Alliance Laundry Systems JT30XG, JT30WE, JT30EG, STB30EG, JTB30EG Installation Operation & Maintenance

...
Drying Tumblers
30 Pound Capacity (28" Wide)
30 Pound Capacity (31.5" Wide)
50 Pound Capacity 75 Pound Capacity
120 Pound Capcity
170 Pound Capacity
Model Numbers in this manual
Installation/Operation/Maintenance
NOTA: El manual en español aparace después del manual en inglés.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. (If this tumbler changes ownership, be sure this manual accompanies the tumbler.)
Part No. M413620R3
November 1998
TABLE OF CONTENTS
SECTION I
SAFETY
Important Safety Instructions . . . . . . . . . . . . . . . . . . 5
SECTION II
INTRODUCTION
Information For Handy Reference . . . . . . . . . . . . . . 7
Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacement Parts Information . . . . . . . . . . . . . . . . 8
Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exhaust Thimble Locations. . . . . . . . . . . . . . . . . . . . 10
Steam Connection Locations. . . . . . . . . . . . . . . . . . . 11
Gas Connection Locations . . . . . . . . . . . . . . . . . . . . 12
Electrical Connection Locations . . . . . . . . . . . . . . . . 13
Tumbler Specifications . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION III
INSTALLATION INSTRUCTIONS
Receiving Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 23
Materials Required (Obtain Locally) . . . . . . . . . . . . 23
Positioning the Drying Tumbler . . . . . . . . . . . . . . . . 24
Leveling the Drying Tumbler . . . . . . . . . . . . . . . . . . 24
Drying Tumbler Enclosure Construction . . . . . . . . . 25
Facilities Required. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Make-Up Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Gas Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Steam Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 37
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . 42
Accessory Timing Cam Installation . . . . . . . . . . . . . 49
SECTION IV
ADJUSTMENTS
Main Gas Burner Air Shutter. . . . . . . . . . . . . . . . . . . 53
Air Flow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Air Flow Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cylinder Door Switch . . . . . . . . . . . . . . . . . . . . . . . . 58
Cylinder Door Strike . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cylinder Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SECTION V
OPERATING INSTRUCTIONS
Manual Dual Timer Tumbler. . . . . . . . . . . . . . . . . . . 66
Coin-Operated Tumbler. . . . . . . . . . . . . . . . . . . . . . . 67
Electronically Controlled OPL Tumbler . . . . . . . . . . 69
SECTION VI
PREVENTIVE MAINTENANCE
INSTRUCTIONS
Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Lint Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Lint Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Every Three Months . . . . . . . . . . . . . . . . . . . . . . . . . 81
Lint Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Belt Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Every Six Months . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Overall Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Maintenance Check Chart . . . . . . . . . . . . . . . . . . . . . 82
Energy Saving Tips . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Service Savers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Troubleshooting the Tumbler. . . . . . . . . . . . . . . . . . . 84
Preliminary Operating Checks . . . . . . . . . . . . . . . . . 50
Final Operating Checks . . . . . . . . . . . . . . . . . . . . . . 51
©Copyright 1998, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in an y form or b y any means
without the expressed written consent of the publisher.
M413620
1
Notes
2
M413620
SECTION I
Safety
IMPORTANT: Warranty is void unless drying tumbler is installed according to instructions in this manual. Compliance with minimum specifications and requirements detailed herein, and with applicable local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Because of varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.
In the U.S.A., installation must conform to the latest edition of the American National Standard Z223.1 “National Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric Code”.
In Canada, installation must comply with Standards CAN1-B149.1 or CAN1-B149.2 codes for gas burning appliances and equipment and CSA C22.1, latest edition, Canadian Electric Code, Part I.
In Australia, installation must comply with the Australian Gas Association Installation Code for Gas Burning Appliances and Equipment.
WARNING
Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler.
W051
Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.
M413620
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IMPORTANT: Information must be obtained from your local gas supplier on instructions to be followed if the user smells gas. These instructions must posted in a prominent location. Step-by-step instructions of the safety information below must be posted in a prominent location near the tumbler for customer use.
WARNING
FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
W033
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical sw itch; do not
use any phone in your building.
– Clear the room, building or area of all
occupants.
– Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’ s instructions.
– If you cannot reach your gas supplier,
call the fire department.
• Installation and service must be performed by a qualified installer, service agency or the gas supplier.
W052
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W053
AVERTISSEMENT
Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matérial, toute blessure ou la mort.
W033Q
• Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
• QUE FAIRE SI V OUS SENTEZ UNE ODEUR DE GAZ – Ne pas tenter d’allumer d’apareil. – Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant
dans le bâtiment où vous vous trouvez. – Évacuez la pièce, le bâtiment ou la zone. – Appelez immédiatement votre
fournisseur de gas depuis un voisin.
Suivez les instructions du fournisseur. – Si vous ne pouvez rejoindre le
fournisseur de gas, appelez le service
des incendies.
• L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
W052Q
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
W053Q
4
M413620
IMPORTANT SAFETY INSTRUCTIONS
(SAVE THESE INSTRUCTIONS)
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your tumbler, follow these basic precautions:
1. Read all instructions before using the tumbler.
2. Refer to the GROUNDING INSTRUCTIONS for the proper grounding of the tumbler.
3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry­cleaning solvents, other flammable or explosive substances as they give off vapors that could ignite or explode.
4. Do not allow children to play on or in the tumbler. Close supervision of children is necessary when the tumbler is used near children. This is a safety rule for all appliances.
5. Before the tumbler is removed from service or discarded, remove the door to the drying compartment.
6. Do not reach into the tumbler if the cylinder is revolving.
7. Do not install or store the tumbler where it will be exposed to water and/or weather.
W054
8. Do not tamper with the controls.
9. Do not repair or replace any part of the tumbler, or attempt any servicing unless specifically recommended in the User-Maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.
10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam ru bber or similarly textured rubberlike materials.
12. Always clean the lint filter before every load. A layer of lint in the filter reduces drying efficiency and prolongs drying time.
13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust and dirt.
14. The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel.
15. If not installed, operated and maintained in accordance with the manufacturer’ s instructions or if the re is damage to or mishandling of this product’s components, use of this prod uct could e xpose yo u to substances in the fuel or fro m fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.
16. Tumbler will not operate with the loading door open. DO NOT bypass the door safety switch by permitting the tumbler to operate with the door open. The tumbler will stop tumbling when the door is opened. Do not use the tumbler if it does not stop tumbling when the door is opened or starts tumbling without pressing or turning the START mechanism. Remo ve the tumbler from use and call the serviceman. Tumbler will not operate with lint panel open. DO NOT bypass lint panel safety switch by permitting the tumbler to operate with the lint panel open.
M413620
5
17. Do not put articles soiled with vegetable or cooking oil in the tumbler, as these oils may not be removed during drying. Due to the remaining oil, the fabric may catch on fire by itself.
18. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with a dry-cleaning solvent in the tumbler.
19. Use the tumbler only for its intended purpose, drying fabrics.
20. ALWAYS disconnect the electrical power to the tumbler before servicing. Disconnect power by shutting of f appropriate breaker or fuse.
21. Install this tumbler according to these INSTALLATION INSTRUCTIONS. All connections for electrical power, grounding, and gas supply must comply with local codes and be made b y licensed personnel when required. Do not do it yourself unless you know how!
22. Remove laundry immediately after the tumbler stops.
23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).
24. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.
25. Always follow the fabric care instructions supplied by the garment manufacturer.
26. Never operate the tumbler with any guards and/or panels removed.
27. DO NOT operate the tumbler with missing or broken parts.
28. DO NOT by-pass any safety devices.
29. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
30. Run tumbler with a load before putting tumbler into service.
WARNING
To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.
This machine is intended for commercial use.
W055
6
M413620
SECTION II
Introduction
Information in this manual is applicable to these tumbler models.
30 Pound (28" Wide)
JT30XG JT30WE
30 Pound (31.5" Wide) 50 Pound 75 Pound 120 Pound 170 Pound
JT30CG STB30CG JTB30CG DTB30CG
JT30EG STB30EG JTB30EG DTB30EG
JT30CE STB30CE JTB30CE DTB30CE
JT30CSH STB30CSH JTB30CSH DTB30CSH
JT30CSL STB30CSL JTB30CSL DTB30CSL
JT50CG STB50CG JTB50CG DTB50CG
JT50EG STB50EG JTB50EG DTB50EG
JT50CE STB50CE JTB50CE DTB50CE
JT50CSH STB50CSH JTB50CSH DTB50CSH
JT50CSL STB50CSL JTB50CSL DTB50CSL
JT75CG STB75CG JTB75CG DTB75CG
JT75EG STB75EG JTB75EG DTB75EG
JT75CE STB75CE JTB75CE DTB75CE
JT75CSH STB75CSH JTB75CSH DTB75CSH
JT75CSL STB75CSL JTB75CSL DTB75CSL
ST120FG JT120FG DT120FG
ST120CSH JT120CSH DT120CSH
ST170FG JT170FG DT170FG
ST170CSH JT170CSH DT170CSH
STB634 DTB634
Conversion Table
Multiply By To Obtain Multiply By To Obtain
BTU .252 kCal Pounds / sq. in. .06895 Bars BTU 1055 Joules Pounds / sq. in. .070 kg / sq. cm. Inch 2.54 Centimeters Pounds (lbs.) .454 Kilograms Inches W.C. .036 Pounds / sq. in. Boiler Horsepower 33479 BTU Inches W.C. .249 kPa Boiler Horsepower 34.5 lbs. Steam / hr. lbf / inch2 (psi)
3
ft
.0369 kPa CFM .471 liters / second
28.32 Liters KW 3414 BTU / hr.
INFORMATION FOR HANDY REFERENCE
Date Purchased _________________________________________________________ Model No. _________________________ Serial No. __________________________ Dealer’s Name _____ ___________________ __ __ ___________________ __ __ ______
NOTICE: For your own convenience and protection, record the above information and retain your sales slip for this appliance. The model and serial numbers will be found on the nameplate located on the tumbler, see Figure 1.
M413620
7
NAMEPLATE LOCATION
FOR THE 30, 50
AND 75 POUND
TUMBLER
FOR THE
120 POUND
TUMBLER
T276IE3B
INFORMATION
When writing for information
on any tumbler, be sure to
mention model and serial
numbers. The model and serial
numbers will be found on
the nameplate as shown.
JUNCTION BOX
COVER
T228IE3D
FOR THE 170 POUND TUMBLER
T238IE3B
JUNCTION
BOX
COVER
T281IE3B
Figure 1
PARTS ORDERING INFORMATION
If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor. For technical assistance, call (920) 748-3121.
8
M413620
Roughing-In Dimensions and Specifications
Cabinet Dimensions
OPENING
CLEARANCE
DEPTH
WIDTH
HEIGHT
T326IE3A
TUMBLER MODELS
30XG/30WE 72-1/4" (1835 mm) 28" (711 mm) 44-7/8" (1140 mm) 26-3/4" (679 mm) 30-3/4" (781 mm) 30CG/30EG 72-1/4" (1835 mm) 31-1/2" (800 mm) 46-11/16" (1186 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 30CE/30CSH 72-1/4" (1835 mm) 31-1/2" (800 mm) 44-7/8" (1140 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 30CSL 72-1/4" (1835 mm) 31-1/2" (800 mm) 45-1/32" (1144 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 50CG/50EG/50CE 76-5/8" (1946 mm) 38-5/8" (981 mm) 47" (1194 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 50CSL/50CSH 80" (2032 mm) 38-5/8" (981 mm) 47" (1194 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 75CG/75EG/75CE/634 76-5/8" (1946 mm) 38-5/8" (981mm) 53" (1346 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 75CSL/75CSH 80" (2032 mm) 38-5/8" (981 mm) 53" (1346 mm) 28-1/4" (717 mm) 30-3/4" (781 mm) 120FG*/120CSH* 85-1/2" (2172 mm) 46-1/2" (1181 mm) 65" (1235 mm) 30-1/2" (775 mm) 31-5/16" (795 mm) 170FG*/170CSH* 94" (2390 mm) 53-1/8" (1349 mm) 66-1/8" (1679 mm) 30-1/2" (775 mm) 33-5/16" (857 mm)
HEIGHT WIDTH DEPTH OPENING CLEARANCE
OVERALL DOOR
* See Section III “Positioning the Drying Tumbler” for temporarily reducing the height of these models.
M413620
9
Roughing-In Dimensions and Specifications
Exhaust Thimble Locations
DEPTH
30XG, 30WE & 75EG
ACROSS
120FG, 120CSH, 170FG & 170CSH
ACROSS
ACROSS
DEPTH
HEIGHT
HEIGHT
ACROSS
T327E3A
TUMBLER MODELS
30XG/30WE N/A N/A N/A 6" (152 mm) 3-3/8" (86 mm) 3-3/8" (86 mm) 30CG/30CE
30CSL/30CSH 30EG 8" (203 mm) 4-7/16" (113 mm) 55-3/8" (1407 mm) N/A N/A N/A 50CG/50CE
50CSL/50CSH 50EG 8" (203 mm) 5-3/8" (137 mm) 57-5/8" (1464 mm) N/A N/A N/A 75CG/75CE
75CSL/75CSH 75EG N/A N/A N/A 8" (203 mm) 5-5/8" (143 mm) 5" (127 mm) 634 10" (254 mm) 6-1/2" (165 mm) 6-1/2" (165 mm) N/A N/A N/A 120FG/120CSH N/A N/A N/A 10" (254 mm) 203 mm (8") 7-1/2" (185 mm) 170FG/170CSH N/A N/A N/A 12" (305 mm) 7" (178 mm) 9-3/8" (238 mm)
DIAMETER ACROSS HEIGHT DIAMETER ACROSS HEIGHT
8" (203 mm) 4-7/16" (113 mm) 21-7/8" (556 mm) N/A N/A N/A
8" (203 mm) 5-3/8" (137 mm) 13-3/8" (340 mm) N/A N/A N/A
8" (203 mm) 5-3/8" (137 mm) 13-3/8" (340 mm) N/A N/A N/A
HORIZONTAL EXHAUST VERTICAL EXHAUST
10
M413620
Roughing-In Dimensions and Specifications
Steam Connection Locations
ACROSS
SPAN
STEAM
INLET
HEIGHT
STEAM
OUTLET
HEIGHT
TUMBLER
MODELS
30CSL 30CSH
50CSL 50CSH
75CSL 75CSH
120CSH 3/4" (19 mm)
170CSH 3/4" (19 mm)
DIAMETER ACROSS HEIGHT SPAN DIAMETER ACROSS HEIGHT SPAN
3/4" (19 mm) I.D.
3/4" (19 mm) I.D.
3/4" (19 mm) I.D.
I.D.
I.D.
STEAM INLET STEAM OUTLET
14" (356 mm) 68-3/4"
15-1/4" (387 mm)
15-1/4" (387 mm)
21-1/4" (540 mm)
15-3/4" (400 mm)
(1746 mm) 72-3/4"
(1848 mm) 72-3/4"
(1848 mm) 82-3/4"
(2102 mm) 88"
(2235 mm)
7-1/2" (190 mm)
7-1/2" (190 mm)
7-1/2" (190 mm)
N/A (Manifold) 1" (25 mm)
21-5/8" (549 mm)
3/4" (19 mm) I.D.
3/4" (19 mm) I.D.
3/4" (19 mm) I.D.
N.P.T. 1" (25 mm)
N.P.T.
T328E3A
14" (356 mm) 61-1/4"
15-1/4" (387 mm)
15-1/4" (387 mm)
11-7/8" (302 mm)
8-3/4" (222 mm)
(1556 mm) 64-3/4"
(1645 mm) 64-3/4"
(1645 mm) 68-1/2"
(1739 mm) 71-3/4"
(1822 mm)
7-1/2" (190 mm)
7-1/2" (190 mm)
7-1/2" (190 mm)
21-1/2" (546 mm)
35-5/8" (905 mm)
M413620
11
Roughing-In Dimensions and Specifications
Gas Connection Locations
ACROSS
HEIGHT
T329E3A
TUMBLER
MODELS
30XG 1/2" (12.7 mm) 12-1/4" (311 mm) 62-1/8" (1578 mm) 30CG/30EG 1/2" (12.7 mm) 15" (381 mm) 62-1/8" (1578 mm) 50CG/50EG 1/2" (12.7 mm) 15-1/2" (394 mm) 65-3/4" (1670 mm) 75CG/75EG 1/2" (127 mm) 15-3/4" (400 mm) 65-3/4" (1670 mm) 634 3/4" (19 mm) 15-3/4" (400 mm) 65-3/4" (1670 mm) 120FG 3/4" (19 mm) 33-1/2" (851 mm) 70-1/4" (1784 mm) 170FG 1" (25 mm) 38-5/8" (979 mm) 77-3/8" (1965 mm)
DIAMETER (N.P.T.) ACROSS HEIGHT
GAS CONNECTION
12
M413620
Roughing-In Dimensions and Specifications
Electrical Connection Locations
HEIGHT
ACROSS
Gas & Steam
HEIGHT
Electric
ACROSS
T330iE3A
TUMBLER
MODELS
30XG/30CG/30EG 65" (1651 mm) 3" (76 mm) N/A N/A 30WE N/A N/A 60" (1524 mm) 14" (356 mm) 30CE N/A N/A 60" (1524 mm) 16" (406 mm) 30CSL/30CSH 65" (1651 mm) 3" (76 mm) N/A N/A 50CG/50EG 68" (1727 mm) 3" (76 mm) N/A N/A 50CE N/A N/A 64" (1626 mm) 19" (483 mm) 50CSL/50CSH 68" (1727 mm) 3" (76 mm) N/A N/A 75CG/75EG 68" (1727 mm) 3" (76 mm) N/A N/A 75CE N/A N/A 64" (1626 mm) 19" (483 mm) 75CSL/75CSH/634 68" (1727 mm) 3" (76 mm) N/A N/A 120FG/120CSH 65" (1651 mm) 24" (610 mm) N/A N/A 170FG/170CSH 68" (1727 mm) 27" (686 mm) N/A N/A
ELECTRICAL SERVICE - GAS & STEAM MODELS ELECTRICAL SERVICE - ELECTRIC MODELS
HEIGHT ACROSS HEIGHT ACROSS
NOTE: These are approximate dimensions only.
M413620
13
30 Pound, 28" wide Gas Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 26.5" x 30" (67.3 cm x 76.2 cm)
perforated galvanized steel with three baffles
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Gas Consumption: 75,000 BTU per hour (79.1 MJ/hr.)
Max. Air Flow: 370 C.F.M. (175 liters/sec.)
Net Weight: 350 Pounds (159 kg) (approximate)
30 Pound, 28" wide Electric Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 26.5" x 30" (67.3 cm x 76.2 cm)
perforated galvanized steel with three baffles
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Element: 21,000 Watts (60 Hz models)
Long life nichrome wire 18,000 Watts (50 Hz models)
Max. Air Flow: 625 C.F.M. (295 liters/sec.)
Net Weight: 410 Pounds (184.5 kg) (approximate)
14
M413620
30 Pound Gas Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 30" x 30" (76.2 cm x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds (13.6 kg) dry weight (cotton load)
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Energy Saver Models — 80,000 BTU per hour (84.4 MJ/hr.)
Gas Consumption:
Standard Models — 105,000 BTU per hour (110.8 MJ/hr.) Gas Connection: 1/2 inch N.P. T. Max. Air Flow: Energy Saver Models — 250 C.F.M. (118 liters/sec.)
Standard Models — 625 C.F.M. (295 liters/sec.) Net Weight: 450 Pounds (204 kg) (approximate)
30 Pound Electric Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 30" x 30" (76.2 cm x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds (13.6 kg) dry weight (cotton load) Motor: 1/3 H.P., lifetime lubricated, internal overload protected Element: 21,000 Watts (all voltages) Max. Air Flow: 625 C.F.M. (295 liters/sec.) Net Weight: 450 Pounds (204 kg) (approximate)
30 Pound Steam Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 30" x 30" (76.2 x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds dry weight (13.6 kg) (cotton load) Motor: High Pressure (4 coils) 1/2 H.P.
Low Pressure (4 coils) 3/4 H.P. Boiler Horsepower: 4 coil High Pressure – 3.7 Bhp (123,950 BTU/hr., 58 kg/hr, 31,235 kCal/hr.)
4 coil Low Pressure – 2.6 Bhp (87,100 BTU/hr., 40 kg/hr, 21,949 kCal/hr.) Max. Air Flow: 625 C.F.M. (295 liters/sec.) Net Weight: 470 Pounds (214 kg) (approximate)
M413620
15
50 Pound Gas Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 37" x 30" (94 cm x 76.2 cm) perforated galvanized steel with four baffles;
50 pounds (22.7 kg) dry weight (cotton load)
Motor: (Nonreversing Models)
Gas Consumption:
Max. Air Flow: Energy Saver Models — 390 C.F.M. (184 liters/sec.)
Net Weight: 545 Pounds (247 kg) (approximate)
1/2 H.P., lifetime lubricated, internal overload protected (See below for reversing models.)
Energy Saver Models — 95,000 BTU per hour (100.2 MJ/hr.) Standard Models — 120,000 BTU per hour (126.6 MJ/hr.)
Standard Models — 750 C.F.M. (354 liters/sec.)
50 Pound Electric Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 37" x 30" (94 cm x 76.2 cm) perforated galvanized steel with four baffles;
50 pounds (22.7 kg) dry weight (cotton load)
Motor: (Nonreversing Models)
1/2 H.P., lifetime lubricated, internal overload protected (See below for reversing models.)
Element: 21,000 watts (240 VAC 50 Hz.) Long life nichrome wire
30,000 watts (all other voltages) Long life nichrome wire
Max. Air Flow: 750 C.F.M. (354 liters/sec.)
Net Weight: 550 Pounds (250 kg) (approximate)
16
M413620
50 Pound Steam Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 37" x 30" (94 x 76.2 cm) perforated galvanized steel with four baffles;
50 pounds (22.7 kg) dry weight (cotton load) Motor:
(Nonreversing Models)
Boiler Horsepower: High Pressure Steam (6 Coil) — 4.60 B.H.P.
Max. Air Flow: 750 C.F.M. (354 liters/sec) Net Weight: 4 Coil Tumbler — 565 pounds (257 kg) (approximate)
High Pressure Steam — 1/2 H.P.
Low Pressure Steam — 3/4 H.P
Both motors are lifetime lubricated, internal overload protected
See below for reversing models.
Low Pressure Steam (4 Coil) — 3.00 B.H.P.
6 Coil Tumbler — 580 pounds (263 kg) (approximate)
REVERSING MOT OR SIZES
STEAM
GAS ELECTRIC
HIGH
PRESSURE
LOW
PRESSURE
50 LB.
FAN 1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
CYLINDER 1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
M413620
17
75 Pound Gas Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 37" x 36" (94 x 91.4 cm) perforated galvanized steel cylinder with four baffles;
75 pounds (34.1 kg) dry weight (cotton load)
Motor: 3/4 H.P., lifetime lubricated, internal overload protected. See below for
reversing models. Standard Models: 165,000 B.T.U. per hour (174.1 MJ/hr.)
Gas Consumption:
Max. Air Flow: Standard Models: 920 C.F.M. (434 liters/sec.)
Net Weight: 575 Pounds (261 kg) (approximate)
Energy Saver Models: 140,000 B.T.U. per hour (147.7 MJ/hr.) DTB634 Models: 215,000 B.T.U. per hour (227 MJ/hr.)
Energy Saver Model: 500 C.F.M. (236 liters/sec.) 634 Models: 1100 C.F.M. (519 liters/sec.)
75 Pound, Electric, Non-reversing Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 37" x 36" (94 x 91.4 cm) perforated galvanized steel with four baffles;
75 pounds (34.1 kg) dry weight (cotton load)
Motor: 3/4 H.P., lifetime lubricated, internal overload protected. See below for
reversing models. Element: 30,0 00 watts (all models) Max. Air Flow: (C.F.M.) 750 C.F.M. (354 liters/sec.) Net Weight: 555 Pounds (252 kg) (approximate)
18
M413620
75 Pound Steam Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester. Cylinder: 37" x 36" (94 x 91.4 cm) perforated galvanized steel with four baffles;
75 pounds (34.1 kg) dry weight (cotton load)
Motor: High Pressure Steam — 3/4 H.P.
Low Pressure Steam — 3/4 H.P. Both motors are lifetime lubricated, internal overload protected. See below for reversing models.
Electrical Boiler Horsepower: High Pressure Steam — 4.60 BPH (154,100 BTU/hr.)
(72.1 kg/hr., 38,833 kCal/hr.) Low Pressure Steam — 4.00 BHP (134,000 BTU/hr.)
(62.7 kg/hr., 33,768 kCal/hr.) Max. Air Flow: 750 C.F.M. (354 liters/sec) Net Weight: 6 Coil Tumbler — 615 pounds (280 kg) (approximate) Electrical Requirements:
(Reversing Models)
75 LB.
* 634 Models
208-240 Volt, 60 Hertz, 3 Phase, 4 Amp.
480 Volt, 60 Hertz, 3 Phase, 2 Amp
240 Volt, 50 Hertz, 1 Phase, 8 Amp
REVERSING MOT OR SIZES
STEAM
GAS ELECTRIC
FAN
CYLINDER 1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
1/3 H.P.
1 H.P.*
1/3 H.P. 1/3 H.P. 1/2 H.P.
HIGH
PRESSURE
LOW
PRESSURE
M413620
19
120 Pound Gas Tumbler
Cylinder: 44" diameter x 41" deep (111.8 cm x 104.1 cm)
Perforated galvanized steel with four baffles;
120# dry weight (cotton load). Cylinder Motor: 3/4 H.P., lifetime lubricated, internal overload protected. Fan motor: 1 H.P. lifetime lubricated, internal overload protected. Gas Consumption: 300,000 BTU/hr (316 MJ/hr) Air Flow: 2000 CFM at .3" W.C. (944 liters/sec at .76 cm W.C.) Net Weight (approx.): 1275 pounds (580 kg)
120 Pound Steam Tumbler
(Not Agency Listed)
Cylinder: 44" diameter x 41" deep (111.8 cm x 104.1 cm)
Perforated galvanized steel with four baffles;
120# dry weight (cotton load). Cylinder Motor: 3/4 H.P. lifetime lubricated,
internal overload protected Fan Motor: 1 H.P. lifetime lubricated,
internal overload protected Steam Consumption (maximum): 10 B.H.P (156.8 kg/hr)
335,000 BTU/hr (84,419 kCal/hr) Operating Steam Pressure
(maximum): Air Flow: 2000 CFM at .3" W.C. (944 liters/sec at .76 cm W.C.) Net Weight (approx.): 1375 pounds (625 kg)
125 psi (8.79 kg/sq cm)
20
M413620
170 Pound Gas Tumbler
Cylinder: 50-3/4" diameter x 42-1/2" deep (128.9 cm x 108. 9 cm)
Perforated galvanized steel with four baffles;
170# dry weight (cotton load). Cylinder Motor: 3/4 H.P. lifetime lubricated Fan Motor: 3 H.P. lifetime lubricated Gas Consumption: 395,000 BTU/hr (401 MJ/hr) Air Flow: 2300 CFM at .3" W.C. (1083.3 liters/sec at .76 cm W.C.) Net Weight (approx.): 1575 pounds (716 kg)
170 Pound Steam Tumbler
(Not Agency Listed)
Cylinder: 50-3/4" diameter x 42-1/2" deep (128.9 cm x 108. 9 cm)
Perforated galvanized steel with four baffles;
170# dry weight (cotton load). Cylinder Motor: 3/4 H.P. lifetime lubricated Fan Motor: 3 H.P. lifetime lubricated Steam Consumption (maximum): 15 B.H.P (235.2 kg/hr)
502,500 BTU/hr (126,630 kcal/hr) Operating Steam Pressure
(maximum):
125 psi (8.79 kg/sq cm)
Air Flow: 2300 CFM at .3" W.C. (1083.3 liters/sec at .76 cm W.C.) Net Weight (approx.): 1675 pounds (761 kg)
M413620
21
Notes
22
M413620
SECTION III
Installation Instructions
RECEIVING INSPECTION
Upon delivery, visually inspect crate carton and parts for any visible shipping damage. If the crate, carton or co ver are damaged or signs of possible damage are evident, have the carrier n ote the condition on the shipping p apers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
Remove the crate and protecti ve cover as soon as possible and check the items listed on the packing list. Advise the carrier of any damaged or missing articles as soon as possible. A written claim should be filed with the carrier immediately if articles are damaged or missing.
IMPORTANT: Remove the shipping tape from the two back draft dampers located in the exhaust thimble.
MATERIALS REQUIRED (Obtain Locally)
GAS, ELECTRIC OR STEAM DRYING TUMBLERS
• One fused disconnect switch or circuit breaker.
GAS DRYING TUMBLERS ONLY
• One gas shut-off valve for gas service line to each tumbler.
STEAM DRYING TUMBLERS ONLY
• One steam shut-off valve for steam service line to be connected upstream of solenoid steam valve.
• Two steam shut-off valves for each condensate return line.
• Flexible steam hoses with a 125 psig (pounds per square inch gauge) (8.79 kg/sq. cm) working pressure for connecting steam coils. See Figure 25, 26 and 27 for sizing and connection configurations.
• Two steam traps for steam coil outlet to condensate return line. (Three for 120 and 170 pound tumblers. )
• Two vacuum breakers for condensate return lines. (Three for 120 and 170 pound tumblers.)
M413620
23
POSITIONING THE DRYING
LEVELING THE DRYING
TUMBLER
The tumbler may be removed from the skid before moving it to the installation location or it may be moved while still attached to the skid. To remove tumbler from the skid, unscrew the four shipping capscrews (one at each corner) and remove the tumbler from the skid. The lint panel door will have to be removed in order to remove the two front capscrews.
NOTE: Do not throw these four capscrews away — they are the leveling legs.
Screw the four lev eling le gs back into the le v el adjusting fittings from the top.
To fit a 170 pound tumbler (with shipping skid) through an 8-foot high door, you must remove the front access panel. The upper 3 inches of the stove must also be removed on 170 pound gas tumblers. Removing the entire gas or steam heater assembly and the shipping skid, will reduce the height of the 120 pound tumbler to 70 inches, and the 170 pound tumbler to 75 inches.
To remove tumbler from the skid, unscrew the four shipping capscrews (one at each corner) and remove the tumbler from the skid.
Slide the tumbler to its permanent location and level. Keep the tumbler as close to the floor as possible. The tumbler must rest firmly on the floor so weight of tumbler is evenly distrib uted. T umbler must not rock. Shim under the corners to level and stabilize the unit.
TUMBLER
Each tumbler should be leveled within 1/8 inch (3.2 cm) from front to rear, and 1/8 inch (3.2 cm) from side to side. Check front to rear level by rotating the clothes cylinder until one rib is at the bottom, then place a level on the rib . Side to side level should be checked by placing a le vel on the front and rear of the top panel.
24
M413620
DRYING TUMBLER ENCLOSURE CONSTRUCTION
IMPORTANT: DO NOT block the air flow at the rear of the tumbler with laundry or other articles. Doing so would prevent adequate air supply to the combustion chamber of the tumbler.
A typical tumbler enclosure is shown in Figure 2. Note that the enclosure touches the tumbler top and side
T o reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.
panels. Also, note the minimum and maximum dimensions. Be aware that there may be local codes and ordinances which must be complied with.
IMPORTANT: Install tumblers with sufficient clearance for servicing and operation, see Figure 2.
WARNING
To reduce the risk of severe injury, clearance of tumbler cabinet from combustible construction must conform to the minimum clearances.
WARNING
W055
W056
12" (30.5 cm)
MINIMUM
CLEARANCE
PERMITTED
FOR REMAINDER
GUARD
PROVISION
MAKE-UP
T038IE3D
NOTE: Shaded areas indicate adjacent structure.
0" CLEARANCE PERMITTED
FOR FIRST 4" (10.16 cm)
0" CLEARANCE
4" (10.16 cm)
MAXIMUM
24" (61 cm) MINIMUM
36" (91.4 cm) RECOMMENDED
FOR MAINTENANCE PURPOSES
Minimum Recommended Clearances
Model Top
First 4" (10.2 cm)
Top (Remainder)
Back Sides
All 30# (28") 0" (0.0 cm) 12" (30.5 cm) 24" (61 cm) 0" (0 cm)
FOR
AIR
All 30# (31.5") 0" (0.0 cm) 12" (30.5 cm) 24" (61 cm) 0" (0 cm) All 50# 0" (0.0 cm) 12" (30.5 cm) 24" (61 cm) 0" (0 cm) All 75# 0" (0.0 cm) 12" (30.5 cm) 24" (61 cm) 0" (0 cm) Gas 120# 0" (0.0 cm) 4" (10.2 cm) 24" (61 cm) 0" (0 cm) Steam 120# 0" (0.0 cm) 18" (45.7 cm) 24" (61 cm) 0" (0 cm) Gas 170# 0" (0.0 cm) 4" (10.2 cm) 24" (61 cm) 0" (0 cm) Steam 170# 0" (0.0 cm) 18" (45.7 cm) 24" (61 cm) 0" (0 cm)
Figure 2
M413620
25
FACILITIES REQUIRED
To assure compliance, consult local building code requirements.
WARNING
A drying tumbler produces combustible lint. To reduce the risk of fire, the tumbler must be exhausted to the outdoors.
W057
FLOOR
The drying tumbler must be installed on a level floor capable of supporting 100 pounds per square fo ot (488.3 kg/sq. m) for 30, 50 and 75 pound tumblers. The floor must be capable of supporting 120 pound s per square foot (585.8 kg/sq. m) for 120 and 1 70 poun d tumblers. Floor covering materials such as carpeting or tile should be removed.
• Individual Venting
For maximum efficiency and performance, it is preferred to exhaust tumbler(s) individually to the outdoors. At no point may the cross area of installed
venting be less than the cross area of the exhaust thimble of the tumbler.
The maximum allowable length venting is 14 feet (4.3 m) and two 90° elbo ws o r equivalent. If the equivalent length of a duct required for an installation exceeds the maximum allowable equiv alent length, the diameter of a round duct must be increased by 10% for each additional 20 feet (6.1 m). Cross section area of a rectangular duct must be increased by 20% for each addtional 20 feet (6.1 m). Table below shows how to determine equiv a lent venting:
DUCT
DIAMETER
EQUIVALENT LENGTH OF
STRAIGHT DUCT
LAYOUT
Whenever possible, tumblers should be installed along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Construction must not block the airflow at the top rear of the tumbler. Doing so would prevent adequate air supply to the tumbler’s combustion chamber.
VENTING
For maximum efficiency and minimum lint accumulation, tumbler air must be exhausted to the outdoors by the shortest possible route.
Proper sized exhaust ducts are essential for proper operation. All elbows should be sweep type. Exhaust ducts must be assembled so the interior surfaces are smooth, so the joints do not permit the accumulation of lint. Do not use sheet metal screws to join vent sections. Improperly sized or assembled ductwork causes excess back pressure which results in slow drying, lint collecting in the duct, lint blowing back into the room, and increased fire hazard.
Exhaust ducts shall be constructed of sheet metal or other noncombustible material. Such ducts must be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than
0.0195 inches (0.495 mm) thick.
6" (15.2 cm) 8" (20.3 cm) 10" (25.40 cm) 12" (30.48 cm) 14" (35.56 cm) 16" (40.64 cm)
18" (45.72 cm)
Equivalent Length (feet) = 1.7 x Duct Diameter (inches)
Example: A 12" diameter duct’s equivalent length of 14 feet of duct and two 90° elbows is:
Equivalent Length = 14 feet + (2) 90° elbows
With the tumbler in operation, airflow at any point in the duct must be at least 1200 feet per minute (366 m./ min.) to insure that the lint remains airborne.
One 90° elbow = 7 feet (2.1 m) One 90° elbow = 9.3 feet (2.83 m) One 90° elbow = 11.6 feet (3.5 m) One 90° elbow = 14 feet (4.3 m) One 90° elbow = 16 feet (4.9 m) One 90° elbow = 18.7 feet (5.7 m)
One 90° elbow = 21 feet (6.4 m)
Table 1
= 14 feet + 14 feet + 14 feet = 42 feet (12.8 m)
Where the exhaust duct pierces a combustible wall or ceiling, an opening having a diameter of 4 inches (10.2 cm) larger than the diameter of the exhaust duct shall be provided, with the duct centered in the opening. When ducts pass through walls, ceilings, floors or partitions, the space around the duct shall be sealed with non­combustible material. See Figures 3, 4 and 5.
26
M413620
• Collector Venting
While it is preferable to exhaust tumblers individually to the outdoors, a main collector duct may be used if it is sized according to Figure 5. This illustration indicates minimum diameters, and should be increased if the collector length exceeds 20 feet (6.1 m). The collector duct may be rectangular in cross section, as long as the area is not reduced. Provisions should be made for lint removal and cleaning of the collector duct.
The collector duct must be tapered, as shown in Figur e
5. The individual tumbler ducts must enter the collector duct at a 45° angle in the direction of air flow .
Never connect a tumbler duct at a 90° angle to the collector duct. Doing so will cause excessive back pressure, resulting in poor perf ormance. Never connect two tumbler exhaust ducts directly across from each other at the point of entry to the collector duct.
The collector system must be designed so the static back pressure measured 12 inches (30.5 cm) from the exhaust thimble does not exceed the maximum allowable pressure specified on the installation sticker on the rear of the tumbler. This must be measured with all tumblers running that are vented into the collector.
At a minimum, the National Fuel Gas Code requires tumblers to have at least one square inch (6.5 sq. cm) of opening for every 1000 BTU/hr. of input rating for proper combustion.
Example: A tumbler with a rated input of 120,000
BTU/hr. requires 120 square inches of free opening.
The additional opening recomended by the manufacturer is required for optimum drying and reliability.
Protective louvers in the opening to the outdoors can reduce air movement by approximately 40 percent. The opening must compensate for the area taken up by the louvers.
The make-up air openings for a room containing tumbler(s) and/or gas fired hot water heater or other gravity vented appliances must be increased sufficiently to prevent downdrafts in any of the vents when all tumblers are in operation. Do not locate gravity vented appliances between tumbler(s) and make-up air openings. If it is necessary to duct make-up air to the tumbler(s), increase the area of the duct work by 25 percent to compensate for any restriction in air movement.
MAKE-UP AIR
A tumbler is forced air exhausted and requires provisions for make-up air to replace the air exhausted by the tumbler.
IMPORTANT: Do not obstruct the flow of combustion and ventilation air.
Recommended Make-Up Air Opening
(to the outside) for Each Tumbler
Model
30# 50#
75EG 75EG
634 250 (1613)
120#
170#
Opening
2
(cm2)
Inches
144 (928)
195 (1258)
300 (1936)
free air
395 (2548)
free air
M413620
27
WARNING
WARNING
Solvent gases and vapors from dry cleaning machines create acids when drawn through the heater of a drying tumbler. These acids are corrosive to the drying tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent gases and vapors.
If the dry cleaning machines are in the same area as the tumbler, then the tumbler make-up air must come from a source free of solvent gases and vapors.
W058
FOR BEST PERFORMANCE provide an individual exhaust duct for each drying tumbler. Do not install a hot water heater in room containing drying tumblers. It is better to have the water heater in a separate room with a separate air inlet.
To reduce the risk of fire and accumulation of combustible gases, DO NOT exhaust tumbler air into a window well, gas vent, chimney or enclosed, unventilated area such as an attic wall, ceiling, crawl space under a building, or concealed space of a building.
W059
NOTE: Do not install wire mesh or screen in this opening as lint will build up and prevent proper discharge of air from drying tumblers.
ROOF 30" (76.2 cm)
T108IE3A
T075IE3A
REMOVABLE STRIP OF PANEL IN FRAMING WALL
TO PERMIT REMOVAL OF DRYING TUMBLER
FROM FRAMING WALL
ONE
DRYING
TUMBLER
TWO
DRYING
TUMBLERS
TUMBLERS
THREE
DRYING
ROOF 30" (76.2 cm)
PARTITION OR
BULKHEAD
CONSULT YOUR LOCAL BUILDING CODE FOR REGULATIONS WHICH MAY ALSO APPLY
NOTE: Inside of duct shall be smooth. Do not use sheet metal screws to join sections.
CEILING
WALL
36 INCHES
(91.4 cm)
RECOMMENDED
SERVICE AREA
24 INCHES
(61.0 cm) MINIMUM
T108IE3B
28
Figure 3
M413620
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