Alliance Laundry Systems UC35, UC80, HC50, UC50, SC18 User Manual

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Page 1

Washer-Extractor

Cabinet Hardmount

2-Speed, 3-Speed, and Variable-Speed

Model Numbers

HC18 SC18 UC18

HC25 SC25 UC25

HC27 SîC27 UC27

HC35 SC35 UC35

HC50 SC50 UC50

HC80 SC80 UC80

(See inside for complete model number list.)

Installation/Maintenance

NOTA: El manual en español aparece después del manual en inglés.

Part No. F232062R4

May 1999

Page 2

Model Number Chart

HC18EC2

HC18MC2

HC18MD2

HC18MH2

HC18MN2

HC18MV2

HC18PC2

HC18SN2

HC18VC2

HC25EC2

HC25MC2

HC25MD2

HC25MH2

HC25MN2

HC25MV2

HC35MD2

HC35MH2

HC35MN2

HC35MV2

HC35PC2

HC35SN2

HC35VC2

HC50EC2

HC50MC2

HC50MD2

HC50MH2

HC50MN2

HC50MV2

HC50PC2

HC50SN2

SC18MC3

SC18MD2

SC18MD3

SC18MH2

SC18MH3

SC18MN2

SC18MN3

SC18MV2

SC18MV3

SC18SN2

SC18SN3

SC18VN2

SC18VNV

SC25EC2

SC25EP2

SC27SN2

SC27VN2

SC27VNV

SC35EC2

SC35EP2

SC35MC2

SC35MC3

SC35MD2

SC35MD3

SC35MH2

SC35MH3

SC35MN2

SC35MN3

SC35MV2

SC35MV3

SC50MN3

SC50MV2

SC50MV3

SC50SN2

SC50VN2

SC50VNV

SC80ECV

SC80EPV

SC80MC3

SC80MD3

SC80MH3

SC80MN3

SC80MV3

SC80SN3

SC80VNV

UC18PN3

UC18VN2

UC18VNV

UC25MC2

UC25MD2

UC25MH2

UC25MN2

UC25MV2

UC25PC2

UC25PN2

UC27MN2

UC27PN2

UC27VN2

UC35MC2

UC35MC3

UC35VNV

UC50MC2

UC50MC3

UC50MD2

UC50MD3

UC50MH2

UC50MH3

UC50MN2

UC50MN3

UC50MV2

UC50MV3

UC50PC2

UC50PC3

UC50PN2

UC50PN3

HC25PC2

HC25SN2

HC25VC2

HC27EC2

HC27MC2

HC27MD2

HC27MH2

HC27MN2

HC27MV2

HC27SN2

HC27VC2

HC35EC2

HC35MC2

HC50VC2

HC80MC3

HC80MD3

HC80MH3

HC80MN3

HC80MV3

HC80PC3

HC80SN3

HC80VCV

HC80VNV

SC18EC2

SC18EP2

SC18MC2

SC25MC2

SC25MD2

SC25MH2

SC25MN2

SC25MV2

SC25SN2

SC27EC2

SC27EP2

SC27MC2

SC27MD2

SC27MH2

SC27MN2

SC27MV2

SC35SN2

SC35SN3

SC35VN2

SC35VNV

SC50EC2

SC50EP2

SC50MC2

SC50MC3

SC50MD2

SC50MD3

SC50MH2

SC50MH3

SC50MN2

UC18MC2

UC18MC3

UC18MD2

UC18MD3

UC18MH2

UC18MH3

UC18MN2

UC18MN3

UC18MV2

UC18MV3

UC18PC2

UC18PC3

UC18PN2

UC35MD2

UC35MD3

UC35MH2

UC35MH3

UC35MN2

UC35MN3

UC35MV2

UC35MV3

UC35PC2

UC35PC3

UC35PN2

UC35PN3

UC35VN2

UC50VN2

UC50VNV

UC80MC3

UC80MD3

UC80MH3

UC80MN3

UC80MV3

UC80PC3

UC80PN3

UC80VNV

Page 3

Table of Contents

Installation/Maintenance

Safety

Key to Symbols ................................................ 4

Safety Decal Location ...................................... 5

Operator Safety ................................................ 6

Safe Operating Environment ............................ 7

Environmental Conditions ............................ 7

Machine Location ......................................... 8

Input and Output Services ............................ 8

AC Inverter Drive ......................................... 9

Misuse .............................................................. 9

Installation

Machine Overview ........................................... 11

Delivery Inspection .......................................... 12

Customer Service ............................................. 12

Model Number Familiarization Guide ............. 13

General Specifications ..................................... 14

Machine Dimensions ........................................ 20

Dimensional Clearances ................................... 27

Machine Foundation ........................................ 29

Mechanical Installation .................................... 31

Expansion Bolt Installation .......................... 31

Drain Connection ............................................. 42

Water Connection ............................................ 44

Electrical Installation ....................................... 45

Steam Requirements (Steam Heat

Option Only) .................................................... 52

Chemical Injection Supply System .................. 53

Control Function Test ...................................... 57

Maintenance

Daily ................................................................ 59

Beginning Of Day ........................................ 59

End Of Day .................................................. 60

Weekly ............................................................. 60

Monthly ........................................................... 60

Quarterly .......................................................... 64

Care Of Stainless Steel .................................... 65

Maintenance Checklists ................................... 66

Removal from Service

Decommissioning ............................................ 71

Elevated Base Frame Installation ................. 33

J-Bolt Installation ......................................... 35

Concrete Foundation Pad ............................. 39

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F232062

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Section 1

Death or serious injury can result if children become trapped in the machine. Do not allow children to play on or around this machine. Do not leave children unattended while the machine door is open.

SW001

DANGER

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Safety

Anyone operating or servicing this machine must follow the safety rules in this manual. Particular attention must be paid to the

DANGER, WARNING

, and

CAUTION

blocks which appear throughout the manual.

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

WARNING

Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures.

SW005

The following warnings are general examples that apply to this machine. Warnings specific to a particular installation or maintenance procedure will appear in the manual with the discussion of that procedure.

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Safety

CAUTION

Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

SW020

Key To Symbols

The lightning flash and arrowhead within the triangle is a warning sign indicating the presence of dangerous voltage.

WARNING

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

This warning symbol indicates the presence of possibly dangerous chemicals. Proper precautions should be taken when handling corrosive or caustic materials.

The exclamation point within the triangle is a warning sign indicating important instructions concerning the machine and possibly dangerous conditions.

This warning symbol indicates the presence of potentially dangerous drive mechanisms within the machine. Guards should always be in place when the machine is in operation.

This warning symbol indicates the presence of hot surfaces that could cause serious burns. Stainless steel and steam lines can become extremely hot and should not be touched.

This warning symbol indicates the presence of possibly dangerous pinch-points. Moving mechanical parts can crush and/or sever body parts.

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Safety

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety

(O.P.L. Only)

decals could result in injury to the operator or service technician.

(Typical)

81968R1

8 1 96

8 R 1

(O.P.L. Only)

(80-pound models only)

(Not present on EDC models)

(MC Models Only)

H018IE3A

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Figure 1

Page 8

Safety

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the factory immediately.

Use factory-authorized spare parts to avoid safety hazards.

Operator Safety

WARNING

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

If the door lock and interlock are not functioning properly, call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely

locked during the entire cycle. b. Excessively high water level is evident. c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the

door open. The machine should not start with the door open.

b. Close the door without locking it and

attempt to start the machine. The machine should not start with the door unlocked.

c. Close and lock the door and start a

cycle. Attempt to open the door while the cycle is in progress. The door should not open.

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Safety

Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine.

SW002

DANGER

Safe Operating Environment

Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact the factory immediately.

Environmental Conditions

•

Ambient Temperature

machine will freeze at temperatures of 32°F (0°C) or below.

Temperatures above 120°F (50°C) will result in more frequent motor overheating and, in some cases, malfunction or premature damage to solid state devices that are used in some models. Special cooling devices may be necessary.

Water pressure switches are affected by increases and decreases in temperature. Every 25°F (10°C) change in temperature will have a 1% effect on the water level.

Water in the

periodically. Louvers, screens, or other separating devices may reduce the available air opening significantly.

•

Radio Frequency Emissions

A filter is available for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions.

•

Elevation

If the machine is to be operated at elevations of over 3,280 feet (1,000 meters) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.

•

Chemicals

. Keep stainless steel surfaces

free of chemical residues.

•

Humidity

. Relative humidity above 90% may cause the machine’s electronics or motors to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some metal components in the machine.

If the relative humidity is below 30%, belts and rubber hoses may eventually develop dry rot. This condition can result in hose leaks, which may cause safety hazards external to the machine in conjunction with adjacent electrical equipment.

•

Ventilation

openings for such laundry room accessories as dryers, ironers, water heaters, etc., must be evaluated

F232062

. The need for make-up air

•

Water Damage

Do not spray the machine with water. Short circuiting and serious damage may result. Repair immediately all seepage due to worn or damaged gaskets, etc.

Page 10

Safety

Safe Operating Environment

(Continued)

Machine Location

•

Foundation

. The concrete floor must be of sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine.

•

Service/Maintenance Space

Provide sufficient space to allow comfortable performance of service procedures and routine preventive maintenance.

This is especially important in connection with machines equipped with an AC inverter drive.

Consult installation instructions for specific details.

CAUTION

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.

Input and Output Services

•

Water Pressure

. Best performance will be realized if water is provided at a pressure of 30 – 85 psi (2.0 – 5.7 bar). Although the machine will function properly at lower pressure, increased fill times will occur. Water pressure higher than 100 psi (6.7 bar) may result in damage to machine plumbing. Component failure(s) and personal injury could result.

SW019

•

Steam Heat (Optional) Pressure

Best performance will be realized if steam is provided at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may result in damage to steam components and may cause personal injury.

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Failure to install the supplied steam filter may void the warranty.

•

Compressed Air

For machines requiring compressed air service, best performance will be realized if air is provided at a pressure of 80 – 100 psi (5.4 – 6.7 bar).

•

Drainage System

Provide drain lines or troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site drained at the same time from the highest attainable level. If troughs are used, they should be covered to support light foot traffic.

•

Power

. For personal safety and for proper operation, the machine must be grounded in accordance with state and local codes. The ground connection must be to a proven earth ground, not to conduit or water pipes. Do not use fuses in place of the circuit breaker. An easy-access cutoff switch should also be provided.

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WARNING

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed.

Safety

installations or above 440V for 400V installations, a buckboost transformer is recommended. If voltage is above 240 or 480, a buckboost transformer is required.

•

Sufficient space to perform service procedures and routine preventive maintenance is especially important for machines equipped with the AC inverter drive.

Misuse

Never use this machine for any purpose other than washing fabric.

AC Inverter Drive

Machines equipped with the AC inverter drive require special attention with regard to the operating environment.

•

An especially dusty or linty environment will require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself.

•

Power line fluctuations from sources such as uninterruptible power supplies (UPS) can adversely affect machines equipped with the AC inverter drive. Proper suppression devices should be utilized on the incoming power to the machine to avoid problems.

•

A clean power supply free from voltage spikes and surges is absolutely essential for machines equipped with the AC inverter drive. Nonlinear inconsistencies (peaks and valleys) in the power supply can cause the AC inverter drive to generate nuisance errors.

•

Never wash petroleum-soaked rags in the machine. This could result in an explosion.

•

Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.

•

Never allow children to play on or around this machine. Death or serious injury can result if children become trapped in the machine. Do not leave children unattended while the machine door is open. These cautions apply to animals as well.

If voltage is above 230V for 200V

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Safety

Notes

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Section 2

Installation

This manual is designed as a guide to the installation and maintenance of the 18-pound, 25-pound, 27-pound, 35-pound, 50-pound, and 80-pound capacity cabinet hardmount washer-extractors.

Machine Overview

The design of the machine emphasizes performance reliability and long service life.

In washer-extractor sizes up through the 50-pound capacity models, the cylinder is supported with two sealed bearings mounted in a machined cast iron trunnion. On 80-pound capacity models, the cylinder and shaft assembly is supported by two flange roller bearing assemblies. Bearing housings are bolted to a heavy gamma frame.

The 2-speed machines use one dual-speed motor to drive the cylinder via a V-belt drive in wash speed and extract speed.

The 3-speed 18-pound capacity models use one triple-speed motor to drive the cylinder at wash speed, medium extract speed, and high extract speed. The 3-speed 35-pound, 50-pound, and 80-pound capacity models use one single-speed and one dual-speed motor to drive the cylinder at wash speed, medium extract speed, and high extract speed.

flat belt drive. The 80-pound capacity machine uses a 3V belt drive.

A door-lock system prevents opening of the stainless steel door when a cycle is in progress. It also prevents operation of the machine when the door is open.

An electrically operated drain valve is used to retain the water and wash solution in the machine during the wash and rinse steps. The drain valve closes when power is applied and opens when power is removed, allowing the machine to drain in the event of a power failure.

The cylinder is designed with lifters or ribs that lift the garments from the wash solution when the cylinder rotates at slow speed and allow the garments to tumble back into the solution. The cylinder is perforated, allowing the water to pass through and drain from within during the wash process and extract.

Electrical controls for the machine are housed in a separate enclosure located underneath the top cover of the machine.

AC drive-controlled washer-extractors use one motor to drive the cylinder. In all capacities except the 80-pound, the motor is driven via a

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Installation

Machine Overview

The polypropylene supply dispenser is located under a flexible cover on the left side of the machine, viewed from the front. The compartments are numbered 1 – 3, starting from the left side of the machine. A nozzle flushes dry supplies from the compartment with water at the appropriate time in the cycle.

Liquid supplies can be injected directly into the dispenser compartments by a customersupplied external chemical supply system. Hose barbs on the rear of the machine facilitate connection to an external chemical supply system. A terminal strip in the input power junction box provides control signals.

(Continued)

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Customer Service

If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

For technical assistance, call any of the following numbers:

(850) 718-1035 (850) 718-1026

Marianna, Florida

(920) 748-3121

Ripon, Wisconsin

A record of each machine, including the serial number, is on file with the manufacturer. The serial number decal is located at the rear of the machine. See Figure 2. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance.

Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.

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Model Number Familiarization Guide

Installation

M (E) (P) (S) (V)

N (C) (D) (H) (V)

(3)

(V)

Sample Model Number:

Machine Type C = Cabinet

Machine Capacity (pounds dry weight)

Type of Electrical Control M = Mechanical Timer

E = WX/EDC Microcomputer P = P-Series Microcomputer† S = S-Series Microcomputer V = V-Series Microcomputer

Coin Meter Option N = No Coin Meter

C = W2000 (Computer-controlled models only)‡ D = Digital (Mechanical Timer models only) H = Horizontal Slide (Mechanical Timer models only) V = Vertical Drop (Mechanical Timer models only)

Speed 2 = 2-Speed

3= 3-Speed V = Variable-Speed

Electrical Characteristics See Voltage Designation Chart in this section.

Design Series

SC35MN2CU20001

0001

†Models designated “PN” use the S-Series Microcomputer. ‡Models designated “MC” are prepared for use with an aftermarket coin meter.

Option Identification (varies from machine to machine)

SC35MN2CU20001

00000000000

380 – 415

35 16

500000

Figure 2

470

H043I

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Installation

Cabinet Hardmount General Specifications

2-Speed Models

Specification 18 25 27 35 50

Overall Dimensions

Overall width, in (mm) 26 (660) 26 (660) 29 (737) 30-1/8 (765) 34-1/16 (865)

Overall height, in (mm) 42 (1067) 45 (1143) 45 (1143) 47-1/4 (1200) 49-3/4 (1265)

Overall depth, in (mm) 29-11/16

(754)

Weight and Shipping Information

Net weight, lb (kg) 390 (177) 435 (198) 495 (225) 650 (295) 820 (373)

Domestic shipping weight, lb (kg) 430 (194) 475 (214) 555 (250) 710 (320) 970 (437)

(m3)

Domestic shipping volume, ft

Export shipping weight, lb (kg) 480 (218) 525 (236) 605 (272) 760 (345) 1020 (464)

Export shipping volume, ft

Cylinder diameter, in (mm) 21 (533) 21 (533) 24 (610) 26-1/4 (667) 30 (762)

Cylinder depth, in (mm) 13-3/4 (349) 18-3/4 (457) 16 (406) 18-3/8 (467) 20 (508)

Cylinder volume, ft

Perforation size, in (mm) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76)

Perforation open area,% 17 17 23 17 18

(l)

23.9 (0.669) 28.9 (0.809) 30.1 (0.852) 39.0 (1.09) 49.8 (1.39)

47.1 (1.32) 35.9 (1.01) 37.7 (1.07) 47.1 (1.32) 68.6 (1.92)

Wash Cylinder Information

2.76 (78.1) 3.76 (106) 4.19 (117.9) 5.76 (163.1) 8.18 (232)

Door Opening Information

33-11/16

(856)

34-13/16

(884)

38-1/2 (978) 42 (1067)

Door opening size, in (mm) 12 (305) 12 (305) 14-11/32

(364)

Ht. door bottom above floor, in (mm)

Avg. power used per cycle, kW/hr 0.20 0.25 0.25 0.30 0.42

Nominal sound emission, dBA 60 63 63 64 66

Background noise level, dBA 48 51 51 49 49

Average HVAC load, Btu/hr 425 400 400 est. 510 700

17-1/4 (438) 17-1/4 (438) 17 (432) 19 (480) 18-1/4 (465)

Power Consumption

13-15/16

(354)

16-1/4 (413)

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Page 17

Installation

Cabinet Hardmount General Specifications

2-Speed Models (Continued)

Specification 18 25 27 35 50

Drive Train Information

Number of motors in drive train 1 1 1 1 1

Wash/reverse power, hp (kW) 0.18 (0.13) 0.25 (0.19) 0.25 (0.19) 0.40 (0.30) 0.55 (0.41)

High extract power, hp (kW) 1.0 (0.746) 1.4 (1.04) 1.4 (1.04) 1.8 (1.3) 2.7 (2.01)

Cylinder Speeds

Wash/reverse speed, rpm 5355474744

High extract speed, rpm 525 540 480 470 450

Centrifugal Force Data

Wash/reverse centrifugal force, Gs 0.85 0.90 0.75 0.82 0.825

High extract centrifugal force, Gs 82.1 86.9 80 82.3 86.3

Balance Detection

Vibration safety switch installed N/A N/A N/A N/A N/A

Direct Steam Heating (Optional)

Steam inlet connection size, in (mm) 1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13)

Number of steam inlets 1 1 1 1 1

Steam req. to raise bath temperature 10°F, l b (10°C, kg)

Average steam use per cycle, BHP 0.66 0.87 0.94 1.4 1.9

Total electrical heating capacity, kW 7.8 7.8 7.8 15.6 23.4

Electrical heating elements 3 3 3 6 9

Electrical heat element size, kW 2.6 2.6 2.6 2.6 2.6

LOW 1.1 (0.50) 1.4 (0.64) 1.5 (0.68) 2.1 (0.95) 2.8 (1.3)

HIGH 1.2 (0.54) 1.6 (0.73) 1.7 (0.77) 2.8 (1.3) 3.7 (1.7)

Electrical Heating (Optional)

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Installation

Cabinet Hardmount General Specifications

3-Speed Models

Specification 18 35 50 80

Overall Dimensions

Overall width, in (mm) 26 (660) 30-1/8 (765) 34-1/16 (865) 41-1/2 (1054)

Overall height, in (mm) 42 (1067) 47-1/4 (1200) 49-3/4 (1265) 56 (1422)

Overall depth, in (mm) 29-11/16 (754) 38-1/2 (978) 42 (1067) 51-5/8 (1311)

Weight and Shipping Information

Net weight, lb (kg) 400 (182) 675 (307) 950 (432) 1600 (727)

Domestic shipping weight, lb (kg) 430 (195) 780 (355) 990 (450) 1650 (743)

(m3)

Domestic shipping volume, ft

Export shipping weight, lb (kg) 490 (223) 785 (357) 1150 (523) 1700 (765)

Export shipping volume, ft

Cylinder diameter, in (mm) 21 (533) 26-1/4 (667) 30 (762) 36 (914)

Cylinder depth, in (mm) 13-3/4 (349) 18-3/8 (467) 20 (508) 22 (559)

Cylinder volume, ft

Perforation size, in (mm) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76)

Perforation open area,% 17 17 18 ---

Door opening size, in (mm) 12 (305) 13-15/16 (354) 16-1/4 (413) 18-1/2 (470)

Ht. door bottom above floor, in (mm) 17-1/4 (438) 19 (480) 18-1/4 (465) 21-1/2 (546)

Avg. power used per cycle, kW/hr 0.18 est 0.28 est 0.38 est 0.55 est.

Nominal sound emission, dBA 61 65 67 60 / 69

(l)

23.9 (0.669) 39.0 (1.09) 49.8 (1.39) 78.1 (2.19)

47.1 (1.32) 47.1 (1.32) 68.6 (1.92) ---

Wash Cylinder Information

2.76 (78.1) 5.76 (163.1) 8.18 (232) 12.4 (354)

Door Opening Information

Power Consumption

Background noise level, dBA 48 49 49 47

Average HVAC load, Btu/hr 440 525 725 900

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Page 19

Installation

Cabinet Hardmount General Specifications

3-Speed Models (Continued)

Specification 18355080

Drive Train Information

Number of motors in drive train 1 2 2 2

Wash/reverse power, hp (kW) 0.18 (0.13) 0.40 (0.30) 0.90 ( 0.67) 1.0 (0.75)

Medium extract power, hp (kW) 1.2 (0.895) 0.45 (0.34) 1.0 (0.75) 1.2 (0.89)

High extract power, hp (kW) 1.5 (1.12) 3.0 (2.2) 3.5 (2.6) 4.5 (3.36)

Cylinder Speeds

Wash/reverse speed, rpm 46 47 44 40

Medium extract speed, rpm 330 75 60 64

High extract speed, rpm 661 591 561 530

Centrifugal Force Data

Wash/reverse centrifugal force, Gs 0.65 0.82 0.825 0.82

Medium extract centrifugal force, Gs 32.5 2.10 1.53 2.1

High extract centrifugal force, Gs 130 130 134 143

Balance Detection

Vibration safety switch installed N/A Standard Standard Standard

Direct Steam Heating (Optional)

Steam inlet connection size, in (mm) 1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13)

Number of steam inlets 1 1 1 1

Steam req. to raise bath temperature 10°F, l b (10°C, kg)

Average steam use per cycle, BHP 0.66 1.4 1.9 3.1

Total electrical heating capacity, kW 7.8 15.6 23.4 31.2

Electrical heating elements 3 6 9 12

LOW 1.1 (0.5) 2.1 (0.95) 2.8 (1.3) 4.4 (2.0)

HIGH 1.2 (0.54) 2.8 (1.3) 3.7 (1.7) 6.3 (2.9)

Electrical Heating (Optional)

Electrical heat element size, kW 2.6 2.6 2.6 2.6

F232062

Page 20

Installation

Cabinet Hardmount General Specifications

Variable-Speed Models

Specification 18 27 35 50 80

Overall Dimensions

Overall width, in (mm) 26 (660) 29 (737) 30-1/8 (765) 34-1/16 (865) 41-1/2 (1054)

Overall height, in (mm) 42 (1067) 45 (1143) 47-1/4 (1200) 49-3/4 (1265) 56 (1422)

Overall depth, in (mm) 29-11/16

(754)

Weight and Shipping Information

Net weight, lb (kg) 404 (182) 520 (234) 640 (288) 788 (355) 1406 (633)

Domestic shipping weight, lb (kg) 424 (191) 545 (245) 670 (301) 818 (371) 1456 (655)

(m3)

Domestic shipping volume, ft

Export shipping weight, lb (kg) 494 (222) 610 (275) 750 (338) 988 (448) 1506 (678)

Export shipping volume, ft

Cylinder diameter, in (mm) 21 (533) 24 (610) 26-1/4 (667) 30 (762) 36 (914)

Cylinder depth, in (mm) 13-3/4 (349) 16 (406) 18-3/8 (467) 20 (508) 22 (559)

Cylinder volume, ft

Perforation size, in (mm) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76) 0.188 (4.76)

Perforation open area,% 17 23 17 18 27

Door opening size, in (mm) 12 (305) 14-11/32

(l)

23.9 (0.669) 30.1 (0.852) 39.0 (1.09) 49.8 (1.39) 96.18 (2.69)

47.1 (1.32) 37.7 (1.07) 47.1 (1.32) 68.6 (1.92) 109.4 (3.1)

Wash Cylinder Information

2.76 (78.1) 4.19 (117.9) 5.76 (163.1) 8.18 (232) 12.4 (354)

Door Opening Information

34-13/16

(884)

(364)

38-1/2 (978) 42 (1067) 51-5/8 (1311)

13-15/16

(354)

16-1/4 (413) 18-1/2 (470)

Ht. door bottom above floor, in (mm) 17-1/4 (438) 17 (432) 19 (480) 18-1/4 (465) 21-1/2 (546)

Power Consumption

Avg. power used per cycle, kW/hr 0.11 0.14 0.20 0.37

Nominal sound emission, dBA N/A N/A N/A N/A N/A

Background noise level, dBA N/A N/A N/A N/A N/A

Average HVAC load, Btu/hr 425 425 510 510 900

Drive Train Information

Number of motors in drive train 1 1 1 1 1

Drive motor power, hp (kW) 1 (0.75) 1 (0.75) 2 (1.5) 2 (1.5) 5 (3.7)

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Page 21

Installation

Cabinet Hardmount General Specifications

Variable-Speed Models (Continued)

Specification 18 27 35 50 80

Cylinder Speeds

Gentle wash/reverse speed, rpm 29 27 26 24 22

Wash/reverse speed, rpm 5248464340

Distribution speed, rpm 8277736863

Low extract speed, rpm 366 343 328 307 280

Medium extract speed, rpm* 534 500 478 447 408

High extract speed, rpm 685 641 613 573 524

Centrifugal Force Data

Gentle wash centrifugal force, Gs 0.25 0.25 0.25 0.25 0.25

Wash/reverse centrifugal force, Gs 0.8 0.8 0.8 0.8 0.8

Distribution centrifugal force, Gs 2 2 2 2 2

Low extract centrifugal force, Gs 40 40 40 40 40

Med. extract centrifugal force, Gs 85 85 85 85 85

High extract centrifugal force, Gs 140 140 140 140 140

Balance Detection

Vibration safety switch installed N/A N/A Standard Standard Standard

Direct Steam Heating (Optional)

Steam inlet connection size, in (mm) 1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13)

Number of steam inlets 1 1 1 1 1

Steam req. to raise bath temperature 10°F, l b (10°C, kg)

Average steam use per cycle, BHP 0.72 0.96 1.4 1.9 3.1

Total electrical heating capacity, kW 7.8 7.8 15.6 23.4 31.2

Electrical heating elements 3 3 6 9 12

LOW 1.1 (0.50) 1.4 (0.64) 2.1 (0.95) 2.8 (1.3) 4.4 (2.0)

HIGH 1.4 (0.64) 1.9 (0.86) 2.7 (1.2) 3.7 (1.7) 6.3(2.9)

Electrical Heating (Optional)

Electrical heat element size, kW 2.6 2.6 2.6 2.6 2.6

*Medium extract speed is not available on Electronic Control (EC) models.

F232062

Page 22

Installation

Machine Dimensions

Figures 3 through 8 illustrate the machine dimensions for each size of machine, starting with the 18-pound model and finishing with the 80-pound model.

Note:

purposes only. They are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, contact the distributor or the manufacturer. We reserve the right to make changes at any time without notice.

The dimensions shown are for planning

F232062

Page 23

Supply Dispenser

Installation

External Chemical Supply Signal Terminal Strip (OPL only)

Input Power Block

18-Pound Capacity Machines

Cold Water Inlet

Hot Water Inlet

Extra Water Inlet (optional)

External Chemical Supply Inlets (OPL only)

Vacuum Breaker

Drain Outlet

H001IE3A

Figure 3

F232062

Page 24

Installation

Machine Dimensions

(Continued)

Supply Dispenser

External Chemical Supply Signal Terminal Strip (OPL only)

Input Power Block

25-Pound Capacity Machines

Cold Water Inlet

Hot Water Inlet

Extra Water Inlet (optional)

External Chemical Supply Inlets (OPL only)

Vacuum Breaker

Drain Outlet

H002IE3A

Figure 4

F232062

Page 25

Supply Dispenser

Installation

External Chemical Supply Signal Terminal Strip (OPL only)

Input Power Block

27-Pound Capacity Machines

Cold Water Inlet

Hot Water Inlet

Extra Water Inlet (optional)

External Chemical Supply Inlets (OPL only)

Vacuum Breaker

Drain Outlet

H003IE3A

Figure 5

F232062

Page 26

Installation

Machine Dimensions

(Continued)

Supply Dispenser

External Chemical Supply Signal Terminal Strip (OPL only)

Input Power Block

35-Pound Capacity Machines

Cold Water Inlet

Hot Water Inlet

Extra Water Inlet (optional)

External Chemical Supply Inlets (OPL only)

Vacuum Breaker

Drain Outlet

H004IE3A

Figure 6

F232062

Page 27

Supply Dispenser

Installation

External Chemical Supply Signal

OPL only Terminal Strip (OPL only)

Input Power Block

50-Pound Capacity Machines

Cold Water Inlet

Hot Water Inlet

Extra Water Inlet (optional)

External Chemical Supply Inlets (OPL only)

Vacuum Breaker

Drain Outlet

H005IE3A

Figure 7

F232062

Page 28

Installation

Machine Dimensions

External Chemical Supply Signal Terminal Strip (OPL only)

(Continued)

Supply Dispenser

Cold Water Inlet

Input Power Block

80-Pound Capacity Machines

Hot Water Inlet

External Chemical Supply Inlets (OPL only)

Vacuum Breaker

Drain Outlet

H049IE3A

Figure 8

F232062

Page 29

Installation

Dimensional Clearances

Allow a minimum of 12 inches (305 mm) at the rear for 18-pound and 25-pound capacity models and a minimum of 18 inches (457 mm) at the rear for the larger machines. Allow 2 inches (51mm) at the sides and 1 inch (25 mm) between machines in multiple installations. Dimensional clearances are indicated in Figures 9 through 14 for each size of machine, starting with the 18-pound model and finishing with the 80-pound model.

Note:

80-pound model are dependent upon which set of mounting bolt holes is used. If the machine is intended for close mounting (mounting bolt pattern labeled "A" in Figure 28), follow the clearances in Figure 14. If the machine is intended for standard mounting (mounting bolt pattern labeled "B" in Figure 28), provide a minimum clearance of 8 inches (203 mm) at each side of the machine in addition to the clearances in Figure 14.

The dimensional clearances for the

18-Pound Capacity Machines

H019IE1A

Figure 9

25-Pound Capacity Machines

F232062

H020IE1A

Figure 10

Page 30

Installation

Dimensional Clearances

(Continued)

27-Pound Capacity Machines

Figure 11

50-Pound Capacity Machines

H023IE1A

Figure 13

H021IE1A

80-Pound Capacity Machines

35-Pound Capacity Machines

Figure 12

H048IE1A

Figure 14

H022IE1A

F232062

Page 31

Installation

Machine Foundation

Note:

above ground level, or over basements or crawlspaces. Installation must be “slab on grade” or equivalent.

Do not mount on wooden floors,

CAUTION

A proper foundation is absolutely necessary for all models because of the high extract speed and the G-forces exerted.

SW020

The machine must be anchored to a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface. (Do not support the machine on only four points.) Anchor bolts for machine sizes up to the 50-pound capacity model must be a minimum of 5/8-inch diameter, grade 2. Anchor bolts for the 80-pound capacity model must be a minimum of 3/4-inch diameter, grade 2.

Care must be exercised in the design of the mounting base due to the force exerted by the machine during extract.

Static and dynamic loads on the floor or foundation are shown in the Cabinet Hardmount Floor Load Data tables in this subsection. These tables can be used as a reference when designing floors and foundations.

Thoroughness of detail must be stressed with all foundation work to insure a stable unit installation, eliminating possibilities of excessive vibration during extract.

The machine must be secured to a foundation or floor of adequate construction. The floor must be 3500 psi minimum reinforced concrete embedded in clean, compacted fill dirt. For 2-speed models, the floor must be at least 4 inches (102 mm) thick. For 3-speed and variable-speed models (except for the 80-pound capacity model), the floor must be at least 6 inches (152 mm) thick. For 80-pound capacity models, the floor must be at least 9 inches (229 mm) thick.

F232062

Page 32

Installation

Machine Foundation

(Continued)

Cabinet Hardmount Floor Load Data, 2-Speed Models

Specification 18 25 27 35 50

Static floor load, lbs (kN) 476 (2.12) 549 (2.44) 653 (2.90) 804 (3.58) 1041

(4.63)

Static pressure, lbs-ft2 (kN-m2)

Maximum dynamic load, lbs (kN) 296 (1.31) 420 (1.87) 427 (1.90) 581 (2.58) 860 (3.83)

Dynamic pressure, lbs-ft

Dynamic load frequency, Hz 8.75 9.00 8.00 7.83 7.50

Max. moment about machine base, lbs-ft (kN-m) 567

(kN-m2)

104 (4.96) 103 (4.94) 106 (5.07) 113 (5.41) 117 (5.62)

64.4 (3.08) 79.3 (3.80) 69.5 (3.33) 82 (3.91) 97 ( 4.64)

(0.769)

806 (1.12) 854 (1.16) 1261

(1.71)

1892

(2.57)

Cabinet Hardmount Floor Load Data, 3-Speed Models

Specification 18 35 50 80

Static floor load, lbs (kN) 486 (2.16) 829 (3.69) 1171 (5.21) 2047 ( 9.10)

Static pressure, lbs-ft

Maximum dynamic load, lbs (kN) 468 (2.08) 910 (4.05) 1340 (5.96) 2288 (10.2)

Dynamic pressure, lbs-ft

Dynamic load frequency, Hz 11.0 9.85 9.35 8.88

Max. moment about machine base, lbs-ft (kN-m) 899 (1.22) 1975 (2.68) 2948 (4.00) 5873 (7.98)

(kN-m2)

106 (5.07) 117 (5.58) 132 (6.32) 150 (7.18)

102 (4.88) 128 (6.13) 151 (7.23) 167 (8.03)

Cabinet Hardmount Floor Load Data, Variable-Speed Models

Specification 18 27 35 50 80

Static floor load, lbs (kN) 490 (2.18) 677 (3.01) 794 (3.53) 1009

(4.48)

Static pressure, lbs-ft2 (kN-m2)

Maximum dynamic load, lbs (kN) 512 (2.27) 755 (3.36) 979 (4.35) 1407

Dynamic pressure, lbs-ft

Dynamic load frequency, Hz 11.52 10.68 10.22 9.58 8.67

Max. moment about machine base, lbs-ft (kN-m) 983 (1.33) 1450

(kN-m2)

107 (5.11) 110 (5.26) 112 (5.35) 114 (5.46) 135 (6.46)

(6.25)

112 (5.35) 123 (5.88) 138 (6.60) 159 (7.61) 161 (7.71)

(1.97)

2125

(2.88)

3095

(4.19)

1853

(8.23)

2209

(9.80)

5678

(7.68)

F232062

Page 33

Mechanical Installation

H025I

H027I

This subsection provides four specific methods of mechanical installation. Follow the procedure most appropriate for your machine.

Installation

Note:

Improper installation may void the warranty. Consult the manufacturer or your distributor before deviating from the appropriate procedure.

Expansion Bolt Installation

(2-Speed Models Only)

Note:

Expansion bolts are not suitable for 3-speed or variable-speed machine installations. Expansion bolts should not be used in single-machine concrete foundation pad installations.

Use the following instructions and Figures 15 through 20 as a step-by-step guide to installation of the expansion bolts.

1. Verify that the floor is 3500 psi minimum reinforced concrete embedded in clean, compacted fill dirt and at least 4 inches (102 mm) thick.

Figure 15

4. Set the drill depth gauge to 2-9/16 inches (65 mm). See Figure 16.

H026I

Figure 16

5. Drill the holes to the set depth. See Figure 17.

2. Verify that the mounting surface is level and even. If the mounting surface fails to meet these requirements, the machine must be installed using J-bolts and machinery grout.

3. Use the base of the machine as a template by positioning the machine in the desired location and marking the pre-drilled mounting holes on the floor. See Figure 15.

F232062

Figure 17

Page 34

Installation

Mechanical Installation

(Continued)

6. Use compressed air or a squeeze bulb to clean out each hole. See Figure 18.

Figure 18

7. Install the machine anchors, using the included tool.

8. Secure the machine to the floor, using the bolts furnished with the anchors. Tighten the locknuts by even increments—one after the other—until all are tightened evenly and the machine is fastened securely to the floor. See Figure 19.

H028I

5/8 in. (19 mm)

diameter

Expansion

Bolt

H030IE1A

Locknut

Washer

Note:

Machine

Base

Figure 20

Check and retighten the locknuts after five to ten days of operation and every three months thereafter.

H029I

Figure 19

The completed expansion bolt installation is shown in Figure 20.

F232062

Page 35

Installation

H025I

Elevated Base Frame Installation

(2-Speed Models Only)

Note:

The 3-speed and variable-speed models should not be installed on elevated base frames.

Factory-built elevated steel base frames are designed to meet the specifications of the 2-speed model washer-extractor. See Figure 21.

1. Verify that the floor is 3500 psi minimum reinforced concrete embedded in clean, compacted fill dirt. The floor must be at least 4 inches (102 mm) thick.

2. Use the elevated base frame as a template by positioning the frame in the desired location and marking the pre-drilled mounting holes on the floor. See Figure 22.

H035I

Figure 21

Use the following instructions and Figures 22 through 26 as a step-by-step guide to installation of the elevated base frame.

Figure 22

3. Adjust the drill depth gauge to match the length of the J-bolt, minus 1-1/2 inches (38 mm). See Figure 23.

H026I

Figure 23

F232062

Page 36

Installation

Mechanical Installation

(Continued)

4. Drill and chisel out a conical hole large enough to accept the J-bolt. See Figure 24.

Figure 24

5. Use compressed air or a squeeze bulb to remove debris from each hole. Anchor J-bolt in place, using an industry-accepted anchoring compound. Verify that the J-bolts are in the correct locations and that 1-1/2 inches (38 mm) of each J-bolt protrude from the floor. See Figure 25.

H031I

7. Fill the space between the frame base and the floor with a good quality non-shrinking machinery grout to ensure a stable installation. Grout completely under all frame members.

8. Remove the spacers carefully, allowing the base frame to settle into the wet grout.

9. Before grout sets completely, make a drain opening in the rear of the base frame grouting with a stiff piece of wire. This opening should be approximately 1/2 inch (13 mm) wide to allow any surface water build-up under the base of the machine to drain away.

Do not omit this step.

10. Position washers and locknuts on J-bolts and fingertighten nuts to machine base.

11. After the grout is completely dry, tighten locknuts by even increments—one after the other—until all are tightened evenly and the base frame is fastened securely to the floor. See Figure 26.

Figure 25

6. Raise and level the base frame 1/2 inch (13 mm) off the floor on three points, using spacers such as nut fasteners.

H032IE1A

H033I

Figure 26

12. Position the machine over the base frame, aligning the mounting holes on the machine with the corresponding holes on the frame.

F232062

Page 37

Installation

13. Install a bolt, lockwasher, and nut in each mounting hole. Use 5/8" – 18 x 2 grade 5 mounting bolts with 5/8" – 18 grade B nuts and 5/8" lockwashers.

14. Handtighten each nut.

15. Tighten the two rear nuts two turns.

16. Tighten the two front nuts two turns.

17. On 25-pound, 27-pound, 35-pound, and 50-pound capacity models, tighten the two middle nuts firmly.

18. Tighten the two front nuts firmly; tighten the two rear nuts firmly.

Note:

five to ten days of operation and every three months thereafter.

Check and retighten the locknuts after

J-Bolt Installation

Install J-bolts in concrete per the mounting bolt layouts in Figures 27 and 28. Use the following instructions and Figures 29 through 33 as a guide to step-by-step installation of the J-bolts.

1. Verify that the floor is 3500 psi minimum reinforced concrete embedded in clean, compacted fill dirt. For 2-speed models, the floor must be at least 4 inches (102 mm) thick. For 3-speed and variablespeed models (except for the 80-pound capacity model), the floor must be at least 6 inches (152 mm) thick. For 80-pound capacity models, the floor must be at least 9 inches (229 mm) thick.

F232062

Page 38

Installation

Mechanical Installation

18-Pound Capacity Machines 25-Pound Capacity Machines

(Continued)

27-Pound Capacity Machines 35-Pound Capacity Machines

50-Pound Capacity Machines

Figure 27

H024IE3A

F232062

Page 39

Installation

80-Pound Capacity Machines

Note:

There are two different mounting bolt layouts which may be used for the 80-pound capacity machine. See Figure 28. The bolt holes marked A are to be used for close mounting—machines installed with a 1-inch (25.4 mm) clearance between machines. The bolt holes marked B are to be used for standard mounting—machines installed with a minimum clearance of 8 inches (203 mm) between machines.

2. Adjust the drill depth gauge to match the length of the J-bolt, minus 1-1/2 inches (38 mm). See Figure 29.

MI003FE1A

Figure 28

H026I

Figure 29

F232062

Page 40

Installation

Mechanical Installation

(Continued)

3. Drill and chisel out a conical hole large enough to accept the J-bolt. See Figure 30.

Figure 30

4. Use compressed air or a squeeze bulb to remove debris from each hole. Anchor J-bolt in place, using an industry-accepted anchoring compound. Verify that the J-bolts are in the correct locations and that 1-1/2 inches (38 mm) of each J-bolt protrude from the floor. See Figure 31.

H031I

6. If the machine is a

2-speed

model and the mounting surface is level and even, grouting is optional.

If grouting is not desired, position washers and locknuts on J-bolts and tighten the locknuts by even increments—one after the other—until all are tightened evenly and the machine is fastened securely to the floor. See Figure 26.

If grouting is desired (or required by the condition of the mounting surface), proceed to step 7.

If the machine is a

speed

model, the machine must be

3-speed

variable-

grouted. Proceed to step 7.

7. Raise and level the machine 1/2 inch off the floor on three points, using spacers such as nut fasteners.

8. Fill the space between the machine base and the floor with a good quality non-shrinking machinery grout to ensure a stable installation. Grout completely under all frame members.

Figure 31

5. Place the machine carefully over the J-bolts. Never attempt to lift the machine by the door handle or by pushing on the cover panels.

H032IE1A

9. Remove the spacers carefully, allowing the machine to settle into the wet grout.

10. Before grout sets completely, make a drain opening in the rear of the machine grouting with a stiff piece of wire. This opening should be approximately 1/2 inch (13 mm) wide to allow any surface water build-up under the base of the machine to drain away.

Do not omit this step.

11. Position washers and locknuts on J-bolts and fingertighten nuts to machine base.

12. After the grout is completely dry, tighten the locknuts by even increments—one after the other—until all are tightened evenly and the machine is fastened securely to the floor. See Figure 32.

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Page 41

Installation

Concrete Foundation Pad

A concrete foundation pad may be constructed to elevate the machines. See Figure 34 for a typical concrete foundation pad installation.

H033I

Figure 32

Note:

Check and retighten the locknuts after five to ten days of operation and every three months thereafter.

Figure 33 shows the completed J-bolt installation with grout.

Locknut

Machine

Base

1/2 in. (13 mm)

Machinery

Grout

J-Bolt

Note:

Expansion bolts should not be used in single-machine concrete foundation pad installations.

2. Break up and excavate the floor to a depth of approximately 9 inches (230 mm) below the floor surface, making certain that the sides of the hole slope outwards from top to bottom.The bottom of the hole should be 5 inches (127 mm) larger all around than the top.

F232062

Figure 33

H034IE1A

Note that when installation is complete, the top of the pad should extend a minimum of 4 inches (102 mm) out from the machine on all sides.

3. Wet the hole well and brush the bottom and sides with cement grout.

Page 42

Installation

Mechanical Installation

Pad height

must not exceed

8 in. (203 mm).

(Continued)

1 in. (25 mm) minimum

4 in. (102 mm)

minimum

4. Use rebar or other appropriate material to ensure that the concrete foundation pad will be sufficiently connected to the existing floor.

5. Prepare a form for the above-ground portion of the pad and fill form and excavation with concrete to join the foundation. Verify that top of pad is level. The height of the pad must not exceed 8 inches (203 mm).

6. Use the mounting bolt layout in Figures 27 and 28 to properly position the mounting bolts in the wet concrete. When using J-bolts, allow 1-1/2 inches (38 mm) to extend above the surface of the concrete.

7. Allow concrete to dry.

Figure 34

H036IE3A

8. Place the machine carefully over the mounting bolts. Never attempt to lift the machine by the door handle or by pushing on the cover panels.

9. If the machine is a

2-speed

model,

grouting is optional. If grouting is not desired, position washers

and locknuts on J-bolts and tighten the locknuts by even increments—one after the other—until all are tightened evenly and the machine is fastened securely to the floor. See Figure 35.

If grouting is desired, proceed to step 10. If the machine is a

speed

machine installed on a concrete

3-speed

variable-

foundation pad, the machine must be grouted. Proceed to step 10.

F232062

Page 43

10. Raise and level the machine 1/2 inch off the pad on three points, using spacers such as nut fasteners.

11. Fill the space between the machine base and the pad with a good quality non-shrinking machinery grout to ensure a stable installation. Grout completely under all frame members.

12. Remove the spacers carefully, allowing the machine to settle into the wet grout.

13. Before grout sets completely, make a drain opening in the rear of the machine grouting with a stiff piece of wire. This opening should be approximately 1/2 inch (13 mm) wide to allow any surface water build-up under the base of the machine to drain away.

Do not omit this step.

Installation

Note:

five to ten days of operation and every three months thereafter.

Check and retighten the locknuts after

14. Position washers and locknuts on J-bolts and fingertighten nuts to machine base.

15. After the grout is completely dry, tighten the locknuts by even increments—one after the other—until all are tightened evenly and the machine is fastened securely to the concrete foundation pad. See Figure 35.

H033I

Figure 35

F232062

Page 44

Installation

Drain Connection

A drain system of adequate capacity is essential to machine performance. Ideally, the water should empty through a vented pipe directly into a sump or floor drain. Figures 36 and 37 show typical drain line and drain trough configurations.

Drain Valve

Drain Hose

A flexible connection must be made to a vented drain system to prevent an air lock and to prevent siphoning. If proper drain size is not available or practical, a surge tank is required. A surge tank in conjunction with a sump pump should be used when gravity drainage is not possible, such as in below-ground-level installations.

Overflow Hose

Drain Tee

Floor

Open Drain Trough

Drain Valve

Drain Hose

H050IE3A

Figure 36

Vent Pipe

Overflow Hose

Drain Tee

H051IE3A

Figure 37

F232062

Page 45

Installation

Before any deviation from specified installation procedures is attempted, the customer or installer should contact

See the Cabinet Hardmount Drain Information table in this subsection for capacity-specific drain information.

the distributor.

Installation of additional machines will require Increasing the drain hose length, installing elbows, or causing bends will decrease drain flow rates and increase drain times, impairing

proportionately larger drain connections. See

the Cabinet Hardmount Drain Line Sizing

table in this subsection. machine performance.

Cabinet Hardmount

Drain Information

18 25 27 35 50 80

Drain connection size, ID, in (mm) 2 (52) 2 (52) 2 (52) 2 (52) 3 (76) 3 (76)

Number of drain outlets 111111

Drain flow capacity, gal-min (l-min) 20 (76) 25 (95) 25 (95) 35 (132) 50 (189) 50 (189)

Recommended drain pit size, ft

(l)

1.80 (51) 2.36 (66.8) 2.50 (70.3) 3.14 (88.9) 4.52 (128) 5.90 (169)

Cabinet Hardmount

Drain Line Sizing

Minimum Drain I.D. [in (mm)]

Number Of Machines

Model

12345

18 2 (51) 3 (76) 3 (76) 4 (102) 4 (102)

25 2 (51) 3 (76) 3 (76) 4 (102) 4 (102)

27 2 (51) 3 (76) 3 (76) 4 (102) 4 (102)

35 3 (76) 3 (76) 3-1/2 (89) 4 (102) 4 (102)

50 3 (76) 4 (102) 6 (152) 6 (152) 6 (152)

80 4 (102) 6 (152) 6 (152) 8 (203) 8 ( 203)

F232062

Page 46

Installation

Water Connection

Cabinet Hardmount

Water Supply Information

Water inlet connection size, in (mm) 3/4 (19)

Number of water inlets (standard) 2

Recommended pressure, psi (bar) 30 – 85 (2 – 5.7)

Inlet flow capacity, gal-min/l-min (80psi) 12 (45)

Connections should be supplied by a hot and a cold water line of at least the sizes shown in the Water Supply Line Sizing table. Installation of additional machines will require proportionately larger water lines. See table.

To connect water service to machine with rubber hoses, use the following procedure:

1. Before installing hoses, flush the water system for at least 2 minutes.

2. Check filters in the machine’s inlet hoses for proper fit and cleanliness before connecting.

Cabinet Hardmount

Water Supply Line Sizing

Capacity

18 – 50

Number

Machines

1 3/4 (19) 3/4 (19)

2 1 (25) 3/4 (19)

3 1-1/4 (32) 1 (25)

4 1-1/2 (38) 1 (25)

1 1 (25) 3/4 (19)

2 1-1/2 (38) 1 (25)

3 2 (50) 1-1/4 (32)

4 2 (50) 1-1/2 (38)

Supply Line Size

[in (mm)]

Main Hot/cold

Suitable air cushions should be installed in supply lines to prevent “hammering.” See Figure 38. If the water pressure is above 60 psi, flexible copper tubing should be used in place of rubber hoses.

3. Hang hoses in a large loop; do not allow them to kink.

If additional hose lengths are needed, use flexible hoses with screen filters. Each hose should have a screen filter installed to keep rust and other foreign particles out of the water inlet valves.

Pressure of 30 – 85 psi (2 – 5.7 bar) provides best performance. Although the machine will function properly at lower pressure, increased fill times will occur.

Air Cushions

(Risers)

Water Supply

Faucets

MW008JE1A

Figure 38

F232062

Page 47

Installation

Never touch terminals or components of the AC inverter drive unless power is disconnected and the “CHARGE” indicator LED is off. The AC inverter drive retains potentially deadly voltage for some time after the power is disconnected. There are no user-serviceable parts inside the AC inverter drive. Tampering with the drive will void the warranty.

SW009

WARNING

When controlling the AC inverter drive with a parameter unit, the machine’s computer and its safety features are bypassed. This would allow the basket to rotate at high speeds with the door open. When using a parameter unit to control the AC inverter drive, a large sign should be placed on the front of the machine warning people of the imminent danger.

SW003

DANGER

Electrical Installation

WARNING

SW004

WARNING

SW005

Machines equipped with an AC inverter drive require a clean power supply free from voltage spikes and surges. A voltage monitor should be used to check incoming power. The customer’s local power company may provide such a monitor.

If input voltage measures above 230V for a 200V drive or above 440V for a 400V drive, ask the power company to lower the voltage. As an alternative, a step-down transformer kit is available from the distributor. Voltages above 250V and 490V require additional measures. Contact the distributor or the manufacturer for assistance.

WARNING

F232062

SW008

Page 48

Installation

Electrical Installation

The 2-speed and 3-speed machines have a thermal overload protector in the drive motor windings and a separate fuse for the control circuit. Single-phase machines require a single-phase inverse-time circuit breaker. Three-phase machines require a three-phase inverse-time circuit breaker.

On variable-speed machines, the AC drive provides thermal overload protection for the drive motor. However, a separate three-phase inverse-time circuit breaker must be installed for complete electrical overload protection. This prevents damage to the motor by disconnecting all legs if one should be lost accidentally. Check the data plate on the back of the washer-extractor or consult the Electrical Specifications chart in this subsection for model-specific circuit breaker requirements.

(Continued)

Use wire sizes indicated in the Electrical Specifications chart for runs up to 50 feet. Use next larger size for runs of 50 to 100 feet. Use two sizes larger for runs greater than 100 feet.

For personal safety and proper operation, the machine must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform with the National Electric Code, article 250-95. The ground connection must be made to a proven earth ground, not to conduit or water pipes.

Do not connect the ground to the neutral (N-white wire) leg at the terminal strip.

If three-phase service is unavailable for a 2-speed or 3-speed model and a Roto-Phase or other phase adder is used, the artificial leg must be connected to L3 in the input power junction box.

Note:

breaker.

The machine should be connected to an individual branch circuit not shared with lighting or other equipment.

The connection should be shielded in a liquidtight or approved flexible conduit with proper conductors of correct size installed in accordance with the National Electric Code or other applicable codes. The connection must be made by a qualified electrician using the wiring diagram provided with the machine, or according to accepted European standards for CE approved equipment.

Do NOT use fuses in place of a circuit

CAUTION

Do not use a phase adder on any variablespeed machine.

SW037

If the machine is intended for four-wire service, a neutral leg must be provided by the power company.

If a delta supply system is used on a four-wire model, the high leg must be connected to L3. Improper connections will result in equipment damage and will void the warranty.

F232062

Page 49

Installation

Cabinet Hardmount

Electrical Specifications

18-Pound Capacity Models

Voltage Designation Standard Electric Heat

Code

Full Load

Voltag e

Cycle

Phase

Wire

Amps

Breaker

Circuit

AWG

Full Load

Breaker

Amps

Circuit

AWG

2-Speed Models

B 110-120 60 1 2 15 20 12 4.00 N/A

C380-41550344 15142.501415142.50

D220-24050335 15142.502425106.00

E 220-240 50 1 2 10 20 12 4.00 42 45 6 16.0

F440-48060334 15142.501620124.00

O208-24060335 15142.502425106.00

Y 208-240 60 1 2 10 20 12 4.00 N/A

380 50344 15142.501415142.50

240 50335 15142.502425106.00

3-Speed Models

A208-24060347 15142.502430106.00

C380-41550345 15142.501520124.00

D220-24050337 15142.502430106.00

F440-48060335 15142.501520124.00

O208-24060337 15142.502430106.00

Variable-Speed Models

O 208-240 60 3 3 3.84 15 14 2.50 N/A

Y 208-240 60 1 2 3.84 15 14 2.50 N/A

Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.

Note:

F232062

Page 50

Installation

Electrical Installation

(Continued)

Cabinet Hardmount

Electrical Specifications

25-Pound and 27-Pound Capacity Models

Voltage Designation Standard Electric Heat

Code

Full Load

Voltag e

Cycle

Phase

Wire

Amps

Breaker

Circuit

AWG

Full Load

Breaker

Amps

Circuit

AWG

2-Speed Models

C380-41550344 15142.501515142.50

D220-24050336 15142.502425106.00

E 220-240 50 1 2 10 20 12 4.00 42 45 6 16.0

F440-48060334 15142.501620124.00

O208-24060337 15142.502525106.00

380 50344 15142.501515142.50

240 50336 15142.502425106.00

Y 208-240 60 1 2 10.5 20 12 4.00 N/A

Variable-Speed Models (27-pound capacity models onl

O 208-240 60 3 3 4.8 15 14 2.50 N/A

Y 208-240 60 1 2 4.8 15 14 2.50 N/A

Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.

Note:

F232062

Page 51

Installation

Cabinet Hardmount

Electrical Specifications

35-Pound Capacity Models

Voltage Designation Standard Electric Heat

Code

Full Load

Voltag e

Cycle

Phase

Wire

Amps

Breaker

Circuit

AWG

Full Load

Breaker

Amps

Circuit

AWG

2-Speed Models

C380-41550345 15142.502630106.00

D 220-240 50 3 3 7 20 12 4.00 43 50 6 16.0

E 220-240 50 1 2 12 25 10 6.00 N/A

F440-48060335 15142.502630106.00

O 208-240 60 3 3 7 20 12 4.00 43 50 6 16.0

Y 208-240 60 1 2 12 25 10 6.00 N/A

380 50345 15142.502630106.00

240 50 3 3 7 20 12 4.00 43 50 6 16.0

3-Speed Models

A 208-240 60 3 4 12 30 10 6.00 44 50 6 16.0

C380-41550346 20124.002830106.00

D 220-240 50 3 3 10 30 10 6.00 44 50 6 16.0

F440-48060336 20124.002830106.00

O 208-240 60 3 3 12 30 10 6.00 44 50 6 16.0

Variable-Speed Models

O 208-240 60 3 3 5.86 15 14 2.50 N/A

Y 208-240 60 1 2 5.86 15 14 2.50 N/A

Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.

Note:

F232062

Page 52

Installation

Electrical Installation

(Continued)

Cabinet Hardmount

Electrical Specifications

50-Pound Capacity Models

Voltage Designation Standard Electric Heat

Code

Full Load

Voltag e

Cycle

Phase

Wire

Amps

Breaker

Circuit

AWG

Full Load

Breaker

Amps

Circuit

AWG

2-Speed Models

C 380-415 50 3 4 6 15 14 2.50 39 50 6 16.0

D 220-240 50 3 3 10 20 12 4.00 64 70 4 25.0

E 220-240 50 1 2 15 30 10 6.00 N/A

F 440-480 60 3 3 6 15 14 2.50 39 50 6 16.0

O 208-240 60 3 3 10 20 12 4.00 64 70 4 25.0

Y 208-240 60 1 2 15 30 10 6.00 10 20 12 4.00

3-Speed Models

A 208-240 60 3 4 13 30 10 6.00 64 70 4 25.0

C 380-415 50 3 4 7 20 12 4.00 39 50 6 16.0

D 220-240 50 3 3 13 30 10 6.00 62 70 4 25.0

F 440-480 60 3 3 7 20 12 4.00 39 50 6 16.0

O 208-240 60 3 3 13 30 10 6.00 64 70 4 25.0

Variable-Speed Models

O 208-240 60 3 3 10.9 15 14 2.50 66.5 70 4 2.50

Y 208-240 60 1 2 10.9 15 14 2.50 N/A

Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.

Note:

F232062

Page 53

Installation

Cabinet Hardmount

Electrical Specifications

80-Pound Capacity Models

Voltage Designation Standard Electric Heat

Code

Full Load

Voltag e

Cycle

Phase

Wire

Amps

Breaker

Circuit

AWG

Full Load

Breaker

Amps

Circuit

AWG

3-Speed Models

A 208-240 60 3 4 15 40 6 16 90 100 1 45

C 380-415 50 3 4 9 20 12 4 41 45 6 16

D 220-240 50 3 3 14 40 6 16 89 90 2 35

F 440-480 60 3 3 9 20 12 4 46 50 6 16

O 208-240 60 3 3 15 40 6 16 90 100 1 45

W 380-415 50 3 3 9 20 12 4 41 45 6 16

Variable-Speed Models

F 440-480 60 3 3 4.49 15 14 2.50 N/A

O 208-240 60 3 3 12.4 20 12 4 87.46 90 2 35

Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.

Note:

If the machine fails to operate after power is connected, disconnect power and check the control circuit fuse. Unlock and raise the top cover. For mechanical timer, P-computer, and S-computer models, the control circuit fuse is on the center brace. For EDC and V-computer models, dual control circuit fuses (1 primary and 1 secondary) are in the control module. A decal identifies the fuse (or fuses) in each case, and provides the fuse rating appropriate to that specific model.

If the control circuit fuse has blown, replace with a fuse of the appropriate rating as identified by the decal. Call a qualified electrician if the replacement fuse blows.

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Page 54

Installation

Steam Requirements

(Steam Heat Option Only)

WARNING

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in the table below.

SW014

Cabinet Hardmount

Steam Supply Information

Steam inlet connection size, in (mm) 1/2 (13)

Number of steam inlets 1

Recommended pressure, psi (bar) 30-80 (2.0-5.4)

Maximum pressure, psi (bar) 80 (5.4)

Note:

Failure to install the steam filter may

void the warranty.

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Page 55

Installation

Chemical Injection Supply System

Machines intended for use in on-premises laundries can be attached to an external liquid chemical injection supply system. See the Chemical Injection Supply System table in this subsection for more information.

WARNING

Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye-rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.

SW016

Cabinet Hardmount

Chemical Injection Supply System

Number of dry supply compartments 3

Number of liquid supply connections 4 or 5*

Liquid supply connection size, in (mm) 5/16 (8)

*Only V-computer models have 5 supply connections.

Undiluted chemical dripping can damage the machine. Therefore, all chemical injection supply dispenser pumps should be mounted below the washer’s injection point. All dispenser tubing should also run below the injection point. Loops do not prevent drips if these instructions are not followed. Failure to follow these instructions could damage the machine and void the warranty. Figure 39 shows a typical chemical injection supply system.

Injection Point

PVC Pipe

Chemical Dispenser

Pump Outlet

H038IE3A

Figure 39

F232062

Page 56

Installation

Chemical Injection Supply System

Four hose barbs (five on V-computer models) on the rear of the machine facilitate connection to an external chemical injection supply system. The arrangement of the hose barbs will form either a straight line or a box. Figure 40 indicates which hose barb corresponds to which supply.

(Continued)

Machines connected to 400VAC do not provide L1 and L2 outputs. An external power source must be provided to power the chemical supply pump.

Do not use L1 or L2 with the common line to deliver 120VAC to chemical injection supply pumps if the machine is equipped with a control transformer. The transformer will not be able to provide enough current to operate the control circuits and drive the chemical supply pumps.

CAUTION

Attempting to obtain 110VAC by using L1 or L2 with the common may damage laundry machine circuitry and/or the chemical injection system. Using a 240VAC power wire in the washer-extractor and an earth ground to obtain 110VAC could cause microprocessor problems.

SW028

Figure 40

A terminal strip in the input power junction box provides supply output signals for the chemical injection supply system.

Note:

Do not attempt to make chemical injection supply pump electrical connections to points other than those provided specifically for that purpose by the factory.

Machines connected to 200VAC provide L1 and L2 fused outputs rated at 3 amps which may be used to power 208 – 240VAC supply pumps.

Consult the chemical injection supply system instructions for operational details. See Figures 41 through 47 for terminal strip decals.

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Page 57

Installation

H054IE1A

380-415 Volt 50 Hz 3 4-Wire Models

H055IE1A

220-240 Volt 50 Hz 1 2-Wire and 3 3-Wire Models

H052IE1A

208-240 Volt 60 Hz 1 3-Wire and 3 4-Wire Models

Figure 41

H053IE1A

120 Volt 60 Hz 1 2-Wire Models

Figure 43

Figure 42

F232062

Figure 44

Page 58

Installation

Chemical injection Supply System

(Continued)

H056IE1A

440-480 Volt 60 Hz 3 3-Wire Models

Figure 45

H057IE1A

208-240 Volt 60 Hz 1 2-Wire and 3 3-Wire Models

H058IE1A

380-415 Volt 50 Hz 3 3-Wire Models

Figure 47

Figure 46

F232062

Page 59

Installation

Control Function Test

The machine should be cleaned after the installation is complete. A function test should then be executed on the unloaded machine:

1. Check the power supply for such characteristics as correct voltage, phase, and cycles to be certain they are correct for the machine.

2. Open manual shut-off valves to the machine.

3. Turn on electric power.

4. Check the door interlock before starting operation:

a. Open the loading door.

For coin-operated machines, press the round button on the door handle and turn the door handle downward.

If the door lock and interlock are not functioning properly, call a service technician.

5. Run a complete cycle, checking operation of water inlet valves, drain, and extract functions.

6. Cylinder rotation must be counterclockwise in the extract step. If rotation is not counterclockwise in the extract step, disconnect power. For variable-speed models, have a qualified electrician reverse any two motor leads at the AC drive terminal block (terminals U, V, and W). See Figure 48. For 2-speed and 3-speed models, have a qualified electrician use the wiring diagram included with the machine to determine which input power leads should be switched.

For machines intended for use in on-premises laundries, press and hold the door-unlock button on the left side of the control panel. Press the round button on the door handle and turn the door handle downward.

b. Attempt to start the machine with the

door open. The machine should not start with the door open.

c. Close the door without locking it and

attempt to start the machine. The machine should not start with the door unlocked.

d. Close and lock the door and start a

cycle. Attempt to open the door while the cycle is in progress. The door should not open.

F232062

Page 60

Installation

Power Supply

Input Power

Block on

Washer-Extractor

AC Drive Connections

Motor Leads

Main Drive Motor

MV001FE1A

Figure 48

F232062

Page 61

Section 3

Maintenance

Routine maintenance maximizes operating efficiency and minimizes downtime. The maintenance procedures described in this section will prolong the service life of the machine and help to prevent accidents.

WARNING

Be careful when handling sheet-metal parts. Sharp edges can cause personal injury. Wear safety glasses and gloves, use the proper tools, and provide adequate lighting.

SW035

CAUTION

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.

SW019

Daily

Beginning of Day

1. Inspect water inlet valve hose connections on the back of the machine for leaks.

2. Inspect steam hose connections for leaks (where applicable).

3. Verify that insulation is intact on all external wires and that all connections are secure. If bare wire is evident, call a service technician.

4. Check door interlock before starting operation:

a. Attempt to start the washer with the

door open. The washer should not start with the door open.

b. Close the door without locking it and

attempt to start the washer. The washer should not start with the door unlocked.

Daily, weekly, monthly, and quarterly checklists are provided at the end of this section. Laminate the checklists to preserve them for repeated copying. Operators and technicians are encouraged to add checks specific to their machine’s particular application. Space is provided on the checklists for this purpose.

The following maintenance procedures must be performed regularly at the required intervals.

F232062

c. Close and lock the door and start a

cycle. Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

Page 62

Maintenance

Daily

End of Day

Note:

each completed cycle

buildup. Leave loading door open

completed cycle

evaporate.

(Continued)

1. Clean the door gasket of residual detergent and all foreign matter.

2. Clean automatic supply dispenser lid and general area. Flush dispenser with clean water.

3. Clean the washer’s top, front, and side panels with mild detergent. Rinse with clean water.

4. Leave loading door open at the end of each day to allow moisture to evaporate.

Unload the machine promptly

to prevent moisture

to allow moisture to

after

after each

c. Wash the filter with warm water and

allow filter to air-dry. As an alternative, the filter may be vacuumed clean.

WARNING

The control module cover and fan filter must be in place for the fan to properly cool the AC inverter drive. Failure to observe this warning will void the warranty and could lead to expensive AC inverter drive repair.

SW038

2. Check the machine for leaks. a. Start an unloaded cycle to fill

the machine.

b. Verify that door and door gasket do

not leak.

c. Verify that the drain valve is operating

and that the drain system is free from obstruction. If water does not leak out during the prewash segment, the drain valve is closed and functioning properly.

Weekly

For variable-speed models only,

1. the AC drive box filter(s) weekly or more frequently as needed:

Note:

fan filter must be cleaned immediately to prevent possible damage. Press thermostat button to reset indicator light.

If fan filter service indicator light is on,

a. Open the top cover. b. Grasp the filter handle and pull straight

up to remove filter.

clean

Monthly

Note:

its source before performing the monthly maintenance procedures.

Disconnect power to the machine at

For 80-pound capacity models only,

1. lubricate bearings and seals each month OR after every 200 hours of operation. See Figure 49.

a. Use a premium-grade lithium-based #2

grease. Never mix two types of grease, such as petroleum and silicone.

F232062

Page 63

Maintenance

H040IE1A

Motor

Motor Pulley

Basket

Pulley

Straight

Edge

b. Pump the grease gun slowly, permitting

only the following number of strokes:

•

Bearing grease fitting, 2 strokes

•

Seal grease fitting, 1 stroke

Seal Grease Fitting

Do not pump the grease gun until grease comes out of the bearing housing. This can result in overlubrication, causing damage to bearings and seals.

Bearing Grease Fitting

2. Use the following procedures to determine if V belt(s) require replacement or adjustment. Call a qualified service technician in either case.

a. Check V belt(s) for uneven wear and

frayed edges.

b. For groove-pulley drive systems, verify

alignment by placing a straightedge across both pulley faces. The straightedge should make contact with the pulleys in four places. See Figure 50.

F232062

H047IE3A

Figure 49

Figure 50

Page 64

Maintenance

Monthly

(Continued)

c. For flat-pulley drive systems, verify

allowable distance of belt from edge of pulley as shown in chart below:

Cabinet Hardmount

Flat Pulley Alignment

Allowable

Model

Distance from

Edge (in.)

18 3/32

27 3/32

35 3/32

50 3/8

For 3-speed and variable-speed

models only,

verify that V belts are properly tensioned by applying a set force to the belt and measuring the deflection to determine the belt tension. See the tables below for the acceptable belt tension ranges. Belt tension measurements should be taken as close to the center of the belt span as possible. See Figure 51.

Deflection

Span

Length

H039IE1A

Figure 51

3. Remove back panel and check overflow hose and drain hose for leaks.

4. Unlock the hinged lid and check the supply dispenser hoses and hose connections.

F232062

Page 65

Maintenance

Cabinet Hardmount Belt Tension Testing for 3-Speed Models

Model

Voltag e

Code

C, D Motor-Basket 15.3 (389) 7/32 – 1/4 (5.6 – 6.4) 4.4 – 6.6 (19.6 – 29.4)

A, F, O Motor-Basket 15.6 (396) 7/32 – 1/4 (5.6 – 6.4) 3.5 – 5.5 (15.6 – 24.5)

C, D

A, F, O

C, D

A, F, O

C, D

A, F, O

Belt

Motor-Motor 16.6 (422) 1/4 – 9/32 (6.4 – 7.1) 4.4 – 6.6 (19.6 – 29.4)

Motor-Basket 9.5 (241) 1/8 – 5/32 (3.2 – 4.0) 4.4 – 6.6 (19.6 – 29.4)

Motor-Motor 16.9 (429) 1/4 – 9/32 (6.4 – 7.1) 3.5 – 5.5 (15.6 – 24.5)

Motor-Basket 9.5 (241) 1/8 – 5/32 (3.2 – 4.0) 4.4 – 6.6 (19.6 – 29.4)

Motor-Motor 14.5 (368) 7/32 – 1/4 (5.6 – 6.4) 4.4 – 6.6 (19.6 – 29.4)

Motor-Basket 9.7 (246) 1/8 – 5/32 (3.2 – 4.0) 3.8 – 5.6 (16.9 – 24.9)

Motor-Motor 14.8 (376) 7/32 – 1/4 (5.6 – 6.4) 3.5 – 5.5 (15.6 – 24.5)

Motor-Basket 9.7 (246) 1/8 – 5/32 (3.2 – 4.0) 3.8 – 5.6 (16.9 – 24.9)

Motor-Motor 15.9 (404) 7/32 – 1/4 (5.6 – 6.4) 7.1 – 9.1 (31.6 – 40.5)

Motor-Basket 14.6 (371) 7/32 – 1/4 (5.6 – 6.4) 4.5 – 7.0 (20.0 – 31.2)

Motor-Motor 16.3 (414) 1/4 – 9/32 (6.4 – 7.1) 4.5 – 7.0 (20.0 – 31.2)

Motor-Basket 9.7 (246) 7/32 – 1/4 (5.6 – 6.4) 4.5 – 7.0 (20.0 – 31.2)

Belt Span [in. (mm)]

Deflection Range

[in. (mm)]

Force

Min – Max

[lbs. (N)]

Cabinet Hardmount Belt Tension Testing for Variable-Speed Models

Model Belt

18 Motor-Basket 14.9 (377.8) 11/32 – 3/8 (8.7 – 9.5) 4.0 – 4.9 (18 – 22)

27 (Self-tensioning)

35 Motor-Basket 16.9 (428) 5/16 – 11/32 (7.9 – 8.7) 6.1 – 7.4 (27 – 33)

50 Motor-Basket 16.8 (426) 9/32 – 5/16 (7.1 – 7.9) 6.1 – 7.4 (27 – 33)

80 Motor-Basket 22.1 (561) 15/32 – 1/2 (11.9 – 12.7) 4.9 – 7.3 (21.8 – 31.5)

F232062

Belt Span [in. (mm)]

Deflection Range

[in. (mm)]

Force

Min – Max

[lbs. (N)]

Page 66

Maintenance

Monthly

(Continued)

5. Clean inlet hose filter screens: a. Turn water off and allow valve to cool,

if necessary.

b. Unscrew inlet hose and remove

filter screen.

c. Clean with soapy water and reinstall.

Replace if worn or damaged.

6. Tighten motor mounting bolt locknuts and bearing bolt locknuts, if necessary.

7. Use compressed air to clean lint from motor.

8. Clean interior of machine, both basket and shell, by wiping with a water-soaked sponge or cloth.

9. Use compressed air to ensure that all electrical components are free of moisture and dust.

For variable-speed models only,

10.

clean AC drive cooling fan blades monthly (more often if required by the condition of the air).

2. Tighten anchor bolts, if necessary.

3. Verify that the drain motor shield is in place and secure.

4. Check all painted surfaces for bare metal. (Matching gray paint is available from the manufacturer.)

•

If bare metal is showing, paint with primer or solvent-based paint.

•

If rust appears, remove it with sandpaper or by chemical means. Then paint with primer or solventbased paint.

5. Clean steam filter, where applicable. See Figure 52.

a. Turn off steam supply and allow time

for the valve to cool. b. Unscrew cap. c. Remove element and clean. d. Replace element and cap.

a. Open the top cover and remove the

control module cover.

b. Gently wipe the fan blades clean with a

dry cloth.

Quarterly

Note:

before performing the quarterly maintenance procedures.

Disconnect power to the machine

1. Tighten door hinges and fasteners, if necessary.

Cap

Filter

Element

H042IE1A

Figure 52

F232062

Page 67

Care Of Stainless Steel

Maintain the natural beauty of stainless steel and prolong its service life by following these tips:

•

Ordinary deposits of dirt and grease can be removed with detergent and water. The metal should be thoroughly rinsed and dried after washing. Periodic cleaning will help to maintain the bright surface appearance and prevent corrosion.

•

Contact with dissimilar metals should be avoided whenever possible. This will help prevent galvanic corrosion when salty or acidic solutions are present.

•

Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel. They may cause corrosion. Ensure that the stainless steel is wiped clean of acidic solution residues.

•

Deposits that adhere to the stainless steel should be removed, especially from crevices and corners. When using abrasive cleaners, always rub in the direction of the polish lines or “grain” of the stainless steel to avoid scratch marks. Never use ordinary steel wool or steel brushes on the stainless steel. Use stainless steel wool or soft nonmetal bristle brushes.

Maintenance

•

Discolorations or heat tint from overheating may be removed by scouring with a powder or by employing special chemical solutions.

•

Sanitizers or sterilizing solutions should not be left in stainless steel equipment for prolonged periods of time. They often contain chlorine, which may cause corrosion. The stainless steel should be cleaned and rinsed thoroughly of any solution containing chlorine.

•

When an external chemical supply system is used, make certain that no siphoning of chemicals occurs when the washerextractor is not in use. Highly concentrated chemicals can cause severe damage to stainless steel and other components within the machine. Damage of this kind is not covered by the manufacturer’s warranty. Locate the pump below the washer-extractor’s injection point to prevent siphoning of chemicals into the machine. See Figure 39 in the Installation section.

•

If the stainless steel appears to be rusting, the source of the rust may actually be an iron or steel part not made of stainless steel, such as a nail or screw. One remedy is to paint all carbon steel parts with a heavy protective coating. Stainless steel fasteners should be used whenever possible.

F232062

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Maintenance

Daily Preventive Maintenance Checklist

Machine

Operator

____________________________

___________________________

Checks 1234567

Observe All Safety Warnings!

Beginning of Day

1. Inspect water inlet valve hose connections on the back of the machine for leaks.

2. Inspect steam hose connections for leaks (where applicable).

3. Verify that insulation is intact on all external wires and that all connections are secure.

4. Check door lock and interlock before starting operation:

a. Attempt to start the washer with door open.

b. Close the door without locking it and attempt to start

the washer.

Week Of:

________________

Days

c. Close and lock the door, start a cycle, and attempt to

open the door while the cycle is in progress.

End of Day

1. Clean the door gasket of all foreign matter.

2. Clean automatic supply dispenser and lid.

3. Clean the washer’s top, front, and side panels.

4. Leave loading door open at the end of each day to allow moisture to evaporate.

after each completed cycle

to prevent moisture buildup.

to allow moisture to evaporate.

Note

Unload the machine promptly

Note

Leave loading door open

F232062

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Maintenance

Weekly Preventive Maintenance Checklist

Machine

Operator

2. Check the machine for leaks:

____________________________

___________________________

Checks /////

Observe All Safety Warnings!

For variable-speed models only:

a. Start an unloaded cycle to fill the machine.

b. Verify that door and door gasket do not leak.

c. Verify that the drain valve is operating.

Clean AC drive box filter(s).

Month

__________

Week Ending:

F232062

Page 70

Maintenance

Monthly Preventive Maintenance Checklist

Machine

Operator

2. Determine if V belt(s) require replacement or adjustment:

3. Remove back panel and check hoses for leaks.

4. Unlock the hinged lid and check supply dispenser hoses and connections.

________________________

_______________________

Checks

Observe All Safety Warnings!

Disconnect power to the machine before performing the monthly maintenance procedures.

For 80-pound capacity models only: Each month OR after every 200 hours of operation

a. Check each V belt for uneven wear and frayed edges.

b. Verify that each V belt is properly aligned.

For 3-speed models only:

tensioned.

, lubricate bearings and seals.

Verify that each V belt is properly

Month

5. Clean inlet hose filter screens. Replace if worn or damaged.

6. Tighten motor mounting bolt locknuts and bearing bolt locknuts, if necessary.

7. Use compressed air to clean lint from motor.

8. Clean interior of machine, both basket and shell, by wiping with a watersoaked sponge or cloth.

9. Use compressed air to clean moisture and dust from all electrical components.

For variable-speed machines only:

10. with a dry cloth.

11.

12.

13.

14.

Clean AC drive cooling fan blades

F232062

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Maintenance

Quarterly Preventive Maintenance Checklist

Machine

Operator

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.

3. Verify that the drain motor shield is in place and secure.

4. Check all painted surfaces for bare metal. Repair, if necessary.

5. Clean steam filter, where applicable.

________________________

_______________________

Checks

Observe All Safety Warnings!

Disconnect power to the machine before performing the quarterly maintenance procedures.

Quarter

10.

11.

12.

13.

14.

15.

F232062

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Maintenance

Notes

F232062

Page 73

Section 4

Removal from Service

Decommissioning

In the event that the machine must be decommissioned, follow these steps:

1. Clean interior of machine, both basket and shell.

a. Flush supply system with water. b. Run a short rinse cycle to clean

detergent and chemical residues from the interior of the machine.

2. Disconnect electrical power. a. Shut off main power supply at the

breaker box or main control panel.

b. Have a qualified electrician

disconnect power to the machine at its source.

3. Disconnect hoses.

5. Remove the machine from its foundation pad.

a. Keep all panels in place to provide

stability when moving the machine. b. Verify that door is closed and secure. c. Loosen and remove the mounting bolts. d. Break the grout seal at each corner of

the machine, using a crowbar. e. Use crowbars at the front corners to lift

the machine a few inches so that the

forks of a forklift truck can reach under

the machine. f. Bolting the base frame to a pallet will

facilitate removal to a transport vehicle.

a. Disconnect drain hose from sump,

gutter, or drain.

b. Turn off water supply. Disconnect

individual hot and cold water inlet hoses from the machine.

c. Allow time for residual water in the

machine to drain. Then disconnect drain hose from the machine.

4. Disconnect steam hoses, if applicable. a. Turn off steam supply and allow time

for the valves to cool.

b. Disconnect steam hoses from machine.

F232062

Page 74

Removal from Service

Notes

F232062

Page 75

Lavadora extractora

cilíndrica de montaje

permanente en gabinete

2 velocidades, 3 velocidades

y velocidad variable

Números de modelo

HC18 SC18 UC18 HC25 SC25 UC25 HC27 SC27 UC27 HC35 SC35 UC35 HC50 SC50 UC50 HC80 SC80 UC80

(lista completa de números de modelo dentro del manual)

Instalación/Mantenimiento

Part No. F232062R4

Mayo 1999

Page 76

Tabla de números de modelo

HC18EC2

HC18MC2

HC18MD2

HC18MH2

HC18MN2

HC18MV2

HC18PC2

HC18SN2

HC18VC2

HC25EC2

HC25MC2

HC25MD2

HC25MH2

HC25MN2

HC25MV2

HC35MD2

HC35MH2

HC35MN2

HC35MV2

HC35PC2

HC35SN2

HC35VC2

HC50EC2

HC50MC2

HC50MD2

HC50MH2

HC50MN2

HC50MV2

HC50PC2

HC50SN2

SC18MC3

SC18MD2

SC18MD3

SC18MH2

SC18MH3

SC18MN2

SC18MN3

SC18MV2

SC18MV3

SC18SN2

SC18SN3

SC18VN2

SC18VNV

SC25EC2

SC25EP2

SC27SN2

SC27VN2

SC27VNV

SC35EC2

SC35EP2

SC35MC2

SC35MC3

SC35MD2

SC35MD3

SC35MH2

SC35MH3

SC35MN2

SC35MN3

SC35MV2

SC35MV3

SC50MN3

SC50MV2

SC50MV3

SC50SN2

SC50VN2

SC50VNV

SC80ECV

SC80EPV

SC80MC3

SC80MD3

SC80MH3

SC80MN3

SC80MV3

SC80SN3

SC80VNV

UC18PN3

UC18VN2

UC18VNV

UC25MC2

UC25MD2

UC25MH2

UC25MN2

UC25MV2

UC25PC2

UC25PN2

UC27MN2

UC27PN2

UC27VN2

UC35MC2

UC35MC3

UC35VNV

UC50MC2

UC50MC3

UC50MD2

UC50MD3

UC50MH2

UC50MH3

UC50MN2

UC50MN3

UC50MV2

UC50MV3

UC50PC2

UC50PC3

UC50PN2

UC50PN3

HC25PC2

HC25SN2

HC25VC2

HC27EC2

HC27MC2

HC27MD2

HC27MH2

HC27MN2

HC27MV2

HC27SN2

HC27VC2

HC35EC2

HC35MC2

HC50VC2

HC80MC3

HC80MD3

HC80MH3

HC80MN3

HC80MV3

HC80PC3

HC80SN3

HC80VCV

HC80VNV

SC18EC2

SC18EP2

SC18MC2

SC25MC2

SC25MD2

SC25MH2

SC25MN2

SC25MV2

SC25SN2

SC27EC2

SC27EP2

SC27MC2

SC27MD2

SC27MH2

SC27MN2

SC27MV2

SC35SN2

SC35SN3

SC35VN2

SC35VNV

SC50EC2

SC50EP2

SC50MC2

SC50MC3

SC50MD2

SC50MD3

SC50MH2

SC50MH3

SC50MN2

UC18MC2

UC18MC3

UC18MD2

UC18MD3

UC18MH2

UC18MH3

UC18MN2

UC18MN3

UC18MV2

UC18MV3

UC18PC2

UC18PC3

UC18PN2

UC35MD2

UC35MD3

UC35MH2

UC35MH3

UC35MN2

UC35MN3

UC35MV2

UC35MV3

UC35PC2

UC35PC3

UC35PN2

UC35PN3

UC35VN2

UC50VN2

UC50VNV

UC80MC3

UC80MD3

UC80MH3

UC80MN3

UC80MV3

UC80PC3

UC80PN3

UC80VNV

Page 77

Contenido

Instalación/Mantenimiento

Seguridad

Descripción de los símbolos ...................................78

Ubicación de las calcomanías de seguridad............ 79

Seguridad del operador ...........................................80

Medio ambiente donde usar la

máquina sin peligro.................................................81

Condiciones ambientales.....................................81

Ubicación de la máquina ....................................82

Servicios de entrada y salida ...............................82

Mando inversor de CA ........................................83

Uso incorrecto.........................................................84

Instalación

Información general de la máquina.........................85

Inspección al recibir la máquina .............................86

Servicio a los clientes..............................................86

Guía de familiarización con los

números de modelo .................................................87

Especificaciones generales......................................88

Dimensiones de la máquina ....................................94

Espacios libres.........................................................101

Cimientos para la máquina......................................103

Instalación mecánica...............................................105

Instalación de pernos de expansión.....................105

Conexión del desagüe............................................. 116

Conexión de agua ................................................... 118

Instalación eléctrica ................................................ 119

Requisitos de vapor

(Sólo para la opción de calor por vapor) ................ 127

Sistema de suministro por inyección de

productos químicos................................................. 128

Prueba de función de control.................................. 133

Mantenimiento

Diariamente ............................................................ 135

Al comienzo del día ............................................ 135

Al final del día..................................................... 136

Semanalmente......................................................... 136

Mensualmente......................................................... 136

Trimestralmente ..................................................... 140

Cuidados al acero inoxidable.................................. 141

Listas de revisión.................................................... 142

Para poner fuera de servicio

Para poner fuera de servicio ................................... 147

Instalación de bastidor de base elevada...............107

Instalación de pernos en J....................................109

Plataforma de cimiento de concreto ....................113

F232062(SP)

Page 78

Reservados todos los derechos. Ninguna sección del presente manual puede ser reproducida o transmitida en forma alguna o a través de ningún medio sin el expreso consentimiento por escrito del editor.

F232062(SP)

Page 79

Sección 1

Si algún niño se queda atrapado dentro de la máquina puede sufrir lesiones graves o hasta la muerte. No permita que los niños jueguen en o cerca de esta máquina. No deje de prestar atención a los niños mientras la puerta de esta máquina esté abierta.

SW001

PELIGRO

Sólo personal capacitado de mantenimiento eléctrico debe instalar, ajustar y dar mantenimiento a esta máquina. Este personal debe estar familiarizado con la construcción y el funcionamiento de este tipo de maquinaria y con los peligros potenciales que presenta. Si no se cumple con esta advertencia, pueden ocasionarse lesiones personales y/o daños al equipo y podría anularse la garantía.

SW004

ADVERTENCIA

Seguridad

Cualquier persona que use o que dé servicio a esta máquina debe cumplir con las reglas de seguridad que incluimos en este manual. Se debe prestar atención especial a los avisos de

PELIGRO, ADVERTENCIA

PRECAUCIÓN

que aparecen en todo el manual.

PRECAUCIÓN

Tenga cuidado cuando esté cerca de la puerta abierta, especialmente cuando cargue la ropa desde un nivel más bajo de la puerta. Si se llegara a golpear contra la orilla de la puerta podría sufrir lesiones personales.

SW025

ADVERTENCIA

Hay voltajes peligrosos en las cajas de control eléctrico y en las conexiones del motor. Sólo el personal capacitado para realizar procedimientos de pruebas eléctricas y conocedor del equipo de pruebas y de las precauciones de seguridad debe intentar hacer ajustes y reparar averías. Desconecte la corriente eléctrica de la máquina antes de quitar la cubierta de la caja de control eléctrico y de intentar realizar los procedimientos de servicio.

SW005

Los siguientes avisos de seguridad son ejemplos generales que se aplican a esta máquina. Las advertencias específicas a una instalación o a algún procedimiento de mantenimiento en particular aparecen en el manual con la explicación de tal procedimiento.

F232062(SP)

Page 80

Seguridad

PRECAUCIÓN

Asegúrese de que esta máquina sea instalada sobre un piso nivelado con la suficiente resistencia y de que se mantengan los espacios libres necesarios para la inspección y el mantenimiento. Nunca permita que el espacio para inspección y mantenimiento quede bloqueado.

SW020

Descripción de los símbolos

El rayo con punta de flecha dentro del triángulo es un signo de advertencia que indica la presencia de voltaje peligroso.

ADVERTENCIA

Nunca toque tuberías, conexiones o componentes internos o externos de vapor. Estas superficies pueden estar demasiado calientes y pueden causar quemaduras graves. Es necesario cerrar el vapor y dejar enfriar las tuberías, las conexiones y los componentes antes de tocarlos.

SW014

Este símbolo de advertencia indica la presencia de productos químicos posiblemente peligrosos. Deben tomarse precauciones adecuadas al manejar materiales corrosivos o cáusticos.

El signo de admiración dentro del triángulo es un símbolo de advertencia que indica que existen importantes instrucciones acerca de la máquina y condiciones potencialmente peligrosas.

Este símbolo de advertencia indica que hay mecanismos de transmisión (mando) potencialmente peligrosos dentro de la máquina. Los protectores siempre deben estar en su lugar cuando la máquina esté funcionando.

Este símbolo de advertencia indica que existen superficies calientes que podrían causar graves quemaduras. El acero inoxidable y las líneas de vapor pueden ponerse demasiado calientes y no deben ser tocadas.

Este símbolo de advertencia indica que hay puntos de agarre potencialmente peligrosos. Las piezas mecánicas móviles pueden aplastar y/o cortar partes del cuerpo.

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Page 81

Seguridad

Hay calcomanías de seguridad en lugares importantes de la máquina. Si las calcomanías no se mantienen de tal forma que se puedan

(Sólo O.P.L.)

leer, los operadores o técnicos de servicio pueden sufrir lesiones.

(Típico)

81968R1

8 1 9 6

8R 1

(Sólo O.P.L.)

(Sólo modelos de 80 libras)

(No está presente en modelos EDC)

(Sólo Modelos MC)

H018IS3A

F232062(SP)

Figura 1

Page 82

Seguridad

Para ofrecer seguridad personal y mantener la máquina funcionando correctamente, cumpla con todos los procedimientos de mantenimiento y seguridad que aparecen en este manual. Si tiene alguna pregunta concerniente a la seguridad, de inmediato póngase en contacto con el fabricante.

Use piezas de repuesto autorizadas por el fabricante de esta máquina para evitar situaciones peligrosas.

Seguridad del operador

ADVERTENCIA

NUNCA meta las manos ni objetos dentro de la unidad de la canasta hasta que ésta se haya detenido por completo. Hacerlo podría ocasionar graves lesiones.

SW012

Por la seguridad de los operadores de la máquina, cumpla con los puntos de revisión diaria de mantenimiento:

1. Antes de usar la máquina, verifique que todos los avisos de seguridad estén visibles y en su lugar. Los avisos que falten o que no se puedan leer deben ser reemplazados de inmediato. Asegúrese de contar con avisos de repuesto.

c. Cierre y ponga el seguro a la puerta y

comience el ciclo. Intente abrir la puerta mientras el ciclo está funcionando. No debe ser posible abrir la puerta.

Si el seguro y el sistema de enclavamiento de la puerta no funcionan correctamente, llame a un técnico de servicio.

3. No intente usar la máquina si se presenta cualquiera de las siguientes situaciones:

a. La puerta no permanece asegurada

durante todo el ciclo.

b. Es evidente que el nivel de agua es

demasiado alto.

c. La máquina no está conectada a un

circuito correctamente conectado a tierra.

No evite ninguno de los dispositivos de seguridad de la máquina.

ADVERTENCIA

Nunca use la máquina si el sistema de balance está desconectado o evitado. Al usar la máquina con cargas muy desequilibradas pueden ocasionarse graves lesiones personales y serios daños al equipo.

SW039

2. Revise el sistema de enclavamiento de la puerta antes de usar la máquina:

a. Trate de arrancar la máquina con la

puerta abierta. La máquina no debe arrancar si la puerta está abierta.

b. Cierra la puerta sin ponerle el seguro e

intente arrancar la máquina. La máquina no debe arrancar si la puerta no está asegurada.

F232062(SP)

Page 83

Seguridad

No coloque fluidos volátiles ni inflamables en ninguna máquina. No limpie la máquina con fluidos volátiles ni inflamables tales como acetona, adelgazadores de lacas, reductores de esmaltes, tetracloruro de carbono, gasolina, benceno, naftaleno, etc. Si lo hace puede causar graves lesiones personales y/o daños a la máquina.

SW002

PELIGRO

Medio ambiente donde usar la máquina sin peligro

Para que la máquina funcione sin peligro es necesario que el medio ambiente sea adecuado tanto para el operador como para la máquina. Si tiene alguna pregunta concerniente a la seguridad, de inmediato póngase en contacto con el fabricante.

Condiciones ambientales

•

Temperatura ambiente.

máquina se congela a temperaturas inferiores a 0°C (32°F).

A temperaturas superiores a 50°C (120°F) el motor se sobrecalienta más frecuentemente y, en algunos casos, los dispositivos de estado sólido que se usan en algunos modelos pueden fallar o dañarse prematuramente. Es posible que sea necesario instalar dispositivos especiales de enfriamiento.

Los interruptores de presión de agua pueden resultar afectados por los aumentos y las disminuciones en la temperatura. Cada cambio de 10°C (25°F) en temperatura tendrá un efecto de 1% en el nivel de agua.

•

Humedad.

La humedad relativa superior al 90% puede hacer que el sistema electrónico o que los motores fallen y puede accionar el interruptor de falla en la conexión a tierra. También pueden presentarse problemas de corrosión en algunos componentes metálicos de la máquina.

El agua en la

puede ocasionar fugas en las mangueras, lo que puede presentar peligros externos a la máquina y al equipo eléctrico adyacente.

•

Ventilación.

Es necesario evaluar periódicamente la necesidad de contar con aire de reemplazo en la lavandería para los equipos como secadoras, planchadoras, calentadores de agua, etc. Los reguladores de tiro (persianas), las mallas y otros dispositivos pueden reducir significativamente el aire disponible que entra por las aberturas.

•

Emisiones de frecuencia de radio.

Existe un filtro disponible para máquinas instaladas en lugares donde éstas comparten el área con equipo sensitivo a emisiones de frecuencia de radio.

•

Elevación.

Si la máquina va a ser usada a elevaciones sobre los 1.000 metros (3.280 pies) sobre el nivel del mar, ponga especial atención a los niveles de agua y a los ajustes electrónicos (particularmente la temperatura), ya que de lo contrario es posible que no obtenga buenos resultados.

•

Productos químicos.

No permita que queden residuos de productos químicos sobre las superficies de acero inoxidable.

Si la humedad relativa es menor al 30%, las correas y las mangueras de goma (caucho) pueden secarse. Esta condición

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Page 84

Seguridad

Medio ambiente donde usar la máquina sin peligro

•

Daños causados por agua.

máquina con agua. Pueden ocasionarse cortos circuitos y daños considerables. Repare de inmediato las fugas debidas a empaques desgastados o dañados.

Ubicación de la máquina

•

Cimentación.

tener la resistencia y el espesor necesarios para soportar cargas generadas por las altas velocidades de extracción de la máquina.

•

Espacio para servicio y mantenimiento.

Deje suficiente espacio para realizar procedimientos de servicio y mantenimiento de rutina.

Esto es especialmente importante en relación con máquinas equipadas con un mando inversor de CA.

El piso de concreto debe

(continuación)

No rocíe la

Servicios de entrada y salida

•

Presión de agua.

Se obtiene el mejor rendimiento si el agua se suministra a una presión entre 2,0 y 5,7 Barias (30 y 85 psi). Aunque la máquina funciona correctamente a presiones menores, se tarda más en llenar. A presiones mayores de 6,7 Barias (100 psi) las tuberías de la máquina pueden sufrir daños, ciertos componentes pueden fallar y pueden ocasionarse graves lesiones personales.

•

Presión de vapor (opcional).

Se obtiene el mejor rendimiento si el vapor se suministra a una presión entre 2,0 y 5,4 Barias (30 y 80 psi). A presiones mayores de 8,5 Barias (125 psi) los componentes de vapor pueden sufrir daños y pueden ocasionarse graves lesiones personales.

En el caso de máquinas equipadas con calor de vapor opcional, instale tubería que cumpla con las normas comerciales para vapor. Si no se instala el filtro para línea de vapor que adjuntamos se anula la garantía.

Consulte las instrucciones de instalación para obtener detalles específicos.

PRECAUCIÓN

Vuelva a colocar todos los paneles que haya quitado al realizar los procedimientos de servicio y mantenimiento. No use la máquina si no tiene instalados todos los protectores ni si tiene piezas descompuestas o si le faltan piezas. No evite ningún dispositivo de seguridad.

SW019

•

Aire comprimido.

En el caso de máquinas que requieren servicio de aire comprimido, se obtiene un mejor rendimiento si el aire se suministra a una presión entre 5,4 y 6,7 Barias (80 y 100 psi).

•

Sistema de desagüe.

Instale líneas de desagüe o canaletas lo suficientemente grandes para el número total de galones que podrían desaguar si todas las máquinas instaladas en ese lugar se desaguaran al mismo tiempo desde el nivel más alto de agua posible. Si usa canaletas, éstas deben estar cubiertas de tal forma que soporten tráfico ligero a pie.

F232062(SP)

Page 85

Seguridad

•

Potencia.

Por su seguridad personal y para obtener un funcionamiento correcto, la máquina debe estar conectada a tierra de acuerdo a las normas estatales y locales. La conexión a tierra debe ser hecha a una conexión real a tierra, no a un conducto ni a tuberías de agua. No use fusibles para reemplazar el interruptor de circuito. También debe instalarse un interruptor de corte de corriente en algún lugar accesible.

ADVERTENCIA

Asegúrese de conectar a tierra a partir de una conexión tierra adecuada a la orejeta terminal de conexión a tierra cerca del bloque de suministro de corriente de esta máquina. Si no se conecta a tierra correctamente, se pueden ocasionar lesiones personales debidas a descargas eléctricas y la máquina puede fallar.

Siempre desconecte el suministro de corriente eléctrica y de agua antes de que un técnico de servicio lleve a cabo cualquier procedimiento de servicio. Cuando corresponda, el suministro de vapor y/o de aire comprimido también deben ser desconectados antes de realizar el servicio.

SW008

•

Las fluctuaciones de corriente eléctrica de fuentes tales como suministros de potencia ininterrumpibles (UPS) pueden afectar adversamente las máquinas equipadas con un mando inversor de CA. Se deben utilizar dispositivos apropiados de supresión en la potencia de suministro a la máquina, para evitar problemas.

•

Un suministro de energía sin picos de voltaje y sin sobrevoltajes momentáneos es absolutamente esencial para las máquinas equipadas con el mando inversor de CA. Las inconsistencias no lineales (picos y valles) en el suministro de energía pueden causar que el mando inversor de CA genere errores de interferencia.

Si el voltaje está por encima de los 230V en instalaciones para 200V, o sobre 440V en instalaciones para 400V, se recomienda utilizar un transformador reductorelevador. Si el voltaje es mayor de 240 ó 480V, se requiere un transformador reductor-elevador.

•

Es especialmente importante contar con espacio suficiente para llevar a cabo los procedimientos de servicio y de mantenimiento de rutina en las máquinas equipadas con un mando inversor de CA.

Mando inversor de CA

Las máquinas equipadas con un mando inversor de CA requieren atención especial con respecto al medio ambiente.

•

En los lugares donde hay demasiado polvo o pelusa es necesario limpiar más frecuentemente el filtro del ventilador de enfriamiento del mando inversor de CA y el mando en sí.

F232062(SP)

Page 86

Seguridad

Uso incorrecto

Nunca use esta máquina con otro propósito que no sea lavar tela.

•

Nunca lave trapos remojados en petróleo en la máquina. Esto puede ocasionar una explosión.

•

Nunca lave piezas de maquinaria o de automóviles en la máquina. Esto puede dañar seriamente la canasta.

•

Nunca permita que los niños jueguen en o cerca de esta máquina. Si algún niño queda atrapado dentro de la máquina pueden sufrir lesiones de gravedad o morir. No deje de prestar atención a los niños mientras la puerta de esta máquina esté abierta. Estas precauciones también se aplican a los animales.

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Sección 2

Instalación

Este manual está diseñado como guía para la instalación y el mantenimiento de las lavadoras extractoras de montaje permanente en gabinete con capacidades de 18, 25, 27, 35, 50 y 80 libras.

Información general de la máquina

El diseño de esta máquina enfatiza la confiabilidad en el rendimiento y una larga vida de servicio.

En los modelos de lavadora extractora de hasta 50 libras de capacidad, el cilindro está soportado por dos rodamientos sellados, montados en un soporte giratorio de hierro fundido. En los modelos de 80 libras de capacidad, el montaje del cilindro y el eje está soportado mediante dos conjuntos de rodamientos de rodillos. Los alojamientos de rodamientos están sujetos mediante pernos a un bastidor gamma pesado.

Las máquinas de dos velocidades utilizan un motor de dos velocidades para mover el cilindro mediante la correa de transmisión en V en las velocidades de lavado y de extracción.

Los modelos de 18 libras y tres velocidades utilizan un motor de tres velocidades para mover el cilindro a las velocidades de lavado, mediana y alta extracción. Los modelos de tres velocidades y 35, 50 y 80 libras utilizan un motor de una sola velocidad y uno de dos

velocidades para mover el cilindro a las velocidades de lavado, mediana y alta extracción.

Las lavadoras extractoras controladas por mando de CA utilizan un motor para mover el cilindro. En todos los modelos excepto el de 80 libras de capacidad, el movimiento del motor se transmite mediante una correa plana. La máquina de 80 libras utiliza para la transmisión tres coreas en V.

Un sistema de cierre de seguridad evita que la puerta de acero inoxidable se abra durante un ciclo. También impide el funcionamiento de la lavadora extractora cuando la puerta está abierta.

Se emplea una válvula de desagüe para retener el agua y la solución de lavado en la máquina durante los pasos de lavado y enjuague. La válvula de desagüe se cierra al aplicarse la energía y se abre al desconectarse la misma, lo cual permite descargar el agua de la máquina en caso de una falla en el suministro de energía eléctrica.

El diseño del cilindro incorpora unos elevadores o costillas que sacan los artículos que se están lavando de la solución de lavado cuando el cilindro está girando a baja velocidad y permiten que vuelvan a caer en la solución. El cilindro está perforado a fin de dejar pasar el agua durante los procesos de lavado y extracción.

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Instalación

Información general de la máquina

Los controles eléctricos de la máquina se alojan en un gabinete separado que está ubicado debajo de la cubierta superior de la máquina.

El surtidor de suministro de polipropileno está localizado debajo de una cubierta flexible por el lado izquierdo de la máquina (vista por el frente). Los compartimientos de suministro están numerados del 1 al 3, comenzando por el lado izquierdo de la máquina. El suministro en polvo sale mezclado con agua a través de una boquilla a los intervalos correspondientes del ciclo.

Los suministros líquidos pueden ser inyectados directamente en los compartimientos de suministro mediante un sistema de suministro de productos químicos externo instalado por el cliente. Las bocas de conexión de mangueras ubicadas en la parte posterior de la máquina facilitan la conexión a un sistema de suministro de productos químicos externo. Las señales de control se proporcionan a través de una tira de conexiones ubicada en la caja de la alimentación de entrada.

(continuación)

firme de recibido, o avise al transportista que existe un problema en cuanto lo detecte.

Quite la caja y la cubierta protectora tan pronto como le sea posible después de recibir su máquina. Si descubre algún daño al quitar la caja o la cubierta protectora, avísele al transportista y haga de inmediato una reclamación por escrito.

Servicio a los clientes

Si necesita refacciones o documentos, llame al lugar donde haya adquirido su lavadora extractora o póngase en contacto con Alliance Laundry Systems LLC al teléfono (920) 748-3950 para obtener el nombre y dirección de su distribuidor autorizado de refacciones más cercano.

Para obtener asistencia técnica, llame a cualquiera de los siguientes números:

(850) 718-1035 (850) 718-1026

Marianna, Florida

(920) 748-3121

Ripon, Wisconsin

Inspección al recibir la máquina

Al recibir su equipo, revise visualmente la caja, la cubierta protectora y la unidad para determinar si existen daños visibles. Si la caja, la cubierta o la unidad están dañadas o tienen señales evidentes de posible daños, pida al transportista que anote esta condición en los documentos de transporte antes de que usted

El fabricante mantiene un registro de cada una las lavadoras extractoras con sus correspondientes números de serie. La calcomanía que contiene el número de serie se encuentra en la parte de atrás de la máquina. Vea la Figura 2. Siempre proporcione el número de serie y el número de modelo de su máquina cuando haga pedidos de piezas o cuando solicite ayuda técnica.

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Instalación

H043I

380 – 415

35 16

500000

470

00000000000

SC35MN2CU20001

Guía de familiarización con los números de modelo

M (E) (P) (S) (V)

N (C) (D) (H) (V)

(3)

(V)

Ejemplo de número de modelo:

Tipo de máquina C = Gabinete

Capacidad de la máquina (libras de peso en seco)

Tipo de control eléctrico

Contador de monedas (opcional)

Velocidad 2 = 2 velocidades

Características eléctricas

M = Temporizador mecánico E = Computadora MX/EDC P = Computadora serie P † S = Computadora serie S V = Computadora serie V

N = Sin contador de monedas C = W2000 (sólo modelos controlados por computadora)‡ D = Digital (sólo modelos con temporizador mecánico) H = Deslizamiento horizontal (sólo modelos con temporizador mecánico) V = Caída vertical (sólo modelos con temporizador mecánico)

3 = 3 velocidades V = velocidad variable

Vea la tabla de designación de voltajes en esta sección.

SC35MN2CU20001

0001

†Los modelos designados “PN” utilizan la computadora serie S ‡Los modelos designados “MC” están preparados para funcionar con un contador de monedas alternativo.

Serie de diseño

Identificación de opción (varía de máquina a máquina)

Figura 2

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Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de 2 velocidades

Especificaciones 1825273550

Dimensiones generales

Anchura general, mm (plg) 660 (26) 660 (26) 737 (29) 765 (30-1/8) 865 (34-1/16) Altura general, mm (plg) 1067 (42) 1143 (45) 1143 (45) 1200 (47-1/4) 1265 (49-3/4) Profundidad general, mm (plg) 754 (29-11/16) 856 (33-11/16) 884 (34-13/16) 978 (38-1/2) 1067 (42)

Información de peso y transporte

Peso neto, kg (lb) 177 (390) 198 (435) 225 (495) 295 (650) 373 (820) Peso de transporte doméstico, kg (lb) 194 (430) 214 (475) 250 (555) 320 (710) 437 (970) Volumen de transporte doméstico,

(pie3)

Peso de transporte de exportación, kg (lb)

Volumen de transporte de

exportación, m

Diámetro del cilindro, mm (plg) 533 (21) 533 (21) 610 (24) 667 (26-1/4) 762 (30) Profundidad del cilindro, mm (plg) 349 (13-3/4) 457 (18-3/4) 406 (16) 467 (18-3/8) 508 (20)

Volumen del cilindro, lt (pie Tamaño de las perforaciones, mm

(plg) Área abierta de las perforaciones, % 17 17 23 17 18

Tamaño de la abertura de la puerta, mm (plg)

Altura de la parte inferior de la puerta desde el piso,

Consumo promedio de energía eléctrica por ciclo, kW/hr

(pie3)

)

0,669 (23,9) 0,809 (28,9) 0,852 (30,1) 1,09 (39,0) 1,39 (49,8)

218 (480) 236 (525) 272 (605) 345 (760) 464 (1020)

1,32 (47,1) 1,01 (35,9) 1,07 (37,7) 1,32 (47,1) 1,92 (68,6)

Información del cilindro de lavado

78,1 (2,76) 106 (3,76) 117,9 (4,19) 163,1 (5,76) 232 (8,18)

4,76 (0,188) 4,76 (0,188) 4,76 (0,188) 4,76 (0,188) 4,76 (0,188)

Información de la abertura de la puerta

305 (12) 305 (12) 364 (14-11/32) 354 (13-15/16) 413 (16-1/4)

438 (17-1/4) 438 (17-1/4) 432 (17) 480 (19) 465 (18-1/4)

Consumo de energía eléctrica

0,20 0,25 0,25 0,30 0,42

Emisión de sonido nominal, dBA 60 63 63 64 66 Emisión de ruido de fondo, dBA 48 51 51 49 49 Carga HVAC promedio, BTU/hr 425 400 400 est. 510 700

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Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de 2 velocidades (continuación)

Especificaciones 1825273550

Información del tren de transmisión

Número de motores en el tren de transmisión

11111

Potencia de lavado/inversión, kW (hp)

Potencia alta de extracción, kW (hp) 0,746 (1,0) 1,04 (1,4) 1,04 (1,4) 1,3 (1,8) 2,01 (2,7)

Velocidad de lavado/inversión, rpm 53 55 47 47 44 Velocidad alta de extracción, rpm 525 540 480 470 450

Fuerza centrífuga de lavado/ inversión, Gs

Fuerza centrífuga alta de extracción, Gs

Interruptor de protección contra vibraciones instalado

Tamaño de la conexión de entrada de vapor, mm (plg)

Número de entradas de vapor 1 1 1 1 1 Vapor requerido para

elevar la temperatura del agua de lavado 10° C, kg (10° F, lb)

BAJO 0,50 (1,1) 0,64 (1,4) 0,68 (1,5) 0,95 (2,1) 1,3 (2,8 ALTO 0,54 (1,2) 0,73 (1,6) 0,77 (1,7) 1,3 (2,8) 1,7 (3,7)

0,13 (0,18) 0,19 (0,25) 0,19 (0,25) 0,30 (0,40) 0,41 (0,55)

Velocidades del cilindro

Datos de la fuerza centrífuga

0,85 0,90 0,75 0,82 0,825

82,1 86,9 80 82,3 86,3

Detección de balance

No corresp. No corresp. No corresp. No corresp. No corresp.

Calentamiento por vapor directo (opcional)

13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2)

Consumo promedio de vapor por ciclo, BHP

Capacidad de calentamiento eléctrico total, kW

Número de elementos de calentamiento eléctrico

Capacidad de los elementos de calentamiento eléctrico, kW

F232062(SP)

0,66 0,87 0,94 1,4 1,9

Calentamiento eléctrico (opcional)

7,8 7,8 7,8 15,6 23,4

33369

2,6 2,6 2,6 2,6 2,6

Page 92

Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de 3 velocidades

Especificaciones 18 35 50 80

Dimensiones generales

Anchura general, mm (plg) 660 (26) 765 (30-1/8) 865 (34-1/16) 1054 (41-1/2)

Altura general, mm (plg) 1067 (42) 1200 (47-1/4) 1265 (49-3/4) 1422 (56)

Profundidad general, mm (plg) 754 (29-11/16) 978 (38-1/2) 1067 (42) 1311 (51-5/8)

Información de peso y transporte

Peso neto, kg (lb) 182 (400) 307 (675) 432 (950) 727 (1600)

Peso de transporte doméstico, kg (lb) 195 (430) 355 (780) 450 (990) 743 (1650)

Volumen de transporte doméstico, m (pie3)

0,669 (23,9) 1,09 (39,0) 1,39 (49,8) 2,19 (78,1)

Peso de transporte de exportación, kg (lb)

Volumen de transporte de exportación,

(pie3)

Diámetro del cilindro, mm (plg) 533 (21) 667 (26-1/4) 762 (30) 914 (36)

Profundidad del cilindro, mm (plg) 349 (13-3/4) 467 (18-3/8) 508 (20) 559 (22)

Volumen del cilindro, lt (pie

Tamaño de las perforaciones, mm (plg) 4,76 (0,188) 4,76 (0,188) 4,76 (0,188) 4,76 (0,188)

Área abierta de las perforaciones, % 17 17 18 ---

Tamaño de la abertura de la puerta, mm (plg)

Altura de la parte inferior de la puerta desde el piso, mm (plg)

Consumo promedio de energía eléctrica por ciclo, kW/hr

)

Información de la abertura de la puerta

223 (490) 357 (785) 523 (1150) 765 (1700)

1,32 (47,1) 1,32 (47,1) 1,92 (68,6) ---

Información del cilindro de lavado

78,1 (2,76) 163,1 (5,76) 232 (8,18) 354 (12,4)

305 (12) 354 (13-15/16) 413 (16-1/4) 470 (18-1/2)

438 (17-1/4) 480 (19) 465 (18-1/4) 546 (21-1/2)

Consumo de energía eléctrica

0,18 est 0,28 est 0,38 est 0,55 est

Emisión de sonido nominal, dBA 61 65 67 60 / 69

Emisión de ruido de fondo, dBA 48 49 49 47

Carga HVAC promedio, BTU/hr 440 525 725 900

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Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de 3 velocidades (continuación)

Especificaciones 18 35 50 80

Información del tren de transmisión

Número de motores en el tren de transmisión

Potencia de lavado/inversión, kW (hp) 0,13 (0,18) 0,30 (0,40) 0,67 (0,90) 0,75 (1,0)

Potencia mediana de extracción, kW (hp) 0,895 (1,2) 0,34 (0,45) 0,75 (1,0) 0,89 (1,2)

Potencia alta de extracción, kW (hp) 1,12 (1,5) 2,2 (3,0) 2,6 (3,5) 3,36 (4,5)

Velocidad de lavado/inversión, rpm 46 47 44 40

Velocidad mediana de extracción, rpm 330 75 60 64

Velocidad alta de extracción, rpm 661 591 561 530

Fuerza centrífuga de lavado/inversión, Gs

Fuerza centrífuga mediana de extracción, Gs

Fuerza centrífuga alta de extracción, Gs 130 130 134 143

Interruptor de protección contra vibraciones instalado

1222

Velocidades del cilindro

Datos de la fuerza centrífuga

0,65 0,82 0,825 0,82

32,5 2,10 1,53 2,1

Detección de balance

No corresp. Estándar Estándar Estándar

Calentamiento por vapor directo (opcional)

Tamaño de la conexión de entrada de vapor, mm (plg)

Número de entradas de vapor 1 1 1 1

Vapor requerido para elevar la temperatura del agua de lavado 10° C, kg (10° F, lb)

Consumo promedio de vapor por ciclo, BHP

Capacidad de calentamiento eléctrico total, kW

Número de elementos de calentamiento eléctrico

Capacidad de los elementos de calentamiento eléctrico, kW

F232062(SP)

BAJO 0,5 (1,1) 0,95 (2,1) 1,3 (2,8) 2,0 (4,4)

ALTO 0,54 (1,2) 1,3 (2,8) 1,7 (3,7) 2,9 (6,3)

13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2)

0,66 1,4 1,9 3,1

Calentamiento eléctrico (opcional)

7,8 15,6 23,4 31,2

36912

2,6 2,6 2,6 2,6

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Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de velocidad variable

Especificaciones 1827355080

Dimensiones generales

Anchura general, mm (plg) 660 (26) 737 (29) 765 (30-1/8) 865 (34-1/16) 1054 (41-1/2) Altura general, mm (plg) 1067 (42) 1143 (45) 1200 (47-1/4) 1265 (49-3/4) 1422 (56) Profundidad general, mm (plg) 754 (29-11/16) 884 (34-13/16) 978 (38-1/2) 1067 (42) 1311 (51-5/8)

Información de peso y transporte

Peso neto, kg (lb) 182 (404) 234 (520) 288 (640) 355 (788) 633 (1406) Peso de transporte doméstico, kg (lb) 191 (424) 245 (545) 301 (670) 371 (818) 655 (1456) Volumen de transporte doméstico,

(pie3)

0,669 (23,9) 0,852 (30,1) 1,09 (39,0) 1,39 (49,8) 2,69 (96,18)

Peso de transporte de exportación, kg (lb)

Volumen de transporte de

exportación, m

Diámetro del cilindro, mm (plg) 533 (21) 610 (24) 667 (26-1/4) 762 (30) 914 (36) Profundidad del cilindro, mm (plg) 349 (13-3/4) 406 (16) 467 (18-3/8) 508 (20) 559 (22)

Volumen del cilindro, lt (pie Tamaño de las perforaciones, mm

(plg) Área abierta de las perforaciones, % 17 23 17 18 27

Tamaño de la abertura de la puerta, mm (plg)

Altura de la parte inferior de la puerta desde el piso, mm (plg)

Consumo promedio de energía eléctrica por ciclo, kW/hr

Emisión de sonido nominal, dBA N/A N/A N/A N/A N/A

(pie3)

)

222 (494) 275 (610) 338 (750) 448 (988) 678 (1506)

1,32 (47,1) 1,07 (37,7) 1,32 (47,1) 1,92 (68,6) 3,1 (109,4)

Información del cilindro de lavado

78,1 (2,76) 117,9 (4,19) 163,1 (5,76) 232 (8,18) 354 (12,4)

4,76 (0,188) 4,76 (0,188) 4,76 (0,188) 4,76 (0,188) 4,76 (0,188)

Información de la abertura de la puerta

305 (12) 364 (14-11/32) 354 (13-15/16) 413 (16-1/4) 470 (18-1/2)

438 (17-1/4) 432 (17) 480 (19) 465 (18-1/4) 546 (21-1/2)

Consumo de energía eléctrica

0,11 0,14 0,20 0,37

Emisión de ruido de fondo, dBA N/A N/A N/A N/A N/A Carga HVAC promedio, BTU/hr 425 425 510 510 900

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Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de velocidad variable (continuación)

Especificaciones 1827355080

Información del tren de transmisión

Número de motores en el tren de transmisión

11111

Potencia del motor de transmisión, kW (hp)

Velocidad suave de lavado/inversión, rpm

Velocidad de lavado/inversión, rpm 52 48 46 43 40 Velocidad de distribución, rpm 82 77 73 68 63 Velocidad baja de extracción, rpm 366 343 328 307 280 Velocidad mediana de extracción,

rpm * Velocidad alta de extracción, rpm 685 641 613 573 524

Fuerza centrífuga suave de lavado, Gs

Fuerza centrífuga de lavado/ inversión, Gs

Fuerza centrífuga de distribución, Gs 2 2 2 2 2 Fuerza centrífuga baja de extracción,

0,75 (1) 0,75 (1) 1,5 (2) 1,5 (2) 3,7 (5)

Velocidades del cilindro

29 27 26 24 22

534 500 478 447 408

Datos de la fuerza centrífuga

0,25 0,25 0,25 0,25 0,25

0,8 0,8 0,8 0,8 0,8

40 40 40 40 40

Fuerza centrífuga mediana de extracción, Gs

Fuerza centrífuga alta de extracción, Gs

Interruptor de protección contra vibraciones instalado

Calentamiento por vapor directo (opcional)

Tamaño de la conexión de entrada de vapor, mm (plg)

Número de entradas de vapor 1 1 1 1 1

F232062(SP)

85 85 85 85 85

140 140 140 140 140

Detección de balance

No corresp. No corresp. Estándar Estándar Estándar

13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2)

Page 96

Instalación

Especificaciones generales de máquinas de gabinete de montaje permanente

Modelos de velocidad variable (continuación)

Especificaciones 1827355080

Vapor requerido para elevar la temperatura del agua de lavado 10° C, kg (10° F, lb)

Consumo promedio de vapor por ciclo, BHP

Capacidad de calentamiento eléctrico total, kW

Número de elementos de calentamiento eléctrico

Capacidad de los elementos de calentamiento eléctrico, kW

* La velocidad de extracción mediana no está disponible en los modelos equipados con control electrónico (EC)

BAJO 0,50 (1,1) 0,64 (1,4) 0,95 (2,1) 1,3 (2,8) 2,0 (4,4) ALTO 0,64 (1,4) 0,86 (1,9) 1,2 (2,7) 1,7 (3,7) 2,9 (6,3)

0,72 0,96 1,4 1,9 3,1

Calentamiento eléctrico (opcional)

7,8 7,8 15,6 23,4 31,2

336

2,6 2,6 2,6 2,6 2,6

912

Dimensiones de la máquina

Las Figuras 3 a 8 ilustran las dimensiones de los diferentes tipos de máquinas, comenzando por el modelo de 18 libras y terminando con el modelo de 80 libras.

Nota:

Las dimensiones que aparecen aquí sólo

son para propósitos de planificación. Son valores aproximados y están sujetos a las tolerancias normales de fabricación. Si tiene necesidad de conocer las dimensiones exactas, póngase en contacto con su distribuidor o fabricante. Nos reservamos el derecho de hacer cambios en cualquier momento sin previo aviso.

F232062(SP)

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Surtidor de suministros

Instalación

Tira de conexiones de señales de suministro de productos químicos externos (sólo OPL)

Bloque de alimentación

de entrada

Máquinas de 18 libras de

capacidad

Entrada de agua fría

Entrada de agua caliente

Entrada de agua adicional

(opcional)

Entradas de suministro de

productos químicos externos

(sólo OPL)

Cortacircuitos de vacío

Salida de desagüe

H001IS3A

F232062(SP)

Figura 3

Page 98

Instalación

Dimensiones de la máquina

(continuación)

Surtidor de suministros

Tira de conexiones de señales de suministro de productos químicos externos (sólo OPL)

Bloque de alimentación

de entrada

Máquinas de 25 libras de

capacidad

Entrada de agua fría

Entrada de agua caliente

Entrada de agua adicional

(opcional)

Entradas de suministro de

productos químicos externos

(sólo OPL)

Cortacircuitos de vacío

Salida de desagüe

H002IS3A

Figura 4

F232062(SP)

Page 99

Surtidor de suministros

Instalación

Tira de conexiones de señales de suministro de productos químicos externos (sólo OPL)

Bloque de alimentación

de entrada

Máquinas de 27 libras de

capacidad

Entrada de agua fría

Entrada de agua caliente

Entrada de agua adicional

(opcional)

Entradas de suministro de

productos químicos externos

(sólo OPL)

Cortacircuitos de vacío

Salida de desagüe

H003IS3A

F232062(SP)

Figura 5

Page 100

Instalación

Dimensiones de la máquina

(continuación)

Surtidor de suministros

Tira de conexiones de señales de suministro de productos químicos externos (sólo OPL)

Bloque de alimentación

de entrada

Máquinas de 35 libras de

capacidad

Entrada de agua fría

Entrada de agua caliente

Entrada de agua adicional

(opcional)

Entradas de suministro de

productos químicos externos

(sólo OPL)

Cortacircuitos de vacío

Salida de desagüe

H004IS3A

Figura 6

F232062(SP)