Alliance Laundry Systems UL15F069, UL15R069, UL15R079, UL15R099, UL15R118 Installation & Operation Manual
...
Chest Heated
Finishers
15 inch (370 mm) Models and 20 inch (500 mm) Models
Refer to Page 2 for Model Identification
Installation/Operation
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.comlaundry.com
Part No. 1800001R1
September 2007
Table of
Contents
Introduction......................................................................................... 2
Model Identification ............................................................................. 2
Serial Plate Location............................................................................. 3
Replacement Parts ................................................................................ 3
Customer Service.................................................................................. 3
Safety.................................................................................................... 4
Explanation of Safety Messages........................................................... 4
Important Safety Instructions ............................................................... 5
Installation........................................................................................... 7
Dimensions and Specifications............................................................. 7
UL15 Models ................................................................................... 7
UL20 Models ................................................................................... 7
Dimensions ...................................................................................... 8
Dimensions ...................................................................................... 9
Pre-Installation Inspection .................................................................... 10
Location Requirements......................................................................... 10
Moving Finisher with Crane................................................................. 11
Moving Finisher with Forklift .............................................................. 11
Electrical Connection............................................................................ 12
Gas Connection..................................................................................... 13
Inlet Pressure.................................................................................... 14
Manifold Pressure ............................................................................ 14
Exhaust Requirements .......................................................................... 15
Commissioning Procedures .................................................................. 16
Purging Moisture ............................................................................. 16
Operation Instructions ....................................................................... 17
Pre-Operation........................................................................................ 17
Daily Check Points .......................................................................... 17
Operating Instructions .......................................................................... 18
Temperature Setting.............................................................................. 18
Maintenance ........................................................................................ 19
General Maintenance............................................................................ 19
Cleaning the Beds................................................................................. 20
Cleaning Beds .................................................................................. 20
Padding Specification ...................................................................... 20
Reclothing Roll ................................................................................ 20
Baking of Roll Padding.................................................................... 21
Hydraulic Pressure Settings.................................................................. 22
Scrapers............................................................................................ 23
Extended Periods of Non-Use .............................................................. 23
Troubleshooting .................................................................................. 24
Troubleshooting Guide ......................................................................... 24
Troubleshooting Undesirable Finishes ................................................. 25
© Copyright 2007, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
1800001
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1
Introduction
Model Identification
Information in this manual is applicable to these
models:
UL15F069 UL20F079
UL15F079 UL20F099
UL15F099 UL20F118
UL15F118 UL20F130
UL15R069 UL20R079
UL15R079 UL20R099
UL15R099 UL20R118
UL15R118 UL20R130
UL20A118
UL20A130
2
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1800001
Introduction
Serial Plate Location
Always provide the machine’s serial number and
model number when ordering parts or when seeking
technical assistance. Refer to Figure 1 for serial plate
location.
1
P101119
1 Serial Plate
Replacement Parts
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized
parts distributor.
Customer Service
For technical assistance, call the following number:
(920) 748-3121
Ripon, Wisconsin
Figure 1
1800001
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
3
Safety
Explanation of Safety Messages
Safe operating and maintenance practices presented in
this manual are emphasized with special safety
messages. These messages are categorized as
DANGER, WARNING and CAUTION. Explanations
of these categories are listed below.
These safety messages are used throughout this
manual to identify safe practices. Signal words are
placed with descriptions or steps where the need to
maintain safe conditions is critical.
DANGER
Indicates an imminently hazardous
situation that, if not avoided, will cause
severe personal injury or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could cause severe personal
injury or death.
Safety signs and labels are also placed on the unit.
Those signs and labels are limited messages. These
signs are to be inspected for readability and replaced
when missing, damaged, or unreadable. Refer to the
Maintenance section of this manual for the periodic
maintenance schedule. Refer to the parts manual for
ordering information.
IMPORTANT: The word "IMPORTANT" is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word "NOTE" is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
The WARNING and IMPORTANT instructions
appearing in this manual are not meant to cover all
possible conditions and situations that may occur. It
must be understood that common sense, caution and
carefulness are factors which CANNOT be built into
this finisher. These facts MUST BE supplied by the
person(s) installing, maintaining or operating the
finisher.
Always contact your dealer, distributor, service agent
or the manufacturer on any problems or conditions you
do not understand.
CAUTION
Indicates a hazardous situation that, if not
avoided, may cause minor or moderate
personal injury or property damage.
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© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1800001
Safety
Important Safety Instructions
(Save These Instructions)
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your press, follow these basic
precautions:
W372
1. Read all instructions before using the finisher.
2. Do not finish articles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, dry cleaning solvents, or other
flammable or explosive substances, as they give
off vapors that could ignite or explode.
3. Do not allow children to play on or around the
finisher. Close supervision of children is
necessary when the finisher is used near children.
This is a safety rule for all appliances.
4. Check the operation of the safety finger guard at
the beginning of every shift. Operating the safety
guard should stop the finisher immediately. If this
safety feature is not working properly, employees
must shut off the finisher and notify the
supervisor. Do not operate the finisher until the
safety finger guard is repaired and working
properly. Be sure that all other safety features,
including guards and panels, are in place before
operating the finisher.
5. Never service the finisher while it is running.
Never reach over, under, or behind the safety
finger guard or into any area near hot surfaces or
moving parts without first shutting off the
finisher at the switch and power source. Follow
this rule whenever working on the finisher to
avoid serious injury from the finisher’s heat and/
or pressure.
6. Never try to remove, adjust, or straighten jammed
or misfed linen while the finisher is running.
Attempting to clear the jammed linen item can
result in the user being caught in the linen and
pulled into the finisher. If something is jammed
in the finisher, turn off the power before
attempting to correct the problem. Avoid contact
with heated parts.
7. Protect yourself and fellow workers by making
sure that everyone follows all the rules. Read and
follow all safety labels and warnings. Learn all
aspects of the equipment such as what is hot,
which parts move, all safety shut-offs, and all
emergency procedures. Do not come close to
moving or heated parts. Do not wear loose
clothing, sweaters, jewelry, or neck ties when
near the finisher.
8. Frequent scheduled safety meetings are a must to
review and update rules. If anyone is observed
breaking the rules, the supervisor or manager
should be notified immediately. Reporting people
for rule breaking could save their lives or limbs.
9. Emergency shut-offs such as finger bars and
emergency stop switches, should be painted red
and clearly labeled.
10. Maintenance personnel should work in a buddy
system for mutual protection when working on a
finisher.
11. If in doubt, don’t. Do not do anything until the
supervisor or service-maintenance department
has been contacted. Only qualified personnel
should service the finisher.
12. Do not install or store the finisher where it will be
exposed to water and/or weather.
13. Do not tamper with the controls.
14. Do not repair or replace any part of the finisher or
attempt any servicing unless specifically
recommended in this installation/operation
manual.
15. To reduce the risk of fire, DO NOT FINISH
plastics or articles containing foam rubber or
similarly textured rubber-like materials.
16. Keep area around the exhaust opening and
adjacent surrounding area free from the
accumulation of lint, dust, and dirt.
17. The interior of the finisher and the exhaust duct
should be cleaned periodically by qualified
service personnel.
18. If not installed, operated, and maintained in
accordance with the manufacturer’s instructions,
or if there is damage to or mishandling of this
product’s components, use of this product could
expose you to substances in the fuel or from fuel
combustion which can cause death or serious
illness and which are known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
1800001
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
5
Safety
19. To reduce the risk of fire, DO NOT FINISH put
articles which have traces of any flammable
substances such as machine oil, vegetable oil or
cooking oil, flammable chemicals, thinner, etc. or
anything containing wax or chemicals such as in
mops and cleaning cloths, or anything drycleaned at home with dry-cleaning solvent.
20. ALWAYS disconnect the electrical power to the
finisher before servicing. Disconnect power by
shutting off appropriate breaker or fuse.
WARNING
To prevent serious injury or death, read
finisher manuals before installing,
operating, maintaining, or cleaning the
finisher.
W676
WARNING
21. Install this finisher according to the Installation
instructions in this manual. All connections for
electrical power, grounding, and gas supply must
comply with local codes and be made by licensed
personnel when required.
22. Do not turn hard or meltable materials into the
machine.
23. Do not operate the machine without feed sheets.
24. Do not crawl or walk on the machine.
25. Always wear protective gloves when working at
the machine. The beds are hot and hot linen exits
the machine.
To AVOID possible serious injury,
BEFORE maintenance or repair tasks:
• Disconnect all utilities such as gas,
electricity and steam.
• Allow heated parts and surfaces to cool.
W677
6
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1800001
Installation
Dimensions and Specifications
UL15 Models
UL15*069 UL15*079 UL15*099 UL15*118
Roll Motor
*Optional High Speed
Exhaust Motor .34 hp
Hydraulic Pump
Motor
Circulation Pump
Motor
Approx. Shipping Weight 1874 lb.
Approx. Net Weight 1543 lb.
.24 hp
(.37 kW)
*.5 hp
*(.37 kW)
(.25kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
(850 kg)
(700 kg)
UL20 Models
UL20*079 UL20*099 UL20*118 UL20*130
Roll Motor
*Optional High Speed
.5 hp
(.37 kW)
*2.01 hp
*(1.5 kW)
.24 hp
(.37 kW)
*.5 hp
*(.37 kW)
.34 hp
(.25 kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
2050 lb.
(930 kg)
1720 lb.
(780 kg)
.5 hp
(.37 kW)
*2.01 hp
*(1.5 kW)
.5 hp
(.37 kW)
*2.01 hp
*(1.5 kW)
.34 hp
(.25 kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
2491 lb.
(1130 kg)
2161 lb.
(980 kg)
.5 hp
(.37 kW)
*2.01 hp
*(1.5 kW)
.5 hp
(.37 kW)
*2.01 hp
*(1.5 kW)
.34 hp
(.25 kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
2976 lb.
(1350 kg)
2646 lb.
(1200 kg)
.5 hp
(.37 kW)
*2.01 hp
*(1.5 kW)
Exhaust Motor .34 hp
(.25kW)
Hydraulic Pump
Motor
Circulation Pump
Motor
Approx. Shipping Weight 3197 lb.
Approx. Net Weight 2645 lb.
1800001
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
(1450 kg)
(1200 kg)
.34 hp
(.25 kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
3527 lb.
(1600 kg)
2976 lb.
(1350 kg)
.34 hp
(.25 kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
3803 lb.
(1725 kg)
3252 lb.
(1475 kg)
.34 hp
(.25 kW)
.5 hp
(.37 kW)
2.95 hp
(2.2 kW)
4078 lb.
(1850 kg)
3527 lb
(1600 kg)
7
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