Alliance Laundry Systems HF575, HF455, HF730, HF900 User Manual

Page 1
Washer Extractors
HF455, HF575, HF730, HF900
for corresponding “CHF” and “IHF” models, see page 5 for complete model list
Technical specications
Installation instructions Maintenance
Instruction manual
Code: 249/00406/20
January 2011
Page 2
Page 3
Contents
Model Numbers .............................................................................................. 5
1
Safety and Environmental Informations ...................................................... 6
2
Safety .......................................................................................................... 6
Environmental .............................................................................................. 7
Explanation of Safety Messages .................................................................8
Important Safety Instructions ....................................................................... 9
Operator Safety ......................................................................................... 11
Technical data and dimensions ................................................................. 12
3
Technical data HF455, IHF455, IHF100, CHF100 ..................................... 12
Dimensions HF455, IHF455, IHF100, CHF100 ......................................... 13
Technical data HF575, IHF575, IHF135, CHF135 ..................................... 14
Dimensions HF575, IHF575, IHF135, CHF135 ......................................... 15
Technical data HF730, IHF730, IHF165, CHF165 ..................................... 16
Dimensions HF730, IHF730, IHF165, CHF165 ......................................... 17
Technical data HF900, IHF900 .................................................................. 18
Dimensions HF900, IHF900 ......................................................................19
Installation and Connection Instructions .................................................. 20
4
Surface ...................................................................................................... 20
Removal of the transport safety ................................................................. 20
Mounting Bolt Hole Locations for machines, HF455, IHF455, IHF100,
CHF100 ..................................................................................................... 21
Mounting Bolt Hole Locations for machines, HF575, IHF575, IHF135,
CHF135 ..................................................................................................... 22
Mounting Bolt Hole Locations for machines, HF730, IHF730, IHF165,
CHF165 ..................................................................................................... 23
Mounting Bolt Hole Locations for machines, HF900, IHF900 ....................24
Water connection ....................................................................................... 25
Water drain ................................................................................................ 25
Electrical Installation .................................................................................. 26
Main power connection .............................................................................. 28
Electrical Specifications HF455, IHF455, IHF100, CHF100 .....................30
Electrical Specifications HF575, IHF575, IHF135, CHF135 ...................... 31
Electrical Specifications HF730, IHF730, IHF165, CHF165 ...................... 32
Electrical Specifications HF900, IHF900 ...................................................33
Automatic lubricator ................................................................................... 34
Liquid soap connection (option) ................................................................. 35
Connection of a central operating panel for coin machines (option) .........37
3
Contents
Page 4
5
Steam connection ........................................................................................ 38
6
Technical remarks ....................................................................................... 39
Internal connections of the electrical heating ............................................39
Out of balance switch ................................................................................40
Opening the door in case of an emergency ............................................... 40
7
Maintenance instruction of the machine ................................................... 41
End of day .................................................................................................. 41
General maintenance ................................................................................41
Periodical maintenance .............................................................................41
Annual maintenance .................................................................................. 42
8
Contact Information .....................................................................................43
Nameplate ................................................................................................. 43
9
Repair and after-sales service .................................................................... 45
4
Page 5
Model Numbers
1
Build-up
Model numbers
xHF455
xHF575
xHF730
xHF900
xHF100yyHyyyyyy
xHF135yyHyyyyyy
xHF165yyHyyyyyy
xHF455yyHyyyyyy
xHF575yyHyyyyyy
xHF730yyHyyyyyy
xHF900yyHyyyyyy
IHF100ANH
IHF100MNH
IHF135ANH
IHF135MNH
IHF165ANH
IHF165MNH
IHF455ANH
IHF455MNH
IHF455ZNH
IHF575ANH
IHF575MNH
IHF575ZNH
IHF730ANH
IHF730MNH
IHF730ZNH
IHF900ANH
IHF900MNH
IHF900ZNH
CHF100ANH
CHF100MNH
CHF135ANH
CHF135MNH
CHF165ANH
CHF165MNH
CHF455ANH
CHF455MNH
CHF575ANH
CHF575MNH
CHF730ANH
CHF730MNH
CHF900ANH
CHF900MNH
5
Page 6
Safety and Environmental Informations
Safety
CAUTION LABELS
Please familiarize yourself with the following standard warning symbols. They are used throughout this manual and on the equipment to alert you to possible hazards. Anyone operating or servicing this equipment must understand these symbols and must follow all safety rules in this manual.
ELECTRICAL HAZARD
This symbol alerts you to the presence of a dangerous voltage, which could cause a serious shock resulting in personal injury or death.
CONSULT MANUAL
This symbol warns you to consult the manual for important instructions concerning the machine and possible hazards.
MOVING PARTS HAZARD
This symbol alerts you to the presence of possible dangerous moving parts within the machine. Guards should always be in place when the machine is in operation. Be very careful when servicing the drive system.
2
PINCHING HAZARD
This warning symbol indicates the presence of a pinch point on the machine. This is a place where your hand might be pinched or crushed, resulting in a severe injury. Make sure you understand these hazards and keep all body parts clear of them.
HOT SURFACE HAZARD
This symbol indicates the presence of a potentially hot surface. Some machine surfaces and parts may become extremely hot during normal operation and should not be touched.
ATTENTION
This symbol identies information about practices or circumstances that can lead to
personal injury or death, property damage, or economic loss.
6
Page 7
Environmental
Disposal of Unit
This appliance is marked according to the European directive 2002/96/ EC on Waste Electrical and Electronic Equipment (WEEE).
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. Ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact your local distributor resources.
2
7
Page 8
Explanation of Safety Messages
Throughout this manual and on machine decals, you will nd precautionary statements (“DANGER,” “WARNING,” and “CAUTION”) followed by specic instructions. These precautions are intended for the
personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
2
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.
To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.
Use manufacturer-authorized spare parts to avoid safety hazards.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specic instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specic procedures where
minor machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
8
Page 9
2
Important Safety Instructions
WARNING
To reduce the risk of re, electric shock, serious injury or
death to persons when using your washer, follow these basic precautions:
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in the installation Manual for the proper grounding of the washer.
3. Do not wash textiles that have been previously cleaned, washed, soaked, or spotted with gasoline,
dry-cleaning solvents, or other ammable or explosive substances as they give off vapors that could
ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or other ammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been
used for such a period, before using a washing machine or combination washer-dryer, turn on all hot
water faucets and let the water ow from each for several minutes. This will release any accumulated hydrogen gas. The gas is ammable, do not smoke or use an open ame during this time.
6. Do not allow children to play on or in the washer. This appliance is not intended for use by young
children or inrm persons without supervision. Young children should be supervised to ensure that
they do not play with the appliance.
7. Before the washer is removed from service or discarded, remove the door to the washing compartment.
8. Do not reach into the washer if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
9. Do not install or store the washer where it will be exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or attempt any servicing unless specically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.
12. To reduce the risk of an electric shock or re, DO NOT use an extension cord or an adapter to connect the washer to an electrical power source.
13. Use a washer only for its intended purpose, washing textiles.
14. ALWAYS disconnect the washer from the electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.
15. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.
16. To reduce the risk of re, textiles which have traces of any ammable substances such as vegetable
oil, cooking oil, machine oil, ammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These ammable substances may cause the fabric to catch on re.
17. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
18. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this
occurs, have washer checked by a qualied service person.
19. Replace worn power cords and/or loose plugs.
20. Be sure water connections have a shut-off valve and that ll hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
9
Page 10
2
2
21. Loading door MUST BE CLOSED any time the washer is to ll, tumble, or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.
22. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
23. Always follow the fabric care instructions supplied by the textile manufacturer.
24. Never operate the washer with any guards and/or panels removed.
25. DO NOT operate the washer with missing or broken parts.
26. DO NOT bypass any safety devices.
27. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
28. It is recommended that the machine be installed by qualied technicians.
29. Before starting repairs or maintenance, shut off all power and water supplies.
30. To prevent re and explosion:
Keep the area around the machine free from inammable or combustible products.
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution, and care must be exercised when installing, maintaining, or operating the washer.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent, or the manufacturer.
SAVE THESE INSTRUCTIONS
10
Page 11
2
Operator Safety
WARNING
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.
To ensure the safety of machine operators, the following maintenance checks must be performed daily:
1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.
2. Check door interlock before starting operation of the machine:
a. Attempt to start the machine with the door open. The machine should not start with the door open.
b. Close and lock the door and start a cycle. Attempt to open the door while the cycle is in progress.
The door should not open.
If the door lock and interlock are not functioning properly, call a service technician.
3. Do not attempt to operate the machine if any of the following conditions are present:
a. The door does not remain securely locked during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly grounded circuit.
Do not bypass any safety devices in the machine.
WARNING
Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.
SAVE THESE INSTRUCTIONS
11
Page 12
Technical data and dimensions
Technical data HF455, IHF455, IHF100, CHF100
Capacity (dry weight) Ratio [kg/Lit]
1:11 41,4 kg 91.27 lb.
1:10 45,5 kg 100.31 lb.
1:9 50,5 kg 111.33 lb.
Cylinder
Diameter 980 mm 38.58 inch
Depth 597 mm 23.50 inch
Volume 455 Lit 16.07 ft³
Cabinet
Height 1920 mm 75.59 inch
Width 1200 mm 47.24 inch
Depth 1340 mm 52.76 inch
Front loading
Diameter door opening 500 mm 19.69 inch
Height under door 638 mm 25.12 inch
To center 960 mm 37.80 inch
Speed
Wash 10 - 50 tr/min - RPM
Spin 250 - 800 tr/min - RPM
G-factor
High spin 350
Dynamic bottom load (N/Hz)
Motor (3-phase)
4p. 1470 tr/min 5,5 kW / 7,37 HP
Drain valve
Water supply
Hard, soft, warm water 4x3/4"
Steam connection
Steam connection 1/2"
Heating
Electrical 230/400 V 27 kW
Electrical 400V 27 kW - 36 kW
Steam 6 bar
Warm water (without additional heating) X
Warm water (with additional heating) X
Packing dimensions
(H x W x D) mm - inch 2130x1300x1430 mm - 83.86x51.18x56.30 inch
Weight
Net 1597 kg 3520.78 lb.
Gross 1697 kg 3741.24 Ib.
3
METRIC US
2960/13
3"
12
Page 13
210 [8.27]
177.5 [6.99]
210 [8.27]
701 [27.6] 102 [4.02]
162 [6.38]
222 [8.74]
113 [4.45]
173 [6.81]
233 [9.18]
303 [11.93]
162 [6.38]
A
A
B
C
G
H
I
83 [3.27]
342 [13.46]
J
J
257 [10.12]
486 [19.13]
E
D
F
G
1920 [75.59]
962 [37.87]
1034 [40.71]
1200 [47.24]
83 [3.27] 83 [3.27]
638 [25.12]
1010 [39.76]
1100 [43.31]
45 [1.77] 45 [1.77]
56.5 [2.23]
156.5 [6.16]
1283 [50.51]
26.5 [1.04]
Dimensions HF455, IHF455, IHF100, CHF100
Legend: metric mm [inches]
3
A. Soft water connection 3/4" B. Warm water connection 3/4" C. Hard water connection 3/4" D. Electrical connection E. Electrical connection clamps F. Main switch G. Ventilation cabinet H. Ventilation I. Steam connection 1/2" J. Drain valve
13
Page 14
Technical data HF575, IHF575, IHF135, CHF135
Capacity (dry weight) Ratio [kg/Lit]
1:11 52,3 kg 115.30 lb.
1:10 57,5 kg 126.77 lb.
1:9 63,8 kg 140.65 lb.
Cylinder
Diameter 980 mm 38.58 inch
Depth 775 mm 30.51 inch
Volume 575 Lit 20.31 ft³
Cabinet
Height 1920 mm 75.59 inch
Width 1200 mm 47.24 inch
Depth 1510 mm 59.45 inch
Front loading
Diameter door opening 500 mm 19.69 inch
Height under door 638 mm 25.12 inch
To center 960 mm 37.80 inch
Speed
Wash 10 - 50 tr/min - RPM
Spin 250 - 800 tr/min - RPM
G-factor
High spin 350
Dynamic bottom load (N/Hz)
Motor (3-phase)
4p. 1470 tr/min 7,5 kW / 10,05 HP
Drain valve
Water supply
Hard, soft, warm water 4x3/4"
Steam connection
Steam connection 1/2"
Heating
Electrical 230/400 V 27 kW
Electrical 400V 27 - 36 kW
Steam 6 bar
Warm water (without additional heating) X
Warm water (with additional heating) X
Packing dimensions
(H x W x D) mm - inch 2130x1300x1630 mm - 83.86x51.18x64.17 inch
Weight
Net 1787 kg 3939.66 lb.
Gross 1887 kg 4160.12 Ib.
3
METRIC US
3900/13
3"
14
Page 15
1920 [75.59]
962 [37.87]
1034 [40.71]
1200 [47.24]
83 [3.27] 83 [3.27]
638 [25.12]
1180 [46.46]
1270 [50]
45 [1.77]45 [1.77]
155.5 [6.12]
1452 [57.17]
56.5 [2.23]
26.5 [1.04]
210 [8.27]
177.5 [6.99]
210 [8.27]
701 [27.6] 102 [4.02]
162 [6.38]
222 [8.74]
113 [4.45]
173 [6.81]
233 [9.18]
303 [11.93]
162 [6.38]
A
A
B
C
G
H
I
83 [3.27]
342 [13.46]
J
J
257 [10.12]
486 [19.13]
E
D
F
G
Dimensions HF575, IHF575, IHF135, CHF135
Legend: metric mm [inches]
3
A. Soft water connection 3/4" B. Warm water connection 3/4" C. Hard water connection 3/4" D. Electrical connection E. Electrical connection clamps F. Main switch G. Ventilation cabinet H. Ventilation I. Steam connection 1/2" J. Drain valve
15
Page 16
Technical data HF730, IHF730, IHF165, CHF165
Capacity (dry weight) Ratio [kg/Lit]
1:11 66,4 kg 146.39 lb.
1:10 73 kg 160.94 lb.
1:9 81,1 kg 178.79 lb.
Cylinder
Diameter 1095 mm 43.11 inch
Depth 775 mm 30.51 inch
Volume 730 Lit 25.78 ft³
Cabinet
Height 2100 mm 82.68 inch
Width 1300 mm 51.18 inch
Depth 1628 mm 64.09 inch
Front loading
Diameter door opening 622 mm 24.49 inch
Height under door 603 mm 23.74 inch
To center 992,5 mm 39.07 inch
Speed
Wash 10 - 50 tr/min - RPM
Spin 250 - 750 tr/min - RPM
G-factor
High spin 350
Dynamic bottom load (N/Hz)
Motor (3-phase)
4p. 1470 tr/min 11,5 kW / 15,42 HP
Drain valve
Water supply
Hard, soft, warm water 1x3/4" + 3x1"
Steam connection
Steam connection 3/4"
Heating
Electrical 230/400 V 27 kW
Electrical 400V 27 kW - 36 kW
Steam 6 bar
Warm water (without additional heating) X
Warm water (with additional heating) X
Packing dimensions
(H x W x D) mm - inch 2250x1400x1800 mm - 88.58x55.12x70.87 inch
Weight
Net 2250 kg 4960.40 lb.
Gross 2350 kg 5180.86 lb.
3
METRIC US
4960/13
2x3"
16
Page 17
260 [10.24]260 [10.24]
174 [6.85]
898.5 [35.37]
173 [6.81]
248 [9.76]
323 [12.72]
408 [16.06]
117 [4.61]
177 [6.97]
169.5 [6.67]
237 [9.33]
B
A
C
D
F
G
E
I
E
H
262 [10.31]
81 [3.19]
486 [19.13]
257 [10.12]
J
K
K
1273 [50.12]
44 [1.73] 1185 [46.65] 44 [1.73]
272 [10.71] 26.5 [1.04]
1571.5 [61.87]
56.5 [2.23]
Dimensions HF730, IHF730, IHF165, CHF165
Legend: metric mm [inches]
2100 [82.68]
992.5 [39.07]
3
3
603 [23.74]
1138 [44.8]
1300 [51.18]
81 [3.19]81 [3.19]
A. Soft water connection 3/4" B. Soft water connection 1" C. Warm water connection 1" D. Hard water connection 1" E. Electrical connection F. Electrical connection clamps G. Main switch H. Ventilation cabinet I. Ventilation J. Steam connection 3/4" K. Drain valve
17
Page 18
Technical data HF900, IHF900
Capacity (dry weight) Ratio [kg/Lit]
Cylinder
Cabinet
Front loading
Speed
G-factor
Dynamic bottom load (N/Hz)
Motor (3-phase)
Drain valve
Water supply
Steam connection
Heating
Packing dimensions
Weight
3
METRIC US
1:11 81,8 kg 180.34 lb.
1:10 90 kg 198.42 lb.
1:9 100 kg 220.46 lb.
Diameter 1095 mm 43.11 inch
Depth 957 mm 37.68 inch
Volume 900 Lit 31.78 ft³
Height 2100 mm 82.68 inch
Width 1300 mm 51.18 inch
Depth 1808 mm 71.18 inch
Diameter door opening 622 mm 24.49 inch
Height under door 603 mm 23.74 inch
To center 992,5 mm 39.07 inch
Wash 10 - 50 tr/min - RPM
Spin 250 - 750 tr/min - RPM
High spin 350
6100/13
4p. 1470 tr/min 11,5 kW / 15,42 HP
2x3"
Hard, soft, warm water 1x3/4" + 3x1"
Steam connection 3/4"
Electrical 230/400 V 27 kW
Electrical 400V 27 kW - 36 kW
Steam 6 bar
Warm water (without additional heating) X
Warm water (with additional heating) X
(H x W x D) mm - inch 2250x1630x2100 mm - 88.58x64.17x82.68 inch
Net 2900 kg 6393.41 lb.
Gross 3000 kg 6613.87 lb.
18
Page 19
1453 [57.2]
44 [1.73]44 [1.73] 1365 [53.74]
272 [10.71] 26.5 [1.04]
1751.5 [68.96]
56.5 [2.23]
260 [10.24]260 [10.24]
174 [6.85]
898.5 [35.37]
173 [6.81]
248 [9.76]
323 [12.72]
408 [16.06]
117 [4.61]
177 [6.97]
169.5 [6.67]
237 [9.33]
B
A
C
D
F
G
E
I
E
H
262 [10.31]
81 [3.19]
486 [19.13]
257 [10.12]
J
K
K
Dimensions HF900, IHF900
Legend: metric mm [inches]
2100 [82.68]
992.5 [39.07]
3
603 [23.74]
1138 [44.8]
1300 [51.18]
81 [3.19]81 [3.19]
A. Soft water connection 3/4" B. Soft water connection 1" C. Warm water connection 1" D. Hard water connection 1" E. Electrical connection F. Electrical connection clamps G. Main switch H. Ventilation cabinet I. Ventilation J. Steam connection 3/4" K. Drain valve
19
Page 20
Installation and Connection Instructions
Ensure that the machine is installed on a level oor of sufcient strength and that the recommended clearances
for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
Surface
The machine must be placed on a at, solid surface (metal base, concrete
or solid ground). When using a metal base or with machines with steam heating, the machine must be anchored on the 4 provided locations (A)
(See Label 1) in the base. (See Mounting Bolt Hole Locations). The height
of the pad should not exceed 203 mm - 8 inch. The machine must be placed entirely level. For easy maintenance it is
recommended to keep a minimal distance of 600 mm - 23.62 inch between
Label 1
the wall and the back of the machine. If several machines are placed next to each another, there should be a
minimal distance of 30 mm - 1.18 inch between each machine.
4
CAUTION
Removal of the transport safety
To prevent damage during transportation, the machine has been equipped with four red transport brackets to eliminate every possible movement of the tub.
After the machine has been placed level, take off the service panel and back panel to remove these transport brackets. (See Label 2)
Important
The machine must never be activated before removing these transport brackets. If the machine needs to be
moved from the installed location, rst reinstall the four
red transport brackets.
Label 2
20
Page 21
83 [3.27]
Mounting Bolt Hole Locations for machines, HF455, IHF455, IHF100, CHF100
Legend: metric mm [inches]
45 [1.77]45 [1.77]
4
1100 [43.31]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
1010 [39.76]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
83 [3.27]
1034 [40.71]
1200 [47.24]
21
Page 22
Mounting Bolt Hole Locations for machines, HF575, IHF575, IHF135, CHF135
Legend: metric mm [inches]
Ø20 [Ø0.79]
4
1270 [50]
Ø20 [Ø0.79]
1180 [46.46] 45 [1.77]45 [1.77]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
1034 [40.71]
1200 [47.24]
83 [3.27]83 [3.27]
22
Page 23
1138 [44.8]
1300 [51.18]
Ø20 [Ø0.79]
1185 [46.65]
1273 [50.12]
44 [1.73] 44 [1.73]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
81 [3.19] 81 [3.19]
Mounting Bolt Hole Locations for machines, HF730, IHF730, IHF165, CHF165
Legend: metric mm [inches]
4
23
Page 24
1138 [44.8]
1300 [51.18]
1365 [53.74]44 [1.73]
81 [3.19]
Ø20 [Ø0.79]
44 [1.73]
81 [3.19]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
Ø20 [Ø0.79]
1453 [57.2]
Mounting Bolt Hole Locations for machines, HF900, IHF900
Legend: metric mm [inches]
4
24
Page 25
4
Water connection
The machine is delivered with hoses with 3/4" connections (HF455-575) and with
1x3/4" + 3x1" connections (HF730-900). These hoses t the water inlet valves of the
machine and the main water inlet taps. All the inlet valves have to be connected. To ensure the optimal functioning of the water inlet valves, the water pressure on the inlet should be between 3 and 5 bar (40 and 80 psi). If the pressure is too low, the cycle time will increase considerably.
Inlet ow capacity per minute (gallons / liters): 7.93 + 13.2 / 30 + 50.
In case of boiler fed machines, a minimum of hot water of 90°C - 194°F should be available per unit. (See Table 1)
MODEL
For the HF455, IHF455, IHF100, CHF100 350 l. 12.36 ft³
For the HF575, IHF575, IHF135, CHF135 445 l. 15.72 ft³
For the HF730, IHF730, IHF165, CHF165 566 l. 19.99 ft³
For the HF900, IHF900 566 l. 19.99 ft³
Table 1
To comply with the WRAS water regulations: an 'approved' single check valve or
some other no less effective backow prevention device shall be tted at the point of connection(s) between the supply and the tting (IRN R150).
Min Contents Boiler
METRIC US
Water drain
The machine is equipped with a drain valve with 3" outer diameter (80 mm) for HF455­575 and with 2x3" outer diameter (2x80 mm) for HF730-900. This drain valve should be connected to the drain by means of the drain elbow which is delivered with the machine.
The diameter of the main drain should be adapted to the water ow and the number
of machines. It should be sufcient to handle at least 80 l/min - 21.13 gal./min
(HF455-575) and 160 l/min - 42.26 gal./min (HF730-900) per machine.
It is necessary to connect the main drain at least on one side to an open air-brake to
allow ventilation.
When the main drain has not been sufciently deodorized, every machine should be
installed separately with a deodorizer.
25
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4
Electrical Installation
Important
Electrical ratings are subject to changes. Refer to serial plate decal for electrical ratings information
specic to your machine.
WARNING
Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive.
WARNING
Hazardous Voltage. Can cause shock, burn or death. Verify that a ground wire from a proven earth ground is connected to the lug near the input power block on this machine.
The AC inverter drive requires a clean power supply free from voltage spikes and surges. If a transformer or generator is connected to the building's power supply, always install line reactors before the terminal block connections to the machine. A voltage monitor should be used to check incoming power. The customer’s local power company may provide such a monitor.
If input voltage measures above 240V for a 220V drive or above 480V for a 400V drive, ask the
power company to lower the voltage. As an alternative, a step-down transformer kit is available from the distributor.
The AC drive provides overload protection for the drive motor. However, a separate single or three-phase circuit breaker must be installed for complete electrical overload protection. This prevents damage to the motor by disconnecting all legs if one should be lost accidentally. Check the data plate on the back of the washer-extractor or consult Table 2 through 5 for circuit breaker requirements.
IMPORTANT: Do NOT use fuses in place of a circuit breaker.
For installation in the United States or Canada, branch circuit protection must be provided according to National and Local Codes. The branch circuit breaker must be of the inverse time or instantaneous trip type at the values given in the technical specications for each machine. Use a circuit breaker of the minimal type of 10kA interrupt current.
CAUTION
Do not use a voltage or phase converter on any variable speed machine.
The washer-extractor should be connected to an individual branch circuit not shared with lighting or another electrical device.
The connection should be shielded in a liquid tight or approved exible conduit with proper
conductors of correct size installed in accordance with the National Electric Code or other
applicable codes. The connection must be made by a qualied electrician using the wiring diagram
provided with the washer-extractor, or according to accepted European standards for CE-approved equipment.
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4
Use wire sizes indicated in Table 2 through 5 for runs up to 50 feet.
Use next larger size for runs of 50 to 100 feet. Use two sizes larger for runs greater than 100 feet.
For personal safety and proper operation, the washer-extractor must be grounded in accordance with state and local standards. If such standards are not available, grounding must conform to the National Electric Code, article 250-95. The ground connection must be made to a proven earth ground, not to a water pipe, gas pipe, or another metal pipe. Provide the necessary equipotential connections according to the local electrical prescriptions.
GROUNDING INSTRUCTIONS
This appliance must be connected to a grounded metal, permanent wiring system; or an equipment­grounding conductor must be run with the circuit conductors and connected to the equipment­grounding terminal or lead on the appliance.
IMPORTANT: Alliance Laundry Systems Warranty does not cover components that fail as a result of improper input voltage.
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Main power connection
Connection label:
Machine power connections are made at the back of the machine. Three or four conductor power cable is the recommended method (See chapter electrical specs for minimum cable requirements, if local electrical codes exceed these requirements, follow local codes). The number of conductors in this cable and the proper connection points for the cable wires shall be determined by the machine and power requirements. All machines must have a ground wire and be properly grounded. The ground wire must be insulated with a green/yellow color. This wire is normally within the power cable but can also be a separate wire run along side the power cable if properly sized.
4
Label 3
Never run a machine that does not have a ground wire. This ground wire must be connected to
the machine grounding lug found near the main switch. This lug is identied with the international “protective earth” symbol and the letters “PE”. Failure to connect this ground wire can lead to an unsafe
machine condition leading to machine damage and/or operator injury or death. This wire must be connected to earth ground at far end.
Machine Power Cable Connections:
Remove main switch cover plate at back of machine (see chapter dimensions part (F)). Run power cable through the cabinet knock-out located directly below the cover plate. Before installing, obtain and install a cord-grip to hold the cable in place. Never rely upon the electrical connections to hold cable in place. Allow some slack in this cable outside of the machine to form a drip-loop between the supply power circuit breaker and the machine knock-out. Connect power cable wires as directed below. Always connect the
ground wire rst and remove last.
Wiring based on the supply power and machine design (voltage/frequency):
440-480 Volts, 3-Phase, 3-wire or 4-wire + PE, 50 or 60 Hertz Conguration (Named: N-Voltage):
With supply power of: 440-480 Volts, 3-phase, 3-wire, after connecting the green/yellow PE ground wire, connect one wire to each of the bottom terminals of the power contactor switch marked: “L1,L2,L3”. When this supply power has four wires, connect this 4th wire, identied as a neutral wire, to the bottom terminal of the auxiliary contactor on the power contactor switch marked: “N”. Connect the remaining power wires
as rst noted.
380-415 Volts, 3-Phase, 4-wire + PE, 50 or 60 Hertz Conguration (Named: P-Voltage):
With supply power of: 380-415 Volts, 3-phase, 4-wire, after connecting the green/yellow PE ground wire, follow the directions of the four wire system for 440-480 Volt conguration.
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4
200-240 Volts, 3-Phase, 3-wire + PE, 50 or 60 Hertz Conguration (Named: Q-Voltage or 3-phase X-Voltage):
With supply power of: 200-240 Volts, 3-phase, 3-wire, after connecting the green/yellow PE ground wire, connect one power wire to each of the terminals at the bottom of the power contactor switch marked: “L1,L2,L3”.
200-240 volts, 1-Phase, 2-wire + PE, 50 Hertz (called 1-phase, 50 Hz X-voltage):
With supply power of: 200-240 Volts, 1-phase, 2-wire, 50Hz, after connecting the green/yellow PE ground wire, connect the power wire to the “L1” bottom terminal of the power contactor switch and the other wire, identied as the neutral wire, to the bottom terminal of the auxiliary contactor on the power contactor switch marked: “N”.
200-240 volts, 1-Phase, 2-wire + PE, 60 Hertz (called 1-phase, 60 Hz X-voltage):
With supply power of: 200-240 Volts, 1-phase, 2-wire, 60Hz, after connecting the green/yellow PE ground wire, connect one power wire to the “L1” and power wire to the “L2” of the bottom terminals of the power contactor switch.
After connection, check the spin direction. The cylinder must spin in the clockwise direction.
A wrong spin direction can damage the motor and can also cause water to spurt from the soap dispenser.
In case of wrong spin direction: switch the terminal clamps of the motor circuit “R” and “S” of the connecting cable or
change the connection at the terminal block switching the L1 and L2 wires.
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WARNING
The washer-extractor should be connected to an individual branch circuit not shared with lighting or other equipment.
Electrical Specications HF455, IHF455, IHF100, CHF100
455 liters / 100 pounds
Code
Voltage
Cycle
Phase
Boiler Fed/Steam Heat Electric Heat
Full Load Amps
Wire
Recommended Circuit
Breaker (US-market)
AWG/mm2
Heating Elements
kW Standard
Full Load Amps
Circuit Breaker
Recommended
4
AWG/mm2
US NON-US US NON-US
N 440-480 50/60 3 3+PE 22 30 32 10/6.0
P 380-415 50/60 3 3+N+PE 22 30 32 10/6.0 74 N/A 80 4/25
Q 200-240 50/60 3 3+PE 36 40 40 8/10.0
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A N/A N/A N/A N/A
N 440-480 50/60 3 3+PE
P 380-415 50/60 3 3+N+PE 61 N/A 70 4/25
Q 200-240 50/60 3 3+PE 104 N/A 125 2/40
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A
Table 2
9x4 kW
9x3 kW
Alternative Electric Heat Options
9x3 kW
74 N/A 80 4/25
104 N/A 125 2/40
61 N/A 70 4/25
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WARNING
The washer-extractor should be connected to an individual branch circuit not shared with lighting or other equipment.
Electrical Specications HF575, IHF575, IHF135, CHF135
575 liters / 135 pounds
Code
Voltage
Cycle
Phase
Boiler Fed/Steam Heat Electric Heat
Full Load Amps
Wire
Recommended Circuit
Breaker (US-market)
AWG/mm2
Heating Elements
kW Standard
Full Load Amps
Circuit Breaker
Recommended
4
AWG/mm2
US NON-US US NON-US
N 440-480 50/60 3 3+PE 27 30 32 10/6.0
P 380-415 50/60 3 3+N+PE 27 30 32 10/6.0 79 N/A 80 4/25
Q 200-240 50/60 3 3+PE 52 60 60 8/10.0
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A N/A N/A N/A N/A
N 440-480 50/60 3 3+PE
P 380-415 50/60 3 3+N+PE 66 N/A 70 4/25
Q 200-240 50/60 3 3+PE 79 N/A 80 4/25
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A
Table 3
9x4 kW
9x3 kW
Alternative Electric Heat Options
9x3 kW
79 N/A 80 4/25
120 N/A 125 2/40
66 N/A 70 4/25
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WARNING
The washer-extractor should be connected to an individual branch circuit not shared with lighting or other equipment.
Electrical Specications HF730, IHF730, IHF165, CHF165
730 liters / 165 pounds
Code
Voltage
Cycle
Phase
Boiler Fed/Steam Heat Electric Heat
Full Load Amps
Wire
Recommended Circuit
Breaker (US-market)
AWG/mm2
Heating Elements
kW Standard
Full Load Amps
Circuit Breaker
Recommended
4
AWG/mm2
US NON-US US NON-US
N 440-480 50/60 3 3+PE 44 50 50 8/10.0
P 380-415 50/60 3 3+N+PE 44 50 50 8/10.0 96 N/A 100 2/40
Q 200-240 50/60 3 3+PE 85 90 90 4/25.0
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A N/A N/A N/A N/A
N 440-480 50/60 3 3+PE
P 380-415 50/60 3 3+N+PE 83 N/A 90 2/40
Q 200-240 50/60 3 3+PE 153 N/A 180
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A
Table 4
9x4 kW
9x3 kW
Alternative Electric Heat Options
9x3 kW
96 N/A 100 2/40
153 N/A 180
83 N/A 90 2/40
4/0 /
100
4/0 /
100
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The washer-extractor should be connected to an individual branch circuit not shared with lighting or other equipment.
Electrical Specications HF900, IHF900
900 liters / 200 pounds
Boiler Fed/Steam Heat Electric Heat
Full Load Amps
Code
Voltage
Cycle
Phase
Wire
WARNING
Recommended Circuit
Breaker (US-market)
AWG/mm2
Heating Elements
kW Standard
Full Load Amps
Circuit Breaker
Recommended
4
AWG/mm2
US NON-US US NON-US
N 440-480 50/60 3 3+PE 44 50 50 8/10.0
P 380-415 50/60 3 3+N+PE 44 50 50 8/10.0 96 N/A 100 2/40
Q 200-240 50/60 3 3+PE 85 90 90 4/25.0
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A N/A N/A N/A N/A
N 440-480 50/60 3 3+PE
P 380-415 50/60 3 3+N+PE 83 N/A 90 2/40
Q 200-240 50/60 3 3+PE 153 N/A 180
X 200-240 50/60 1/3 2/3+PE N/A N/A N/A N/A
Table 5
9x4 kW
9x3 kW
Alternative Electric Heat Options
9x3 kW
96 N/A 100 2/40
153 N/A 180
83 N/A 90 2/40
4/0 /
100
4/0 /
100
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Automatic lubricator
Label 4
4
The bearing house of the machine is equipped with a lubricating device (A) which automatically lubricates the bearing during one year. Upon delivery of the machine, this lubricator has not been brought into use. To this effect, please put on the matching screw (B) in the foreseen
opening of the lubricator. (See Label 4)
Ignoring this instruction will inevitably cause damage to the bearings! Warranty is void if bearings are not lubricated.
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Liquid soap connection (option)
Connection of the liquid soap hoses
The liquid soap connection consists of 8 connections for liquid soap
(See Label 5).
The central opening is used for ventilation.
Label 5
4
WARNING
Dangerous Chemicals. May damage eyes and skin. Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye-rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.
CAUTION
Drill out plugs and nipples before making supply hose connection. Failure to do so can cause buildup of pressure and risk a tubing rupture.
Electrical connection of the liquid soap pumps
On machines equipped with a liquid soap connection, connect the wires directly on the print board next to the ground wire connection (option). Connect as indicated on
the wiring diagram.
The two connectors on the right give a tension of 220V ~ (max. 4A) which can be applied to drive 220V ~ soap pumps. If more than 4A is required, an external
tension will have to be used. 6 connections have been provided, of which one (S6)
can be used to drive a waterproong pump (e.g. for rain coats, etc.). (See Label 6)
Label 6
35
Page 36
The 220V can be transformed to other values to drive other type soap pumps.
Example: pumps 24V ~. (See Label 7)
Label 7
Also, pumps with different operating tension can be combined.
Example: 5 pumps 220V ~ and 1 pump 24V ~. (See Label 8)
4
Label 8
With an external tension 24V DC (See Label 9)
Label 9
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Connection of a central operating panel for coin machines (option)
To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance. Turning the controls to the OFF position does not disconnect this appliance from the power supply.
At the backside above the main connectors, you nd a printboard, to which the central operating panel for coin machines can be connected.
The right connectors form a potential free output contact as a result of which the operating panel detects when the machine is activated or not.
The left connectors receive the signal, by means of which a machine is chosen through the operating panel.
There are 3 different variations possible according to the output voltage of the
operating panel. (See Labels 10, 11 and 12)
4
WARNING
Label 10 Label 11 Label 12
A
IMPORTANT:
If a machine is equipped with this kind of printboard or if a printboard has been built in, the resistance of the cycle contact (A) may no longer be present on
the main printboard. (See Label 13)
When this resistance is present, it has to be cut out of the main printboard.
Label 13
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Steam connection
5
WARNING
Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
Machines with steam heating must have a steam valve between the steam installation and the machine.
2345 3 1
6
7
With direct steam injection into the machine (See Table 6)
1. Steam pipe
2. Steam cut-off valve
3. Pipe coupling
4. Steam lter
5. Magnetic steam valve
6. Curve MF
7
7. Steam hose with appropriate pipe coupling
7
Steam Supply Information
MODEL
Steam inlet
connection, inch
Number of
steam inlets
Recommended
pressure, bar
Recommended
pressure, psi
Maximum
pressure, bar
For the HF455, IHF455, IHF100, CHF100 1/2 1 2.0 - 5.5 30 - 80 5.5 80
For the HF575, IHF575, IHF135, CHF135 1/2 1 2.0 - 5.5 30 - 80 5.5 80
For the HF730, IHF730, IHF165, CHF165 3/4 1 2.0 - 5.5 30 - 80 5.5 80
For the HF900, IHF900 3/4 1 2.0 - 5.5 30 - 80 5.5 80
Table 6
Maximum
pressure, psi
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Page 39
Technical remarks
Internal connections of the electrical heating
6
1 AC
3 AC
Heating R5
3kw LC1D0901
Table 7
Heating 3x230V R5 3x400V R5
4,2kw 3x1,4kw
6kw 3x2kw
9kw 3x3kw
See Label 14
See Label 14
See Label 14
12kw 3x4kw --------
12kw 3x2kw
3x2kw
15kw 3x2kw
3x3kw
18kw 3x3kw
3x3kw
21kw 3x3kw
See Label 14 See Label 14
See Label 14 See Label 14
See Label 14 See Label 14
-------- -------- See Label 15
3x4kw
24kw 3x4kw
-------- -------- See Label 14
3x4kw
27kw 3x3kw
3x3kw 3x3kw
36kw 3x4kw
3x4kw
See Label 14 See Label 14 See Label 14
--------
3x4kw
LC1D0901
LC1D0901
LC1D1810
--------
LC1D1810 LC1D1810
LC1D1810 LC1D1810
LC1D1810 LC1D1810
LC1D1810 LC1D1810 LC1D1810
--------
Table 8
See Label 15
See Label 15
See Label 15
See Label 14
See Label 15
See Label 15
See Label 15
See Label 14
See Label 14
See Label 15 See Label 15 See Label 15
See Label 14 See Label 14 See Label 14
LC1D0901
LC1D0901
LC1D0901
LC1D0901
LC1D1810
LC1D1810
LC1D1810
LC1D1810 LC1D1810
LC1D1810 LC1D1810
LC1D1810 LC1D1810 LC1D1810
LC1D1810 LC1D1810 LC1D1810
B = Black Br = Brown
Gy = Grey Bu = Blue
R = Red W = White
Label 14
"Delta" conguration "WYE" conguration
NOTE:
Other executions are available as options.
Label 15
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6
Out of balance switch
1/2
1/2
Window
1/3
Label 16
Probe
Opening the door in case of an emergency
The out of balance switch is mounted on the solid part of the machine. There is a window around the probe of the out of balance switch that is mounted on the movable part of the machine.
When the machine goes out of balance by overloading or uneven distribution of the linen, the out of balance switch will interrupt this action to prevent damage to the machine.
Important
To guarantee good functioning, the probe should be centered horizontally and vertically at 1/3 from the bottom of the out of balance window (when
machine drum is empty). (See Label 16)
To open the door in case of an emergency (deciencies, etc.), remove the lock
cover plate (A). Subsequently, insert a screwdriver from the left-hand side behind the lock mechanism (B) and push back the black handle (C) while opening the doorhandle.
A
Important
Before opening the door, be sure there is no water left in the tub and that the drum has come to a complete stop.
B
C
C
40
Page 41
Maintenance instruction of the machine
WARNING
To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance. Turning the controls to the OFF position does not disconnect this appliance from the power supply.
Before starting wiring or inspection, power must be switched OFF, check to make sure that the operation panel indicator is off. Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there is no residual voltage using a tester or the
like. The capacitor of the inverter or the EMC lter is charged with
a high voltage for some time after power OFF, and it is dangerous.
7
End of day
General maintenance
Periodical maintenance
Clean AC drive lter:
a. Snap off external plastic cover which contains lter.
b. Remove foam lter from cover.
c. Wash lter with warm water and allow to air dry. Filter can be vacuumed clean.
Clean the entire cabinet of the machine regularly and remove all traces of soap,
etc....
Remove all detergent residue in the soap dispenser with hot water. Clean the door gasket and remove all detergents and other products. Shut off the main water, steam, and power connections at the end of each day.
Do not change the setting of the water inlet taps on boiler fed machines once these have been installed.
It is recommended to leave the door and soap dispenser open after use, to
ventilate the machine.
Check for proper door lock operation on a daily basis.
The V-belts of the motors should be retightened after two to three months when
rst used. This is necessary because these belts are subject to a one-time stretching when rst used. If this is not done, the belt starts to slip after a few
months and will break shortly afterwards.
Check the water inlet lters to make sure they are not blocked by calcication. Check the drain valve for obstructions.If a machine frequently skips the nal spin, check whether the probe of the out of
balance switch is still in the appropriate position, that is horizontally centered and vertically 1/3 from the bottom inside the window. (When the drum is empty).
Lubricate the bearings after every 200 hours of operation or replace the automatic
lubricator annually.
41
Page 42
Annual maintenance
Model Belt Frequency (Hz) Tension force (N) Deection (mm) Deection force
HF455 3-XPA2360 42 45 400/belt 460/belt 17,5 16,2 50
HF575 3-XPA2360 42 45 400/belt 460/belt 17,5 16,2 50
HF730 4-XPA2800 42 48 502/belt 657/belt 16,8 13,8 50
HF900 4-XPA2800 42 48 502/belt 657/belt 16,8 13,8 50
Belt tension:
Verify that the belts are running in the middle of the basket pulley. Verify the belt tension according to the table below. Belt tension measurements
should be taken as close as possible to the center of the belt span (see gure).
Belt tension testing table
MIN
MAX
MIN
MAX
at MIN
tension
at MAX tension
MAX
7
1 Deection
2 Span length
42
Page 43
Contact Information
Nameplate
Nameplate Location
The nameplate is located at the rear of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical
assistance. See Labels 17 and 18.
8
Label 17
Label 18
43
Page 44
Position of the Serial plate
8
Replacement Parts
If literature or replacement parts are required, contact the source from which the machine was purchased or contact the phone numbers or websites shown on the nameplate.
44
Page 45
Repair and after-sales service
In case of important malfunctions and deciencies, which you cannot resolve
yourself, contact your distributor.
9
Distributor :
Machine :
Alliance Laundry Systems
Shephard Street, PO BOX 990
Ripon, WI 54971-0990
United States
Tel: 001 920 748 3121 - Fax: 001 920 748 1645 www.comlaundry.com
Name: ....................................................................................
Address: ................................................................................
Tel.: ........................................................................................
Type: ......................................................................................
Program: ................................................................................
Date of installation: ................................................................
Installed by: ...........................................................................
Serial number: .......................................................................
Operation voltage and frequency: .........................................
Alliance International bvba Nieuwstraat 146 - B-8560 Wevelgem (Belgium) Tel. +32 56 41 20 54 - Fax +32 56 41 86 74 info@alliancels.eu - www.alliancels.eu
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