Alliance Laundry Systems F232122R3 User Manual

Water Saving System

Installation, Maintenance,

Operation and Programming

Instructions Supplement

Refer to Page 3 for Model Identification

NOTA: El manual en español aparece después del manual en inglés.

Supplement

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

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Q027IE3A

Part No. F232122R3

October 2000

Table of

Introduction......................................................................................... 3

Model Identification ............................................................................. 3

Contents

Installation........................................................................................... 5

Dimensional Clearance......................................................................... 6

Machine Foundation ............................................................................. 8

Water Saving Tank Frame Foundation for Pocket

Hardmount Models (UWPV) ......................................................... 8

Mechanical Installation......................................................................... 9

Mounting Bolt Installation for Cabinet Freestanding

Models (UFPV) with

Water Saving System ..................................................................... 9

Mounting Bolt Installation for Pocket Hardmount

Models (UWPV) with Water Saving System................................. 9

Removing Top Section .................................................................... 11

Instructions for Installation of Pocket Hardmount

Models (UWPV) with Water Saving System..................................... 13

Tank Overflows ............................................................................... 18

Steam Heat Option........................................................................... 18

Instructions for Installation of Cabinet Freestanding

Models (UFPV) with Water Saving System ...................................... 19

Tank Overflows ............................................................................... 21

Maintenance ........................................................................................ 23

Daily ..................................................................................................... 23

Beginning of Day............................................................................. 23

End of Day ....................................................................................... 23

Weekly.................................................................................................. 23

Monthly................................................................................................. 23

Removal from Service ........................................................................ 25

Decommissioning ................................................................................. 25

Operation............................................................................................. 27

LED Display ......................................................................................... 27

Manual Mode Control Feature.............................................................. 27

Programming ...................................................................................... 29

Programming a Recovery Fill from Water Saving Tank(s).................. 29

Programming a Water Saving Drain Step ............................................ 29

Programming Cycles ............................................................................ 29

means without the expressed written consent of the publisher.

F232122

Notes

F232122

Introduction

Model Identification

Information in this manual is applicable to these models:

UW 60 PV UW 100 PV UF 35 PV UF 50 PV UF 85 PV

F232122

Notes

F232122

Installation

This manual is designed as a supplement to the installation, maintenance, operation and programming of PV model Pocket Hardmount and Cabinet Freestanding washer-extractors equipped with the

General Specifications for Models with Water Saving System

Models

Overall width, in (mm)

Overall height, in (mm)

Overall depth, in (mm)

Net weight, lb (kg)

Domestic shipping weight,

lb (kg)

Domestic shipping volume,

(m3)

Pocket Hardmount Cabinet Freestanding

UW60PV UW100PV UF35PV UF50PV UF85PV

Overall Dimensions

41-7/16 (1053) 47-1/16 (1195) 35 (889) 39 (990.6) 46-1/2 (1181.1)

91 (2311) 95-5/8 (2429) 81-1/2 (2070) 85 (2159) 95-1/2 (2426)

61-3/4 (1568) 73-1/4 (1861) 54 (1392) 56.85 (1449) 65-3/4 (1670)

Weight and Shipping Information

1450 (657.7) 1810 (821) 1312 (595.1) 1700 (771.1) 3100 (1406.1)

1560 (707.6) 1935 (877.7) 1410 (639.6) 1800 (816.5) 3250 (1474.2)

207 (5.8) 212 (6.0) 137 (3.88) 143 (4.05) 201 (4.04)

Water Saving System (WSS). This manual should be used in addition to the information found in manuals with part numbers F232084, F232089, F232058 and F232059 (supplied with the washer-extractor).

Export shipping weight,

lb (kg)

Export shipping volume,

Model Code Voltage Cycle Phase Wire

WSS

(m3)

Electrical Specifications for Models with Water Saving System*

Voltage Designation Standard Electric Heat

N 440-480 50-60 3 3 6 15 14 3x2.5 33 40 8 3x10

P 380-415 50-60 3 3 6 15 14 3x2.5 29 40 8 3x10

Q 200-240 50-60 3 3 12 15 14 3x2.5 66 80 3 3x25

N 440-480 50-60 3 3 6 15 14 3x2.5 32 35 8 3x10

P 380-415 50-60 3 3 6 15 14 3x2.5 32 35 8 3x10

Q 200-240 50-60 3 3 12 15 14 3x2.5 50 50 8 3x10

N 440-480 50-60 3 3 6 15 14 3x2.5 43 50 8 3x10

P 380-415 50-60 3 3 6 15 14 3x2.5 43 50 8 3x10

Q 200-240 50-60 3 3 12 15 14 3x2.5 76 80 4 3x25

1600 (726) 2130 (967) 1500 (681) 1900 (863) 3350 (1521)

229 (6.5) 235 (6.7) 137 (3.88) 143 (4.05) 201 (5.69)

Full

Load

Amps

Breaker AWG mm

Full

Load

Amps

NOTE: Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.

Breaker AWG mm

*Voltage information for *UW80PVWSS mdoels is the same as that of standard UW80PV models.

F232122

Installation

Dimensional Clearance

UWPV Pocket Hardmount with Water Saving System

Machine Dimensions*

Dimensions

60 100

in. mm in. mm A B C D

4-7/16 1052.5 47-1/16 1195.4

91 2311 95-5/8 2428.9

61-3/4 1568 73-1/4 1861

15-3/4 400 15-3/4 400

* Allow a minimum of 24 inches (610 mm) at the rear and 18 inches (460 mm) at the sides for maintenance, inspection and

adjustment. Allow at least 18 inches (460 mm) between machines in multiple installations.

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F232122

Installation

UFPV Cabinet Freestanding with Water Saving System

Machine Dimensions*

35 50 85

Dimensions

in. mm in. mm in. mm A B C D

35 889 39 990.6 46-1/2 1181.1

81-1/2 2070 85 2159 95-1/2 2426

57 1448 60-1/2 1537 68 1727

15-3/4 400 15-3/4 400 15-3/4 400

* Allow a minimum of 24 inches (610 mm) at the rear and 18 inches (460 mm) at the sides for maintenance, inspection and

adjustment. Allow at least 18 inches (460 mm) between machines in multiple installations.

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F232122

Installation

Machine Foundation

For machine foundation information for both UWPV and UFPV models, refer to section in respective installation/maintenance manuals.

For UFPV models with the Water Saving System, refer to Table 1 for total floor load data.

UFPV Cabinet Freestanding

Floor Load Data

35 50 85

Static floor load,

lbs (kN)

Static Pressure,

lbs/ft

(kN/m2)

Water Saving Tank Frame Foundation for Pocket Hardmount Models (UWPV)

A proper frame foundation is absolutely necessary for all UWPV washer-extractors with WSS because of the water weight at elevated heights.

2193

(9.755)

231

(11.07)

Table 1

2675

(11.899)

239

(11.45)

5052

(22.472)

313

(15.00)

IMPORTANT: Ensure that the tank frame is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

The tank frame must be anchored to a smooth level surface so that all four legs are supported and rest on the mounting surface.

If the washer-extractor installation will include the WSS, the elevated base must be designed to accommodate the additional width of 4 inches on each side of the washer-extractor and correct alignment.

Static washer-extractor, tank and frame load on the floor or foundation is shown in Tab le 2.

UWPV Pocket Hardmount

Floor Load Data

60 100

Static floor load,

lbs (kN)

Static pressure per leg,

lbs/ft

(kN/m2)

2617

(11.7)

227

(10.9)

4341

(19.3)

271

(13.0)

NOTE: Do not mount on wooden floors, above ground level, or over basements. Installation must be “slab on grade” or equal.

Table 2

F232122

Installation

Mechanical Installation

Mounting Bolt Installation for Cabinet Freestanding Models (UFPV) with Water Saving System

Refer to the Installation/Maintenance manual (P/N F232059) for mounting bolt installation information for UFPV models.

Mounting Bolt Installation for Pocket Hardmount Models (UWPV) with Water Saving System

NOTE: The WSS frame must be permanently attached to the floor.

All UWPV machines use 5/16-18 x 6" bolts for mounting the tank frame. Use the mounting bolt layouts in Figure 2.

The threaded end of the bolts should extend 2 inches above the surface of the floor.

Refer to Figure 1 for a typical installation of individual mounting bolts for the water saving frame.

1 5/16" (8 mm) 2 6" (52 mm) 3 Frame

Figure 1

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F232122

Installation

UW60PV

9/16" (14 mm)

(962 mm)

Outline of

Stand Boundary

Outline of

Frame Base

37-7/8"

(51 mm)

41-5/16" (1049 mm)

34-1/8"

(867 mm)

3/4"

(19 mm)

Outline of

Stand Leg

2-9/16"

(65 mm)

1-1/4"

(32 mm)

34-19/32" (879 mm)

(997 mm)

34-19/32" (879 mm)

39-1/4"

(32 mm)

3-13/16" (97 mm)

Front Edge of Machine

3/4"

(19 mm)

2-9/16"

(65 mm)

1-1/4"

9/16" (14 mm)

(229 mm)

10-3/4"

(273 mm)

10-11/16" (271 mm)

(51 mm)

4-13/16"

(106 mm)

3/4"

(19 mm)

36"

(914 mm)

UW100PV

4-3/16"

(106 mm)

Outline of

Stand Boundary

Outline of

Frame Base

3-13/16" (97 mm)

4-27/32"

(123 mm)

3/4"

(19 mm)

2-11/16" (69 mm)

(76 mm)

2-9/16"

(65 mm)

(51 mm)

3/4"

(19 mm)

31-5/8"

(803 mm)

47-1/16"

(1195 mm)

39-5/8"

(1006 mm)

35-1/8"

(892 mm)

35-5/8"

(905 mm)

3/4"

(19 mm)

Outline of Stand Leg

2-11/16" (69 mm)

46-9/32"

(1176 mm)

2-1/4"

(57 mm)

(76 mm)

2-1/4"

(57 mm)

52-1/16"

(1323 mm)

39-25/32"

(1010 mm)

Front Edge of Machine

(51 mm)

4-27/32"

(123 mm)

4-3/16"

(106 mm)

6-3/4" (171 mm)

2-9/16"

(65 mm)

(229 mm)

13-5/8"

(346 mm)

13-5/8"

(346 mm)

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43-3/4"

(1111 mm)

44-3/16"

(1122 mm)

4-15/16"

(126 mm)

35-1/8"

(892 mm)

41-1/8"

(1045 mm)

Figure 2

3/4" (19 mm)

4-15/16"

(126 mm)

4-13/16"

(106 mm)

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F232122

Installation

Refer to the Water Saving System (WSS) General Specifications in this section to determine if there is adequate clearance through the door for the machine. If there is not and the WSS needs to be removed, refer

to the section “Removing the Top Section”. If clearance is sufficient, proceed as follows:

NOTE: Allow concrete to cure before beginning installation.

1. Place the WSS next to the concrete foundation.

IMPORTANT: Move the WSS by lifting from the frame only. Never move by lifting, pulling or pushing the tanks.

2. Remove the carriage bolts holding the wooden skid to the WSS frame side legs.

3. Place the WSS over the mounting bolts.

4. Level the frame top section and sides. Align with the washer-extractor.

NOTE: No part of the washer-extractor and the WSS should be touching. If the machine requires elevating during bolt down then the WSS will require the same amount.

Removing Top Section

If removing the top section is necessary due to insufficient clearance, refer to Figure 3 and proceed as follows:

1. Place the WSS next to the concrete foundation.

IMPORTANT: Move WSS by lifting from the frame only. Never move by lifting, pulling or pushing the tanks.

2. Secure top section with lifting equipment.

3. Remove the eight nuts and bolts from the top section that fasten the frame sides to the top section. Refer to Figure 3.

4. Secure both frame sides in place and lift top section with lifting equipment.

5. Remove the frame sides from the wooden skid by removing the carriage bolts holding them to the skid. Remove frame support bar. Refer to Figure 3.

6. Place both frame sides over the mounting bolts and replace frame support bar. Snugly screw down the mounting nuts. Do not tighten nuts at this time.

5. Tighten mounting nuts and washers to secure frame to floor.

F232122

Installation

7. Carefully lower top section over frame sides. Insert the eight top section bolts and four frame support bar bolts. Fully tighten the corresponding nuts with the corresponding bolts.

8. Level the frame top section and sides. Align with the washer-extractor.

NOTE: No part of the washer-extractor and the WSS should be touching. If the machine requires elevating during bolt down then the WSS will require the same amount.

9. Tighten mounting nuts and washers to secure frame to floor.

Top Section RemovedTop Section Not Removed

Side ViewRear View

1 To p S ec t io n 5 To p S ec t io n Nu t s 2 Frame Support Bar 6 Frame Support Bar Nuts 3 Frame Sides 7 Frame Support Bar Bolts 4 Top Section Bolts

Figure 3

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F232122

Installation

Instructions for Installation of Pocket Hardmount Models (UWPV) with Water Saving System

Read the following instructions thoroughly before proceeding. The installer must have a comprehensive understanding of the instructions before attempting installation of the WSS. Refer to Water Saving Tank Frame Foundation section for frame boltdown.

WARNING

Lock out the main power panel and lock out the power supply to the control box before attempting any service procedures.

SW007

IMPORTANT: Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Refer to the WSS Electrical Specifications for voltage information.

Refer to the WSS General Specifications in this section to determine if there is adequate clearance for the machine. If there is not and the WSS needs to be removed, refer to the previous section “Removing Top Section”.

1. Connecting the WSS to washer-extractor:

Tank Drain Hose Assembly

NOTE: Right and Left are as Viewed from the Rear

1 To R ig h t Ta n k D r ain Va l ve 2 To Left Tank Drain Valve 3 To Washer-Extractor Shell Pipe

Figure 4

Top View

Front View

For 220V Machines:

a. For electrical hook-up, connect the control

signal cable to the “C1” (signal) quick connect receptacle (top most plug on back of washer-extractor control module). Connect the power cable to the “C2” (power) quick connect receptacle. Refer to Figure 7.

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NOTE: The tank drain hose assembly is packaged inside washer-extractor basket.

a. Remove tank drain hose assembly from

packaging. Slide drain hose over tank drain valves and washer-extractor shell pipe. Install large hose clamps on drain valves and small hose clamp on shell pipe and tighten. Refer to Figures 4 and 5.

NOTE: Receptacles and plugs are keyed for proper connection. For example, the control signal cable will only fit in “C1”. Do not use excessive force when connecting.

For 110V Machines:

a. Loosen the nut from the back of the PG9

strain relief found on the washer-extractor control module rear. Thread 3-phase power and green ground wires through the strain relief and tighten the nut. Adjust extra wire length through the strain relief, trimming off extra length inside the control module leaving enough to connect to input power terminal block and ground.

b. Connect the 3-phase power wires to the input

power terminal block located inside the washer-extractor control module.

F232122

Installation

2. Installing the pump assembly (refer to Figure 5):

NOTE: The pump assembly is packaged inside washer-extractor basket.

a. Remove the pump assembly from packaging

and place at the rear of the washer-extractor resting flat on floor.

b. Route the two pump motor cable connections

to the WSS control housing (Figure 8). Slide cable connectors in and twist to lock. Pump cables and receptacles are marked “PA” and “PB”. Refer to Figure 7.

c. Install large manifold hose clamp at the rear

of washer-extractor and tighten. Refer to Figure 5.

d. Check ball valve for closed position. Before

operating machine, ball valve must be closed.

NOTE: Pump rotation must be counterclockwise when pump is viewed from fan end or clockwise when viewed from plastic pump head end. Improper rotation will cause the pump to fail, resulting in increased cycle time. Refer to rotation arrow decal on pump and Figure 5. Rotation may be corrected by exchanging two 3-phase power wires on the load side of the respective contactor, located in the remote-mounted WSS control module.

3. Installing pump hose and vacuum vents:

NOTE: Pump hoses and vacuum vents are packaged inside washer-extractor basket.

a. Remove pump hoses and four small hose

clamps from packaging.

b. Slide on the pump hose to the appropriate

pump (top pump to right tank, bottom pump to left tank as viewed from rear) and tank elbow at the rear of each tank. Refer to Figure 5. Tighten the small hose clamps.

c. Apply Teflon tape to vacuum vent threads and

screw into top of each tank, tightening by hand only.

d. Secure the two pump hoses and the two pump

motor cables with wire ties to frame side legs.

F232122

Installation

Side View

Rear View

1 Large Hose Clamp 11 Ball Valve 2 Ta n k El bow 12 Pump Fan End 3 2" Tank Overflow 13 To p Pu m p 4 Vacuum Vent 14 Bottom Pump 5 Small Hose Clamp 15 Counterclockwise Pump Rotation 6 Left Tank 16 Carriage Bolts to Skid 7 Right Tank 17 Frame Side Legs 8 Frame Side 18 Tank Drain Hose Assembly 9 Pump Hoses 19 To Washer-Extractor Shell Pipe (Not Shown)

10 Pump Assembly 20 Frame

Figure 5

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F232122

Installation

UW Integrated Water Saving System Machine Orientation

1 Washer-Extractor Control Module 2 Water Saving Control Housing 3 Quick Connect Receptacle for Tank “A” Pump Motor 4 Quick Connect Receptacle and Plug, C2 (Power) 5 Quick Connect Receptacle for Tank “B” Pump Motor 6 Quick Connect Receptacle and Plug, C1 (Signal)

Figure 6

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F232122

GENERALIZED SKETCH OF ELECTRICAL CONNECTIONS WATER SAVER SYSTEM (220V)

REFER TO INSTRUCTIONS AND DRAWING #634148 FOR DETAILS

Installation

1 Remote Mounted Control Module for Water Saving System 2 Rear of Control Module on Host Machine 3 C1 (Signal) Quick Connect Receptacle and Plug 4 Cable 133 to Tank “A” Drain Valve 5 Cable 132 to Tank “B” Drain Valve 6 Pumps “A” and “B” Quick Connect Receptacle and Plug 7 C2 (Power) Quick Connect Receptacle and Plug

Figure 7

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F232122

Installation

Tank damage. Connections made to the overflow must point downward from the tank. Routing plumbing upward will damage tanks.

CAUTION

Tank Overflows

Some tank overflows have external 2" PVC connections. These connections may be plumbed to an open trough or floor drain.

IMPORTANT: Connections made to the overflow must provide adequate support for weight of pipe and fittings.

Steam Heat Option

WARNING

Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and components to cool before touching.

If the washer-extractor is equipped with the steam heat option, additional pipe fittings are not required.

IMPORTANT: Do not route any steam fittings or pipes near WSS tanks. Wrap fittings and pipe with steam plumbing insulation.

F232122

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