Alliance Laundry Systems ADE32FSS431NN22, ADE3TRWS431AW01, ADE32FSS541RN01, ADE41FSS171TN03, ADG3TFWS301AW01 Troubleshooting Manual

...
Homestyle
Dryers
Refer to Page 6 for Model Numbers
Troubleshooting
www.comlaundry.com
DRY684C
Part No. 505894R2
March 2012
Table of
Section 1 – Safety Information
Locating an Authorized Servicer ..................................................... 4
Contents
Section 2 – Introduction
Customer Service ............................................................................ 5
Nameplate Location ........................................................................ 5
Model Identification ........................................................................ 6
How Your Dryer Works .................................................................. 7
Section 3 – Troubleshooting
1. Dryer Motor Does Not Run ...................................................... 9
2. Dryer Stops in Cycle; Quits After the First Few Loads;
Has a Burning Smell; Cycles On Motor Thermal Protector ..... 11
3. Dryer Motor Runs But Cylinder Does Not Turn ...................... 12
4. Dryer Motor Does Not Stop ..................................................... 13
5. Dryer Runs Only When Door is Open ..................................... 14
6. Dryer Heating Assembly Does Not Heat or Burner Does
Not Ignite .................................................................................. 15
7. Igniter Does Not Glow (Gas Supply Sufficient) –
Gas Dryer Models ..................................................................... 17
8. Burner Ignites and Goes Out Repeatedly –
Gas Dryer Models ..................................................................... 18
9. Igniter Glows But Burner Does Not Ignite –
Gas Dryer Models ..................................................................... 19
10. Dryer Heater Assembly or Burner Shuts Off Prematurely ....... 20
11. Dryer Heater Assembly or Burner Repeatedly Cycles
Off On Limit Thermostat .......................................................... 21
12. Dryer Heater Assembly or Burner Does Not Shut Off ............. 23
13. Clothes Do Not Dry in Dryer ................................................... 24
14. Timer Does Not Advance in Automatic Cycle ......................... 25
15. Clothes Are Too Hot When Removed From Dryer .................. 26
16. Excessive Chattering or Vibrating Noise in Dryer ................... 27
17. Excessive Humming or Whistling Noise in Dryer ................... 28
18. Ignition Control Flashes ........................................................... 29
© Copyright 2012 Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
505894
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 4 – Adjustments
19. Leveling Legs ........................................................................... 31
20. Burner Flame (Gas Models) ..................................................... 32
Section 5 – Test Procedures
21. Timer Contacts ......................................................................... 34
22. Fabric Selector Switch .............................................................. 35
23. Drive Motor .............................................................................. 36
24. Motor Switch ............................................................................ 39
25. Burner System Operation ......................................................... 41
26. Electrical Circuit To Ignition System (Gas Models) ................ 43
1
27. Gas Valve Coils Check (Gas Models) ...................................... 43
28. Sensor Check (Gas Models) ..................................................... 44
29. Igniter Check (Gas Models) ..................................................... 44
30. Ignition Control Grounding Check
(Silicon Nitride Ignition) .......................................................... 44
31. Thermal Fuse (Electric Models) ............................................... 44
32. Heater Assembly (Electric Models) ......................................... 45
33. Cycling or Limit Thermostat .................................................... 45
34. Door Switch .............................................................................. 45
Section 6 – Internal Wiring of Dryer Motor Switch
2
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505894
Section 1
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Service Manual and that you understand and have the skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
W284
WARNING
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
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Section 1 Safety Information
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you, or the inexperienced person making such repairs, to the risk of serious injury, electrical shock, or death.
W007
WARNING
If you or an unqualified person perform service on your machine, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W286
WARNING
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the machine.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.
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Section 2
D412PE1A
Nameplate
Introduction
Customer Service
If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at +1 (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call +1 (920) 748-3121.
Nameplate Location
When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
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Section 2 Introduction
Model Identification
Information in this manual is applicable to these dryers:
ADE3TFWS431AW01 ADE3TRWS431AW01 ADE3TRWS431NW22 ADE32FSS431AN01 ADE32FSS431NN22 ADE32FSS541RN01 ADE41FSS171TN03 ADG3TFWS301AW01 ADG3TRWS301AW01 ADG32FSS301AN01 ADG41FSS111TN03 AEZ17A*F1702 AEZ28A*F1702 AEZ68A*F1702 AGZ17A*F1102 AGZ28A*F1102 AGZ68A*F1102 BDE30FGS171CW01 BDG30FGS111CW01 CDE3LRGS171CW01 CDE4BFGS171CW01 CDG3LRGS111CW01 CDG4BFGS111CW01 CEZ68A*F1702 CGZ68A*F1102 FDE3TRGS401NW22 FEN16A*G4018 FEN17A*G3018 FEN17A*G4018 FES16A*G4018 FES17A*F3300 FES17A*F4350 FEU17A*F1702 FEZ17A*F1702 FGN16A*M3013 FGN17A*M3013 FGS17A*F3060 FGZ17A*F1102
* Add Letter To Designate Color. L – Almond W – White Q – Bisque G – Gray
LDE3TRWS331TW05 LDG3TRWS111TW05 LEB07A*F1709 LED17A*F1700 LEG37A*F4350 LEH37A*F3300 LEK37A*F4350 LEN27A*G3008 LEN27A*G3018 LEN27A*G4008 LEN27A*G4018 LEN27A*G99M3 LEN37A*G3018 LEN37A*G4018 LES17A*F3000 LES17A*F3007 LES17A*F3022 LES17A*F4500 LES17A*M4588 LES27A*G3018 LES27A*G4000 LES27A*G4500 LES27A*G4518 LES27A*G4018 LES28A*G4018 LES33A*F4562 LES37A*F3000 LES37A*F3028 LES37A*F3300 LES37A*F3327 LES37A*F4350 LES37A*F5412 LES37A*G3018 LES37A*G4018 LET57A*F1700 LET67A*F1700 LET68A*F1700 LEY47A*F1709
LEZ27A*F1702 LEZ27A*G3018 LEZ27A*G4018 LEZ37A*F1702 LEZ37A*F3000 LEZ37A*G3018 LEZ37A*G4018 LEZ37A*G5618 LEZ57A*F1702 LEZ67A*F1702 LGG37A*F3058 LGH37A*F1182 LGH37A*F5423 LGK37A*F3058 LGK37A*F3060 LGN27A*M3008 LGN27A*M3013 LGN37A*M3013 LGS17A*F3020 LGS17A*F3081 LGS17A*K1180 LGS17A*M3020 LGS17A*M3082 LGS27A*M3013 LGS27A*M3080 LGS37A*F3000 LGS37A*F3022 LGS37A*F3028 LGS37A*F3058 LGS37A*F3060 LGS37A*F3080 LGS37A*F5412 LGS37A*F5423 LGS37A*G3013 LGS37A*G3080 LGS37A*M3013 LGS37A*M3080
LGS38A*M3013 LGS38A*M3020 LGS40A*M3020 LGT57A*F1100 LGT68A*F1100 LGY47A*F1109 LGZ27A*F1102 LGZ27A*M3013 LGZ37A*F1102 LGZ37A*F3000 LGZ37A*G3013 LGZ37A*M3013 LGZ57A*F1102 LGZ67A*F1102 MDE3TRWS331TW06 MDG3TRWS111TW06 ZDE30RGS171CW01 ZDE3LRGS171CW01 ZDE41FSS171CN01 ZDE4BFGS171CW01 ZDE4BRGS171CW01 ZDG30RGS111CW01 ZDG3LRGS111CW01 ZDG41FSS111CN01 ZDG4BFGS111CW01 ZDG4BRGS111CW01
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How Your Dryer Works
DRY1819S
Lint
Filter
Cylinder
Heater
Duct
Blower
Fan
Section 2 Introduction
The dryer uses heated air to dry loads of laundry. When the motor is started, the exhaust fan pulls room temperature air in through louvers at the rear of the dryer and over the heat source (burner flame for gas and heating element for electric). The heated air moves through the heater duct and into the cylinder, where it circulates through the wet load. The air then passes through the lint filter, air duct, and exhaust fan, where it is vented to the outdoors.
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Section 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Troubleshooting
IMPORTANT: Refer to wiring diagram for aid in testing dryer components.
8 505894
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1. DRYER MOTOR DOES NOT RUN
Dryer motor does not run.
Is power cord
plugged in?
Plug in cord.
Is electrical
power off or fuse
blown? Check
laundry room for
blown or loose
fuse(s), or open
circuit
breaker(s). The
dryer itself
doesn't have an
electrical fuse.
Yes
Turn power on or replace fuse. Check both fuses for electric models.
Yes
Is loading
door closed?
Close door.
No
Is door switch
inoperative?
Yes
Test switch and replace if inoperative.
Are motor
starting
functions
inoperative,
does not
start, or motor
just hum?
Refer to Adjustments section to check motor switch and motor windings.
Yes
Is motor
dead,
won't run?
Refer to Adjustments section to check motor switch, motor windings and main windings.
Yes
SWD1706S-a
Yes
No
No
No
Is timer
improperly
set?
Reset timer or try another cycle.
Is timer
inoperative?
Test timer and replace if inoperative.
No
Yes
Yes
No
No
Continued on
next page.
No
SWD1706S-a
Section 3 Troubleshooting
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Section 3 Troubleshooting
SWD1706S-b
Continued from
previous page.
Is power cord
miswired?
Refer to wiring diagram for correct wiring.
Refer to wiring diagram.
Is wiring
broken, loose
or incorrect?
Is motor wire
harness
connection
block loose?
Firmly press connection block onto motor switch.
Remove belt and determine if motor shaft will spin. Replace motor if shaft is locked up.
Is there a bind
in motor
bearing?
Is motor
centrifugal
switch sticky
or plugged
with lint?
Remove dust or lint and spray with a cleaner and lubricant.
Wait two or three minutes for overload protector to reset. If protector cycles repeatedly, refer to next flowchart.
Has motor
overload
protector
cycled?
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
SWD1706S-b
DRYER MOTOR DOES NOT RUN (CONTINUED)
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2. DRYER STOPS IN CYCLE; QUITS AFTER THE FIRST FEW LOADS; HAS A BURNING SMELL;
Dryer stops in cycle, quits after first few loads, has burning smell or cycles on motor thermal protector.
Is voltage
incorrect?
Refer to nameplate in door well for correct voltage. Refer to
Installation Instructions (supplied
with unit) for electrical requirements.
Yes
Is clothes
load too
large?
No
Remove part of load. A normal washer load is a normal dryer load. Maximum load: dryer cylinder one half full of wet clothes.
Yes
Is clothes
cylinder
binding?
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check support rollers for binding. Check cylinder seals and glides for wear or damage. Check for clothes lodged between cylinder baffle and bulkhead.
No
Yes
Is there
broken, loose
or incorrect
wiring?
Refer to wiring diagram.
Yes
Are motor
switch
functions
inoperative?
Refer to Adjustments section to check switch and windings.
Yes
Is there a
short in
motor
winding?
No
Is a clothes
item caught in
fan?
Check fan for obstruction.
Yes
No
SWD1690S
Refer to Adjustments section to check switch and windings.
No
Yes
No
SWD1690S
CYCLES ON MOTOR THERMAL PROTECTOR
Section 3 Troubleshooting
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Section 3 Troubleshooting
Dryer motor runs but cylinder does not turn.
Is motor drive
pulley loose?
Tighten pulley.
Is belt
installed on
pulley?
No
Install belt.
No
Is cylinder
belt broken?
Replace belt.
Yes
Is clothes
cylinder
binding?
No
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check cylinder rollers for binding. Check cylinder seals and glides for wear or damage.
Is idler lever
spring broken,
weak or
disconnected?
Replace or reconnect spring.
Yes
Is there oil on
cylinder?
Wipe oil from cylinder.
Yes
Is belt "inside
out" ?
Reinstall belt with ribbed surface against cylinder.
Yes
Is idler arm
binding?
Add grease between idler arm and motor mount. Replace idler arm and bolt if needed.
Yes
No
Is dryer
overloaded?
Remove some laundry from dryer.
Yes
No
SWD1691S
Yes
Yes
Yes
No
Is the wrong
motor
installed?
Refer to parts manual for correct motor part number.
Is the wrong
belt installed?
Check belt part number against correct part number in parts manual and replace belt if needed.
Is idler arm
bent?
Replace idler arm.
No
No
No
Yes
Yes
Yes
Is belt routed
on wrong side
of idler lever?
Reroute belt.
No
No
No
Yes
SWD1691S
3. DRYER MOTOR RUNS BUT CYLINDER DOES NOT TURN
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4. DRYER MOTOR DOES NOT STOP
Dryer motor does not stop.
Is wiring to
motor switch
incorrect?
Refer to wiring diagram.
Yes
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Remove dust or lint and spray with a cleaner and lubricant.
Yes
Is door switch
inoperative?
Test switch and replace if inoperative.
No
Yes
SWD1707S
Is timer
inoperative?
Test timer and replace if inoperative.
No
Yes
SWD1707S
Section 3 Troubleshooting
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