Alliance Laundry Systems UC35, UC80, HC50, UC50, SC18 User Manual

...
5 (1)

Washer-Extractor

Cabinet Hardmount

2-Speed, 3-Speed, and Variable-Speed

 

Model Numbers

 

HC18

SC18

UC18

HC25

SC25

UC25

HC27

SîC27

UC27

HC35

SC35

UC35

HC50

SC50

UC50

HC80

SC80

UC80

(See inside for complete model number list.)

NOTA: El manual en español aparece después del manual en inglés.

Installation/Maintenance

Part No. F232062R4

May 1999

Model Number Chart

HC18EC2

HC35MD2

SC18MC3

SC27SN2

SC50MN3

UC18PN3

UC35VNV

 

 

 

 

 

 

 

HC18MC2

HC35MH2

SC18MD2

SC27VN2

SC50MV2

UC18VN2

UC50MC2

 

 

 

 

 

 

 

HC18MD2

HC35MN2

SC18MD3

SC27VNV

SC50MV3

UC18VNV

UC50MC3

 

 

 

 

 

 

 

HC18MH2

HC35MV2

SC18MH2

SC35EC2

SC50SN2

UC25MC2

UC50MD2

 

 

 

 

 

 

 

HC18MN2

HC35PC2

SC18MH3

SC35EP2

SC50VN2

UC25MD2

UC50MD3

 

 

 

 

 

 

 

HC18MV2

HC35SN2

SC18MN2

SC35MC2

SC50VNV

UC25MH2

UC50MH2

 

 

 

 

 

 

 

HC18PC2

HC35VC2

SC18MN3

SC35MC3

SC80ECV

UC25MN2

UC50MH3

 

 

 

 

 

 

 

HC18SN2

HC50EC2

SC18MV2

SC35MD2

SC80EPV

UC25MV2

UC50MN2

 

 

 

 

 

 

 

HC18VC2

HC50MC2

SC18MV3

SC35MD3

SC80MC3

UC25PC2

UC50MN3

 

 

 

 

 

 

 

HC25EC2

HC50MD2

SC18SN2

SC35MH2

SC80MD3

UC25PN2

UC50MV2

 

 

 

 

 

 

 

HC25MC2

HC50MH2

SC18SN3

SC35MH3

SC80MH3

UC27MN2

UC50MV3

 

 

 

 

 

 

 

HC25MD2

HC50MN2

SC18VN2

SC35MN2

SC80MN3

UC27PN2

UC50PC2

 

 

 

 

 

 

 

HC25MH2

HC50MV2

SC18VNV

SC35MN3

SC80MV3

UC27VN2

UC50PC3

 

 

 

 

 

 

 

HC25MN2

HC50PC2

SC25EC2

SC35MV2

SC80SN3

UC35MC2

UC50PN2

 

 

 

 

 

 

 

HC25MV2

HC50SN2

SC25EP2

SC35MV3

SC80VNV

UC35MC3

UC50PN3

 

 

 

 

 

 

 

HC25PC2

HC50VC2

SC25MC2

SC35SN2

UC18MC2

UC35MD2

UC50VN2

 

 

 

 

 

 

 

HC25SN2

HC80MC3

SC25MD2

SC35SN3

UC18MC3

UC35MD3

UC50VNV

 

 

 

 

 

 

 

HC25VC2

HC80MD3

SC25MH2

SC35VN2

UC18MD2

UC35MH2

UC80MC3

 

 

 

 

 

 

 

HC27EC2

HC80MH3

SC25MN2

SC35VNV

UC18MD3

UC35MH3

UC80MD3

 

 

 

 

 

 

 

HC27MC2

HC80MN3

SC25MV2

SC50EC2

UC18MH2

UC35MN2

UC80MH3

 

 

 

 

 

 

 

HC27MD2

HC80MV3

SC25SN2

SC50EP2

UC18MH3

UC35MN3

UC80MN3

 

 

 

 

 

 

 

HC27MH2

HC80PC3

SC27EC2

SC50MC2

UC18MN2

UC35MV2

UC80MV3

 

 

 

 

 

 

 

HC27MN2

HC80SN3

SC27EP2

SC50MC3

UC18MN3

UC35MV3

UC80PC3

 

 

 

 

 

 

 

HC27MV2

HC80VCV

SC27MC2

SC50MD2

UC18MV2

UC35PC2

UC80PN3

 

 

 

 

 

 

 

HC27SN2

HC80VNV

SC27MD2

SC50MD3

UC18MV3

UC35PC3

UC80VNV

 

 

 

 

 

 

 

HC27VC2

SC18EC2

SC27MH2

SC50MH2

UC18PC2

UC35PN2

 

 

 

 

 

 

 

 

HC35EC2

SC18EP2

SC27MN2

SC50MH3

UC18PC3

UC35PN3

 

 

 

 

 

 

 

 

HC35MC2

SC18MC2

SC27MV2

SC50MN2

UC18PN2

UC35VN2

 

 

 

 

 

 

 

 

Table of Contents

Installation/Maintenance

Safety

 

Key to Symbols ................................................

4

Safety Decal Location ......................................

5

Operator Safety ................................................

6

Safe Operating Environment ............................

7

Environmental Conditions ............................

7

Machine Location .........................................

8

Input and Output Services ............................

8

AC Inverter Drive .........................................

9

Misuse ..............................................................

9

Installation

 

Machine Overview ...........................................

11

Delivery Inspection ..........................................

12

Customer Service .............................................

12

Model Number Familiarization Guide .............

13

General Specifications .....................................

14

Machine Dimensions ........................................

20

Dimensional Clearances ...................................

27

Machine Foundation ........................................

29

Mechanical Installation ....................................

31

Expansion Bolt Installation ..........................

31

Elevated Base Frame Installation .................

33

J-Bolt Installation .........................................

35

Concrete Foundation Pad .............................

39

Drain Connection .............................................

42

Water Connection ............................................

44

Electrical Installation .......................................

45

Steam Requirements (Steam Heat

 

Option Only) ....................................................

52

Chemical Injection Supply System ..................

53

Control Function Test ......................................

57

Maintenance

 

Daily ................................................................

59

Beginning Of Day ........................................

59

End Of Day ..................................................

60

Weekly .............................................................

60

Monthly ...........................................................

60

Quarterly ..........................................................

64

Care Of Stainless Steel ....................................

65

Maintenance Checklists ...................................

66

Removal from Service

 

Decommissioning ............................................

71

1

F232062

© Copyright 1999 Alliance Laundry Systems LLC

All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.

F232062

Section 1

Safety

Anyone operating or servicing this machine must follow the safety rules in this manual. Particular attention must be paid to the

DANGER, WARNING, and CAUTION blocks which appear throughout the manual.

The following warnings are general examples that apply to this machine. Warnings specific to a particular installation or maintenance procedure will appear in the manual with the discussion of that procedure.

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

DANGER

Death or serious injury can result if children become trapped in the machine. Do not allow children to play on or around this machine. Do not leave children unattended while the machine door is open.

SW001

WARNING

Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures.

SW005

WARNING

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

3

F232062

Safety

CAUTION

Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

SW020

WARNING

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

Key To Symbols

The lightning flash and arrowhead within the triangle is a warning sign indicating the presence of dangerous voltage.

The exclamation point within the triangle is a warning sign indicating important instructions concerning the machine and possibly dangerous conditions.

This warning symbol indicates the presence of potentially dangerous drive mechanisms within the machine. Guards should always be in place when the machine is in operation.

This warning symbol indicates the presence of possibly dangerous chemicals. Proper precautions should be taken when handling corrosive or caustic materials.

This warning symbol indicates the presence of hot surfaces that could cause serious burns. Stainless steel and steam lines can become extremely hot and should not be touched.

This warning symbol indicates the presence of possibly dangerous pinch-points. Moving mechanical parts can crush and/or sever

body parts.

4

F232062

Alliance Laundry Systems UC35, UC80, HC50, UC50, SC18 User Manual

Safety

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety

decals could result in injury to the operator or service technician.

(O.P.L. Only)

(Typical)

(80

-

pound

models

only)

(Not present on EDC models)

81968R1

(MC Models Only)

(O.P.L. Only)

H018IE3A

Figure 1

5

F232062

Safety

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the factory immediately.

Use factory-authorized spare parts to avoid safety hazards.

Operator Safety

WARNING

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1.Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

2.Check door interlock before starting operation of the machine:

a.Attempt to start the machine with the door open. The machine should not start with the door open.

b.Close the door without locking it and attempt to start the machine. The machine should not start with the door unlocked.

c.Close and lock the door and start a cycle. Attempt to open the door while the cycle is in progress. The door should not open.

6

If the door lock and interlock are not functioning properly, call a service technician.

3.Do not attempt to operate the machine if any of the following conditions

are present:

a.The door does not remain securely locked during the entire cycle.

b.Excessively high water level is evident.

c.Machine is not connected to a properly grounded circuit.

Do not bypass any safety devices in the machine.

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

F232062

Safe Operating Environment

Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact the factory immediately.

Environmental Conditions

Ambient Temperature. Water in the machine will freeze at temperatures of 32°F (0°C) or below.

Temperatures above 120°F (50°C) will result in more frequent motor overheating and, in some cases, malfunction or premature damage to solid state devices that are used in some models. Special cooling devices may be necessary.

Water pressure switches are affected by increases and decreases in temperature. Every 25°F (10°C) change in temperature will have a 1% effect on the water level.

Humidity. Relative humidity above 90% may cause the machine’s electronics or motors to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some metal components in the machine.

If the relative humidity is below 30%, belts and rubber hoses may eventually develop dry rot. This condition can result in hose leaks, which may cause safety hazards external to the machine in conjunction with adjacent electrical equipment.

Ventilation. The need for make-up air openings for such laundry room accessories as dryers, ironers, water heaters, etc., must be evaluated

Safety

periodically. Louvers, screens, or other separating devices may reduce the available air opening significantly.

Radio Frequency Emissions. A filter is available for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions.

Elevation. If the machine is to be operated at elevations of over 3,280 feet (1,000 meters) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.

Chemicals. Keep stainless steel surfaces free of chemical residues.

DANGER

Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as

acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to

the machine.

SW002

Water Damage. Do not spray the machine with water. Short circuiting and serious damage may result. Repair immediately all seepage due to worn or damaged

gaskets, etc.

7

F232062

Safety

Safe Operating Environment

(Continued)

Machine Location

Foundation. The concrete floor must be of sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine.

Service/Maintenance Space. Provide sufficient space to allow comfortable performance of service procedures and routine preventive maintenance.

This is especially important in connection with machines equipped with an AC inverter drive.

Consult installation instructions for specific details.

CAUTION

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any

safety devices.

SW019

Input and Output Services

Water Pressure. Best performance will be realized if water is provided at a pressure of 30 – 85 psi (2.0 – 5.7 bar). Although the machine will function properly at lower pressure, increased fill times will occur. Water pressure higher than 100 psi

(6.7 bar) may result in damage to machine plumbing. Component failure(s) and personal injury could result.

8

Steam Heat (Optional) Pressure. Best performance will be realized if steam is provided at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may result in damage to steam components and may cause personal injury.

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Failure to install the supplied steam filter may void the warranty.

Compressed Air. For machines requiring compressed air service, best performance will be realized if air is provided at a pressure of 80 – 100 psi (5.4 – 6.7 bar).

Drainage System. Provide drain lines or troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site

drained at the same time from the highest attainable level. If troughs are used,

they should be covered to support light foot traffic.

Power. For personal safety and for proper operation, the machine must be grounded in accordance with state and local codes. The ground connection must be to a proven earth ground, not to conduit or water pipes. Do not use fuses in place of the circuit breaker. An easy-access cutoff switch should also be provided.

F232062

WARNING

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed.

AC Inverter Drive

Machines equipped with the AC inverter drive require special attention with regard to the operating environment.

An especially dusty or linty environment will require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself.

Power line fluctuations from sources such as uninterruptible power supplies (UPS) can adversely affect machines equipped with the AC inverter drive. Proper suppression devices should be utilized on the incoming power to the machine to avoid problems.

A clean power supply free from voltage spikes and surges is absolutely essential for machines equipped with the AC inverter drive. Nonlinear inconsistencies (peaks and valleys) in the power supply can cause the AC inverter drive to generate nuisance errors.

If voltage is above 230V for 200V

Safety

installations or above 440V for 400V installations, a buckboost transformer is recommended. If voltage is above 240 or 480, a buckboost transformer is required.

Sufficient space to perform service procedures and routine preventive maintenance is especially important for machines equipped with the AC inverter drive.

Misuse

Never use this machine for any purpose other than washing fabric.

Never wash petroleum-soaked rags in the machine. This could result in an explosion.

Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.

Never allow children to play on or around this machine. Death or serious injury can result if children become trapped in the machine. Do not leave children unattended while the machine door is open. These cautions apply to animals as well.

9

F232062

Safety

Notes

10

F232062

Section 2

Installation

This manual is designed as a guide to the installation and maintenance of the 18-pound, 25-pound, 27-pound, 35-pound, 50-pound, and 80-pound capacity cabinet hardmount washer-extractors.

Machine Overview

The design of the machine emphasizes performance reliability and long service life.

In washer-extractor sizes up through the 50-pound capacity models, the cylinder is supported with two sealed bearings mounted in a machined cast iron trunnion. On 80-pound capacity models, the cylinder and shaft assembly is supported by two flange roller bearing assemblies. Bearing housings are bolted to a heavy gamma frame.

The 2-speed machines use one dual-speed motor to drive the cylinder via a V-belt drive in wash speed and extract speed.

The 3-speed 18-pound capacity models use one triple-speed motor to drive the cylinder at wash speed, medium extract speed, and high extract speed. The 3-speed 35-pound, 50-pound, and 80-pound capacity models use one single-speed and one dual-speed motor to drive the cylinder at wash speed, medium extract speed, and high extract speed.

AC drive-controlled washer-extractors use one motor to drive the cylinder. In all capacities except the 80-pound, the motor is driven via a

flat belt drive. The 80-pound capacity machine uses a 3V belt drive.

A door-lock system prevents opening of the stainless steel door when a cycle is in progress. It also prevents operation of the machine when the door is open.

An electrically operated drain valve is used to retain the water and wash solution in the machine during the wash and rinse steps.

The drain valve closes when power is applied and opens when power is removed, allowing the machine to drain in the event of a

power failure.

The cylinder is designed with lifters or ribs that lift the garments from the wash solution when the cylinder rotates at slow speed and allow the garments to tumble back into the solution. The cylinder is perforated, allowing the water to pass through and drain from within during the wash process and extract.

Electrical controls for the machine are housed in a separate enclosure located underneath the top cover of the machine.

11

F232062

Installation

Machine Overview (Continued)

The polypropylene supply dispenser is located under a flexible cover on the left side of the machine, viewed from the front. The compartments are numbered 1 – 3, starting from the left side of the machine. A nozzle flushes dry supplies from the compartment with water at the appropriate time in the cycle.

Liquid supplies can be injected directly into the dispenser compartments by a customersupplied external chemical supply system.

Hose barbs on the rear of the machine facilitate connection to an external chemical supply system. A terminal strip in the input power junction box provides control signals.

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.

Customer Service

If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name and address of the nearest authorized

parts distributor.

For technical assistance, call any of the following numbers:

(850) 718-1035

(850) 718-1026 Marianna, Florida

(920) 748-3121 Ripon, Wisconsin

A record of each machine, including the serial number, is on file with the manufacturer. The serial number decal is located at the rear of the machine. See Figure 2. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance.

12

F232062

Installation

Model Number Familiarization Guide

Sample Model Number: SC35MN2CU20001

SC

Machine Type

C =

Cabinet

 

 

 

 

 

35

Machine Capacity (pounds dry weight)

 

 

 

 

 

 

M

Type of Electrical Control

M =

Mechanical Timer

(E)

 

E =

WX/EDC Microcomputer

(P)

 

P

=

P-Series Microcomputer†

(S)

 

S

=

S-Series Microcomputer

(V)

 

V =

V-Series Microcomputer

 

 

 

 

N

Coin Meter Option

N =

No Coin Meter

(C)

 

C =

W2000 (Computer-controlled models only)‡

(D)

 

D =

Digital (Mechanical Timer models only)

(H)

 

H =

Horizontal Slide (Mechanical Timer models only)

(V)

 

V =

Vertical Drop (Mechanical Timer models only)

 

 

 

 

 

2

Speed

2

=

2-Speed

(3)

 

3

=

3-Speed

(V)

 

V =

Variable-Speed

 

 

 

C

Electrical Characteristics

See Voltage Designation Chart in this section.

 

 

 

 

 

U2

Design Series

 

 

 

 

 

0001

Option Identification (varies from machine to machine)

 

 

 

 

 

†Models designated “PN” use the S-Series Microcomputer.

‡Models designated “MC” are prepared for use with an aftermarket coin meter.

SC35MN2CU20001

 

00000000000

 

380 – 415

 

5

 

15

 

50

4

3

35

16

470

500000

H043I

Figure 2

13

F232062

Installation

Cabinet Hardmount General Specifications

2-Speed Models

Specification

18

25

 

 

27

35

50

 

 

 

 

 

 

 

 

 

Overall Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

Overall width, in (mm)

26 (660)

26 (660)

 

29

(737)

30-1/8 (765)

34-1/16 (865)

 

 

 

 

 

 

 

Overall height, in (mm)

42 (1067)

45 (1143)

 

45 (1143)

47-1/4 (1200)

49-3/4 (1265)

 

 

 

 

 

 

 

Overall depth, in (mm)

29-11/16

33-11/16

 

34-13/16

38-1/2 (978)

42 (1067)

 

(754)

(856)

 

(884)

 

 

 

 

 

 

 

 

 

Weight and Shipping Information

 

 

 

 

 

 

 

 

 

Net weight, lb (kg)

390 (177)

435 (198)

 

495 (225)

650 (295)

820 (373)

 

 

 

 

 

 

 

Domestic shipping weight, lb (kg)

430 (194)

475 (214)

 

555 (250)

710 (320)

970 (437)

 

 

 

 

 

 

 

 

Domestic shipping volume, ft3 (m3)

23.9 (0.669)

28.9 (0.809)

 

30.1

(0.852)

39.0 (1.09)

49.8 (1.39)

 

 

 

 

 

 

 

Export shipping weight, lb (kg)

480 (218)

525 (236)

 

605 (272)

760 (345)

1020 (464)

 

 

 

 

 

 

 

Export shipping volume, ft3 (m3)

47.1 (1.32)

35.9 (1.01)

 

37.7 (1.07)

47.1 (1.32)

68.6 (1.92)

 

Wash Cylinder Information

 

 

 

 

 

 

 

 

 

 

 

Cylinder diameter, in (mm)

21 (533)

21 (533)

 

24

(610)

26-1/4 (667)

30 (762)

 

 

 

 

 

 

 

 

Cylinder depth, in (mm)

13-3/4 (349)

18-3/4 (457)

 

16

(406)

18-3/8 (467)

20 (508)

 

 

 

 

 

 

 

 

Cylinder volume, ft3 (l)

2.76 (78.1)

3.76 (106)

 

4.19

(117.9)

5.76 (163.1)

8.18 (232)

Perforation size, in (mm)

0.188 (4.76)

0.188 (4.76)

 

0.188 (4.76)

0.188 (4.76)

0.188 (4.76)

 

 

 

 

 

 

 

 

Perforation open area,%

17

17

 

 

23

17

18

 

 

 

 

 

 

 

 

Door Opening Information

 

 

 

 

 

 

 

 

 

 

Door opening size, in (mm)

12 (305)

12 (305)

 

14-11/32

13-15/16

16-1/4 (413)

 

 

 

 

(364)

(354)

 

 

 

 

 

 

 

 

 

Ht. door bottom above floor, in

17-1/4 (438)

17-1/4 (438)

 

17

(432)

19 (480)

18-1/4 (465)

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Consumption

 

 

 

 

 

 

 

 

 

 

 

Avg. power used per cycle, kW/hr

0.20

0.25

 

0.25

0.30

0.42

 

 

 

 

 

 

 

 

Nominal sound emission, dBA

60

63

 

 

63

64

66

 

 

 

 

 

 

 

 

Background noise level, dBA

48

51

 

 

51

49

49

 

 

 

 

 

 

 

Average HVAC load, Btu/hr

425

400

 

400 est.

510

700

 

 

 

 

 

 

 

 

14

F232062

Installation

Cabinet Hardmount General Specifications

2-Speed Models (Continued)

Specification

 

18

25

 

27

35

50

 

 

 

 

 

 

 

 

 

 

Drive Train Information

 

 

 

 

 

 

 

 

 

 

Number of motors in drive train

1

1

 

1

1

1

 

 

 

 

 

 

 

Wash/reverse power, hp (kW)

0.18 (0.13)

0.25 (0.19)

 

0.25 (0.19)

0.40 (0.30)

0.55 (0.41)

 

 

 

 

 

 

 

High extract power, hp (kW)

1.0 (0.746)

1.4 (1.04)

 

1.4 (1.04)

1.8 (1.3)

2.7 (2.01)

 

 

 

 

 

 

 

 

 

 

Cylinder Speeds

 

 

 

 

 

 

 

 

 

 

 

Wash/reverse speed, rpm

 

53

55

 

47

47

44

 

 

 

 

 

 

 

 

High extract speed, rpm

 

525

540

 

480

470

450

 

 

 

 

 

 

 

 

 

 

Centrifugal Force Data

 

 

 

 

 

 

 

 

 

 

Wash/reverse centrifugal force, Gs

0.85

0.90

 

0.75

0.82

0.825

 

 

 

 

 

 

 

High extract centrifugal force, Gs

82.1

86.9

 

80

82.3

86.3

 

 

 

 

 

 

 

 

 

 

Balance Detection

 

 

 

 

 

 

 

 

 

 

Vibration safety switch installed

N/A

N/A

 

N/A

N/A

N/A

 

 

 

 

 

 

 

 

 

Direct Steam Heating (Optional)

 

 

 

 

 

 

 

 

 

Steam inlet connection size, in (mm)

1/2 (13)

1/2 (13)

 

1/2 (13)

1/2 (13)

1/2 (13)

 

 

 

 

 

 

 

 

Number of steam inlets

 

1

1

 

1

1

1

 

 

 

 

 

 

 

 

Steam req. to raise bath

LOW

1.1 (0.50)

1.4 (0.64)

 

1.5 (0.68)

2.1 (0.95)

2.8 (1.3)

temperature 10°F, lb

 

 

 

 

 

 

 

HIGH

1.2 (0.54)

1.6 (0.73)

 

1.7 (0.77)

2.8 (1.3)

3.7 (1.7)

(10°C, kg)

 

 

 

 

 

 

 

 

Average steam use per cycle, BHP

0.66

0.87

 

0.94

1.4

1.9

 

 

 

 

 

 

 

 

 

Electrical Heating (Optional)

 

 

 

 

 

 

 

 

 

Total electrical heating capacity, kW

7.8

7.8

 

7.8

15.6

23.4

 

 

 

 

 

 

 

Electrical heating elements

3

3

 

3

6

9

 

 

 

 

 

 

 

Electrical heat element size, kW

2.6

2.6

 

2.6

2.6

2.6

 

 

 

 

 

 

 

 

15

F232062

Installation

Cabinet Hardmount General Specifications

3-Speed Models

Specification

18

35

50

80

 

 

 

 

 

 

Overall Dimensions

 

 

 

 

 

 

 

Overall width, in (mm)

26 (660)

30-1/8 (765)

34-1/16 (865)

41-1/2 (1054)

 

 

 

 

 

Overall height, in (mm)

42 (1067)

47-1/4 (1200)

49-3/4 (1265)

56 (1422)

 

 

 

 

 

Overall depth, in (mm)

29-11/16 (754)

38-1/2 (978)

42 (1067)

51-5/8 (1311)

 

 

 

 

 

 

Weight and Shipping Information

 

 

 

 

 

 

 

Net weight, lb (kg)

400 (182)

675 (307)

950 (432)

1600 (727)

 

 

 

 

 

Domestic shipping weight, lb (kg)

430 (195)

780 (355)

990 (450)

1650 (743)

 

 

 

 

 

Domestic shipping volume, ft3 (m3)

23.9 (0.669)

39.0 (1.09)

49.8 (1.39)

78.1 (2.19)

 

 

 

 

 

Export shipping weight, lb (kg)

490 (223)

785 (357)

1150 (523)

1700 (765)

 

 

 

 

 

Export shipping volume, ft3 (m3)

47.1 (1.32)

47.1 (1.32)

68.6 (1.92)

---

 

Wash Cylinder Information

 

 

 

 

 

 

 

Cylinder diameter, in (mm)

21 (533)

26-1/4 (667)

30 (762)

36 (914)

 

 

 

 

 

Cylinder depth, in (mm)

13-3/4 (349)

18-3/8 (467)

20 (508)

22 (559)

 

 

 

 

 

Cylinder volume, ft3 (l)

2.76 (78.1)

5.76 (163.1)

8.18 (232)

12.4 (354)

Perforation size, in (mm)

0.188 (4.76)

0.188 (4.76)

0.188 (4.76)

0.188 (4.76)

 

 

 

 

 

Perforation open area,%

17

17

18

---

 

 

 

 

 

 

Door Opening Information

 

 

 

 

 

 

 

Door opening size, in (mm)

12 (305)

13-15/16 (354)

16-1/4 (413)

18-1/2 (470)

 

 

 

 

 

Ht. door bottom above floor, in (mm)

17-1/4 (438)

19 (480)

18-1/4 (465)

21-1/2 (546)

 

 

 

 

 

 

Power Consumption

 

 

 

 

 

 

 

Avg. power used per cycle, kW/hr

0.18 est

0.28 est

0.38 est

0.55 est.

 

 

 

 

 

Nominal sound emission, dBA

61

65

67

60 / 69

 

 

 

 

 

Background noise level, dBA

48

49

49

47

 

 

 

 

 

Average HVAC load, Btu/hr

440

525

725

900

 

 

 

 

 

16

F232062

Installation

Cabinet Hardmount General Specifications

3-Speed Models (Continued)

Specification

 

18

35

50

80

 

 

 

 

 

 

 

 

Drive Train Information

 

 

 

 

 

 

 

Number of motors in drive train

1

2

2

2

 

 

 

 

 

 

Wash/reverse power, hp (kW)

 

0.18 (0.13)

0.40 (0.30)

0.90 ( 0.67)

1.0 (0.75)

 

 

 

 

 

Medium extract power, hp (kW)

1.2 (0.895)

0.45 (0.34)

1.0 (0.75)

1.2 (0.89)

 

 

 

 

 

 

High extract power, hp (kW)

 

1.5 (1.12)

3.0 (2.2)

3.5 (2.6)

4.5 (3.36)

 

 

 

 

 

 

 

 

Cylinder Speeds

 

 

 

 

 

 

 

 

Wash/reverse speed, rpm

 

46

47

44

40

 

 

 

 

 

 

Medium extract speed, rpm

 

330

75

60

64

 

 

 

 

 

 

High extract speed, rpm

 

661

591

561

530

 

 

 

 

 

 

 

 

Centrifugal Force Data

 

 

 

 

 

 

 

Wash/reverse centrifugal force, Gs

0.65

0.82

0.825

0.82

 

 

 

 

 

Medium extract centrifugal force, Gs

32.5

2.10

1.53

2.1

 

 

 

 

 

High extract centrifugal force, Gs

130

130

134

143

 

 

 

 

 

 

 

 

Balance Detection

 

 

 

 

 

 

 

Vibration safety switch installed

N/A

Standard

Standard

Standard

 

 

 

 

 

 

 

 

Direct Steam Heating (Optional)

 

 

 

 

 

 

 

Steam inlet connection size, in (mm)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

 

 

 

 

 

 

Number of steam inlets

 

1

1

1

1

 

 

 

 

 

 

Steam req. to raise bath

LOW

1.1 (0.5)

2.1 (0.95)

2.8 (1.3)

4.4 (2.0)

temperature 10°F, lb

 

 

 

 

 

HIGH

1.2 (0.54)

2.8 (1.3)

3.7 (1.7)

6.3 (2.9)

(10°C, kg)

 

 

 

 

 

Average steam use per cycle, BHP

0.66

1.4

1.9

3.1

 

 

 

 

 

 

 

 

Electrical Heating (Optional)

 

 

 

 

 

 

 

Total electrical heating capacity, kW

7.8

15.6

23.4

31.2

 

 

 

 

 

 

Electrical heating elements

 

3

6

9

12

 

 

 

 

 

Electrical heat element size, kW

2.6

2.6

2.6

2.6

 

 

 

 

 

 

17

F232062

Installation

 

 

Cabinet Hardmount General Specifications

 

 

 

 

Variable-Speed Models

 

 

 

 

 

 

 

 

 

Specification

18

27

 

35

50

80

 

 

 

 

 

 

 

 

 

 

 

 

Overall Dimensions

 

 

 

 

 

 

 

 

 

 

Overall width, in (mm)

26 (660)

29 (737)

 

30-1/8 (765)

34-1/16 (865)

41-1/2 (1054)

 

 

 

 

 

 

 

Overall height, in (mm)

42 (1067)

45 (1143)

 

47-1/4 (1200)

49-3/4 (1265)

56 (1422)

 

 

 

 

 

 

 

Overall depth, in (mm)

29-11/16

34-13/16

 

38-1/2 (978)

42 (1067)

51-5/8 (1311)

 

 

 

(754)

(884)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight and Shipping Information

 

 

 

 

 

 

 

 

 

 

 

Net weight, lb (kg)

 

 

404 (182)

520 (234)

 

640 (288)

788 (355)

1406 (633)

 

 

 

 

 

 

 

Domestic shipping weight, lb (kg)

424 (191)

545 (245)

 

670 (301)

818 (371)

1456 (655)

 

 

 

 

 

 

 

Domestic shipping volume, ft3 (m3)

23.9 (0.669)

30.1 (0.852)

 

39.0 (1.09)

49.8 (1.39)

96.18 (2.69)

Export shipping weight, lb (kg)

494 (222)

610 (275)

 

750 (338)

988 (448)

1506 (678)

 

 

 

 

 

 

 

Export shipping volume, ft3 (m3)

47.1 (1.32)

37.7 (1.07)

 

47.1 (1.32)

68.6 (1.92)

109.4 (3.1)

 

 

 

Wash Cylinder Information

 

 

 

 

 

 

 

 

 

Cylinder diameter, in (mm)

21 (533)

24 (610)

 

26-1/4 (667)

30 (762)

36 (914)

 

 

 

 

 

 

 

Cylinder depth, in (mm)

13-3/4 (349)

16 (406)

 

18-3/8 (467)

20 (508)

22 (559)

 

 

 

 

 

 

 

 

 

Cylinder volume, ft

3

(l)

2.76 (78.1)

4.19 (117.9)

 

5.76 (163.1)

8.18 (232)

12.4 (354)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perforation size, in (mm)

0.188 (4.76)

0.188 (4.76)

 

0.188 (4.76)

0.188 (4.76)

0.188 (4.76)

 

 

 

 

 

 

 

Perforation open area,%

17

23

 

17

18

27

 

 

 

 

 

 

 

 

 

 

 

Door Opening Information

 

 

 

 

 

 

 

 

 

Door opening size, in (mm)

12 (305)

14-11/32

 

13-15/16

16-1/4 (413)

18-1/2 (470)

 

 

 

 

(364)

 

(354)

 

 

 

 

 

 

 

 

 

Ht. door bottom above floor, in (mm)

17-1/4 (438)

17 (432)

 

19 (480)

18-1/4 (465)

21-1/2 (546)

 

 

 

 

 

 

 

 

 

 

 

 

Power Consumption

 

 

 

 

 

 

 

 

 

 

Avg. power used per cycle, kW/hr

0.11

0.14

 

0.20

0.37

 

 

 

 

 

 

 

 

Nominal sound emission, dBA

N/A

N/A

 

N/A

N/A

N/A

 

 

 

 

 

 

 

Background noise level, dBA

N/A

N/A

 

N/A

N/A

N/A

 

 

 

 

 

 

 

Average HVAC load, Btu/hr

425

425

 

510

510

900

 

 

 

 

 

 

 

 

 

 

 

Drive Train Information

 

 

 

 

 

 

 

 

 

Number of motors in drive train

1

1

 

1

1

1

 

 

 

 

 

 

 

Drive motor power, hp (kW)

1 (0.75)

1 (0.75)

 

2 (1.5)

2 (1.5)

5 (3.7)

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

F232062

Installation

Cabinet Hardmount General Specifications

Variable-Speed Models (Continued)

Specification

 

18

27

 

35

50

80

 

 

 

 

 

 

 

 

 

 

Cylinder Speeds

 

 

 

 

 

 

 

 

 

 

Gentle wash/reverse speed, rpm

29

27

 

26

24

22

 

 

 

 

 

 

 

 

Wash/reverse speed, rpm

 

52

48

 

46

43

40

 

 

 

 

 

 

 

 

Distribution speed, rpm

 

82

77

 

73

68

63

 

 

 

 

 

 

 

 

Low extract speed, rpm

 

366

343

 

328

307

280

 

 

 

 

 

 

 

Medium extract speed, rpm*

534

500

 

478

447

408

 

 

 

 

 

 

 

 

High extract speed, rpm

 

685

641

 

613

573

524

 

 

 

 

 

 

 

 

 

 

Centrifugal Force Data

 

 

 

 

 

 

 

 

 

 

Gentle wash centrifugal force, Gs

0.25

0.25

 

0.25

0.25

0.25

 

 

 

 

 

 

 

Wash/reverse centrifugal force, Gs

0.8

0.8

 

0.8

0.8

0.8

 

 

 

 

 

 

 

Distribution centrifugal force, Gs

2

2

 

2

2

2

 

 

 

 

 

 

 

Low extract centrifugal force, Gs

40

40

 

40

40

40

 

 

 

 

 

 

 

Med. extract centrifugal force, Gs

85

85

 

85

85

85

 

 

 

 

 

 

 

High extract centrifugal force, Gs

140

140

 

140

140

140

 

 

 

 

 

 

 

 

 

 

Balance Detection

 

 

 

 

 

 

 

 

 

 

Vibration safety switch installed

N/A

N/A

 

Standard

Standard

Standard

 

 

 

 

 

 

 

 

 

Direct Steam Heating (Optional)

 

 

 

 

 

 

 

 

 

Steam inlet connection size, in (mm)

1/2 (13)

1/2 (13)

 

1/2 (13)

1/2 (13)

1/2 (13)

 

 

 

 

 

 

 

 

Number of steam inlets

 

1

1

 

1

1

1

 

 

 

 

 

 

 

 

Steam req. to raise bath

LOW

1.1 (0.50)

1.4 (0.64)

 

2.1 (0.95)

2.8 (1.3)

4.4 (2.0)

temperature 10°F, lb

 

 

 

 

 

 

 

HIGH

1.4 (0.64)

1.9 (0.86)

 

2.7 (1.2)

3.7 (1.7)

6.3(2.9)

(10°C, kg)

 

 

 

 

 

 

 

 

Average steam use per cycle, BHP

0.72

0.96

 

1.4

1.9

3.1

 

 

 

 

 

 

 

 

 

Electrical Heating (Optional)

 

 

 

 

 

 

 

 

 

Total electrical heating capacity, kW

7.8

7.8

 

15.6

23.4

31.2

 

 

 

 

 

 

 

 

Electrical heating elements

 

3

3

 

6

9

12

 

 

 

 

 

 

 

Electrical heat element size, kW

2.6

2.6

 

2.6

2.6

2.6

 

 

 

 

 

 

 

 

*Medium extract speed is not available on Electronic Control (EC) models.

19

F232062

Installation

Machine Dimensions

Figures 3 through 8 illustrate the machine dimensions for each size of machine, starting with the 18-pound model and finishing with the 80-pound model.

Note: The dimensions shown are for planning purposes only. They are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, contact the distributor or the manufacturer. We reserve the right to make changes at any time without notice.

20

F232062

 

Installation

Supply Dispenser

 

External Chemical Supply Signal

 

Terminal Strip (OPL only)

Cold Water Inlet

 

Input Power Block

Hot Water Inlet

Extra Water Inlet (optional)

 

 

External Chemical

 

Supply Inlets (OPL only)

 

Vacuum Breaker

 

Drain Outlet

18-Pound Capacity Machines

H001IE3A

Figure 3

21

F232062

Installation

Machine Dimensions (Continued)

Supply Dispenser

 

External Chemical Supply Signal

 

Terminal Strip (OPL only)

Cold Water Inlet

 

Input Power Block

Hot Water Inlet

Extra Water Inlet (optional)

 

 

External Chemical

 

Supply Inlets (OPL only)

 

Vacuum Breaker

 

Drain Outlet

25-Pound Capacity Machines

H002IE3A

Figure 4

22

F232062

 

Installation

Supply Dispenser

 

External Chemical Supply Signal

 

Terminal Strip (OPL only)

Cold Water Inlet

 

Input Power Block

Hot Water Inlet

Extra Water Inlet (optional)

 

 

External Chemical

 

Supply Inlets (OPL only)

 

Vacuum Breaker

 

Drain Outlet

27-Pound Capacity Machines

H003IE3A

Figure 5

23

F232062

Installation

Machine Dimensions (Continued)

Supply Dispenser

 

External Chemical Supply Signal

 

Terminal Strip (OPL only)

Cold Water Inlet

 

Input Power Block

Hot Water Inlet

Extra Water Inlet (optional)

 

 

External Chemical

 

Supply Inlets (OPL only)

 

Vacuum Breaker

 

Drain Outlet

35-Pound Capacity Machines

H004IE3A

Figure 6

24

F232062

 

Installation

Supply Dispenser

 

ExternalOPL on yChemical Supply Signal

 

Terminal Strip (OPL only)

Cold Water Inlet

 

Input Power Block

Hot Water Inlet

Extra Water Inlet (optional)

 

 

External Chemical

 

Supply Inlets (OPL only)

 

Vacuum Breaker

 

Drain Outlet

50-Pound Capacity Machines

H005IE3A

Figure 7

25

F232062

Installation

Machine Dimensions (Continued)

Supply Dispenser

 

External Chemical Supply Signal

 

Terminal Strip (OPL only)

Cold Water Inlet

 

Input Power Block

Hot Water Inlet

 

 

External Chemical

 

Supply Inlets (OPL only)

 

Vacuum Breaker

 

Drain Outlet

80-Pound Capacity Machines

H049IE3A

Figure 8

26

F232062

Dimensional Clearances

Allow a minimum of 12 inches (305 mm) at the rear for 18-pound and 25-pound capacity models and a minimum of 18 inches (457 mm) at the rear for the larger machines. Allow

2 inches (51mm) at the sides and 1 inch

(25 mm) between machines in multiple installations. Dimensional clearances are indicated in Figures 9 through 14 for each size of machine, starting with the 18-pound model and finishing with the 80-pound model.

Note: The dimensional clearances for the 80-pound model are dependent upon which set of mounting bolt holes is used. If the machine is intended for close mounting (mounting bolt pattern labeled "A" in Figure 28), follow the clearances in Figure 14. If the machine is intended for standard mounting (mounting bolt pattern labeled "B" in Figure 28), provide a minimum clearance of 8 inches (203 mm) at each side of the machine in addition to the clearances in Figure 14.

Installation

18-Pound Capacity Machines

H019IE1A

Figure 9

25-Pound Capacity Machines

H020IE1A

Figure 10

27

F232062

Installation

Dimensional Clearances

(Continued)

27-Pound Capacity Machines

H021IE1A

Figure 11

35-Pound Capacity Machines

H022IE1A

Figure 12

50-Pound Capacity Machines

H023IE1A

Figure 13

80-Pound Capacity Machines

H048IE1A

Figure 14

28

F232062

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