Alliance Laundry Systems LGS19A, LES37A, LES33A User Manual

Installation Instructions
Home Laundry Automatic Dryers
(Electric and Gas Models)
D311IE3A
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. (If the dryer changes ownership, be sure this manual accompanies the dryer.)
Part No. 504607R2 August 1998
WARNING
FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do not use any phone in your building. – Clear the room, building or area of all occupants. – Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
– If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified installer, service agency or the gas supplier.
W033
W052
© Copyright 1998, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
504607
1
Table of Contents
Replacement Parts ............................................................................... 2
Roughing In Dimensions .....................................................................3
Before You Start
Tools ................................................................................................ 4
Exhaust .............................................................................................4
Electrical........................................................................................... 4
Gas....................................................................................................4
Location............................................................................................4
Installing the Dryer
STEP 1 (Position and Level the Dryer) ...........................................5
STEP 2 (Connect Dryer Exhaust System)........................................5
STEP 3 (Connect Gas Supply Pipe).................................................6
STEP 4 (Connect Electrical Plug) ....................................................7
STEP 5 (Wipe Out Inside of Dryer) ................................................. 8
STEP 6 (Plug in the Dryer) ..............................................................8
STEP 7 (Check Installation).............................................................8
Heat Source Check ............................................................................... 9
Reversing Door Procedure ................................................................10
Manufactured (Mobile) Home Installation ......................................11
Electrical Requirements (Electric Dryers) .......................................12
Electrical Plug Connection ................................................................13
Electrical Requirements (Gas Dryers) .............................................15
Gas Requirements .............................................................................16
Location Requirements .....................................................................17
Dryer Exhaust Requirements
Exhaust System Materials ..............................................................18
Make Up Air Requirements............................................................18
Exhaust System .............................................................................. 19
Exhaust Direction...........................................................................19
Exhaust System Maintenance.........................................................20
Dryer Airflow .................................................................................20
Reduced Clearance Elbow.............................................................. 20
User-Maintenance Instructions
Lubrication ..................................................................................... 21
Care of Your Dryer .........................................................................21
Exhaust System .............................................................................. 21
Information for Handy Reference ....................................................22
Installer Check .................................................................... Back Cover
Replacement Parts . . .
If replacement parts are required, contact the source where you purchased your dryer, or contact
2
Alliance Laundry Systems LLC Shepard Street P.O. Box 990 Ripon, WI 54971-0990
Phone:
(920) 748-3950
for the name and address of the nearest authorized parts distributor.
504607
Roughing In Dimensions . . .
7.7"
23.5"
(59.7 cm)
(19.6 cm)
4.0"
(10.2 cm)
28"
(71.1 cm)
*36" (91.4 cm)
.4"
(1.1 cm)
*43" (109.2 cm)
4.0"
(10.2 cm)
(39.1 cm)
26.9"
(68.3 cm)
15.4"
* WITH LEVELING LEGS TURNED INTO BASE
(19.6 cm)
4.0"
(10.2 cm)
23.5"
(59.7 cm)
* WITH LEVELING LEGS TURNED INTO BASE
(71.1 cm)
ELECTRIC DRYERS
7.7"
*36" (91.4 cm)
.4"
28"
(1.1 cm)
*43" (109.2 cm)
4.0"
(10.2 cm)
(39.1 cm)
26.9"
(68.3 cm)
D312IE3A
15.4"
2.8"
(7 cm)
2.3" (6 cm) 3/8"NPT
GAS CONNECTION
D313IE3A
504607
GAS DRYERS
3
Before You Start . . .
Tools
For most installations, the basic tools you will need are:
WRENCH
SCREWDRIVERS
LEVEL
DUCT TAPE
TEFLON TAPE
D074IE1F
Exhaust
Electrical
ELECTRIC DRYER
Dryer needs a 3 or 4 wire 120/240 Volt, 30 Amp, 60 Hertz, 1 Phase electrical supply.
GAS DRYER
Dryer needs a 120 Volt, 15 Amp, 60 Hertz, polarized 3-slot effectively grounded receptacle.
NOTE: For more detailed information, refer to Section on Electrical Requirements.
Gas
Dryer is equipped for Natural Gas with a 3/8" NPT gas supply connection. For more detailed information, refer to Section on Gas Requirements.
Location
Place the dryer on a solid floor with an adequate air supply. For more detailed information, refer to Section on Location Requirements.
Use rigid metal duct and exhaust the dryer to the outside by the shortest route possible.
D314IE0A
NOTE: For more detailed information, refer to Section on Dryer Exhaust Requirements.
4
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Installing the Dryer . . .
D298IE1A
DRYER
BASE
LEVELING
LEG
LEVEL
D259I
DO
D314IE0C
DON'T
D315IE0C
Step 1:
Position and Level the Dryer
For further assistance refer to Section on Location Requirements.
Install dryer before washer. This allows room for attaching exhaust duct.
Place the dryer in position, and adjust the legs until the dryer is level.
Step 2:
Connect Dryer Exhaust System
For further assistance refer to Sections on Location Requirements and Dryer Exhaust Requirements.
WARNING
A clothes dryer produces combustible lint. To reduce the risk of fire and combustion gas accumulation the dryer MUST be exhausted to the outdoors.
DO NOT use plastic or thin foil flexible ducting.
Locate dryer so exhaust duct is as short as possible.
Be certain old ducts are cleaned before installing
your new dryer.
Use 4" (10.2 cm) diameter rigid or flexible metal duct.
Use as few elbows as possible.
Use duct tape on all joints.
Failure to exhaust dryer properly will void
W116
NOTE: Venting materials are not supplied with the dryer (obtain locally).
504607
5
Step 3: (Gas Dryer ONLY)
Connect Gas Supply Pipe
For further assistance, refer to Section on Gas Requirements.
1. Make certain your dryer is equipped for use with the type of gas in your laundry room. Dryer is equipped at the factory for Natural Gas with a 3/8" NPT gas connection.
2. Remove the shipping cap from the gas connection at the rear of the dryer. Make sure you do not damage the pipe threads when removing the cap.
NEW
STAINLESS STEEL
FLEXIBLE
CONNECTOR
USE ONLY
IF ALLOWED
BY LOCAL
CODES
(Use
Design A.G.A.
Certified
Connector)
3. Connect to gas supply pipe.
4. Tighten all connections securely. Turn on gas and check all pipe connections (internal & external) for gas leaks with a non-corrosive leak detection fluid.
5. For L.P. (propane) gas connection, refer to Section on Gas Requirements.
1/8" NPT
PIPE PLUG
(For checking
inlet gas pressure)
3/8" NPT
GAS CONNECTION
BLACK IRON PIPE Shorter than 20' (6.1 m) - use 3/8" pipe Longer than 20' (6.1 m) - use 1/2" pipe
EQUIPMENT
SHUT-OFF
VALVE
Install within
6' (1.8 m) of dryer
D233IE3D
6
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Step 4: (ELECTRIC DRYER ONLY)
D276IE1A
CENTER
WIRE
(NEUTRAL)
STRAIN RELIEF
(NOT SUPPLIED
WITH DRYER)
NEUTRAL
TERMINAL
GROUND
WIRE
"L2"
TERMINAL
"L1"
TERMINAL
GROUND
SCREW
GROUND
TO NEUTRAL
WIRE
Three-Wire Connection
D171IE1A
WHITE
WIRE
(NEUTRAL)
GROUND
SCREW
NEUTRAL
TERMINAL
"L1"
TERMINAL
BLACK
WIRE
GROUND
WIRE
STRAIN RELIEF
(NOT SUPPLIED
WITH DRYER)
GROUND
WIRE
"L2"
TERMINAL
RED
WIRE
Four-Wire Connection
NOTE: Dryer is shown with access cover removed for illustration purposes only. NEVER operate dryer with access cover removed.
Connect Electrical Plug
For further assistance, refer to Section on Electrical Requirements.
IMPORTANT: Use only a new U.L. listed No. 10 (copper wire only) three conductor power supply cord kit rated 240 Volts (minimum) 30 Amperes and labeled as suitable for use in a clothes dryer.
TYPICAL
THREE-WIRE
RECEPTACLE
POWER CORD
(Three-Wire)
STRAIN
RELIEF
NUT
STRAIN RELIEF
D275IE0D
Three Wire
Three Wire
TYPICAL
FOUR-WIRE
RECEPTACLE
STRAIN
RELIEF
Four Wire
NOTE: For more detailed information on connecting three-wire or four-wire plugs, refer to Section on Electrical Plug Connection.
NOTE: Four-wire cord is required for mobile homes or where codes do not permit grounding through neutral.
POWER CORD
(Four-Wire)
STRAIN
RELIEF
NUT
D006IE0A
504607
7
Step 5:
D327IE2A
Wipe Out Inside Of Dryer
Before using dryer for the first time, use an all-purpose cleaner, or a detergent and water solution, and a damp cloth to remove shipping dust from inside dryer drum.
Step 6:
Plug in the Dryer
Refer to Section on Electrical Requirements, and connect the dryer to an electrical power source.
ELECTRIC
Connect to 30 Amp circuit.
D275IE0C
Step 7:
Check Installation
D254IE0B
GAS
Plug cord into separately fused 15 Amp circuit.
Refer to Installer Check on the back cover of this manual and make sure that dryer is installed correctly.
8
504607
Heat Source Check . . .
For personal safety, lower front panel must be in place during normal operation.
W046
WARNING
Electric Dryers
Close the loading door and start the dryer in a heat setting (refer to the Operating Instructions supplied with the dryer). After the dryer has operated for three
Gas Dryers
To view the burner flame, remove the lower front panel of the dryer.
Close the loading door, start the dryer in a heat setting (refer to the Operating Instructions supplied with the dryer); the dryer will start, the igniter will glow red and the main burner will ignite.
IMPORTANT: If all air is not purged out of gas line, gas igniter may go off before gas is ignited. If this happens, after approximately two minutes igniter will again attempt gas ignition.
After the dryer has operated for approximately five minutes, observe burner flame through lower front panel. Adjust the air shutter to obtain a soft, uniform blue flame. (A lazy, yellow tipped flame indicates lack of air. A harsh, roaring, very blue flame indicates too much air.) Adjust the air shutter as follows:
minutes, the exhaust air or exhaust pipe should be warm.
a. Loosen the air shutter lockscrew. b. Turn the air shutter to the left to get a luminous
yellow-tipped flame, then turn it back slowly to the right to obtain a steady, soft blue flame.
c. After the air shutter is adjusted for proper flame,
tighten the air shutter lockscrew securely.
d. Reinstall the lower front panel.
After the dryer has operated for approximately three minutes, exhaust air or exhaust pipe should be warm.
1/8" (3.1 mm) PIPE PLUG
(For checking
manifold pressure)
AIR SHUTTER
LOCKSCREW
APPLIANCE
MAIN GAS
VALVE
AIR
SHUTTER
D316IE3A
504607
9
Reversing Door Procedure . . .
The door on this dryer is completely reversible. To reverse door proceed as follows:
1
Remove four hinge attaching screws.
3
Pull bottom of door liner out, then pull down, removing door liner from door panel.
5
2
Remove all nine screws.
D271PE1B
D272PE1A
4
Rotate door panel 180 degrees as shown.
B
A
D268PE1A
D273PE1C
6
Remove door strike from door liner and reinstall on opposite side.
7
Reinstall nine screws removed in Step 2.
D276PE1B
D270PE1B
9
Reinstall four hinge attaching screws removed in Step 1.
Insert liner under flange on bottom of door, then push
B
top of door liner into place.
8
Using a screwdriver, remove two door plugs, and reinstall on opposite side of door opening.
A
D269PE1C
D274PE1A
10
D275PE1A
504607
Manufactured (Mobile) Home
To reduce the risk of fire, the exhaust duct and weather hood MUST be fabricated of a material that will not support combustion. Rigid or flexible metal pipe is recommended for a clothes dryer.
W048
WARNING
Installation . . .
IMPORTANT: Installation must conform to the Manufactured Home Construction and Safety Standards, Title 24 CFR, Part 32-80 or Standard CAN/CSA-Z240 MH.
The dryer can be installed in a manufactured (mobile) home by following these instructions:
1. IMPORTANT: Gas dryers MUST be permanently attached to the floor at the time of installation. Order No. 526P3 Dryer Installation Kit for a manufactured (mobile) home installation. Follow the instructions supplied with the kit.
2. Electrical Connections (Electric Dryer Only) must be a 4-wire connection, refer to page 13.
3. VentingDryer MUST be exhausted to the outdoors.
WARNING
To reduce the risk of fire and combustion gas accumulation, the dryer MUST BE EXHAUSTED TO THE OUTDOORS. Refer to Section on Dryer Exhaust Requirements.
W047
The dryer can be exhausted to the outdoors through the back, left, right or bottom panel. Gas dryers cannot be exhausted out the left side because of the burner housing.
Dryer exhaust duct MUST NOT terminate under the mobile home.
For proper operation, it is important that the dryer has an ample amount of outside make-up air. The free area of any opening for the introduction of
outside air must be at least 25 in
When exhausting the dryer to the outdoors, the dryer can be installed with “0” inch clearance at the sides and rear. Clearance of the duct from combustible construction must be a minimum of 2 inches (5.08 cm).
Venting materials are not supplied with the dryer (obtain locally).
2
(163 cm2).
The dryer exhaust duct must be secured to the mobile home structure.
Exhaust ducts MUST NOT be connected with sheet metal screws or fasteners which extend into the duct.
Exhaust duct must not be connected to any other duct, vent or chimney.
504607
11
Electrical Requirements . . .
(Electric Dryers)
NOTE: The wiring diagram is located inside the control hood.
WARNING
To reduce the risk of fire, electric shock, serious injury or death, all wiring and grounding MUST conform with the latest edition of the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, and such local regulations as might apply. It is the customer’s responsibility to have the wiring and fuses checked by a qualified electrician to make sure your home has adequate electrical power to operate the dryer.
W113
NOTE: The power cord (pigtail) is NOT supplied with the electric dryer. Type of pigtail and gauge of wire must conform to local codes and instructions.
The method of wiring the dryer is optional and subject to local code requirements.
NOTE: Connect the dryer to the power supply with the MAXIMUM RATED VOLTAGE listed on the nameplate.
Grounding Instructions
This dryer must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the dryer.
POWER SUPPLY POWER SUPPLY
3-WIRE GROUNDED NEUTRAL
120/240 VOLT, 60 HERTZ AC 1 PHASE
SERVICE ENTRANCE SWITCH BOX
(SEE NOTE BELOW)
30 AMPERE FUSES OR
CIRCUIT BREAKER
NEUTRAL WIRE NEUTRAL WIRE
A typical
30-Amp
Three-wire Receptacle NEMA Type
10-30R
120 ± 12
120 ± 12
VAC
240 ± 12
VAC
VAC
NOTE: Use COPPER WIRE only. Shorter than 15' (4.5 m) use 10 A.W.G. Longer than 15' (4.5 m) use 8 A.W.G.
A typical 30-Amp
Four-wire Receptacle
120 ± 12
120 ± 12
VAC
VAC
240 ± 12
VAC
INTERMEDIATE
FUSE BOX
(MAY BE
OMITTED IF
SERVICE
ENTRANCE
BOX IS FUSED)
WALL
RECEPTACLE
NEUTRAL
L1 L2
PIGTAIL CONNECTION
METALLIC OR
NON-METALLIC
SHEATHED CABLE
(COPPER WIRE
ONLY)
PIGTAIL
TO DRYER
(SEE NOTE BELOW)
TERMINAL BLOCK
IN DRYER
INTERMEDIATE SHUT-OFF BOX
(MAY OR MAY
NOT BE FUSED)
NEUTRAL
L1 L2
DIRECT CONNECTION
D003IE3A
12
120 ± 12
VAC
120 ± 12
VAC
D006IE1F
504607
Electrical Plug Connection . . .
Three-Wire Plug
1. Remove access cover from rear of dryer.
2. Use a strain relief and insert end of power cord through power supply hole.
D284IE0C
D285IE0D
3. Use the three screws from
"L1"
TERMINAL
NEUTRAL
TERMINAL
the envelope located in the cylinder to attach the power cord wires to the terminal block.
"L2"
TERMINAL
D286IE0B
4. Tighten all screws and reinstall access cover removed in Step 1.
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13
Four-Wire Plug
1. Remove access cover from rear of dryer.
4. Attach power cord ground (green) wire to rear bulkhead using ground screw removed in Step 2.
WHITE
NEUTRAL
TERMINAL
2. Remove ground screw and save for use in Step 4. Remove wire and use in Step 5.
3. Use a strain relief and insert end of power cord through power supply hole.
POWER
CORD
GROUND
WIRE
D284IE0C
GROUND
SCREW
D287IE0E
D288IE0D
RED
GREEN
BLACK
D289IE0C
5. Use the three screws from the envelope located in the cylinder to attach the remaining power cord wires to the terminal block as follows:
a. Red wire to “L1” terminal. b. Black wire to “L2” terminal. c. White wire to Neutral terminal.
NOTE: When installing the white wire, loop the free eyelet end of the ground wire (removed in Step
2) and attach along with the white wire to the neutral (center) terminal on the terminal block.
6. Tighten all screws and reinstall access cover removed in Step 1.
14
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