manual may be ordered by returning the reply card provided with each washer-extractor.

Customer Service

For technical assistance, contact your local distributor or call:

(920) 748-3121

Ripon, Wisconsin

A record of each washer-extractor is on file with the manufacturer. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2.

Model Number Familiarization Guide

Sample Model Number: UW60PVQU80001

Introduction

0001

Model Number Prefix

Washer-Extractor Capacity (pounds dry weight of laundry)

Type of Electrical Control P = WE-6 Computer

Washer-Extractor Speed Capabilities V = 7 Speeds

Electrical Characteristics Refer to Table 7.

Design Series

Option Identification (varies from machine to machine)

J = Jog Feature (UW150 Models only)

UW60PVQU80001

00000000000

200 – 240

50 – 60 3 3

60 27

500000

EXAMPLE OF NAMEPLATE

720

PHM587N

Figure 2

F232084

Specifications and Dimensions

UWPV Models

Specifications 35 60 80 100 125 150

Overall Dimensions

Overall width, in (mm) 32.5 (826) 36.63 (930) 41.5 (1054) 41.5 (1054) 48 (1219) 50.25 (1277)

Overall height, in (mm) 55.5 (1410) 64.5 (1638) 68.5 (1740) 68.5 (1740) 72 (1829) 79 (2007)

Overall depth, in (mm) 43.63 (1108) 45 (1143) 51.5 (1308) 54.5 (1384) 58 (1473) 63 (1600)

Weight And Shipping Information

Net weight, lb (kg) 1030 (468) 1300 (590) 1730 (785) 1770 (805) 2420 (1100) 2970 (1347)

Basket Weight, lb (kg) 150 (68) 200 (92) 330 (150) 360 (163) 550 (250) 572 (260)*

Domestic shipping weight, lb (kg) 1085 (493) 1340 (608) 1795 (814) 1835 (832) 2525 (1148) 3022 (1371)

Domestic shipping volume,

(m3)

Domestic shipping dimensions, WxDxH, in (mm)

Export shipping weight, lb (kg) 1150 (522) 1464 (664) 1990 (903) 2030 (921) 2800 (1270) 3350 (1520)

Export shipping volume, ft

Export shipping dimensions, WxDxH, in (mm)

(m3) 78 (2.2) 96 (2.7) 134 (3.8) 134 (3.8) 184 (5.3) 220 (6.3)

66 (1.9) 84 (2.4) 119 (3.4) 119 (3.4) 166 (4.7) 172 (4.87)

38x47x64

(970x1200x

1630)

41x50x65.5

(1050x1280x

1670)

40x49x74.5

(1016x1245x

1892)

43x52.12x74.5

(1092x1324x

1892)

44x60.5 x77.25

(1118x1537x

1962)

47x63.5x77.25

(1194x1613x

1962)

44x60.5x77.25

(1118x1537x

1962)

47x63.5x77.25

(1194x1613x

1962)

61.5x60x77.75 (1560x1520x

1980)

63.5x63x80

(1620x1610x

2030)

54.5x69x79 (139x176x

61.5x71x87

(1562x1804x

2210)

201)

Wash Cylinder Information

Cylinder diameter, in (mm) 26.25 (667) 32 (813) 36 (914) 36 (914) 42 (1067) 43 (1093)

Cylinder depth, in (mm) 18.38 (467) 20 (508) 21 (533) 27 (686) 24 (610) 27.81 (706)

Cylinder volume, ft

Perforation size, in (mm) 0.19 (4.8) 0.19 (4.8) 0.19 (4.8) 0.19 (4.8) 0.19 (4.8) 0.19 (4.8)

Perforation open area,% 18 22 23 23 24 21.5

(l) 5.76 (163) 9.31 (264) 12.4 (350) 15.9 (450) 19.2 (544) 23.4 (662)

Door Opening Information

Door opening size, in (mm) 14.34 (364) 17.5 (445) 17.5 (445) 17.5 (445) 20 (508) 24.75 (629)

Height of door bottom above floor, in (mm)

23.75 (603) 28.25 (718) 29 (737) 29 (737) 29 (737) 32 (813)

Drive Train Information

Number of motors in drive train111111

Drive motor power, hp (kW) 3.0 (2.2) 5.0 (3.7) 7.5 (5.6) 7.5 (5.6) 10 (7.5) 10 (7.5)

* Basket Only

Specifications and Dimensions

UWPV Models (Continued)

Specifications 35 60 80 100 125 150

Cylinder Speeds / Centrifugal Force Data

1/2 Wash/reverse, rpm (g) 26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40) 23 (.31)

Wash/reverse, rpm (g) 42 (.66) 40 (.73) 40 (.82) 40 (.82) 37 (.82) 36 (0.8)

Distribution, rpm (g) 83 (2.57) 71 (2.29) 73 (2.57) 70 (2.50) 62 (2.29) 61 (2.29)

Medium extract, rpm (g) 325 (39) 305 (42) 325 (54) 325 (54) 260 (40) 262 (42)

High extract l, rpm (g) *Design U6 models

High extract 2, rpm (g) 610 (139) 555 (140) 523 (140) 523 (140) 485 (140) 512 (160)

High extract 3, rpm (g) *Design U6 models

474 (84) 435 (86) 408 (85) 408 (85) 380 (86) 417 (106)

533 (106) 483 (106) 456 (106) 456 (106) N/A 417 (106)

795 (235) 720 (235) 671 (230) 601 (184) 534 (170) 573 (200)

897 (308) 813 (300) 767 (300) 767 (300) 580 (200) 701 (300)

Balance Detection

Vibration switch installed STD STD STD STD STD STD

Switch gap setting, in (mm)**

.006 (.15) GO

.008 (.20) NO-

.008 (.20) GO

.010 (.25) NO-

.008 (.20) GO

.010 (.25) NO-

.008 (.20) GO

.010 (.25) NO-

.006 (.15) GO

.008 (.20) NO-

.013 (.33) GO

.014 (.30) NO-

F232084

Specifications and Dimensions

Direct Steam Heating (Optional)

Steam inlet connection size, in (mm)

Number of steam inlets111111

Steam required to raise bath temperature 10°F, lb (10°C, kg)

Average consumption per cycle, BHP (kg)

HIG

1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13) 3/4 (19) 3/4 (19)

2.1 (1.5) 3.3 (2.4) 4.6 (3.3) 5.7 (4.1) 6.7 (4.9) 8.3 (6.0)

2.3 (1.7) 3.7 (2.6) 5.2 (3.8) 6.5 (4.7) 7.8 (5.6) 9.5 (6.9)

2.7 (1.9) 4.1 (2.9) 6.1 (4.4) 7.6 (5.5) 9.1 (6.6) 11.1 (8.0)

1.4 (21.4) 2.1 (33.4) 3.1 (48.4) 3.8 (60.4) 4.6 (72.0) 5.8 (91.0)

Electrical Heating (Optional)

Total electrical heating capacity, kW

Number of electrical heating elements

Electrical heating element size, kW

Time required to raise bath temperature 10°F, min (5°C, min)

HIG

15.6 25.2 37.8 37.8 50.4 N/A

669912N/A

2.6 4.2 4.2 4.2 4.2 N/A

2.4 (3.6) 2.4 (3.7) 2.2 (3.4) 2.8 (4.2) 2.5 (3.8) N/A

2.7 (4.1) 2.7 (4.1) 2.5 (3.9) 3.2 (4.8) 2.9 (4.4) N/A

3.1 (4.7) 3.0 (4.6) 3.0 (4.5) 3.7 (5.6) 3.4 (5.1) N/A

* Refer to Fi gure 1, and serial number decal on machine to determine design series. ** Gap setting should be made with “GO–NO-GO” type feeler gauge.

F232084

Specifications and Dimensions

Machine Dimensions

Dimensional Clearances

Allow a minimum of 24 inches (60 cm) at the rear and 18 inches (45 cm) at the sides for maintenance, inspection, and adjustment. Allow at least 18 inches (45 cm) between machines in multiple installations. Machine dimensions are indicated in Figure 3, Figure 4 and Table 1.

NOTE: The dimensions shown here are for planning purposes only. They are approximate and subject to normal manufacturing tolerances. If

UWPV Pocket Hardmount Machine Dimensions (Refer to Figure 3 and Figure 4)

Dimension

35 60 80 100 125 150

in mm in mm in mm in mm in mm in mm

30.12 765 35.63 905 41.12 1045 41.12 1045 48 1219 50.25 1277

33.39 847 36.63 930 41.5 1054 41.5 1054 48 1219 50.25 1277

exact dimensions are required for construction purposes, contact the distributor or the manufacturer. We reserve the right to make changes at any time without notice.

WARNING

Crush hazard.

To avoid personal injury and/or property damage, do not tip the UW150 machine more than 25 degrees in any direction.

W642

23.75 603 28.25 718 29 737 29 737 29 737 32 813

43.63 1108 45 1143 51-1/2 1308 54.5 1384 58 1473 63 1600

1/2 13 1 25 3 76 3 76 1.5 38 2.9 73

55.5 1410 64.5 1638 68-1/2 1740 68.5 1740 72 1829 79 2007

36 914 36 914 43-3/4 1111 43-3/4 1111 48 1219 56 1422

8 203 15.52 394 16-7/8 429 16-7/8 429 11-3/8 289 15.75 400

43.88 1114 55 1397 58-1/2 1486 58-1/2 1486 63-3/8 1610 70 1778

Overhang dimensions for the optional starch dispenser are as follows: UW35PV, 3.88 inches (9.86 cm); UW60PV, 1.75 inches (4.45 cm); UW80PV and UW100PV, 0.33 inch (0.83 cm). (The starch dispenser does not overhang the UW125PV.) (No longer available.) The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G.

Tab le 1

F232084

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