Alliance Laundry Systems DR120G2-BT120N, DR120G2-BA120L, DR120G2-BU120L, DR120G2-BU120N, CA120L Installation Manual

...

Tumble Dryers

TMB1268

120 Pound Capacity 170 Pound Capacity

Starting Serial No. 0907003062

Refer to Page 5 for Model Identification

Installation

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

TMB1268C

Part No. 70420801R8EN

November 2011

Installation must conform with local codes or, in the absence of local codes, with:

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do not use any phone in your building. – Clear the room, building or area of all occupants. – Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

– If you cannot reach your gas supplier, call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas supplier.

W052

FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

W033

WARNING

In the U.S.A.

, installation must conform to the latest edition of the American National Standard Z223.1/

NFPA 54 “National Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric Code.”

In Canada

, installation must comply with Standards CAN/CSA-B149.1 or Natural Gas and Propane

Installation Code and CSA C22.1, latest edition, Canadian Electric Code, Part I.

In Australia and New Zealand

, installation must comply with the Gas Installations Standard AS/NZS 5601

Part 1: General Installations.

IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the above safety information must be posted in a prominent location near the tumble dryer for customer use.

70420801 (EN)

The following information applies to the state of Massachusetts, USA.

• Installation of unit must be performed by a qualified installer.

• Install tumble dryer according to manufacturer’s instructions and local codes.

• DO NOT install a tumble dryer with flexible plastic venting materials. If flexible metal (foil type) duct is installed, it must be of a specific type identified by the appliance manufacturer as suitable for use with tumble dryer. Refer to section on connecting exhaust system. Flexible venting materials are known to collapse, be easily crushed, and trap lint. These conditions will obstruct tumble dryer airflow and increase the risk of fire.

W752R1

WARNING

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

W053

 This appliance can only be installed by a Massachusetts licensed plumber or gas fitter.

 This appliance must be installed with a 36 inch (91 cm) long flexible gas connector.

 A "T-Handle" type gas shut-off valve must be installed in the gas supply line to this appliance.

 This appliance must not be installed in a bedroom or bathroom.

70420801 (EN)

Table of

Contents

Introduction......................................................................................... 5

Model Identification ............................................................................. 5

Customer Service.................................................................................. 5

Wiring Diagram Location..................................................................... 5

Serial Plate Location............................................................................. 6

Safety Information.............................................................................. 7

Important Safety Instructions ............................................................... 8

Specifications and Dimensions........................................................... 10

120 Pound Tumble Dryer Dimensions and

Exhaust Outlet Locations ................................................................... 11

170 Pound Tumble Dryer Dimensions and

Exhaust Outlet Locations ................................................................... 12

Electric and Gas Connection Locations for Gas Models...................... 13

Electric and Steam Connection Locations for Steam Models .............. 14

Electric Connection Location for Electric Models ............................... 15

Installation........................................................................................... 16

Pre-Installation Inspection .................................................................... 16

Location Requirements......................................................................... 16

Position and Level the Tumble Dryer................................................... 18

Before Placing Tumble Dryer into Service .......................................... 18

Required for CE Models Only.............................................................. 19

Installing CE Gas Drying Tumble Dryers ............................................ 20

General Information......................................................................... 20

Basic Configuration ......................................................................... 22

Specific Conversion Procedures ...................................................... 23

Exhaust Requirements ....................................................................... 25

Layout ................................................................................................... 25

Make-Up Air......................................................................................... 25

Venting ................................................................................................. 25

Individual Venting ........................................................................... 27

Manifold Venting............................................................................. 27

Gas Requirements............................................................................... 31

Gas Supply Pipe Sizing and Looping ................................................... 33

High Altitude Orifice Sizing................................................................. 35

Electrical Requirements..................................................................... 36

Grounding Instructions ......................................................................... 36

For CE Models Only........................................................................ 37

Service/Ground Location...................................................................... 38

To Connect Electrical Service to the Tumble Dryer........................ 40

Jumper Configuration Instructions ....................................................... 41

Ferrite Ring Installation........................................................................ 41

Electrical Requirements........................................................................ 42

70420801 (EN)

Steam Requirements........................................................................... 43

Piping Recommendations ..................................................................... 43

Installing Steam Trap and Making Condensate

Return Connections ............................................................................ 44

Thermal Oil Prep .................................................................................. 44

120 Pound Tumble Dryers.................................................................... 45

170 Pound Tumble Dryers.................................................................... 46

Adjustments......................................................................................... 47

Gas Burner Air Shutter ......................................................................... 47

Airflow Switch...................................................................................... 48

Loading Door Strike ............................................................................. 48

Loading Door Switch............................................................................ 48

Belt Drive.............................................................................................. 49

Removing Tumble Dryer from Service............................................. 50

70420801 (EN)

Introduction

Model Identification

Information in this manual is applicable to these models.

Gas Steam/Thermal Oil Electric

DR120G2-BA120L DR120G2-BA120N DR120G2-BT120L DR120G2-BT120N DR120G2-BU120L DR120G2-BU120N CA120L CA120N CT120L CT120N

120 Pound

CU120L CU120N HA120L HA120N HT120L HT120N

DR170G2-BA170L DR170G2-BA170N DR170G2-BT170L DR170G2-BT170N DR170G2-BU170L DR170G2-BU170N CA170L CA170N CT170L CT170N

170 Pound

CU170L CU170N HA170L HA170N HT170L HT170N

HU120L HU120N IT120L IT120N SA120L SA120N ST120L ST120N SU120L SU120N UA120L UA120N UT120L UT120N UU120L UU120N

HU170L HU170N IT170L IT170N SA170L SA170N ST170L ST170N SU170L SU170N UA170L UA170N UT170L UT170N UU170L UU170N

XT120L

XT120N

XU120L

XU120N

YT120L

YT120N

XT170L

XT170N

XU170L

XU170N

YT170L

YT170N

DR120S2-BT120S DR120S2-BT120T DR120S2-BU120S DR120S2-BU120T CT120S CT120T CU120S CU120T HT120S HT120T HU120S HU120T IT120S IT120T ST120S ST120T

DR170S2-BT170S DR170S2-BT170T DR170S2-BU170S DR170S2-BU170T CT170S CT170T CU170S CU170T HT170S HT170T HU170S HU170T IT170S IT170T ST170S ST170T

SU120S SU120T UT120S UT120T UU120S UU120T XT120S XT120T XU120S XU120T YT120S YT120T YU120S YU120T

SU170S SU170T UT170S UT170T UU170S UU170T XT170S XT170T XU170S XU170T YT170S YT170T

DR120E2-BT120E DR120E2-BU120E CT120E CU120E HT120E HU120E IT120E ST120E SU120E UT120E UU120E YU120E

Not Applicable

Includes models with the following control suffixes:

R3 – reversing DX4 OPL RE – reversing OPL Micro RQ – reversing dual digital timer

RD – reversing DMP OPL RM – reversing OPL Micro RU – reversing UniLinc OPL

Customer Service

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

For technical assistance, call (920) 748-3121.

70420801 (EN)

Wiring Diagram Location

The wiring diagram is located in the junction or contactor box.

The wiring diagram part number is in the lower portion of the electrical data on the serial plate.

Introduction

TMB2288N

120 POUND Tumble Dryer

170 POUND Tumble Dryer

Serial Plate Location

When calling or writing for information about your product, be sure to mention model and serial numbers.

Model and serial numbers are located on the serial plate as shown.

TMB2288N

1 Serial Plate

Conversion Table

Multiply By To Obtain Multiply By To Obtain

Btu 0.252 kCal Pounds/sq. inch 0.06895 Bars

Btu 1055 Joules Pounds/sq. inch 0.070 kg/sq. cm

Inch 25.4 Millimeters Pounds (lbs.) 0.454 Kilograms

Inches W.C. 0.036 Pounds/sq. inch Boiler Horsepower 33,479 Btu/hr.

Inches W.C. 0.249 kPa Boiler Horsepower 34.5 lbs. steam/hr.

lb./inch

ft.

(psi)

6.895 kPa CFM 0.471 liters/second

28.32 Liters kW 3414 Btu/hr.

70420801 (EN)

Safety Information

DANGER – Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

DANGER

WARNING – Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

WARNING

CAUTION – Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

CAUTION

Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.

W051R1

WARNING

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

NOTE: The WARNINGS and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumble dryer. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumble dryer.

Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

70420801 (EN)

Safety Information

Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive.

W359

WARNING

Save These Instructions

Important Safety Instructions

1. Read all instructions before using the tumble dryer.

2. Refer to the Grounding Instructions for the proper grounding of the tumble dryer.

3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not allow children on or in the tumble dryer. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

5. Before the tumble dryer is removed from service or discarded, remove the door to the drying compartment and the door to the lint compartment.

6. Do not reach into the tumble dryer if the cylinder is revolving.

7. Do not install or store the tumble dryer where it will be exposed to water and/or weather.

8. Do not tamper with the controls.

13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust and dirt.

14. The interior of the tumble dryer and the exhaust duct should be cleaned periodically by qualified service personnel.

15. If not installed, operated and maintained in accordance with the manufacturer’s instructions or if there is damage to or mishandling of this product’s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.

16. Tumble dryer will not operate with the loading door open. DO NOT bypass the door safety switch to permit the tumble dryer to operate with the door open. The cylinder will stop rotating when the door is opened. Do not use the tumble dryer if the cylinder does not stop rotating when the door is opened or starts rotating without pressing or turning the START mechanism. Remove the tumble dryer from use and call for service.

17. Tumble dryer will not operate with lint panel open. DO NOT bypass lint panel safety switch to permit tumble dryer to operate with the lint panel open.

18. Do not put articles soiled with vegetable or cooking oil in the tumble dryer, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.

9. Do not repair or replace any part of the tumble dryer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials.

12. Always clean the lint filter daily.

19. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with dry-cleaning solvent in the tumble dryer.

20. Use the tumble dryer only for its intended purpose, drying fabrics.

21. ALWAYS disconnect the electrical power to the tumble dryer before servicing. Disconnect power by shutting off appropriate breaker or fuse.

70420801 (EN)

Safety Information

To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumble dryers.

W055R1

WARNING

22. Install this tumble dryer according to this Installation Manual. All connections for electrical power, grounding and gas supply must comply with local codes and be made by licensed personnel when required.

23. Remove laundry immediately after tumble dryer stops.

24. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).

25. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.

26. Always follow the fabric care instructions supplied by the garment manufacturer.

27. Never operate the tumble dryer with any guards and/or panels removed.

28. DO NOT operate the tumble dryer if it is smoking, grinding, has missing or broken parts.

29. DO NOT bypass any safety devices.

30. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

31. Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the unit. These acids are corrosive to the tumble dryer as well as to the laundry load being dried. Be sure make-up air is free of solvent vapors.

70420801 (EN)

Specifications and Dimensions

Specifications 120 Pound 170 Pound

Noise level measured during operation at operator position of 3.3 feet (1 meter) in front of machine and 5.2 feet (1.6 meters) from floor.

Cylinder Size: Inches (mm)

Cylinder Capacity dry weight: Pounds (kg)

Gas and Electric

Standard Packaging Weight: Pounds (kg)

Steam

Standard Packaging Shipping Dimensions: Inch (mm)

Gas and Electric

Slat Crate Packaging Weight: Pounds (kg)

Steam

Slat Crate Shipping Dimensions: Inch (mm)

Cylinder Motor Horsepower 0.75 0.75

Fan Motor Horsepower 13

Air Outlet Diameter: Inches (mm)

Maximum Static Back Pressure: W.C.I. (mbar)

Maximum Airflow: C.F.M (L/sec.)

Gas Models

Net Weight (approximate): Pounds (kg)

Gas Connection 3/4 in. NPT 1 in. NPT

Gas Burner Rating: Btu/hr. (Mj/hr.)

Steam Models

Net Weight (approximate): Pounds (kg)

Steam Connection

Steam Coil Rating at 100 psig: Boiler Horsepower (Btu/hr.) (recommended operating pressure 80-100 psig)

Electric Models

Heating Element Rating: Kilowatts (kW)

N/A = Not Applicable

66 dBA 66 dBA

44 x 41

(1118 x 1041)

120

(54.4)

1338

(607)

1446

(656)

48.5 x 72 x 90

(1232 x 1829 x 2286)

1447

(656)

1547

(702)

51.5 x 74 x 90.75

(1308 x 1880 x 2305)

(254)

0.3

(0.8)

1600

(755)

1275

(580)

270,000

(285)

1375

(625)

3/4 in. NPT inlet

3/4 in. NPT outlet

11.7

(405,000)

60 kW N/A

50.75 x 42.5

(1289 x 1080)

170

(77.1)

1667

(756)

1776

(806)

58 x 74.5 x 99

(1473 x 1892 x 2515)

1791

(812)

1891

(858)

61 x 76.5 x 99.75

(1549 x 1943 x 2534)

(300)

0.3

(0.8)

2450

(1156)

1575

(716)

395,000

(421)

1675

(761)

3/4 in. NPT inlet

1 in. NPT outlet

18.8

(648,000)

70420801 (EN)

120 Pound Tumble Dryer

TOP VIEW OF

EXHAUST

DUCT

Dimensions and Exhaust Outlet Locations

Specifications and Dimensions

Cabinet Dimensions

ModelsABCDEFGH I

120L/N/E

120S

31.38 in.

(797 mm)

31.38 in.

(797 mm)

32.5 in.

(826 mm)

32.5 in.

(826 mm)

48.91 in.

(1242 mm)

48.91 in.

(1242 mm)

49.91 in.

(1268 mm)

49.91 in.

(1268 mm)

67.92 in.

(1725 mm)

67.92 in.

(1725 mm)

45.38 in.

(1153 mm)

45.38 in.

(1153 mm)

46.38 in.

(1178 mm)

46.38 in.

(1178 mm)

Refer to Position and Level the Tumble Dryer to temporarily reduce the heights of these models.

Exhaust Outlet Dimensions and Locations

Models U V W X Y Z

120L/N/E

120S

63.45 in.

(1612 mm)

60.7 in.

(1542 mm)

8.44 in.

(214 mm)

8.44 in.

(214 mm)

5 in.

(127 mm)

5 in.

(127 mm)

8.18 in.

(208 mm)

8.18 in.

(208 mm)

(2177 mm)

(2121 mm)

6.82 in.

(173 mm)

6.82 in.

(173 mm)

85.7 in.

83.5 in.

TMB2326N

70 in.

(1778 mm)

70 in.

(1778 mm)

8.18 in.

(208 mm)

8.18 in.

(208 mm)

70420801 (EN)

Specifications and Dimensions

TMB2327N

TOP VIEW OF

EXHAUST

DUCT

170 Pound Tumble Dryer Dimensions and Exhaust Outlet Locations

Cabinet Dimensions

Models A B C D E F G H I

170L/N/S

33.86 in.

(860 mm)

Refer to Position and Level the Tumble Dryer to temporarily reduce the heights of these models.

32.5 in.

(826 mm)

50.75 in.

(1289 mm)

51.75 in.

(1314 mm)

68.85 in.

(1749 mm)

52.12 in.

(1324 mm)

53.12 in.

(1349 mm)

94 in.

(2388 mm)

Exhaust Outlet Dimensions and Locations

Models V W X Y

170L/N/S

42.38 in.

(1076 mm)

6.75 in.

(171 mm)

6 in.

(152 mm)

TMB2327N

75.12 in.

(1908 mm)

7 in.

(178 mm)

70420801 (EN)

Electric and Gas Connection

A C

120L/N

170L/N

Locations for Gas Models

Specifications and Dimensions

Models

Electrical Connection Gas Connection

ABCDDiameter

120L/N

170L/N

18.34 in.

(466 mm)

21 in.

(533 mm)

77.84 in.

(1977 mm)

81 in.

(2057 mm)

NOTE: These figures are approximate dimensions only.

12.5 in.

(318 mm)

14.85 in.

(377 mm)

TMB2255N

70.5 in.

3/4 in. NPT

(1791 mm)

77.4 in.

1 in. NPT

(1966 mm)

70420801 (EN)

Specifications and Dimensions

120S

170S

Electric and Steam Connection Locations for Steam Models

Models

120S

170S

Models

120S

170S

Models

120S

170S

Steam Inlet

Diameter A1 A2 F

3/4 in. NPT 35.875 in.

(911 mm)

3/4 in. NPT 37.625 in.

(956 mm)

Steam Outlet

13.375 in. (340 mm)

15.25 in.

(387 mm)

82.75 in.

(2102 mm)

88 in.

(2235 mm)

Diameter B1 B2 D

3/4 in. NPT 34.625 in.

(879 mm)

1 in. NPT 44.625 in.

(1133 mm)

Electrical Connection

13.125 in. (333 mm)

8.75 in.

(222 mm)

68.5 in.

(1740 mm)

71.75 in.

(1822 mm)

18.34 in.

(466 mm)

21 in.

(533 mm)

77.84 in.

(1977 mm)

81 in.

(2057 mm)

TMB2256N

70420801 (EN)

+ 36 hidden pages

Alliance Laundry Systems DR120G2-BT120N, DR120G2-BA120L, DR120G2-BU120L, DR120G2-BU120N, CA120L Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual