Alliance Laundry Systems UM202 User Manual

Washer-Extractor

NOTA: El manual en español aparece después del manual en inglés.

Installation/Operation/Maintenance

Top Loading

UM202

Design 2 Models

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

CAR2C

Part No. F232212R1

January 2005

Table of

Contents

Introduction......................................................................................... 3

Model Identification ............................................................................. 3

Nameplate Location.............................................................................. 3

Replacement Parts ................................................................................ 3

Customer Service.................................................................................. 3

Safety Information.............................................................................. 5

Explanation of Safety Messages........................................................... 5

Important Safety Instructions ............................................................... 5

Specifications and Dimensions........................................................... 7

Installation........................................................................................... 11

Dimensional Clearances ....................................................................... 11

Machine Foundation............................................................................. 11

Machine Anchoring .............................................................................. 11

Electrical Installation............................................................................ 12

Input Voltage Requirements ............................................................ 12

Connection Specifications ............................................................... 12

Grounding ........................................................................................ 12

Phase Adder ..................................................................................... 12

Drain Connection.................................................................................. 14

Water Connection................................................................................. 15

Control Function Test........................................................................... 16

Operation............................................................................................. 17

Control Panel ........................................................................................ 17

Operating Instructions .......................................................................... 18

Maintenance ........................................................................................ 21

Daily ..................................................................................................... 21

Weekly.................................................................................................. 21

Monthly................................................................................................. 21

Care of Stainless Steel.......................................................................... 22

means without the expressed written consent of the publisher.

F232212

Notes

F232212

Introduction

Model Identification

Information in this manual is applicable to this model:

UM202*

* This manual applies to models with U2 in the 9th and 10th

positions in the model number (e.g. UM202M1OU2

0001).

Nameplate Location

The nameplate decal is located at the rear of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance.

Replacement Parts

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

Customer Service

For technical assistance, call (920) 748-3121.

1 Nameplate

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CAR2C

Figure 1

Introduction

Model Number Familiarization Guide

Sample Model Number: UM202M1OU20001

202

0001

Model Number Prefix

Washer-Extractor Capacity (pounds dry weight of laundry)

Type of Electrical Control

Washer-Extractor Speed Capability (1 = 1 speed)

Electrical Characteristics

Design Series

Option Identification (varies from machine to machine)

Model No:

Serial No:

Voltage: Circuit Breaker:

Hz: Wire: Phase:

60 3 3

UM202M1OU20001

xxxxxxxxx

208 – 240

amps

Amps:

Max Load:

Electric Heat: Steam Pressure: psi bar

24 lbs 11 kg

N/A N/A

ETL Listed Conforms To ANSI/UL Std. 1206, 4th Ed Certified To CAN/CSA Std. C22.2 No. 53-1968 Certified for use in wet locations

EXAMPLE OF NAMEPLATE

Figure 2

Max Speed: rpm

1750

0.0

CAR17N

F232212

Safety Information

Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

DANGER

Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

WARNING

Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

CAUTION

Explanation of Safety Messages

Throughout this manual and on machine decals, you will find precautionary statements (“DANGER,” “WARNING,” and “CAUTION”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Important Safety Instructions

Save These Instructions

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.

3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

7. Before the washer is removed from service or discarded, remove the door to the extract compartment.

F232212

Safety Information

8. Do not reach into the washer if the extract drum or the wash agitator is moving.

9. Do not tamper with the controls.

10. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

11. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

12. Use washer only for its intended purpose, washing textiles.

13. ALWAYS disconnect the washer from electrical supply before attempting any service.

14. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

15. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

16. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

18. Replace worn power cords and/or loose plugs.

19. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

20. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

21. Always follow the fabric care instructions supplied by the textile manufacturer.

22. Never operate the washer with any guards and/or panels removed.

23. DO NOT operate the washer with missing or broken parts.

24. DO NOT bypass any safety devices.

25. Failure to install, maintain, and/or operate this washer according to the manufacturer's instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNING and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

17. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

F232212

Specifications and Dimensions

Specification

Overall Dimensions

Overall width, in. (mm) 60 (1524) Overall depth, in. (mm) 29-1/2 (749) Overall height, in. (mm) 40 (1016)

Weight & Shipping Information

Net weight, lb. (kg) 510 (232)

Wash Compartment Information

Width, in. (mm) 20-1/4 (514) Length, in. (mm) 22-1/4 (565) Depth, in. (mm) 11-3/4 (298) Volume, cu. ft. (liter) 2.74 (77.6) Dry weight capacity, lb. (kg) 12 (5.45)

Extractor Basket Information

Basket volume, cu. ft. (liter) 1.09 (30.9) Basket diameter, in. (mm) 16-1/16 (409) Basket depth, in. (mm) 9-1/4 (235) Basket dry weight capacity, lb. (kg) 12 (5.45) Perforation open area, % 1.5

Drive Train Information

Number of motors in drive train 3 Wash motor power, hp (kW) 2 x 0.33 (0.25) Extract motor power, hp (kW) 1 x 1.0 (0.75)

Water Consumption

Average water consumption per agitation cycle, gallons (liters)

Drain Information

Drain connection size, in. (mm) 2 (50) Number of drain outlets 1 Drain flow capacity, gallons (liters) per min. 27 (101) Recommended drain pit size, cu. ft. (liters) 7.7 (219)

Water Supply Information

Water inlet connection size, in. (mm) 3/4NH (G3/4) Number of water inlets (1 hot, 2 cold) 3 Inlet flow capacity, gallons (liters) per min. 21 (79)

Low 14 (53) Medium 17 (64) High 21 (80)

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Table 1

Specifications and Dimensions

Table 1 (Continued)

Specification

Operating Speeds

Wash agitator speed, reversals per minute

60/50

(Input frequency: 60 Hz/50 Hz)

Power Consumption

Average power consumption per cycle, kW-hr 0.25 Average HVAC load, Btu/hr (kcal/hr) 200 (51)

Centrifugal Force Data

Extract centrifugal force, G’s 208-240 V, 60 Hz 690

220-240 V, 50 Hz 496 380-415 V, 50 Hz 499 440-480 V, 60 Hz 698

Machine Capacity Dimensions

Refer to Figure 3 A B C D E F G H

60 in. (1524 mm)

11-3/4 in. (298 mm)

18-3/8 in. (467 mm)

22-1/4 in. (565 mm)

16-1/ in. (419 mm)

29-1/2 in. (749 mm)

19-7/8 in. (505 mm)

40-1/2 in. (1029 mm)

Ta bl e 2

F232212

Specifications and Dimensions

1 Faucet 3 Extractor Basket 2 Agitator 4 Control Panel

Figure 3

F232212

CAR2N

Specifications and Dimensions

60 in.

33-9/16 in.

852 mm)

30-1/16 in.

(964 mm)

26-9/16 in.

(675 mm)

34-1/2 in. (876 mm)

33-1/2 in. (851 mm)

9-3/4 in.

(248 mm)

6-3/4 in.

(171 mm)

21 in.

(533 mm)

1-1/8 in. (29 mm)

3-7/8 in.

(98 mm)

29-1/2 in. (749 mm)

40 in.

(1016 mm)

(1524 mm)

1 Cold Water Inlets 4 Drain Outlet 2 Electrical Connection 5 Hot Water Inlet 3 Overflow Level

1-3/4 in.

(102 mm)

6-3/4 in.

(171 mm)

6-3/4 in.

(171 mm)

3-7/8 in. (98 mm)

CAR3N

Figure 4

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Installation

Dimensional Clearances

Refer to Figure 5 for recommended dimensional clearances.

1/2 in.

(13 mm)

6 in.

(152 mm)

Machine Foundation

The machine may be placed on any level floor as long as floor will hold the weight of the machine.

Position the machine and level with shims or grout under the corners.

Refer to Ta bl e 3 for static loads on the floor.

Floor Load Data

Specification

Static floor load 840 lbs.

(3.7 kN)

Static pressure 68 lbs-ft

(3.3 kN-m2)

Table 3

Figure 5

Machine Anchoring

Bolting to floor is optional. To bolt down the machine, use 3/8 inch bolt holes located on the frame at the bottom of each corner. One quarter inch machine anchors should be used.

6 in.

(152 mm)

CAR10N

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Installation

WARNING

Turn off power and water before attempting any maintenance, repairs, or service, or before opening any service panel or door.

W532

Electrical Installation

Input Voltage Requirements

Electrical Specifications

Voltage Cycle Phase Wire

208-240 60 Hz 3 3 220-240 50 Hz 3 3 380-415 50 Hz 3 4 440-480 60 Hz 3 3

NOTE: The control voltage is 220 V for all systems.

Table 4

Grounding

For personal safety and proper operation, the machine must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform with the National Electric Code. The ground connection must be to a proven earth ground at the location service panel and/or to a grounded metal cold water pipe.

Use wire size indicated in Electrical Specifications table for runs up to 50 feet. Use next larger size for runs of 50 – 100 feet. Use TWO

sizes larger for runs greater than 100 feet. This protects against voltage drop which would result in a reduction of starting torque.

Phase Adder

If three-phase service is not available and a RotoPhase or other phase adder is used, the artificial leg must be connected to the L3A lead.

If a delta supply system is used, the high leg must be connected to the L3 lead at the J-box.

NOTE: Rotation of the extractor basket should be clockwise as indicated by the arrow on the lid. To change direction of extractor rotation, interchange the L1 and L2 leads.

IMPORTANT: Improper connections will result in equipment damage and will void the warranty.

Connection Specifications

IMPORTANT: Connection must be made by a qualified electrician using wiring diagram provided with machine. Use liquid tight conduit and connectors.

NOTE: Machine has passed rain test and is certified for use in wet locations.

F232212

Electrical Specifications

WARNING

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

Voltage Designation Standard

Installation

Code Voltage Cycle Phase Wire

C 380-450 50 3 4 5 15 14 2.5 D 220-240 50 3 3 7 15 14 2.5

F 440-480 60 3 3 5 15 14 2.5

O 208-240 60 3 3 7 15 14 2.5

Full Load

Amps

Breaker AWG mm

NOTE: Wire sizes shown are for copper, THHN, 90° conductor per NEC 2001 edition.

Ta bl e 5

IMPORTANT: Installation shall conform with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA No. 70. Overloaded or undersized lines, or any low voltage condition will burn out motors and solenoid windings.

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