Alliance Laundry Systems DT0220SFG, DA0220SRG, JT0300DRG, DC0220SRG, DT0220SRG Installation Manual

Drying Tumblers

Stacked 30 Pound (300 Liter) Capacity

Refer to Page 5 for Model Identification

NOTA: El manual en español aparece después del manual en inglés.

25 Pound (220 Liter) Capacity 30 Pound (270 Liter) Capacity 35 Pound (350 Liter) Capacity

H I G H T E M P

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P M E

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25

Installation

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

T477C

T477C T478C

www.comlaundry.com

T478C

Part No. 70223701R2

June 2002

Installation must conform with local codes or, in the absence of local codes, with:

FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

W033

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do

not use any phone in your building.

– Clear the room, building or area of all

occupants.

– Immediately call your gas supplier

from a neighbor’s phone. Follow the gas supplier’s instructions.

– If you cannot reach your gas supplier,

call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas supplier.

W052

WARNING

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

W053

In the U.S.A.

, installation must conform to the latest edition of the American National Standard Z223.1/

NFPA 54 “National Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric Code.”

In Canada

, installation must comply with Standards CSA-B149.1 or Natural Gas and Propane Installation

Code and CSA C22.1, latest edition, Canadian Electric Code, Part I.

In Australia

, installation must comply with the Australian Gas Association Installation Code for Gas

Burning Appliances and Equipment.

IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the above safety information must be posted in a prominent location near the tumbler for customer use.

AVERTISSEMENT

POUR VOTRE SÉCURITÉ il est impératif de suivre les instructions de ce manuel pour minimiser les risques d’incendie ou d’explosion et pour éviter les dommages matériels, les blessures corporelles ou la mort.

W033Q

• Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

• QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

– Ne pas tenter d’allumer d’apareil. – Ne touchez à aucun interrupteur. Ne

pas vous servir des téléphones se trouvant dans le bâtiment où vous vous trouvez.

–Évacuez la pièce, le bâtiment ou la

zone.

– Appelez immédiatement votre

fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

– Si vous ne pouvez rejoindre le

fournisseur de gaz, appelez le service des incendies.

• L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

W052Q

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

W053Q

70223701

1

Notes

2

70223701

Table of

Contents

Introduction......................................................................................... 5

Model Identification ............................................................................. 5

Customer Service.................................................................................. 6

Wiring Diagram.................................................................................... 6

Serial Plate Location............................................................................. 7

Safety Information .............................................................................. 9

Important Safety Instructions ............................................................... 10

Specifications and Dimensions........................................................... 13

Cabinet Dimensions.............................................................................. 14

Cabinet Dimensions – Stacked Model.................................................. 15

Exhaust Outlet Locations...................................................................... 16

Gas Connection Locations.................................................................... 17

Electrical Connection Locations........................................................... 18

Steam Connection Locations................................................................ 19

Installation........................................................................................... 21

Pre-Installation Inspection.................................................................... 21

Location Requirements......................................................................... 21

Tumbler Enclosure................................................................................ 22

Position and Level the Tumbler............................................................ 23

Installing Accessory Timing Cam ........................................................ 24

Removal of Existing Timing Cam................................................... 24

Installation of New Timing Cam ..................................................... 24

Before Placing Tumbler into Service ................................................... 25

Required for CE Marked (European) Models Only......................... 26

Installing Gas Drying Tumblers in the European Union...................... 27

General Information......................................................................... 27

Basic Configuration ......................................................................... 28

Specific Conversion Procedures...................................................... 29

Exhaust Requirements ....................................................................... 37

Layout................................................................................................... 37

Make-Up Air......................................................................................... 37

Venting ................................................................................................. 37

Individual Venting ........................................................................... 38

Manifold Venting............................................................................. 39

Gas Requirements............................................................................... 43

Gas Supply Pipe Sizing and Looping ................................................... 45

High Altitude Orifice Sizing................................................................. 47

means without the expressed written consent of the publisher.

70223701

3

Electrical Requirements..................................................................... 49

Grounding Instructions......................................................................... 49

Service/Ground Location...................................................................... 50

Connecting Electrical Service............................................................... 51

Configuring Your Tumbler for Other Service Voltages.................. 51

Stacked Tumbler Electrical Connections......................................... 52

For CE Marked Models Only .......................................................... 52

Conversion Instructions........................................................................ 53

Ferrite Ring Installation........................................................................ 56

Electrical Requirements for Gas and Steam Models............................ 57

Electrical Requirements for Electric Models........................................ 59

Steam Requirements........................................................................... 63

Piping Recommendations..................................................................... 63

Adjustments......................................................................................... 65

Loading Door Switch............................................................................ 65

Airflow Switch...................................................................................... 66

Door Strike............................................................................................ 66

Removing Tumbler from Service...................................................... 67

4

70223701

Introduction

Model Identification

Information in this manual is applicable to these models. †

Gas Steam Electric

25 Pound

(220 Liter)

30 Pound

(270 Liter)

30 Pound

Stacked

(300 Liter)

35 Pound

(350 Liter)

DA0220SRG DC0220SFG DC0220SRG DT0220SFG DT0220SRG GC0220SRG GT0220SRG JA0220SRG JC0220SFG

DA0270SRG DC0270SFG DC0270SRG DT0270SFG DT0270SRG GC0270SFG GC0270SRG GT0270SFG GT0270SRG JA0270SRG

DC0300DFG DC0300DRG DT0300DFG DT0300DRG JA0300DRG JC0300DFG JC0300DRG JT0300DFG

AT0350SRG DA0350SRG DC0350SFG DC0350SRG DT0350SFG DT0350SRG JA0350SRG JC0350SFG

JC0220SRG JT0220SFG JT0220SRG SA0220SRG SC0220SFG SC0220SRG ST0220SFG ST0220SRG

JC0270SFG JC0270SRG JT0270SFG JT0270SRG SA0270SRG SC0270SFG SC0270SRG ST0270SFG ST0270SRG

JT0300DRG NT0300DRG SA0300DRG SC0300DFG SC0300DRG ST0300DFG ST0300DRG

JC0350SRG JT0350SFG JT0350SRG SA0350SRG SC0350SFG SC0350SRG ST0350SFG ST0350SRG

DC0220SSH DC0220SSL DT0220SSH DT0220SSL GC0220SSL GT0220SSL JC0220SSH

DC0270SSH DC0270SSL DT0270SSH DT0270SSL GC0270SSH GC0270SSL GT0270SSH GT0270SSL

DC0300DSH DC0300DSL DT0300DSH DT0300DSL JC0300DSH JC0300DSL

AT0350SSH AT0350SSL DC0350SSH DC0350SSL DT0350SSH DT0350SSL JC0350SSH

JC0220SSL JT0220SSH JT0220SSL SC0220SSH SC0220SSL ST0220SSH ST0220SSL

JC0270SSH JC0270SSL JT0270SSH JT0270SSL SC0270SSH SC0270SSL ST0270SSH ST0270SSL

JT0300DSH JT0300DSL SC0300DSH SC0300DSL ST0300DSH ST0300DSL

JC0350SSL JT0350SSH JT0350SSL SC0350SSH SC0350SSL ST0350SSH ST0350SSL

DC0220SEL DT0220SEL GC0220SEL JC0220SEL

DC0270SEL DT0270SEL GC0270SEL GT0270SEL

DC0300DEL DT0300DEL JC0300DEL

DC0350SEL DT0350SEL JC0350SEL

JT0220SEL SC0220SEL ST0220SEL

JC0270SEL JT0270SEL SC0270SEL ST0270SEL

JT0300DEL SC0300DEL ST0300DEL

JT0350SEL SC0350SEL ST0350SEL

† Includes models with the following control suffixes:

CD – rotary coin drop EY – EDC card ready NX – NetMaster coin ready ZC – NetMaster coin network EC – EDC electronic coin MT – manual timer NY – NetMaster card ready ZR – NetMaster card network EP – EDC control NC – NetMaster coin OM – OPL micro ZX – NetMaster coin ready network EX – EDC coin ready NR – NetMaster card RM – reversing OPL micro ZY – NetMaster card ready network

70223701

5

Introduction

Customer Service

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

For technical assistance, call the following number:

(920) 748-3121

Ripon, Wisconsin U.S.A.

Wiring Diagram

The wiring diagram is inside the junction or contactor box.

6

70223701

Serial Plate Location

When calling or writing for information about your product, be sure to mention model and serial numbers. Model and serial numbers are found on serial plate on rear of machine, and inside door hinge.

MODEL NO:

SERIAL NO:

V-/ HERTZ/ PHASE

AMPS, WIRES + GROUND

TOTAL kW, MOTOR kW

REQ'D CIRCUIT BREAKER: AMPS

FAN OUTPUT: @MAX "WC STATIC PRESSURE

EQUIPPED FOR: GAS@ "WC MANIFOLD PRESS.

MIN SUPPLY PRESSURE:

INPUT: BTU/hr @ BTU/cu.ft.

MADE IN U.S.A./FABRIQUE AU ETATS UNIS/FABRICADO EN LOS ESTADOS UNIDOS 70051001

MODEL NO:

SERIAL NO:

MAX SUPPLY

"WC. "WC.

PRESSURE:

ANS 72152 CLOTHES DRYER. VOL II

TESTED FOR NATURAL & LIQUID PETROLEUM GASSES

CGA 72

AMPLFIEDRER

Introduction

25, 30 AND 35 POUND 30 POUND STACKED

Multiply By To Obtain Multiply By To Obtain

Btu .252 kCal Pounds/sq. inch .06895 Bars Btu 1055 Joules Pounds/sq. inch .070 kg/sq. cm Inch 25.4 Millimeters Pounds (lbs.) .454 Kilograms Inches W.C. .036 Pounds/sq. inch Boiler Horsepower 33,479 Btu/hr. Inches W.C. .249 kPa Boiler Horsepower 34.5 lbs. Steam/hr. lbf/inch ft

70223701

2

(psi) .0369 kPa CFM .471 liters/second

3

28.32 Liters kW 3414 Btu/hr.

T448I

Conversion Table

7

Notes

8

70223701

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION ”), followed by

specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

IMPORTANT: Warranty is void unless tumbler is installed according to instructions in this manual. Installation should comply with minimum specifications and requirements detailed in this manual and applicable local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Due to varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.

WARNING

Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.

W051

NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

70223701

Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.

9

Safety Information

To reduce the risk of fire, electric shock, serious injury or death to persons when using your tumbler, read and follow these basic precautions:

W359

WARNING

Save These Instructions

Important Safety Instructions

1. Read all instructions before using the tumbler.

2. Refer to the Grounding Instructions for the proper grounding of the tumbler.

3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not allow children to play on or in the tumbler. Close supervision of children is necessary when the tumbler is used near children. This is a safety rule for all appliances.

5. Before the tumbler is removed from service or discarded, remove the door to the drying compartment and the door to the lint compartment.

6. Do not reach into the tumbler if the cylinder is revolving.

7. Do not install or store the tumbler where it will be exposed to water and/or weather.

8. Do not tamper with the controls.

9. Do not repair or replace any part of the tumbler, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials.

12. Always clean the lint filter daily.

13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust, and dirt.

10

14. The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel.

15. If not installed, operated and maintained in accordance with the manufacturer’s instructions or if there is damage to or mishandling of this product’s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.

16. Tumbler will not operate with the loading door open. DO NOT bypass the door safety switch to permit the tumbler to operate with the door open. The tumbler will stop tumbling when the door is opened. Do not use the tumbler if it does not stop rotating when the door is opened or starts rotating without pressing or turning the START mechanism. Remove the tumbler from use and call the service person.

17. Tumbler will not operate with lint panel open. DO NOT bypass lint panel safety switch to permit the tumbler to operate with the lint panel open.

18. Do not put articles soiled with vegetable or cooking oil in the tumbler, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.

19. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with dry-cleaning solvent in the tumbler.

20. Use the tumbler only for its intended purpose, drying water-washed fabrics.

21. ALWAYS disconnect the electrical power to the tumbler before servicing. Disconnect power by shutting off appropriate breaker or fuse.

22. Install this tumbler according to these Installation Instructions. All connections for electrical power, grounding, and gas supply must comply with local codes and be made by licensed personnel when required.

70223701

Safety Information

23. Remove laundry immediately after tumbler stops.

24. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).

25. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.

26. Always follow the fabric care instructions supplied by the garment manufacturer.

27. Never operate the tumbler with any guards and/or panels removed.

28. DO NOT operate the tumbler with missing or broken parts.

29. DO NOT bypass any safety devices.

30. Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the drying unit. These acids are corrosive to the tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent vapors.

31. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

WARNING

To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.

W055

70223701

11

Notes

12

70223701

Specifications and Dimensions

Specifications 25 Pound 30 Pound

Noise Level Measured during Operation at Operator Position of 1 meter in Front of Machine and 1.6 meters from Floor

Net Weight (approximate): pounds (kg)

Cylinder Size: inches (mm)

Cylinder Capacity (dry weight): pounds (kg)

Drive Motor Horsepower Fan Motor Horsepower

Maximum Airflow per Pocket: C.F.M. (L/sec)

Maximum Static Back Pressure: Inches W.C. (mbar)

Gas Connection

Gas Consumption

50 Hertz 410 (194) 410 (194) 320 (151) 470 (222) 60 Hertz 450 (212) 450 (212) 350 (165) 470 (222) 50 Hertz 0.6 (1.5) 0.6 (1.5) 0.8 (2.0)* 0.5 (1.3) 60 Hertz 0.8 (2.0) 0.8 (2.0) 0.9 (2.3)* 0.6 (1.5)

kW 18.7 21.4 21.4** 26.4

Mj/hr67.57777**95

Btu/hr 64,000 73,000 73,000** 90,000

30 Pound

Stacked

60 dBA 61 dBA 63 dBA 66 dBA

330

(150)

26.5 x 24

(673 x 610)

25

(11.3)

1/4 1/4 1/4** 1/4 1/4 1/4 1/4** 1/4

Gas Models

1/2 in. NPT 1/2 in. NPT 1/2 in. NPT 1/2 in. NPT

350

(159)

26.5 x 30

(673 x 762)

30

(13.6)

575

(261)

30 x 26

(762 x 660)

2 x 30

(2 x 13.6)

35 Pound

360

(163)

30 x 30

(762 x 762)

35

(15.9)

Heating Element

Steam Plumbing

At 80 psig (5.5 bar)

At 15 psig (1.03 bar)

*with both pockets running **for each pocket

Electric Models

380/50/3 9 kW 400/50/3 10 kW Standard 12 kW

Steam Models

3/4 in. NPT 3/4 in. NPT 3/4 in. NPT 3/4 in. NPT

Steam Consumption Boiler Horsepower (Btu/hr)

SH Models 3.0 (100,000) 3.0 (100,000) 2.3 (77,000)** 3.4 (113,800) SL Models 2.4 (80,300) 2.4 (80,300) 1.9 (63,600)** 2.8 (93,700) SH Models 2.1 (70,300) 2.1 (70,300) 1.6 (53,500)** 2.4 (80,300) SL Models 1.7 (56,900) 1.7 (56,900) 1.3 (43,500)** 2.0 (67,000)

21 kW 21 kW**

21 kW

24 kW

70223701

13

Specifications and Dimensions

Cabinet Dimensions

A

B

D

E

C

Models A B C D E

25 Pound 26.25 in.

(667 mm)

30 Pound 26.25 in.

(667 mm)

35 Pound 28 in.

(711 mm)

27.5 in.

(699 mm)

27.5 in.

(699 mm)

27.5 in.

(699 mm)

38.875 in. (987 mm)

44.875 in.

(1140 mm)

44.875 in.

(1140 mm)

63.875 in.

(1622 mm)

63.875 in.

(1622 mm)

63.875 in.

(1622 mm)

NOTE: Facia panels available to increase height of single pocket models to 72.25 inches (1835 mm) and

76.25 inches (1938 mm).

T370I

28 in.

(711 mm)

28 in.

(711 mm)

31.5 in.

(800 mm)

14

70223701

Cabinet Dimensions – Stacked Model

Specifications and Dimensions

B

A

C

D

30 POUND STACKED

E

F

T439I

ModelsABCDEF

30 Pound

Stacked

48 in.

(1219 mm)

28 in.

(711 mm)

10 in.

(254 mm)

42.875 in.

(1090 mm)

31.5 in.

(800 mm)

76.25 in.

(1937 mm)

70223701

15

Specifications and Dimensions

Exhaust Outlet Locations

C

A

B

B A

25, 30 AND 35 POUND 30 POUND STACKED

Rear Exhaust

Models

Diameter A B C

25/30 Pound 6 in. (152 mm) 3.875 in. (99 mm) 4.625 in. (117 mm) N/A

35 Pound 8 in. (203 mm) 4.875 in. (124 mm) 5.625 in. (143 mm) N/A 30 Pound

8 in. (203 mm) 4.875 in. (124 mm) 66.25 in. (1683 mm) 32.63 in. (829 mm)

Stacked

(Manufactured

Before 3/22/99)

T479I

30 Pound

Stacked

Elliptical

Fits 8 in. (203 mm)

(Manufactured

After 3/22/99)

16

4.325 in. (110 mm) 64.25 in. (1632 mm) 35.75 in. (908 mm)

70223701

Gas Connection Locations

C

Specifications and Dimensions

C

1

B

1

A

25, 30 AND 35 POUND 30 POUND STACKED

B

T482 I

1 1/2 in. NPT

Models

ABC

25 Pound 59 in. (1500 mm) 1.5 in. (38.1 mm) 29 in. (737 mm) 30 Pound 59 in. (1500 mm) 1.5 in. (38.1 mm) 35 in. (889 mm) 30 Pound

80 in. (2032 mm) 2.5 in. (64 mm) 30.5 in. (775 mm)

Stacked

35 Pound 59 in. (1500 mm) 2.5 in. (64 mm) 35 in. (889 mm)

NOTE: All connections use 1/2 inch NPT pipe.

70223701

T482I

Gas Connection

17

Specifications and Dimensions

Electrical Connection Locations

B

A

30 POUND STACKED

GAS AND STEAM

D

C

30 POUND STACKED

ELECTRIC

DB

A

C

T480I

25, 30 AND 35 POUND

GAS AND STEAM

25, 30 AND 35 POUND

ELECTRIC

Electrical Service

Models

Gas and Steam Models Electric Models

ABCD

25/30 Pound 62.25 in. (1581 mm) 2 in. (51 mm) 28 in. (711 mm) 3.25 in. (83 mm)

30 Pound

Stacked

57 in. (1448 mm) 2 in. (51 mm) 48.5 in. (1232 mm)

11.5 in. (292 mm)

7 in. (178 mm)

35 Pound 62.25 in. (1581 mm) 3 in. (76 mm) 28 in. (711 mm) 4.25 in. (108 mm)

T480I

18

70223701

Steam Connection Locations

Specifications and Dimensions

C

D

A

B

A

B

25, 30 AND 35 POUND

D

A

B

30 POUND STACKED

T481I

Models

ACBD

25/30 Pound 53.75 in. (1365 mm) 7.8 in. (198 mm) 42.5 in. (1080 mm) 6.5 in. (165 mm)

30 Pound Stacked

74.15 in. (1883 mm) 11.6 in. (295 mm) 62.9 in. (1598 mm) 10.25 in. (260 mm)

(Upper)

30 Pound Stacked

36.6 in. (930 mm) 11.6 in. (295 mm) 25.3 in. (643 mm) 10.25 in. (260 mm)

(Lower)

35 Pound 53.75 in. (1365 mm) 7.8 in. (198 mm) 42.5 in. (1080 mm) 6.5 in. (165 mm)

NOTE: All connections use 3/4 inch NPT pipe.

70223701

Inlet Outlet

19

Notes

20

70223701

Installation

IMPORTANT: Warranty is void unless tumbler is installed according to instructions in this manual. Installation should comply with minimum specifications and requirements detailed herein, and with applicable local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Due to varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.

Pre-Installation Inspection

Upon delivery, visually inspect crate carton and parts for any visible shipping damage. If the crate, carton, or cover is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Remove the crate and protective cover as soon as possible and check the items listed on the packing list. Advise the carrier of any damaged or missing articles as soon as possible. A written claim should be filed with the carrier immediately if articles are damaged or missing.

Location Requirements

The tumbler must be installed on a level floor capable of supporting 100 pounds per square foot (488.3 kg/sq. m). Floor covering materials such as carpeting or tile should be removed.

To assure compliance, consult local building code requirements. The tumbler must not be installed or stored in an area where it will be exposed to water and/or weather.

IMPORTANT: DO NOT block the airflow at the rear of the tumbler with laundry or other articles. Doing so would prevent adequate air supply to the combustion chamber of the tumbler.

A typical tumbler enclosure is shown in Figure 1. Note that the enclosure touches the tumbler top and side panels. Also, note the minimum and maximum dimensions. Be aware that there may be local codes and ordinances which must be complied with.

WARNING

To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.

W055

Material Required (Obtain Locally)

All Models

Gas Models

Steam

Models

One fused disconnect switch or circuit breaker.

One gas shut-off valve for gas service line to each tumbler.

One steam shut-off valve for steam service line to be connected upstream of solenoid steam valve.

Two steam shut-off valves for each condensate return line.

Flexible steam hoses with a 125 psig (pounds per square inch gauge) (8.78 kg/sq. cm) working pressure for connecting steam coils. Refer to Figure 18 for sizing and connection configurations.

Two steam traps for steam coil outlet to condensate return line.

Two vacuum breakers for condensate return lines.

Table 1

IMPORTANT: Install tumblers with sufficient clearance for servicing and operation. Refer to Figure 1.

IMPORTANT: Keep tumbler area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

70223701

21

Installation

Tumbler Enclosure

WARNING

To reduce the risk of severe injury, clearance of tumbler cabinet from combustible construction must conform to the minimum clearances.

1

W056

2

6

1 Zero Clearance Permitted 2 4 in. (102 mm) 3 12 in. (305 mm) Minimum Clearance 4 24 in. (610 mm) minimum – 36 in. (914 mm) recommended for maintenance purposes. 5 Provision for make-up air: Minimum 1 square foot required per tumbler (2 square feet for stacked model) –

Location for reference only. May be anywhere behind tumbler.

6 Zero Clearance Permitted

NOTE: Shaded areas indicate adjacent structure.

3

4

T484I

5

T484I

22

Figure 1

70223701

Installation

1

2

Position and Level the Tumbler

Remove lint panel door, and unscrew the four shipping bolts (one at each corner). Remove tumbler from skid.

NOTE: Do not throw bolts away – they are the leveling legs.

Remove four nuts from the literature packet, and screw one fully onto each leveling leg.

Screw the four leveling legs (bolts) back into the level adjusting fittings from the bottom.

Slide tumbler to its permanent location. Adjust the leveling legs until the unit is level within 1/8 inch (32 mm). Tumbler must not rock. Lock leveling legs with nuts installed.

IMPORTANT: Keep tumbler as close to floor as possible. The unit must rest firmly on floor so weight of tumbler is evenly distributed.

Stacked Tumblers Only:

The stacked tumbler (300D) has a fifth leveling leg which is enclosed with this manual. It MUST BE installed on the lower left side of the blower housing to stabilize the tumbler. Refer to Figure 3.

After leveling with the four cabinet leveling legs, install the fifth so that it contacts the floor.

CAUTION

The stacked drying tumbler has a 5th leveling leg on the blower housing. It is very important to properly adjust this leg. Unit is back heavy and could rock or tip.

W250

1

T467I

T451I

1 Plastic Cap 2 Leveling Leg

Figure 2

1 Fifth Leg

Figure 3

70223701

23

Installation

Installing Accessory Timing Cam

(Metered Models)

Coin Drop tumblers have eight accessory cams in the literature packet. These allow you to change your vending times. Refer to Table 2. Timer motor RPM is printed on the timer motor.

Cam Pins

21530

31020

47.515

5612

6510

8 3.75 7.5

10 3 6

12 2.5 5

1/30 RPM

Timer Motor

Table 2

1/60 RPM

Timer Motor

Installation of New Timing Cam

1. Insert drive into timing cam with wide prong in wide hole of cam.

2. Position timing cam and drive fork over the timer shaft, aligning the timer flat with the drive fork and the “V” notch with one of the ratchet teeth.

3. Press timing cam down firmly to seat timing cam onto the motor shaft.

1

2

T039I

1 Line up notch to clear ratchet tooth. 2 Lift gently with narrow blade.

Removal of Existing Timing Cam

1. Rotate cam by hand until “V” notch lines up beneath the ratchet tooth. Refer to Figure 4.

2. Insert narrow screwdriver under nylon cam, close to the clock shaft. Lift gently off shaft. Make sure that pressure is directed upward and that the “V” notch clears the ratchet tooth.

Figure 4

4. Remove all accumulated time by turning cam counterclockwise until switch shuts off. Apply moderate clockwise pressure to fully seated timing cam and drive against the timing motor shaft. Meter must be advanced electrically for one cycle before an accurate measure of time can be made.

24

70223701

Installation

Before Placing Tumbler into Service

1. Remove or open all panels and check accessible bolts, nuts, screws, terminals, and fittings for tightness.

2. Replace all panels and guards.

3. Turn on electrical supply to tumbler.

4. Open the supply valve for gas or steam heated tumblers.

5. After performing the previous checks, start the tumbler by pressing START. (Refer to the Operating Manual for detailed instructions.) Release the start button and open the cylinder door. The cylinder should stop rotating within seven seconds after the door is opened a maximum of 2 inches (51 mm). If it does not, adjust the cylinder door switch. Refer to Adjustments section.

IMPORTANT: The electronic ignition system will attempt to light the gas by sparking for the “trial for ignition” period (refer to Tab le 3). If gas does not ignite within this period, the ignition control will go into a safety lockout and the valve will no longer open until the control is reset. It may be necessary to retry several times to bleed air from the gas lines. To reset, open and close the loading door and restart tumbler.

7. Check the airflow switch operation by opening the lint panel. The heating systems should shut off when the lint panel is opened a maximum of 1-1/2 inches (38 mm).

The airflow switch operation may be affected by shipping tape still in place, lack of make-up air, or an obstruction in the exhaust duct. These should be checked and the required corrective action taken before attempting to adjust the airflow switch.

WARNING

The tumbler must not be operated if the airflow switch does not operate properly. Faulty airflow switch operation may cause an explosive gas mixture to collect in the tumbler.

W072

8. Wipe out the cylinder using an all-purpose cleaner or detergent and water solution. Refer to Figure 5.

Location

Europe and

Australia

All others 1-3 10 Open loading

Prepurge

Time

(seconds)

18 10 Press reset

Trial for Ignition

(seconds)

Table 3

To Reset

Lockout

Condition:

button on rear

of machine

door

If lockout condition persists, check that the manual gas shut-off valve is in the “ON” position and that the gas service is properly connected. If condition still persists, remove tumbler from service.

6. Load the cylinder with a full load of clean rags and run to remove oil or dirt from cylinder.

T452I

Figure 5

If the tumbler does not meet ANY of the above requirements, remove tumbler from use. Refer to Removing Tumbler from Service section.

70223701

25

Installation

Required for CE Marked (European) Models Only

Once machine is installed, please be sure to complete the following items:

● Review and verify machine operation with

customer.

● Leave Operating Instructions and a signed

Declaration of Conformity with customer.

● Leave Model Number Insert with customer, if

applicable.

● Review machine warranty information with

customer.

● Apply warning sticker on front panel of machine,

in language appropriate to country of sale (found in literature packet).

26

70223701

Installation

WARNING

To reduce the risk of electric shock, fire, explosion, serious injury or death:

• Disconnect electric power to the tumbler before servicing.

• Close gas shut-off valve to gas tumbler before servicing.

• Close steam valve to steam tumbler before servicing.

• Never start the tumbler with any guards/ panels removed.

• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded.

W002

Installing Gas Drying Tumblers in the European Union

General Information

This information is to be used when installing gas tumblers in countries, and/or on gases, different than the machine’s factory configuration. Tumblers are supplied from the factory for operation on Natural Gas or L.P. Gas in the countries of GB/IE/PT/ES/IT. To install machines in any other country, or on any other gas, requires some level of modification.

Orifices, stickers, block-open kits, regulator springs and other parts needed for conversions are to be ordered separately.

Models are built in three different configurations:

● Regulated Natural Gas – Injector is sized for

Natural Gas, second family, group H (E) at 20 mbar inlet pressure. Regulator/governor is operational. Gas valve CAN be field-converted to a non-regulating type.

● Unregulated Natural Gas – Injector is sized for

Natural Gas, second family, group E+ at

20.25 mbar inlet pressure. Regulator/governor is blocked open. Gas valve CANNOT be fieldconverted to a regulating type.

● Unregulated L.P. (Liquefied Petroleum) Gas –

Injector is sized for L.P., third family, group 3+ at

28.37 mbar inlet pressure. Regulator/governor is blocked open. Gas valve CANNOT be fieldconverted to a regulating type.

Serial plates supplied from the factory are configured for the countries of GB/IE/PT/ES/IT. These instructions pertain to the situations when the country of use or gas supply is different than that on the serial plate.

The tables referred to describe the different gases that are available in different EU countries, and how the machines need to be configured to operate with those gases. In the EU, there are Natural Gases that do not allow for machine regulation, and L.P. Gases that must be regulated. For L.P. Gas, third family B/P at 50 mbar, order Regulated Natural Gas machines and convert according to tables.

70223701

27

Installation

WARNING

When converting the tumbler to a different gas or pressure, first verify that the supply inlet pressure is equipped with a pressure regulator (located ahead of the tumbler) that will maintain the gas supply at the inlet pressure specified.

W430

Basic Configuration

1. Determine the necessary conversion operations to convert from the factory-supplied configuration to the desired configuration.

2. Perform the conversions required so the machine is properly configured for the desired country and gas (refer to Specific Conversion Procedures section):

● How to Convert Gas Valve from Regulated to

Unregulated

NOTE: Conversion from regulated to unregulated is only needed when regulated tumblers were ordered, but unregulated tumblers were needed.

● How to Change Injector (Orifice) Size

● How to Adjust Gas Valve Governor/Regulator

● How to Change Regulator Spring DE/AT

Only.

3. If applicable, peel off the appropriate country sticker from Part No. 503382 or M413919 (included with machine) and apply it to the serial plate over the existing country information. Refer to Figure 9.

4. If applicable, peel off the appropriate conversion sticker from Part No. M413800 or M413919 (included with machine) and apply it to the serial plate over the “ADJUSTED FOR ______ GAS: ______” information. Refer to Figure 9.

SPECIFIED

LOCAL INLET

PRESSURE

2

3

1

1 Gas Shut-Off Valve (Ahead of pressure tap) 2 Pressure Tap 3 Gas Shut-Off Valve (Shown in closed position)

Figure 6

T103K

5. Commission tumbler for use.

28

70223701

Installation

Specific Conversion Procedures

How to Convert Gas Valve from Regulated to Unregulated

Johnson GM7000 gas valve:

1. Disconnect electrical power from tumbler. Close gas shut-off valve to tumbler. Refer to Figure 7.

2. Follow instructions in Conversion Kit, Part No. 431485 (Johnson Part No. GM-70 CBP).

11

10

NOTE: This kit does not contain any orifices.

3. Change injector size as required by the appropriate table according to How to Change Injector (Orifice) Size.

4. For 220 steam models, L.P. Gas only. Install 220 steam L.P. orifice plate (Part No. 70201901) onto gas valve bracket. Refer to Figure 7.

5. Commission tumbler for use.

1

2

3

4

9

5

8

7

6

T154K

1 Gas Shut-Off Valve (Shown in closed position) 7 Part No. 70201901 220 Steam LP Orifice Plate 2 Shut-Off Valve 3 Gas Valve 8 Required Orifice/Injector Pressure 4 Orifice/Injector 9 Manometer 5 Regulator Adjusting Housing and Gasket

(Regulated version shown)

6 Gas Valve Bracket 11 Spud Holder

10 Connect Over Loosened Slotted Pressure Tap

(For use on 220 steam models LP only)

in Bottom of Gas Valve

70223701

Figure 7

29

Installation

1

BURNER INJECTOR

(ORIFICE)

How to Change Injector (Orifice) Size

1. Disconnect electrical power from tumbler. Close gas shut-off valve to tumbler. Refer to Figure 7.

2. For Johnson GM7000 gas valve: Remove spud holder assembly from gas valve

and remove burner orifice from the spud holder. Refer to Figure 7.

3. Install the new, correct injector(s) (orifices). Refer to Figure 8. Torque each to 9 – 10 Nm.

4. Reinstall spud holder assembly to gas valve, making certain orifice is in line with burner tube opening, and flange gasket is in place in flange groove. Refer to Figure 7 or Figure 8.

5. Commission tumbler for use.

NOTE: Blank injectors (orifices) are available as Part No. M400995.

How to Adjust Gas Valve Governor/Regulator

1. Check gas injector (manifold) pressure as follows. Refer to Figure 7.

How to Change Regulator Spring, DE/AT Only

1. Disconnect electrical power from tumbler. Close gas shut-off valve to tumbler. Refer to Figure 6 and Figure 7.

2. Follow instructions in kit Part No. 431559.

3. Adjust injector (manifold) pressure according to applicable table and How to Adjust Gas Valve Governor/Regulator section.

4. Install old regulator cap.

5. Commission tumbler for use.

Loosen screw plug inside pressure tap located on underside of valve.

Connect a “U”-tube manometer (or similar pressure gauge) to the injector (manifold) pressure tap.

2. Start tumbler and note pressure once flame is burning. Remove regulator cap and adjust regulator screw until the injector pressure per applicable table is achieved. Replace regulator cap.

3. Commission tumbler for use.

T025K

T025KE1D

1 Size Stamped on Orifice

Figure 8

30

70223701

Installation

NOTE: In addition to directions below, follow all instructions in this section, including verification and adjustment of injector pressure.

1 – Order as Regulated Natural Gas. No modification

needed. 2 – Order as Regulated Natural Gas. Apply

appropriate country sticker. 3 – Order as Regulated Natural Gas. Apply

appropriate country and gas stickers. 4 – Order as Unregulated with Unregulated Natural

Gas injector. Apply appropriate country sticker. 5 – Order as Unregulated with L.P. Gas injectors.

Apply appropriate country sticker. 6 – Order as Regulated Natural Gas. Apply

appropriate country and gas stickers.

Model 0220SFG: Convert with (1) 50 mbar regulator spring kit Part No. 431559 and (1)

2.3 mm injector Part No. M406184. Model 0220SRG: Convert with (1) 50 mbar

regulator spring kit Part. No. 431559 and (1)

2.1 mm injector Part No. M401003. Model 0270SFG: Convert with (1) 50 mbar

regulator spring kit Part No. 431559 and (1)

2.45 mm injector Part No. M401015.

Model 0270SRG: Convert with (1) 50 mbar regulator spring kit Part. No. 431559 and (1)

2.2 mm injector Part No. M401011. Model 0300DFG: Convert with (2) 50 mbar

regulator spring kits Part No. 431559 and (2)

2.45 mm injectors Part No. M401015. Model 0300DRG: Convert with (2) 50 mbar

regulator spring kits Part No. 431559 and (2)

2.2 mm injectors Part No. M401011. Model 0350SFG: Convert with (1) 50 mbar

regulator spring kit Part No. 431559 and (1)

2.7 mm injector Part No. M411375. Model 0350SRG: Convert with (1) 50 mbar

regulator spring kit Part No. 431559 and (1)

2.5 mm injector Part No. M406361.

7 – Order as Unregulated with L.P. Gas injectors. No modification needed.

8 – Order as Unregulated with L.P. Gas injectors. Apply appropriate country sticker.

OPEN – No Approval available. Special Cases – Regulated Gas Valve may be

converted to Unregulated with block-open kit Part No. 431485.

Model: 0220SFG Input: 21.9 kW Flue Code: B

Gas

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

Table 4

44

Gas

Family &

Group

2nd family

Group H

(E)

2nd family

Group L

(LL)

2nd family

Group E+

3rd family

Group B/P

3rd family

Group B/P

3rd family

Group 3+

22

Inject. 0

4.0 mm

3.3 mm

2.3 mm

Inject. Qty &

Part. No.

1

M402996

1

M402996

1

M410021

1

M406184

1

M406184

1

M406184

Inlet

20.25 mbar

28.37 mbar

Gvnr./ Regltr.

Press.

20 mbar Yes 8.9 mbar

25 mbar Yes 13.5 mbar

30 mbar No Unreg.

50 mbar Yes 28.7 mbar

Inject. Press.

No Unreg.

70223701

31

Installation

Model: 0270SFG Input: 25.8 kW Flue Code: B

Gas

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

44

Family &

Group

2nd family

Group H

2nd family

Group L

2nd family

Group E+

3rd family Group B/P

3rd family

Group 3+

Table 5

Model: 0300DFG Input: 2 x 25.8 kW Flue Code: B

Gas

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

Table 6

44

Family &

Group

2nd family

Group H

2nd family

Group L

2nd family

Group E+

3rd family Group B/P

3rd family

Group 3+

Gas

(E)

(LL)

Gas

(E)

(LL)

22

Inject. 0

4.6 mm

3.6 mm

2.45 mm

Inject. 0

4.6 mm

3.6 mm

2.45 mm

Inject. Qty

& Part. No.

1

M411511

1

M411511

1

M401014

1

M401015

1

M401015

1

M401015

Inject. Qty

& Part. No.

2

M411511

2

M411511

2

M401014

2

M401015

2

M401015

2

M401015

Inlet

20.25 mbar

28.37 mbar

Inlet

20.25 mbar

28.37 mbar

Gvnr./ Regltr.

Press.

20 mbar Yes 7.6 mbar

25 mbar Yes 11 mbar

30 mbar No Unreg.

50 mbar Yes 28 mbar

Press.

20 mbar Yes 7.6 mbar

25 mbar Yes 11 mbar

30 mbar No Unreg.

50 mbar Yes 28 mbar

Inject. Press.

No Unreg.

Inject. Press.

No Unreg.

Model: 0350SFG Input: 31.4 kW Flue Code: B

Gas

32

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

Table 7

44

Family &

2nd family

3rd family Group B/P

3rd family

22

Gas

Group

Group H

(E)

Group L

(LL)

Group E+

Group 3+

Inject. 0

5.0 mm

4.0 mm

2.7 mm

Inject. Qty

& Part. No.

1

70070901

1

70070901

1

M402996

1

M411375

1

M411375

1

M411375

Inlet

20.25 mbar

28.37 mbar

Gvnr./ Regltr.

Press.

20 mbar Yes 8.9 mbar

25 mbar Yes 12.5 mbar

30 mbar No Unreg.

50 mbar Yes 28.3 mbar

Inject. Press.

No Unreg.

70223701

Installation

Model: 0220SRG Input: 18.8 kW Flue Code: B

Gas

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

44

Family &

Group

2nd family

Group H

2nd family

Group L

2nd family

Group E+

3rd family Group B/P

3rd family

Group 3+

Table 8

Model: 0270SRG Input: 21.4 kW Flue Code: B

Gas

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

Table 9

44

Family &

Group

2nd family

Group H

2nd family

Group L

2nd family

Group E+

3rd family Group B/P

3rd family

Group 3+

Gas

(E)

(LL)

Gas

(E)

(LL)

22

Inject. 0

3.9 mm

3.1 mm

2.1 mm

Inject. 0

4.0 mm

3.3 mm

2.2 mm

Inject. Qty

& Part. No.

1

M402980

1

M402980

1

70202701

1

M401003

1

M401003

1

M401003

Inject. Qty

& Part. No.

1

M402992

1

M402992

1

M401021

1

M401011

1

M401011

1

M401011

Inlet

20.25 mbar

28.37 mbar

Inlet

20.25 mbar

28.37 mbar

Gvnr./ Regltr.

Press.

20 mbar Yes 8.0 mbar

25 mbar Yes 11.5 mbar

30 mbar No Unreg.

50 mbar Yes 28.7 mbar

Press.

20 mbar Yes 8.0 mbar

25 mbar Yes 11.8 mbar

30 mbar No Unreg.

50 mbar Yes 28.9 mbar

Inject. Press.

No Unreg.

Inject. Press.

No Unreg.

Model: 0300DRG Input: 2 x 21.4 kW Flue Code: B

Gas

Typ e

Nat.

Gas

L.P. Gas

70223701

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

1111122222 2

3

44

555555

66

77777 88

Tab le 1 0

Family &

2nd family

3rd family Group B/P

3rd family

22

Gas

Group

Group H

(E)

Group L

(LL)

Group E+

Group 3+

Inject. 0

4.0 mm

3.3 mm

2.2 mm

Inject. Qty

& Part. No.

2

M402992

2

M402992

2

M401021

2

M401011

2

M401011

2

M401011

Inlet

20.25 mbar

28.37 mbar

Gvnr./ Regltr.

Press.

20 mbar Yes 8.0 mbar

25 mbar Yes 11.8 mbar

30 mbar No Unreg.

50 mbar Yes 28.9 mbar

Inject. Press.

No Unreg.

33

Installation

Model: 0350SRG Input: 26.4 kW Flue Code: B

Gas

GB IE PT ES IT DK NO SE FI DE NL BE FR AT

Typ e

1111122222 2

Nat.

Gas

555555

L.P. Gas

77777 88

3

66

Tab le 1 1

44

Family &

Group

2nd family

Group H

2nd family

Group L

2nd family

Group E+

3rd family Group B/P

3rd family

Group 3+

Gas

(E)

(LL)

22

Inject. 0

4.6 mm

3.7 mm

2.5 mm

Inject. Qty

& Part. No.

1

M411511

1

M411511

1

M400998

1

M406361

1

M406361

1

M406361

Inlet

20.25 mbar

28.37 mbar

Gvnr./ Regltr.

Press.

20 mbar Yes 8.0 mbar

25 mbar Yes 12.0 mbar

30 mbar No Unreg.

50 mbar Yes 28.1 mbar

Inject. Press.

No Unreg.

34

70223701

LOCATED

HERE

Installation

44001907

T369IE1A

APPLICATION OF STICKERS TO SERIAL PLATE

70223701

Figure 9

35

Notes

36

70223701

Exhaust Requirements

A drying tumbler produces combustible lint. To reduce the risk of fire, the tumbler must be exhausted to the outdoors.

W057

To reduce the risk of fire and accumulation of combustible gases, DO NOT exhaust tumbler air into a window well, gas vent, chimney or enclosed, unventilated area such as an attic wall, ceiling, crawl space under a building, or concealed space of a building.

W059

WARNING

Make-up air openings for a room containing tumbler(s) and/or gas fired hot water heater or other gravity vented appliances must be increased sufficiently to prevent downdrafts in any of the vents when all tumblers are in operation. Do not locate gravity vented appliances between tumbler(s) and make-up air openings. If it is necessary to duct makeup air to the tumbler(s), increase the area of the ductwork by 25% to compensate for any restriction in air movement.

Venting

For maximum efficiency and minimum lint accumulation, tumbler air must be exhausted to the outdoors by the shortest possible route.

Layout

Whenever possible, install tumblers along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Elbows and long vents tend to increase drying time. Construction must not block the airflow at the rear of the tumbler. Doing so would prevent adequate air supply to the tumbler’s combustion chamber.

Make-Up Air

A tumbler is forced air exhausted and requires provisions for make-up air to replace the air exhausted by the tumbler.

IMPORTANT: Do not obstruct the flow of combustion and ventilation air.

Make-up air openings should be as close to the tumbler(s) as possible.

The required make-up air opening to the outside for each

tumbler is:

144 square inches (928 sq. cm) for 25, 30 and 35 pound tumbler models

288 square inches (1856 sq. cm) for 30 pound stacked tumbler models

Make-up air openings with louvers will restrict airflow. The opening must be increased to compensate for area taken up by louvers.

70223701

Proper sized exhaust ducts are essential for proper operation. All elbows should be sweep type. Exhaust ducts must be assembled so the interior surfaces are smooth, so the joints do not permit the accumulation of lint.

DO NOT use plastic or thin foil flexible ducts. Use exhaust ducts made of sheet metal or other noncombustible material. Use metal duct tape on all joints.

Verify that old ducts are thoroughly cleaned out before installing new tumbler.

Improperly sized or assembled ductwork causes excess back pressure which results in slow drying, lint collecting in the duct, lint blowing into the room, and increased fire hazard.

Exhaust ducts shall be constructed of sheet metal or other noncombustible material. Such ducts must be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than

0.0195 inches (0.495 mm) thick.

Where the exhaust duct pierces a combustible wall, ceiling, floor or partition an opening having a diameter of 4 inches (102 mm) larger than the diameter of the exhaust duct shall be provided, with the duct centered in the opening. The space around the duct may be sealed with noncombustible material. Refer to Figure 10.

IMPORTANT: For best performance provide an individual exhaust duct for each tumbler. Do not install a hot water heater in room containing tumblers. It is better to have the water heater in a separate room with a separate air inlet.

37

Exhaust Requirements

Individual Venting

For maximum efficiency and performance, it is preferred to exhaust tumbler(s) individually to the outdoors.

IMPORTANT: At no point may the cross sectional area of installed venting be less than the cross sectional area of the exhaust outlet of the tumbler.

The exhaust duct must be designed so the static back pressure measured 12 inches (305 mm) from the exhaust outlet does not exceed the maximum allowable pressure specified on the installation sticker on the rear of the tumbler. Static back pressure must be measured with the tumbler running (both pockets on stacked models).

Duct

Diameter

6 in. (152 mm) 8 in. (203 mm) 10 in. (254 mm) 12 in. (305 mm) 14 in. (355.6 mm) 16 in. (406.4 mm) 18 in. (457.2 mm)

Equivalent Length of

Straight Duct

One 90° elbow = 7 ft. (2.1 m) One 90° elbow = 9.3 ft. (2.83 m) One 90° elbow = 11.6 ft. (3.5 m) One 90° elbow = 14 ft. (4.3 m) One 90° elbow = 16 ft. (4.9 m) One 90° elbow = 18.7 ft. (5.7 m) One 90° elbow = 21 ft. (6.4 m)

Equivalent Length (feet) = 1.17 x Duct Diameter (inches)

Table 12

Example: A 12 inch diameter duct’s equivalent length of 14 feet of duct and two 90° elbows is:

The maximum allowable length venting of the same diameter as the exhaust thimble is 14 feet (4.3 meters) and two 90° elbows or equivalent. If the equivalent length of a duct required for an installation exceeds the maximum allowable equivalent length, the diameter of a round duct must be increased by 10% for each additional 20 feet (6.1 meters). Cross section area of a rectangular duct must be increased by 20% for each additional 20 feet (6.1 meters). Table 12 shows how to determine equivalent venting.

1

6

2

CONNECT TO

TUMBLER

Equivalent Length = 14 feet + (2) 90° elbows

= 14 feet + 14 feet + 14 feet = 42 feet (12.8 meters)

With the tumbler (both pockets on stacked models) in operation, airflow at any point in the duct should be at least 1200 feet per minute (366 meters per meter) to ensure that lint remains airborne. If 1200 feet per minute cannot be maintained, schedule a regular inspection and cleaning of the ductwork.

2

CONNECT TO TUMBLER

5

4

EXHAUST

OUTLET

3

1

3

VERTICAL EXHAUST INSTALLATION HORIZONTAL EXHAUST INSTALLATION

1 No Screen or Cap 2 Wall 3 2 in. (51 mm) Minimum Clearance 4 NOTE: Where exhaust duct pierces a combustible wall or ceiling, an opening having a diameter 4 in. (102 mm)

larger than diameter of exhaust duct shall be provided, with exhaust duct centered in opening.

5 Exhaust Airflow – Maximum Length of Duct: 14 ft. (4.3 m) 6 Minimum Distance Between Opening and Roof: 36 in. (914 mm)

38

4

TMB1379N

Figure 10

70223701

Exhaust Requirements

Manifold Venting

While it is preferable to exhaust tumblers individually to the outdoors, a main collector duct may be used if it is sized according to Figure 12. This illustration indicates minimum diameters, which should be increased if the collector length exceeds 14 feet and two 90° elbows. The diameter of a round duct must be increased by 10% for each additional 20 feet (6.1 meters). Cross sectional area of a rectangular or square duct must be increased 20% for each additional 20 feet (6.1 meters). Refer to Table 12 to determine equivalent ducting sizing. The collector duct may be rectangular or square in cross section, as long as the area is not reduced. Provisions MUST be made for lint removal and cleaning of the collector duct.

The vent collector system must be designed so the static back pressure measured 12 inches (305 mm) from the exhaust outlet does not exceed the maximum allowable pressure specified on the installation sticker on the rear of tumbler. Static back pressure must be measured with all tumblers vented into the collector operating.

Never connect a tumbler duct at a 90° angle to the collector duct (refer to Figure 11). Doing so will cause excessive back pressure, resulting in poor performance. Never connect two tumbler exhaust ducts directly across from each other at the point of entry to the collector duct.

With the tumbler (both pockets on stacked models) in operation, airflow at any point in the duct should be at least 1200 feet per minute (366 meters per minute) to ensure that lint remains airborne. If 1200 feet per minute cannot be maintained, schedule a regular inspection and cleaning of the ductwork.

The collector system must be designed so the static back pressure measured 12 inches (305 mm) from the exhaust outlet does not exceed the maximum allowable pressure specified on the installation sticker on the rear of tumbler. This must be measured with all tumblers vented into the collector operating.

T438I

Figure 11

70223701

39

Exhaust Requirements

;

1

2

;;;

D1

D2

;;;;;;;;;

3

LKJ I HG F E D CB A

L

4

1 Clearance

NOTE: Where the exhaust duct pierces a combustible wall or ceiling, the opening must be sized per local codes.

2 Outlet Duct Diameter for One Battery Same as Largest Station Used 3 Outlet Duct Diameter for Two Batteries 4 45° Ty pi c al

Figure 12

Duct

Station

25, 30 Pound* 30 Pound Stacked, 35 Pound**

Minimum Diameter

T472I

D1 D2 D1 D2 A B C D E

F G H

I

J K

L

7 in. (178 mm) 10 in. (254 mm) 9 in. (229 mm) 12 in. (305 mm)

10 in. (254 mm) 14 in. (356 mm) 12 in. (305 mm) 17 in. (432 mm)

12 in. (305 mm) 18 in. (457 mm) 15 in. (381 mm) 21 in. (533 mm)

14 in. (356 mm) 20 in. (508 mm) 17 in. (432 mm) 24 in. (610 mm)

16 in. (406 mm) 23 in. (584 mm) 19 in. (483 mm) 27 in. (686 mm)

18 in. (457 mm) 25 in. (635 mm) 21 in. (533 mm) 30 in. (762 mm)

19 in. (483 mm) 27 in. (686 mm) 23 in. (584 mm) 32 in. (813 mm)

20 in. (508 mm) 29 in. (737 mm) 24 in. (610 mm) 34 in. (864 mm)

22 in. (559 mm) 31 in. (787 mm) 26 in. (660 mm) 36 in. (914 mm)

23 in. (584 mm) 32 in. (813 mm) 27 in. (686 mm) 38 in. (965 mm)

24 in. (610 mm) 34 in. (864 mm) 28 in. (711 mm) 40 in. (1016 mm)

25 in. (635 mm) 36 in. (914 mm) 30 in. (762 mm) 42 in. (1067 mm)

* Requires 6 inch diameter duct from tumbler to manifold ** Requires 8 inch diameter duct from tumbler to manifold

Tab le 1 3

40

70223701

Exhaust Requirements

5

1

4

CEILING

3

2

Consult your local building code for regulations which may also apply. NOTE: Inside of duct shall be smooth. Do not use sheet metal screws to join sections.

T493I

1 NOTE: Do not install wire mesh or screen in this opening as lint will build up and prevent proper discharge of air

from tumblers.

2 Wall 3 Removable Strip of Panel in Framing Wall to Permit Removal of Tumbler from Framing Wall 4 Partition or Bulkhead 5 Minimum Distance Between Opening and Roof: 36 in. (914 mm)

Figure 13

70223701

41

Notes

42

70223701

Gas Requirements

To reduce the risk of fire or explosion, DO NOT CONNECT THE GAS LINE TO THE TUMBLER IF THE GAS SERVICE IS NOT THE SAME AS THAT SPECIFIED ON THE TUMBLER SERIAL PLATE! It will first be necessary to convert the gas burner orifice and gas valve. Appropriate conversion kits are available.

W060

WARNING

IMPORTANT: Any product revisions or conversions must be made by the manufacturer’s authorized dealers, distributors, or local service personnel.

IMPORTANT: The tumbler must be isolated the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than

1/2 psig

(3.45 kPa, 34.5 mbar).

IMPORTANT: The tumbler and its manually operated appliance gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of

1/2 psi (3.45 kPa, 34.5 mbar).

IMPORTANT: The installation must comply with local codes or, in the absence of local codes:

from

A dirt and water vapor pipe trap must be furnished and installed by customer, refer to Figure 14. One gas shut-off valve must also be supplied for gas service line to each tumbler (obtain locally).

It is important that equal pressure be maintained at all tumbler gas connections. This can best be done by installing a one inch (25 mm) pipe gas loop as shown in Figure 15.

WARNING

To reduce the risk of fire or explosion, if the tumbler is to be connected to Liquefied Petroleum (L.P.) gas, a vent to the outdoors must be provided in the room where the tumbler is installed.

NATURAL GAS service must be supplied at 7 ± 1-1/2 inch water column pressure (17.4 ± 4 mbar,

1.74 ± 0.37 kPa). An in-line pressure regulator may be required on Natural Gas models if the line pressure exceeds 8 water column inches (2.0 kPa) pressure with all gas appliances firing.

L.P. (Liquefied Petroleum) GAS service must be supplied at 11 ± 0.3 inch water column pressure (27 ± 1 mbar,

2.74 ± 0.07 kPa). EUROPEAN GASES – The above data for Natural

and L.P. Gas does not apply in the EU. Refer to

Installing Gas Drying Tumblers in the European Union.

W062

● with the latest edition of the “National Fuel

Gas Code,” ANSI Z223.1/NFPA 54 in the

U.S.A.,

● with CAN1-B149.1 or Natural Gas and

Propane Installation Code in Canada,

● and Australian Gas Association/Australian

L.P. Gas Association requirements in

Australia.

The size of gas service pipe is dependent upon many variables (lengths, tees, etc.). Specific pipe size information should be obtained from the gas supplier. Refer to Table 14 for general pipe size.

70223701

43

Gas Requirements

Check all pipe connections, internal and external, for gas leaks using a noncorrosive leak detection fluid. To reduce the risk of explosion or fire, DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS! Gas connections should be checked annually for leakage.

W314

WARNING

Turn on gas and check all pipe connections (internal and external) for gas leaks with a non-corrosive detection fluid.

Purge air in gas service line by operating the tumbler in the drying mode.

If burner does not light and unit goes into lockout, open and close the door and restart. Repeat these steps until burner ignites.

1

7

2

3

4

6 in. (152 mm)

MINIMUM GAS PIPE

6

A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the tumbler.

5

1 Gas Line to Tumbler Controls 2 1/8 in. Plug 3 Gas Supply Piping System 4 Gas “T” Fitting 5 Gas Pipe Cap 6 Dirt and Water Vapor Trap 7 Shut-Off Valve

Figure 14

T378I

44

70223701

Gas Supply Pipe Sizing and Looping

1

2

Gas Requirements

3

9

1 Gas Furnace (120,000 Btu/hr) 2 Gas Water Heaters (400,000 Btu/hr each) 3 Gas Space Heaters (70,000 Btu/hr each) 4 Gas Line Pressure Tap 5 1 in. (25.4 mm) Pipe for Gas Loop 6 19 ft. (5.8 m) 7 NOTE: Minimum pipe size to tumbler is 1/2 in. (12.7 mm). 8 25 ft. (7.6 m) 9 Main Regulator

10 Gas Meter

11 Pressure Regulator (If required) 12 Gas Shut-Off Valve 13 Gas Tumblers (75,000 Btu/hr each)

SAMPLE CALCULATIONS:

Equivalent length = Total length of main gas supply pipe to the far end of the tumblers.

Total Btu/hr = The sum of the Btu/hr of all tumblers being fed by the main gas supply pipe.

Using Tab l e 1 4 , the main supply pipe diameter should be 2 in. (51 mm).

10

8

= 25 ft. + 19 ft. (7.6 m + 5.8 m) gas supply pipe = 44 ft

°

(13.4 m) Total Gas Line

= 9 x 75,000 = 675,000 Btu/hr

11

12

13

4

5

7

6

T494I

IMPORTANT: Gas pipe loop must be installed as illustrated to equalize gas pressure for all tumblers connected to single gas service. Other gas using appliances should be connected upstream from loop.

70223701

Figure 15

45

Gas Requirements

Gas Pipe Size Required for 1000 Btu Natural Gas — 0.64 Specific Gravity

at 7 ± 1.5 inches (17.4 ± 4 mbar, 1.74 ± 0.37 kPa) Water Column Pressure

Equivalent Length

Gas

25 feet

(7.63 m)

50 feet

(15.25 m)

75 feet

(22.88 m)

100 feet

(30.50 m)

125 feet

(38.13 m)

150 feet

(45.75 m)

Appliances

Total Btu/hr

Based on 0.3 in. Water Column Pressure Drop for Length Given

Sizes shown in inches (mm)

100,000 120,000 140,000 160,000 180,000 200,000 300,000 400,000 500,000 600,000 700,000 800,000 900,000

1,000,000 1,100,000 1,200,000 1,300,000 1,400,000 1,500,000 1,600,000 1,700,000 1,800,000 1,900,000 2,000,000 2,200,000 2,400,000 2,600,000 2,800,000 3,000,000

.75 (19.05) .75 (19.05) .75 (19.05) .75 (19.05)

1 (25.40) 1 (25.40) 1 (25.40)

1.25 (31.75)

1.5 (38.10)

1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80)

2.5 (63.50)

.75 (19.05)

1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40)

1.25 (31.75)

1.5 (38.10)

1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80)

2.5 (63.50)

2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)

1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40)

1.25 (31.75)

1.5 (38.10)

1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80)

2.5 (63.50)

2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)

3.5 (88.90)

1 (25.40) 1 (25.40) 1 (25.40)

1.25 (31.75)

1.5 (38.10)

1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80)

2.5 (63.50)

2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)

3.5 (88.90)

1 (25.40) 1 (25.40) 1 (25.40)

1.25 (31.75)

1.5 (38.10)

1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80)

2.5 (63.50)

2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)

3.5 (88.90)

1 (25.40) 1 (25.40)

1.25 (31.75)

1.5 (38.10)

1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80)

2.5 (63.50)

2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)

3.5 (88.90)

4 (101.60)

IMPORTANT: For L.P. Gas, correct the total Btu/hr by multiplying it by 0.6. The answer is the equivalent Btu on the above chart.

IMPORTANT: The installation must conform with local codes or, in the absence of local codes:

● with the latest edition of the “National Fuel Gas Code,” ANSI Z223.1/NFPA 54 in the U.S.A.,

● with CSA-B149.1 or Natural Gas and Propane Installation Code in Canada,

● and Australian Gas Association/Australian L.P. Gas Association requirements in Australia.

46

Tab le 1 4

70223701

High Altitude Orifice Sizing

For proper operation at altitudes above 2000 feet (610 meters), the gas orifice size must be reduced to ensure complete combustion.

(For CE Marked models, consult local gas supplier.)

Gas Requirements

Model Gas

25 Pound Natural Gas 2001-4000 610-1220 26 0.1470 3.7

4001-6000 1221-1830 27 0.1440 3.7 M400998 53,760 6001-8000 1831-2440 28 0.1405 3.6 M401014 48,640

8001-10,000 2441-3050 29 0.1360 3.4 M400997 43,520

L.P. Gas 2001-6000 610-1830 43 0.890 2.3 M406184 58,880

6001-8000 1831-2440 44 0.860 2.2 M401011 48,640

8001-10,000 2441-3050 46 0.810 2.1 M401003 43,520

30 Pound Natural Gas 2001-4000 610-1220 22 0.1570 4.0

4001-6000 1221-1830 24 0.1520 3.9 M402980 61,320 6001-8000 1831-2440 26 0.1470 3.7 M401000 55,480

8001-10,000 2441-3050 28 0.1405 3.6 M401014 49,640

L.P. Gas 2001-6000 610-1830 42 0.0935 2.4 M403017 67,160

6001-8000 1831-2440 43 0.0890 2.3 M406184 55,480

8001-10,000 2441-3050 44 0.0860 2.2 M401011 49,640

30 Pound

Stacked

Natural Gas 2001-4000 610-1220 22 0.1570 4.0

4001-6000 1221-1830 24 0.1520 3.9 M402980 122,640

Altitude Orifice New Rate

feet meters # inches mm Quantity Part No. (Btu/hr)*

M401000 58,880

1

M402996 67,160

1

M402996 134,320

6001-8000 1831-2440 26 0.1470 3.7 M401000 110,960

8001-10,000 2441-3050 26 0.1405 3.6 M401014 99,280

L.P. Gas 2001-6000 610-1830 42 0.0935 2.4 M403017 134,320

6001-8000 1831-2440 43 0.0890 2.3 M406184 110,960

8001-10,000 2441-3050 44 0.0860 2.2 M401011 99,280

35 Pound Natural Gas 2001-4000 610-1220 16 0.1770 4.5

4001-6000 1221-1830 17 0.1730 4.4 M411374 75,600 6001-8000 1831-2440 19 0.1660 4.2 M402995 68,400

8001-10,000 2441-3050 20 0.1610 4.1 M401002 61,200

L.P. Gas 2001-4000 610-1220 38 0.1015 2.6 M411376 82,800

4001-6000 1221-1830 39 0.0995 2.5 M401007 75,600 6001-8000 1831-2440 41 0.0960 2.4 M401015 68,400

8001-10,000 2441-3050 42 0.0935 2.4 M403017 61,200

*Btu/hr derate of 4% per 1000 feet (305 meters) of altitude.

Tab le 1 5

70223701

2

M411373 82,800

1

47

Notes

48

70223701

Electrical Requirements

WARNING

To reduce the risk of electric shock, fire, explosion, serious injury or death:

• Disconnect electric power to the tumbler before servicing.

• Close gas shut-off valve to gas tumbler before servicing.

• Close steam valve to steam tumbler before servicing.

• Never start the tumbler with any guards/ panels removed.

• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded.

W002

To reduce the risk of fire and electric shock, check with a qualified serviceman for proper grounding procedures. Improper connection of the equipment grounding conductor may result in a risk of electric shock.

W068

To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase service, DO NOT connect a “High Leg” or “Stinger Leg” to a single phase machine. On a three phase machine, if there is a “High Leg” or “Stinger Leg” it should be connected to L3.

W069

● Metal conduit and/or BX cable is not considered

ground.

● Connecting the Neutral from the electrical

service box to the tumbler ground screw does not constitute a ground.

● A dedicated ground conduit (wire) must be

connected between the electrical service box ground bar and the tumbler ground screw.

WARNING

All electrical connections should be made by a qualified electrician.

To reduce the risk of electrical shock, deenergize the electrical circuit being connected to the tumbler before making any electrical connections. Never attempt to connect a live circuit.

W070

Grounding Instructions

NOTE: To ensure protection against shock, this tumbler MUST be electrically grounded in accordance with the local codes or, in the absence of local codes, with the latest edition of the National Electrical Code ANSI/NFPA No. 70. In Canada the electrical connections are to be made in accordance with CSA C22.1 latest edition Canadian Electrical Code, Part I, and/or local codes.

In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This tumbler must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with the circuit conductors and connected to the appropriate ground location.

70223701

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

W071

For CE Marked Models Only:

All OPL (non-vend) models are factory-equipped with an emergency stop button on the front panel.

NOTE: Activation of the emergency stop switch stops all machine control circuit functions, but DOES NOT remove all electrical power from machine.

49

Electrical Requirements

Service/Ground Location

Model Heat Source Ground Lug and Terminal Block Locations

25, 30 and 35

Pound

25, 30 and 35

Pound

30 Pound

Stacked

Gas or Steam

Electric

Gas or Steam

CONTROL TRAY

V.A.C.~

TERMINAL

BLOCK

GROUND

LUG

ACCESSORY BOX (LOCATED BELOW CONTROL TRAY)

GROUND

LUG

V.A.C.~

TERMINAL

BLOCK

JUNCTION BOX, UPPER UNIT ONLY

V.A.C.~

TERMINAL

BLOCK

T474I

NOTE: Do not make service connections in control tray area!

T475I

30 Pound

Stacked

GROUND

LUG

T476I

Electric Junction box, upper and lower units (each unit must be wired separately).

T476I

50

70223701

Electrical Requirements

Connecting Electrical Service

The following steps outline the procedure for connecting electrical service to the tumbler.

● Each tumbler must be connected to its own

individual branch circuit breaker or fuse disconnect.

● Electrical service must be connected using the

appropriate permanent rigid metal conduit system.

● Service conductors must be copper only.

For an existing service, determine your service voltage and conductor amperage. Carefully review the tumbler serial plate ratings and Electrical Requirements section of this manual. If service is inadequate it must be upgraded by a qualified electrical contractor. Never connect an improper or inadequate service to any machine.

Configuring Your Tumbler for Other Service Voltages

Several gas and steam tumbler models have been designed to be field convertible to other service voltages. Refer to Table 16 for these models:

If tumbler requires conversion for use on another service voltage, complete the steps detailed in the

Conversion Instructions section prior to connecting service to machine.

If tumbler does not require conversion or has been converted according to the Conversion Instructions section of this manual, continue with step 1.

1. For new service, install a circuit breaker or fused disconnect of proper voltage and current rating as close to each tumbler as possible.

2. Route service conduit from service breaker panel or disconnect panel to tumbler service connection box. Conduit routing should not obstruct access for maintenance or servicing. Refer to Service/ Ground Location.

3. Pull conductors through conduit and attach to circuit breaker and ground connection. Secure service ground wire to the grounding screw or lug. Attach service conductors to appropriately labeled positions on the terminal block. Make sure all connections are secure.

4. Complete ferrite installation instructions for all gas and steam OPL Micro and OPL Micro reversing models.

If your serial plate

voltage is:

120 Volt/60 Hertz/

1 Phase

200-220 Volt/60 Hertz/

1 Phase

200 Volt/50 Hertz/

1 Phase

240 Volt/60 Hertz/

3 Phase

380 Volt/50 Hertz/

3 Phase

Tab le 16

Your tumbler can be

converted to the

following voltages:

208-240 Volt/60 Hertz/

1 Phase

100 Volt/60 Hertz/

1 Phase

100 Volt/50 Hertz/

l Phase

200-208 Volt/60 Hertz/

3 Phase

400-415 Volt/50 Hertz/

3 Phase

NOTE: Electric models are not field convertible and must be connected to service specified on Serial Plate.

5. Check electrical service phase sequence (3 Phase models only) as follows:

a. Energize the electrical service (on reversing

models, ensure Nonreversing mode is selected) and momentarily start the tumbler. Check the direction of cylinder rotation. If the cylinder rotates clockwise as viewed from the front, the phase sequence is correct. If the cylinder rotates counterclockwise, proceed with step b.

b. Disconnect power to machine, disconnect and

reverse any two of the power leads at TB1 or TB3.

70223701

51

Electrical Requirements

Stacked Tumbler Electrical Connections

All gas and steam stacked tumblers require a single service connection to TB1 of the upper unit junction box only. The serial plate reflects current draw, breaker/fuse size and conductor amperage required for the entire machine.

All electric stacked tumblers require separate service connections for each upper and lower unit. Serial plate ratings reflect current draw, breaker/fuse size and conductor amperage required per unit.

For CE Marked Models Only

(Manual Timer and OPL Micro Models Only)

IMPORTANT: All manual timer and OPL Micro operated tumblers are factory equipped with an emergency stop button located on the front panel.

1

T378I

1 Emergency Stop Button

Figure 16

To operate emergency stop button:

a. Press red emergency stop button to stop all

action.

b. To restart machine, pull red emergency stop

button out and press START pad or button.

NOTE: Activation of the emergency stop button stops all machine control circuit functions, but DOES NOT remove all electrical power from machine.

52

70223701

Electrical Requirements

Conversion Instructions

If serial plate voltage is: Tumbler can be converted to the following voltages:

120 Volt/60 Hertz/ 1 Phase

2W&G

240 Volt/60 Hertz/ 3 Phase

208-240 Volt/60 Hertz/1 Phase Reversing and Nonreversing Models: 3W&G

1. Prior to connecting service, locate the black/red wire which runs between terminal block and the motor relay or contactor. Refer to figure below.

208 or 240 V~

LOCATION

(AS CONVERTED)

TO MOTOR RELAY

OR CONTACTOR

BLK/RED

T381I

208 OR 240 V~

120 V~

120 V~ LOCATION

(AS RECEIVED)

L1

N

L2

TERMINAL BLOCK

2. Disconnect the black/red lead from L1 of the terminal block and connect to L2 of the terminal block. For stacked tumbler complete steps 1 and 2 for upper and lower junction box areas.

3. Sign and date conversion sticker located on back of tumbler.

4. Follow the instructions covered in Connecting Electrical Service section.

200-208 Volt/60 Hertz/3 Phase Reversing and Nonreversing Models: 3W&G

3W&G

1. Prior to connecting electric service, locate transformer configuration jumper in junction box area.

2. Remove the 240 Volt jumper and replace it with the 208 Volt jumper located in the literature packet in cylinder.

3. For stacked tumblers, repeat steps 1 and 2 for each upper and lower unit.

4. Sign and date conversion sticker located on back of tumbler.

5. Follow the instructions covered in Connecting Electrical Service section.

70223701

53

Electrical Requirements

If serial plate voltage is: Tumbler can be converted to the following voltages:

200-220 Volt/60 Hertz/ 1 Phase

2W&G

200 Volt/50 Hertz/ 1 Phase

2W&G

200-220 Volt/60 Hertz/ 1 Phase

100 Volt/60 Hertz/1 Phase Nonreversing INTERNATIONAL Models: 2W&G

100 Volt/50 Hertz/1 Phase Nonreversing INTERNATIONAL Models: 2W&G

1. Prior to connecting electric service, locate transformer configuration jumper in junction box area.

2. Remove the 208 Volt jumper and replace it with the 100 Volt jumper located in the literature packet from cylinder.

3. Remove small access cover from back of the fan motor. Locate the two internal jumper wires, brown and blue connected to motor terminals #6 and #2. Move brown wire from terminal #6 to terminal #2 and blue wire from terminal #2 to terminal #4. Be careful not to confuse light blue motor harness wire with the dark blue internal jumper.

4. Carefully check motor wire connections with wiring diagram and verify that the motors are configured for low voltage operation before replacing covers.

5. For stacked tumblers, repeat steps 1 through 4 for each upper and lower unit.

6. Sign and date conversion sticker located on back of tumbler.

7. Follow the instructions covered in Connecting Electrical Service section.

100 Volt/60 Hertz/1 Phase Reversing INTERNATIONAL Models: 2W&G

2W&G

200 Volt/50 Hertz/ 1 Phase

2W&G

100 Volt/50 Hertz/1 Phase Reversing INTERNATIONAL Models: 2W&G

1. Prior to connecting electric service, locate transformer configuration jumper in junction box area.

2. Remove the 208 Volt jumper and replace it with the 100 Volt jumper located in the literature packet from cylinder.

3. Remove small access cover from back of the fan motor. Locate the two internal jumper wires, brown and blue connected to motor terminals #6 and #2. Move brown wire from terminal #6 to terminal #2 and blue wire from terminal #2 to terminal #4. Be careful not to confuse light blue motor harness wire with the dark blue internal jumper.

4. Locate cylinder motor and remove conduit box cover on side of motor. Remove the plug with orange jumper wires and replace with plug assembly with black jumper wires from material packet.

5. Carefully check motor wire connections with wiring diagram and verify that the motors are configured for low voltage operation before replacing covers.

6. Sign and date conversion sticker located on back of tumbler.

7. Follow the instructions covered in Connecting Electrical Service section.

54

70223701

Electrical Requirements

If serial plate voltage is: Tumbler can be converted to the following voltages:

380 Volt/50 Hertz/ 3 Phase

3W&G

400-415 Volt/50 Hertz/3 Phase Reversing and Nonreversing Models: 3W&G

1. Prior to connecting electric service, locate transformer configuration jumper in junction box area.

2. Remove the 380 Volt jumper and replace it with the 415 Volt jumper located in the literature packet from cylinder.

3. For stacked tumblers, repeat steps 1 and 2 for each upper and lower unit.

4. Sign and date conversion sticker located on back of tumbler.

5. Follow the instructions covered in Connecting Electrical Service section.

70223701

55

Electrical Requirements

Ferrite Ring Installation

Gas and Steam OPL Micro Control Models Only

The ferrite ring provided in the literature packet must be installed over the power leads during connection of electrical service. The ferrite protects the sensitive electronic controls from destructive electrical disturbances which may be present on power lines to the machine. Failure to properly install the ferrite ring may result in damage to the electronic controls and will void control warranty.

1

}

To Install:

1. Immediately after connection of power leads and before applying power to machine, locate each of the incoming service leads including ground.

2. Snap the ferrite ring closed over all of the service leads inside of the control tray as shown. It is important that the ferrite ring be installed inside the control tray as shown. Do not install the ferrite outside of the box or other area. Make sure that service leads are in the center of the ferrite before closing the ring so as not to pinch or damage leads.

2

3

1 Ferrite Ring 2 Electrical Connections V.A.C.~ 3 Ground Wire

T383I

Figure 17

56

70223701

Electrical Requirements

Electrical Requirements for Gas and Steam Models

Refer to Table 17 and Table 18.

NOTE: Minimum wire sizes are obtained from Canadian Electrical Code Table 2 for 75° C Conductors and are intended for use as a guideline only. Electrical connections should be made only by a qualified electrical contractor in accordance with all applicable local and national requirements.

For 25, 30 and 35 Pound Gas and Steam Models:

Serial Plate

Voltage

120V/60Hz/1ph L1, Neutral,

208-240V/60Hz/1ph L1, L2, Neutral,

100V/60Hz/1ph L1, Neutral,

Terminal Block

Connections

Required

and ground

Current (Amps)

12.0 15 1 14 (2.27)

6.7 10 2 14 (2.27)

11.0 15 1 14 (2.27)

NOTE: Electrical specifications below are subject to change without notice. Always refer to product serial plate for most current specifications of product being installed.

NOTE: Use copper conductors only.

NOTE: Connect to individual branch circuit.

Recommended

Fuse or

Breaker Rating

(Amps)

Breaker

Poles

Recommended

Minimum

Conductor Size

[AWG (mm2)]

200-220V/60Hz/1ph L1, Neutral,

and ground

100V/50Hz/1ph L1, Neutral,

and ground

200V/50Hz/1ph L1, Neutral,

and ground

230-240V/50Hz/1ph L1, Neutral,

and ground

200-208V/60Hz/3ph L1, L2, L3,

and ground

240V/60Hz/3ph L1, L2, L3,

and ground

200V/50Hz/3ph L1, L2, L3,

and ground

230-240V/50Hz/3ph L1, L2, L3,

and ground

380V/50Hz/3ph L1, L2, L3,

and ground

400-415V/50Hz/3ph L1, L2, L3,

and ground

460-480V/60Hz/3ph L1, L2, L3,

and ground

5.8 10 1 14 (2.27)

12.1 20 1 12 (3.53)

7.5 10 1 14 (2.27)

3.2 10 3 14 (2.27)

2.9 10 3 14 (2.27)

3.5 10 3 14 (2.27)

1.5 10 3 14 (2.27)

1.6 10 3 14 (2.27)

70223701

Tab le 1 7

57

Electrical Requirements

For 30 Pound Stacked Gas and Steam Models (For Total Machine):

Serial Plate

Voltage

Terminal Block

Connections

Required

120V/60Hz/1ph L1, Neutral,

and ground

208-240V/60Hz/1ph L1, L2, Neutral,

and ground

100V/60Hz/1ph L1, Neutral,

and ground

200-220V/60Hz/1ph L1, Neutral,

and ground

100V/50Hz/1ph L1, Neutral,

and ground

200V/50Hz/1ph L1, Neutral,

and ground

230-240V/50Hz/1ph L1, Neutral,

and ground

200-208V/60Hz/3ph L1, L2, L3,

and ground

240V/60Hz/3ph L1, L2, L3,

and ground

Current (Amps)

Recommended

Fuse or

Breaker Rating

(Amps)

Breaker

Poles

Recommended

Minimum

Conductor Size

[AWG (mm2)]

15.0 20 1 12 (3.53)

8.0 10 2 14 (2.27)

22.0 30 1 10 (5.52)

11.6 15 1 14 (2.27)

24.2 40 1 8 (8.81)

15.0 20 1 12 (3.53)

6.3 10 3 14 (2.27)

200V/50Hz/3ph L1, L2, L3,

and ground

230-240V/50Hz/3ph L1, L2, L3,

and ground

380V/50Hz/3ph L1, L2, L3,

and ground

400-415V/50Hz/3ph L1, L2, L3,

and ground

460-480V/60Hz/3ph L1, L2, L3,

and ground

5.8 10 3 14 (2.27)

7.0 10 3 14 (2.27)

3.0 10 3 14 (2.27)

3.2 10 3 14 (2.27)

3.3 10 3 14 (2.27)

Tab le 1 8

58

70223701

Electrical Requirements

Electrical Requirements for Electric Models

Refer to Table 19, Table 20 and Table 21.

NOTE: Minimum wire sizes are obtained from Canadian Electrical Code Table 2 for 90° C Conductors and are intended for use as a guideline

NOTE: Electrical specifications below are subject to change without notice. Always refer to product serial plate for most current specifications of product being installed.

NOTE: Use copper conductors only.

NOTE: Connect to individual branch circuit.

only. Electrical connections should be made only by a qualified electrical contractor in accordance with all applicable local and national requirements.

For 9 kW 25 Pound Electric Models:

Serial Plate

Voltage

400V/50Hz/3ph L1, L2, L3,

Terminal Block

Connections

Required

and ground

Current (Amps)

15.2 20 3 12 (3.53)

Recommended

Fuse or

Breaker Rating

(Amps)

For 12 kW 25 Pound Electric Models Starting with Serial No. 9807017296:

Serial Plate

Voltage

208V/60Hz/1ph L1, L2, Neutral,

Terminal Block

Connections

Required

and ground

Current (Amps)

64.0 80 2 3 (31.17)

Recommended

Fuse or

Breaker Rating

(Amps)

Breaker

Poles

Breaker

Poles

Recommended

Minimum

Conductor Size

[AWG (mm2)]

Recommended

Minimum

Conductor Size

[AWG (mm2)]

240V/60Hz/1ph L1, L2, Neutral,

and ground

200V/50Hz/1ph L1, Neutral,

and ground

230-240V/50Hz/1ph L1, Neutral,

and ground

200-208V/60Hz/3ph L1, L2, L3,

and ground

200V/50Hz/3ph L1, L2, L3,

and ground

230-240V/50Hz/3ph L1, L2, L3,

and ground

240V/60Hz/3ph L1, L2, L3,

and ground

380V/50Hz/3ph L1, L2, L3,

and ground

400-415V/50Hz/3ph L1, L2, L3,

and ground

460-480V/60Hz/3ph L1, L2, L3,

and ground

56.7 80 2 4 (24.62)

63.0 80 1 4 (24.62)

57.5 80 1 4 (24.62)

36.5 50 3 6 (14.19)

36.4 50 3 6 (14.19)

33.3 50 3 6 (14.19)

32.8 50 3 6 (14.19)

19.8 30 3 10 (5.52)

18.4 30 3 10 (5.52)

16.1 30 3 10 (5.52)

70223701

Tab le 1 9

59

Electrical Requirements

For 21 kW Models: 30 Pound Electric Starting with Serial No. 9807017296 30 Pound Stacked Electric Starting with Serial No. 9807017398 (per pocket) not available in single phase.

Serial Plate

Voltage

Terminal Block

Connections

Required

208V/60Hz/1ph L1, L2, Neutral,

and ground

240V/60Hz/1ph L1, L2, Neutral,

and ground

200V/60Hz/1ph L1, Neutral,

and ground

200V/50Hz/1ph L1, Neutral,

and ground

230-240V/50Hz/1ph L1, Neutral,

and ground

200-208V/60Hz/3ph* L1, L2, L3,

and ground

200V/50Hz/3ph* L1, L2, L3,

and ground

230-240V/50Hz/3ph* L1, L2, L3,

and ground

240V/60Hz/3ph* L1, L2, L3,

and ground

Recommended

Minimum

Conductor Size

[AWG (mm2)]

Current (Amps)

Recommended

Fuse or

Breaker Rating

(Amps)

Breaker

Poles

107.7 150 2 1/0 (63.62)

94.2 125 2 1 (50.27)

102.9 150 1 1/0 (63.62)

104.6 150 1 1/0 (63.62)

95.0 125 1 1 (50.27)

62.2† 80 3 4 (24.62)

60.4 80 3 4 (24.62)

54.9† 70 3 4 (24.62)

54.4† 70 3 4 (24.62)

380V/50Hz/3ph* L1, L2, L3,

33.4† 50 3 6 (14.19)

and ground

380V/50Hz/3ph

(0350SEL Model)

400-415V/50Hz/3ph* L1, L2, L3,

L1, L2, L3, and ground

33.5 50 3 6 (14.19)

30.9† 40 3 8 (8.81)

and ground

460-480V/60Hz/3ph* L1, L2, L3,

26.9 35 3 8 (8.81)

and ground

* These serial plate voltages are only options available on the 30 Pound Stacked Electric. Current (Amp) is for one pocket

only.

† Per heater on 30 Pound Stacked Electric unit. Unit has two heaters.

Tab le 2 0

60

70223701

For 24 kW Models: 30 Pound Stacked Electric Prior to Serial No. 9807017398 (per pocket) 35 Pound Electric Starting with Serial No. 9807017296

Electrical Requirements

Serial Plate

Voltage

Terminal Block

Connections

Required

208V/60Hz/1ph L1, L2, Neutral,

and ground

240V/60Hz/1ph L1, L2, Neutral,

and ground

200V/60Hz/1ph L1, Neutral,

and ground

200V/50Hz/1ph L1, Neutral,

and ground

230-240V/50Hz/1ph L1, Neutral,

and ground

200-208V/60Hz/3ph L1, L2, L3,

and ground

200V/50Hz/3ph L1, L2, L3,

and ground

230-240V/50Hz/3ph L1, L2, L3,

and ground

240V/60Hz/3ph L1, L2, L3,

and ground

Recommended

Minimum

Conductor Size

[AWG (mm2)]

Current (Amps)

Recommended

Fuse or Breaker

Rating (Amps)

Breaker

Poles

122.1 175 2 2/0 (78.54)

107.5 150 2 1/0 (63.62)

116.8 150 1 1/0 (63.62)

118.5 150 1 1/0 (63.62)

107.5 150 1 1/0 (63.62)

70.5 90 3 3

(31.17)

65.4 90 3 3 (31.17)

62.1 80 3 4 (24.62)

61.6 80 3 4 (24.62)

380V/50Hz/3ph L1, L2, L3,

and ground

400-415V/50Hz/3ph L1, L2, L3,

and ground

460-480V/60Hz/3ph L1, L2, L3,

and ground

38.0 50 3 6 (14.19)

35.0 50 3 6 (14.19)

30.5 40 3 8 (8.81)

Tab le 2 1

70223701

61

Notes

62

70223701

Steam Requirements

NOTE: The maximum allowable steam pressure for use with 60 Hertz or 50 Hertz tumblers is 125 psig (8.6 bar). In no case may the pressure exceed the above value.

Obtain specific steam service pipe sizes from the steam system supplier or a qualified steam fitter.

● Refer to Figure 18 for proper steam pipe

configurations.

● To prevent condensate draining from headers to

tumbler, piping should have a minimum 12 inch rise (305 mm) above respective header. Do not make steam connection to header with a horizontal or downward facing tee or elbow.

● Whenever possible, horizontal runs of steam

lines must drain, by gravity, to respective steam header. Water pockets, or an improperly drained steam header, will provide wet steam, causing improper operation of tumbler. If pockets or improper drainage cannot be eliminated, install a bypass trap to drain condensate from the low point in the steam header to the return.

● In both steam supply and steam return line, it is

recommended that each have a pipe union and globe valve. This will enable you to disconnect the steam connections and service the tumbler while your laundry facility is in operation.

● Connect the steam solenoid valve to the related

steam coil inlet connection with nipples, flex hoses, unions, and tee.

Piping Recommendations

● Trap each steam coil individually. Always keep

the trap clean and in good working condition. Refer to Table 22 for Trap Sizing.

● When tumbler is on the end of a line of

equipment, extend header at least 4 feet (1.2 meters) beyond tumbler. Install shut-off valve, union, check valve and bypass trap at end of line. If gravity return to boiler, omit trap.

● Insulate steam supply and return line for safety of

operator and safety while servicing tumbler.

● Keep tumbler in good working condition. Repair

or replace any worn or defective parts.

WARNING

All system components must have a 125 psig (10 bar) working pressure. Shut-off gate valves must be installed upstream of the steam solenoid valve and downstream of each steam trap so components can be isolated for maintenance or emergency purposes.

All components (solenoid valve, traps) must be supported to minimize loads on the tumbler steam coil connections.

W427

Steam Trap Sizing

● Before connecting trap and check valve to coil

exit, open shut-off valve in steam supply line and allow steam to flow through tumbler to flush out any dirt and scale from tumbler. This will assure proper operation of trap when connected.

● After flushing system, install vacuum breaker,

bucket trap (with built-in strainer) and check valve. For successful operation of tumbler, install trap 18 inches (457 mm) below coil and as near to the tumbler as possible. Inspect trap carefully for inlet and outlet markings and install according to trap manufacturer’s instructions. If steam is gravity returned to boiler, omit trap but install vacuum breaker and check valve in return line near tumbler.

● Install union and shut-off valve in return line and

make final pipe connections to return header.

70223701

Tum bler

Model

25, 30 Pound 4 120

30 Pound

Stacked

35 Pound 4 140

Number of

Coil Rating

2105

4105

295

2120

Table 22

Steam Trap Size

(lb/hr Condensate)

63

Steam Requirements

1

SUPPLY

2

NOTE: See Table 22 for sizing of steam lines. Piping must also be sized accordingly for length of runs, and number of elbows.

All tumbler inlet connections use 3/4 in. NPT pipe.

9

8

7

6

1 Steam Bonnet 2 12 in. (305 mm) Riser 3 Condensate Return Line from Supply Line 4 Shut-Off Valve 5 Check Valve 6 Trap with Built-In Strainer 7 Vacuum Breaker 8 18 in. (457 mm) Drop 9 Solenoid Valve (Supplied with machine)

10 Union

5

3

10

5

6

4

RETURN

T473I

64

Figure 18

70223701

Adjustments

Loading Door Switch

Non-CE Marked Models

The door switch should be adjusted so the cylinder stops when door is opened 2 inches (51 mm) plus or minus 1/4 inch (6 mm). This switch is a normally open switch and is closed by the hinge cam when the door is closed. If adjustment is required, refer to Figure 19 and proceed as follows:

1. Close door and start tumbler, slowly open loading door. Cylinder and heat system should shut off when door is open 2 inches (51 mm) plus or minus 1/4 inch (6 mm).

2. Slowly close the loading door. When door is 2 inches from being fully closed, the door switch actuating bracket (located on the door) should depress the button and the switch arm with an audible “click.”

3. If the actuating bracket does not operate the switch at the appropriate door closure, bend the actuating switch arm in or out to achieve proper actuation.

2. Loosen upper door switch screws just enough so switch can be moved left and right. Move switch right if door opens too far before switch clicks. Move switch left if door doesn’t open far enough before switch clicks.

3. Retighten door switch screws and retest. Repeat step 2 if further adjustment is needed.

4. Reinstall lower switch actuator and retest its switch.

1

CE Marked Models

CE Marked tumblers have a second door switch near the top of the door (refer to Figure 19). This switch also should be adjusted so cylinder stops when door is opened within 0 – 2 inches (0 – 51 mm). This switch is normally closed and is opened by the hinge cam when the door is opened. If adjustment is needed, refer to Figure 19 and proceed as follows:

1. Remove lower switch actuator (Figure 19) so upper switch “click” can be heard.

2

T386I

1 CE Marked Tumblers Only 2 Lower Switch Actuator

Figure 19

70223701

65

Adjustments

7

Airflow Switch

The airflow switch is set at the factory for proper operation. No adjustment necessary.

IMPORTANT: Airflow switch vane must remain closed during operation. If it opens and closes during the drying cycle, this indicates insufficient airflow through the tumbler. If switch remains open, or pops open and closed during the cycle, the heating system will shut off. The cylinder and fan will continue to operate even though the airflow switch is indicating insufficient airflow.

Door Strike

The door strike must be adjusted to have sufficient tension to hold loading door closed against force of the load tumbling against it. There is proper adjustment of pull force when 8 to 15 pounds (35.6 – 66.7 N) is required to open door.

If adjustment is required, refer to Figure 20 and proceed as follows:

To adjust, open door, loosen acorn nut, and turn door strike screw in or out as required. Retighten acorn nut.

1

2

TMB99

TMB997N

1 Door Strike Screw 2 Acorn Nut

Figure 20

66

70223701

Removing Tumbler from Service

If the tumbler is to be removed from service, perform the following steps where applicable:

● Turn off electrical supply external to machine.

● Turn off electrical disconnect on machine.

● Turn off gas supply external to machine.

● Turn off manual gas shut-off valve on machine.

● Turn off steam supply external to machine.

● Remove all electric, gas, and steam connections.

70223701

67

Secadoras

220 litros de capacidad (25 libras) 270 litros de capacidad (30 libras)

350 litros de capacidad (35 libras)

300 litros de capacidad apiladas (30 libras)

Consulte la página 75 para la identificación de

modelos

H I G H T E M P

S T A

R T

L O W T E M

P M E D T E M P

N

O

H

E

A

T

C

25

1

S E L E

C

T T E M P

1

S E L

2

E

C T

T

I

E

N

M

S E

P

3

R

T C O

P

I

H

U

N

I

S

G

H

S

T

E

A

M

R

P

T

S T A

R T

L O W T E M

P M E

2

I N S E

3

R

T

C

O

P

I

U

N

S H S T A R

T

D T E M P

N

O

H

E

A

T

C

25

Instalación

Guarde estas instrucciones para referencia en el futuro.

(Si esta máquina cambia de dueño, asegúrese de que este manual vaya con la misma).

T477C

T477C T478C

www.comlaundry.com

T478C

Pieza No. 70223701R2

Junio 2002

La instalación debe cumplir con los códigos locales o, de no existir códigos locales, con los siguientes códigos:

PARA SU SEGURIDAD, se debe respetar la información de este manual para reducir a un mínimo el riesgo de incendios o explosiones o para prevenir daños materiales, lesiones graves o mortales.

W033SR1

• No guarde ni use gasolina u otros vapores y liquidos inflamables en las proximidades de este u otro aparato.

• QUÉ DEBE HACER SI HUELE A GAS: – No trate de encender ningún aparato. – No toque ningún interruptor eléctrico;

no use ningún teléfono del edificio.

– Haga salir a todos los ocupantes de la

sala, edificio o área.

– Llame inmediatamente a su proveedor

de gas desde el teléfono de un vecino. Siga las instrucciones del proveedor de gas.

– Si no puede ponerse en contacto con

su proveedor de gas, llame al departamento de bomberos.

• La instalación y el servicio deben ser llevados a cabo por un instalador, agencia de servicio o proveedor de gas cualificados.

W052SR1

PARA SU SEGURIDAD

No guarde ni use la gasolina u otros vapores y líquidos inflamables en las proximidades de ésta o cualquier otro aparato.

W053SR1

ADVERTENCIA

En EE.UU.

, la instalación debe cumplir con la última edición de la American National Standard Z223.1/

NFPA y con la norma ANSI/NFPA 70 “National Electric Code”.

En Canadá

, la instalación debe cumplir con las normas CSA-B149.1 o el código para gas natural y propano

CSA C22.1, última edición, Canadian Electric Code, Part I.

En Australia

, la instalación debe cumplir con el Australian Gas Association Installation Code para aparatos

y equipos de combustión de gas.

IMPORTANTE: Se debe obtener la información de un proveedor de gas local sobre las instrucciones que deben seguirse si el usuario percibe olor a gas. Estas instrucciones deben colocarse en un lugar a la vista de todos. Las instrucciones paso a paso de la información de seguridad anterior debe colocarse a la vista cerca de la secadora para uso del cliente.

70223701 (SP)

AVERTISSEMENT

POUR VOTRE SÉCURITÉ il est impératif de suivre les instructions de ce manuel pour minimiser les risques d’incendie ou d’explosion et pour éviter les dommages matériels, les blessures corporelles ou la mort.

W033Q

• Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

• QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

– Ne pas tenter d’allumer d’apareil. – Ne touchez à aucun interrupteur. Ne

pas vous servir des téléphones se trouvant dans le bâtiment où vous vous trouvez.

–Évacuez la pièce, le bâtiment ou la

zone.

– Appelez immédiatement votre

fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

– Si vous ne pouvez rejoindre le

fournisseur de gaz, appelez le service des incendies.

• L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

W052Q

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

W053Q

71

Notas

72

70223701 (SP)

Contenido

Introducción ........................................................................................ 75

Identificación de modelos..................................................................... 75

Servicio al cliente ................................................................................. 76

Diagrama de conexiones....................................................................... 76

Ubicación de la placa del número de serie ........................................... 77

Información de seguridad .................................................................. 79

Instrucciones importantes de seguridad................................................ 80

Especificaciones y dimensiones.......................................................... 83

Dimensiones del armario...................................................................... 84

Dimensiones del armario – modelo apilado ......................................... 85

Ubicaciónes de las salidas de escape.................................................... 86

Ubicaciones de las conexiones de gas .................................................. 87

Ubicaciónes de las conexiones eléctricas ............................................. 88

Ubicaciónes de las conexiones de vapor .............................................. 89

Instalación ........................................................................................... 91

Inspección anterior a la instalación....................................................... 91

Requisitos de localización .................................................................... 92

Recinto de la secadora .......................................................................... 93

Coloque y nivele la secadora ................................................................ 94

Instalación de la leva de sincronización del accesorio ......................... 95

Desmontaje de la leva de sincronización existente.......................... 95

Instalación de la nueva leva de sincronización ................................ 95

Antes de poner la secadora en servicio................................................. 96

Requerido solamente para los modelos con la marca

CE (europeos)................................................................................. 97

Instalación de secadoras de gas en la Unión Europea .......................... 98

Información general......................................................................... 98

Configuración básica ....................................................................... 99

Procedimientos de conversión específicos....................................... 100

Requisitos de escape ........................................................................... 107

Disposición ........................................................................................... 107

Aire de complemento............................................................................ 107

Ventilación............................................................................................ 107

Ventilación individual...................................................................... 108

Ventilación con conducto colector................................................... 109

Requisitos de gas................................................................................. 113

Tamaño del tubo y circuito de suministro de gas ................................. 115

Tamaño del orificio de elevada altitud ................................................. 117

alguna o a través de ningún medio sin el consentimiento expreso por escrito del editor.

70223701 (SP)

73

Requisitos eléctricos............................................................................ 119

Instrucciones para la puesta a tierra...................................................... 119

Ubicación de la puesta a tierra/servicio................................................ 120

Conexión del servicio eléctrico ............................................................ 121

Configuración de su secadora para otros voltajes de servicio ......... 121

Conexiones eléctricas de la secadora apilada .................................. 122

Para modelos marcados con CE solamente ..................................... 122

Instrucciones para conversión............................................................... 123

Instalación del anillo de ferrita ............................................................. 126

Requisitos eléctricos para los modelos a vapor y a gas........................ 127

Requisitos eléctricos para los modelos eléctricos................................. 129

Requisitos de vapor............................................................................. 133

Tuberías recomendadas ........................................................................ 134

Ajustes.................................................................................................. 137

Interruptor de la puerta de carga........................................................... 137

Interruptor del flujo de aire................................................................... 138

Placa de cierre de la puerta................................................................... 138

Puesta de la secadora fuera de servicio............................................. 139

74

70223701 (SP)

Introducción

Identificación de modelos

La información de este manual es aplicable a estos modelos. †

Gas Vapor Eléctrica

220 litros

(25 libras)

270 litros

(30 libras)

300 litros

apiladas

(30 libras)

350 litros

(35 libras)

DA0220SRG DC0220SFG DC0220SRG DT0220SFG DT0220SRG GC0220SRG GT0220SRG JA0220SRG JC0220SFG DA0270SRG DC0270SFG DC0270SRG DT0270SFG DT0270SRG GC0270SFG GC0270SRG GT0270SFG GT0270SRG JA0270SRG DC0300DFG DC0300DRG DT0300DFG DT0300DRG JA0300DRG JC0300DFG JC0300DRG JT0300DFG

AT0350SRG DA0350SRG DC0350SFG DC0350SRG DT0350SFG DT0350SRG JA0350SRG JC0350SFG

JC0220SRG JT0220SFG JT0220SRG SA0220SRG SC0220SFG SC0220SRG ST0220SFG ST0220SRG

JC0270SFG JC0270SRG JT0270SFG JT0270SRG SA0270SRG SC0270SFG SC0270SRG ST0270SFG ST0270SRG

JT0300DRG NT0300DRG SA0300DRG SC0300DFG SC0300DRG ST0300DFG ST0300DRG

JC0350SRG JT0350SFG JT0350SRG SA0350SRG SC0350SFG SC0350SRG ST0350SFG ST0350SRG

DC0220SSH DC0220SSL DT0220SSH DT0220SSL GC0220SSL GT0220SSL JC0220SSH

DC0270SSH DC0270SSL DT0270SSH DT0270SSL GC0270SSH GC0270SSL GT0270SSH GT0270SSL

DC0300DSH DC0300DSL DT0300DSH DT0300DSL JC0300DSH JC0300DSL

AT0350SSH AT0350SSL DC0350SSH DC0350SSL DT0350SSH DT0350SSL JC0350SSH

JC0220SSL JT0220SSH JT0220SSL SC0220SSH SC0220SSL ST0220SSH ST0220SSL

JC0270SSH JC0270SSL JT0270SSH JT0270SSL SC0270SSH SC0270SSL ST0270SSH ST0270SSL

JT0300DSH JT0300DSL SC0300DSH SC0300DSL ST0300DSH ST0300DSL

JC0350SSL JT0350SSH JT0350SSL SC0350SSH SC0350SSL ST0350SSH ST0350SSL

DC0220SEL DT0220SEL GC0220SEL JC0220SEL

DC0270SEL DT0270SEL GC0270SEL GT0270SEL

DC0300DEL DT0300DEL JC0300DEL

DC0350SEL DT0350SEL JC0350SEL

JT0220SEL SC0220SEL ST0220SEL

JC0270SEL JT0270SEL SC0270SEL ST0270SEL

JT0300DEL SC0300DEL ST0300DEL

JT0350SEL SC0350SEL ST0350SEL

† Incluye los modelos con los siguientes sufijos de control:

CD – Tragamonedas

rotatorio

EC – EDC para dinero

electrónico EP – EDC Control EX – EDC lista para

moneda EY – EDC lista para tarjeta

70223701 (SP)

MT –Temporizador manual NC – NetMaster para

NR – NetMaster para

NX – NetMaster lista para

monedas

tarjeta

monedas

NY – NetMaster lista para

tarjeta OM –OPL Micro RM –OPL Micro con

inversión ZC – Red NetMaster para

monedas

ZR – Red NetMaster para

tarjeta

ZX – Red NetMaster lista

para monedas

ZY – Red NetMaster lista

para targeta

75

Introducción

Servicio al cliente

Si necesita más información escrita o repuestos, póngase en contacto con la tienda donde compró la máquina o con Alliance Laundry Systems, teléfono (920) 748-3950, para obtener el nombre y la dirección del distribuidor de repuestos autorizado más cercano.

Para obtener asistencia técnica, llame al siguiente número:

(920) 748-3121

Ripon, Wisconsin U.S.A.

Diagrama de conexiones

El diagrama de conexiones está ubicado dentro de la caja de empalmes o contactores.

76

70223701 (SP)

Introducción

Ubicación de la placa del número de serie

Al llamar o escribir para solicitar información acerca de su producto, asegúrese de mencionar los números

MODEL NO:

SERIAL NO:

V-/ HERTZ/ PHASE

AMPS, WIRES + GROUND

TOTAL kW, MOTOR kW

REQ'D CIRCUIT BREAKER: AMPS

FAN OUTPUT: @MAX "WC STATIC PRESSURE

EQUIPPED FOR: GAS@ "WC MANIFOLD PRESS.

MIN SUPPLY

"WC. "WC.

PRESSURE:

INPUT: BTU/hr @ BTU/cu.ft.

MADE IN U.S.A./FABRIQUE AU ETATS UNIS/FABRICADO EN LOS ESTADOS UNIDOS 70051001

MODEL NO:

SERIAL NO:

MAX SUPPLY PRESSURE:

de modelo y serie. Los números del modelo y de serie se encuentran en la placa de números de serie de la parte de atrás de la máquina, y dentro de la bisagra de la puerta.

ANS 72152 CLOTHES DRYER. VOL II

TESTED FOR NATURAL & LIQUID PETROLEUM GASSES

CGA 72

AMPLFIEDRER

25, 30 Y 35 LIBRAS 30 LIBRAS APILADAS

Multiplicar Por Para obtener Multiplicar Por Para obtener

BTU 0,252 kCal Libras/plg cuadrada 0,06895 Bares BTU 1055 Julios Libras/plg cuadrada 0,070 kg/centímetro

Pulgadas 25,4 Milímetros Libras 0,454 Kilogramos Pulgadas de

0,036 Libras/plg

columna de agua Pulgadas de

0,249 kPa bhp 34,5 Libras de vapor/

columna de agua

2

Lbf/pulgada

(psi) 0,0369 kPa CFM 0,471 litros/segundo

Pies cúbicos 28,32 Litros kW 3.414 BTU/hora

70223701 (SP)

T448I

Tabla de conversión

cuadrado

bhp 33.479 BTU/hora

cuadrada

hora

77

Notas

78

70223701 (SP)

Información de seguridad

PELIGRO indica la presencia de un riesgo que ocasionará lesiones personales graves, mortales o daños materiales importantes en caso de hacerse caso omiso del mismo.

PELIGRO

ADVERTENCIA indica la presencia de un riesgo que ocasionará lesiones personales graves, mortales o daños materiales importantes en caso de hacerse caso omiso de la misma.

ADVERTENCIA

PRECAUCIÓN indica la presencia de un riesgo que ocasionará lesiones personales menores o daños materiales en caso de hacerse caso omiso de la misma.

PRECAUCIÓN

Las medidas de precaución (“PELIGRO”, “ADVERTENCIA” y “PRECAUCIÓN”), seguidas por

instrucciones específicas, se encuentran en este manual y en las calcomanías de la máquina. Estas precauciones sirven para proteger la seguridad del operador, usuario y aquellas personas responsables del mantenimiento de dicha máquina.

IMPORTANTE: La garantía es nula a menos que la secadora se instale según las instrucciones de este manual. La instalación debe cumplir con las especificaciones y requisitos mínimos aquí detallados, y con todas las regulaciones locales de conexiones de gas correspondientes, códigos de construcción municipales, regulaciones de suministro de agua, regulaciones de conexiones eléctricas, y cualquier otra regulación estatutaria pertinente. Debido a los distintos requisitos, se deben entender completamente los códigos locales correspondientes y todo el trabajo anterior a la instalación debe prepararse según los mismos.

ADVERTENCIA

Si la instalación, mantenimiento u operación de esta máquina no se ejecuta las instrucciones del fabricante, se correrá el riesgo de que se produzcan lesiones graves o mortales, y/o daños materiales.

W051SR1

NOTA: Las instrucciones ADVERTENCIA e IMPORTANTE que aparecen en este manual no intentan cubrir todas las condiciones y situaciones posibles que puedan ocurrir. Debe entenderse que el sentido común, la precaución y el cuidado son factores que NO PUEDEN integrarse en esta secadora. Estos factores DEBEN ser proporcionados por la persona o personas que instalen, mantengan u operen la secadora.

Otras medidas de precaución tales como (“IMPORTANTE” y “NOTA”) van seguidas de instrucciones específicas.

IMPORTANTE: La palabra “IMPORTANTE” se utiliza para informar al lector acerca de procedimientos específicos donde se producirán daños menores en caso de no seguirse el procedimiento.

NOTA: La palabra “NOTA” se utiliza para comunicar información de instalación, operación, mantenimiento o servicio que sea importante pero que no se relacione con un riesgo.

70223701 (SP)

Póngase siempre en contacto con su vendedor, distribuidor, agente de servicio o fabricante sobre cualquier problema o condición que no comprenda.

79

Información de seguridad

Para reducir el riesgo de incendio, electrocución y lesiones graves o mortales al usar la secadora, lea y siga las siguientes precausiones básicas:

W359SR1

ADVERTENCIA

Guarde estas instrucciones

Instrucciones importantes de seguridad

1. Lea las instrucciones antes de utilizar la secadora.

2. Consulte las Instrucciones para la puesta a tierra para efectuar la toma a tierra apropiada de la secadora.

3. No seque artículos que hayan sido previamente limpiados, lavados, puestos en remojo o manchados de gasolina, disolventes de tintorería u otras sustancias explosivas o inflamables, ya que éstas desprenden vapores que pueden inflamarse o estallar.

4. No permita que haya niños jugando en la secadora o en sus alrededores. Es necesario supervisar constantemente a los niños cuando se utilice la secadora en su presencia. Ésta es una regla de seguridad pertinente a todos los aparatos.

5. Antes de poner la secadora fuera de servicio o desecharla, quite la puerta del compartimiento de secado y la del compartimiento de pelusa.

6. No introduzca las manos en la secadora si el cilindro se encuentra girando.

7. No instale ni guarde la secadora en lugares donde quede expuesta al agua o a las inclemencias del tiempo.

8. No juegue con los controles.

9. No repare ni reemplace ninguna pieza de la secadora, ni intente ningún servicio a menos que se recomiende específicamente en las instrucciones de mantenimiento del usuario o en instrucciones publicadas de reparación del usuario que pueda comprender y siempre que tenga la habilidad de hacerlo.

10. No utilice productos suavizantes de telas ni productos que eliminen la estática, a menos que lo recomiende el fabricante de dichos productos.

11. Para reducir el riesgo de incendio, NO SEQUE plásticos ni artículos que contengan gomaespuma o materiales de tipo goma de textura similar.

12. Limpie siempre diariamente el filtro de pelusa.

13. No deje que se acumule pelusa, polvo y suciedad en la zona de la abertura de salida y en sus alrededores.

14. El interior de la secadora y el conducto de escape deben ser limpiados periódicamente por personal de servicio cualificado.

15. Si no se ha instalado, operado y mantenido según las instrucciones del fabricante o si existen daños o no se han usado debidamente los componentes del producto, el uso del mismo puede exponerlo a sustancias presentes en el combustible o producidas por la combustión del mismo, que pueden ocasionar la muerte o enfermedades graves y que al Estado de California le consta que causan cáncer, defectos de nacimiento y otros daños del aparato reproductor.

16. La secadora no funciona con la puerta de carga abierta. NO ponga en derivación el interruptor de seguridad para permitir que la secadora opere con la puerta abierta. La secadora dejará de funcionar cuando se abra la puerta. No utilice la secadora si no deja de girar cuando se abra la puerta o si empieza a girar sin pulsar o girar el mecanismo de ARRANQUE. Desconecte la secadora y llame a un técnico de servicio.

17. La secadora no funcionará con el panel de pelusa abierto. NO ponga en derivación el interruptor de seguridad del panel de pelusa para dejar permitir que la secadora opere con el panel de pelusa abierto.

18. No coloque en la secadora artículos manchados de aceite de cocina o vegetal, ya que estos aceites no se quitan durante el lavado. Debido al resto de aceite presente, la tela puede prenderse fuego por sí misma.

19. Para reducir el riesgo de incendio, NO ponga en la secadora ropa que pueda tener restos de sustancias inflamables, como aceite de máquina, productos químicos inflamables, diluyentes etc. o cualquier artículo que contenga cera o productos químicos, como los presentes en fregonas y trapos de limpieza, o cualquier artículo que se haya limpiado en seco en el hogar con disolvente de limpieza en seco.

80

70223701 (SP)

Información de seguridad

20. Utilice la secadora solamente en aplicaciones para las cuales ha sido fabricada: para secar ropa lavada con agua.

21. Desconecte SIEMPRE la corriente eléctrica de la secadora de efectuar el servicio. Desconéctela desconectando el disyuntor o fusible correspondiente.

22. Instale esta secadora según estas Instrucciones de instalación. Todas las conexiones eléctricas, de puesta a tierra y suministro de gas deben cumplir con los códigos locales y ser realizadas por personal autorizado cuando sea necesario.

23. Saque la ropa inmediatamente después de que se detenga la secadora.

24. Lea y siga siempre las instrucciones del fabricante de los paquetes de productos de limpieza para ropa. Obedezca todas las advertencias o precauciones. Para reducir el riesgo de envenenamiento o quemaduras causadas por productos químicos, manténgalos fuera del alcance de los niños en todo momento (preferentemente, en un armario cerrado con llave).

25. No seque cortinas ni tapicerías de fibra de vidrio a menos que la etiqueta diga que puede hacerse. Si están secas, pase un paño húmedo por el cilindro para quitar las partículas de fibra de vidrio.

26. Siga siempre las instrucciones de cuidado de las telas proporcionadas por el fabricante de ropa.

27. No opere nunca la secadora si se han quitado los protectores o paneles.

28. NO opere la secadora cuando falten piezas o tenga piezas rotas.

29. NO ponga en derivación ningún dispositivo de seguridad.

30. Los vapores de disolventes de las máquinas de limpieza en seco producen ácidos cuando atraviesan el calentador de la unidad de secado. Estos ácidos son corrosivos para la secadora así como para la carga de ropa que se está secando. Asegúrese de que el aire de complemento no contenga vapores de disolvente.

31. Si la instalación, mantenimiento y operación de esta máquina no se realiza según las instrucciones del fabricante, se pueden producir lesiones graves, mortales o daños materiales.

ADVERTENCIA

Para reducir el riesgo de lesiones graves, instale puertas con seguro para prevenir el acceso del público a la parte posterior de la secadora.

W055SR1

70223701 (SP)

81

Notas

82

70223701 (SP)

Especificaciones y dimensiones

Especificaciones 25 libras 30 libras

Nivel de ruido medido durante el funcionamiento en la posición del operario a 1 metro delante de la máquina y a 1,6 metros del suelo

Peso neto (aproximado): kg (libras)

Tamaño del cilindro: mm (pulgadas)

Capacidad del cilindro (peso en seco): kg (libras)

Caballos de fuerza del motor de conducción Caballos de fuerza del motor del ventilador

Flujo de aire máximo por cavidad: L/seg (C.F.M.)

Contrapresión estática máxima: milibares (pulgadas de columna de agua)

Conexión de gas

Consumo de gas

50 Hertzios 194 (410) 194 (410) 151 (320) 222 (470) 60 Hertzios 212 (450) 212 (450) 165 (350) 222 (470) 50 Hertzios 1,5 (0,6) 1,5 (0,6) 2,0 (0,8)* 1,3 (0,5) 60 Hertzios 2,0 (0,8) 2,0 (0,8) 2,3 (0,9)* 1,5 (0,6)

kW 18,7 21,4 21,4** 26,4

Mj/hora 67,5 77 77** 95

BTU/hora 64.000 73.000 73.000** 90.000

30 libras

apiladas

60 dBA 61 dBA 63 dBA 66 dBA

150

(330)

673 x 610

(26,5 x 24)

11,3 (25)

1/4 1/4 1/4** 1/4 1/4 1/4 1/4** 1/4

Modelos de gas

1/2 plg NPT 1/2 plg NPT 1/2 plg NPT 1/2 plg NPT

159

(350)

673 x 762

(26,5 x 30)

13,6

(30)

261

(575)

762 x 660

(30 x 26)

2 x 13,6 (2 x 30)

35 libras

163

(360)

762 x 762

(30 x 30)

15,9

(35)

Elementos de calentamiento

Tuberías de vapor

Potencia de la caldera de consumo de vapor (BTU/hr)

A 5,5 bares (80 psig )

A 1,03 bares (15 psig)

*con ambas cavidades en ejecución **por cada cavidad

Modelos eléctricos

380/50/3 9 kW 400/50/3 10 kW

Estándar 12 kW

Modelos de vapor

3/4 plg NPT 3/4 plg NPT 3/4 plg NPT 3/4 plg NPT

Modelos SH 100.000 (3,0) 100.000 (3,0) 77.000 (2,3)** 113.800 (3,4) Modelos SL 80.300 (2,4) 80.300 (2,4) 63.600 (1,9)** 93.700 (2,8) Modelos SH 70.300 (2,1) 70.300 (2,1) 53.500 (1,6)** 80.300 (2,4) Modelos SL 56.900 (1,7) 56.900 (1,7) 43.500 (1,3)** 67.000 (2,0)

21 kW 21 kW**

21 kW

24 kW

70223701 (SP)

83

Especificaciones y dimensiones

Dimensiones del armario

A

B

D

E

C

Modelos A B C D E

25 libras 667 mm

(26,25 plg)

30 libras 667 mm

(26,25 plg)

35 libras 711 mm

(28 plg)

699 mm

(27,5 plg)

699 mm

(27,5 plg)

699 mm

(27,5 plg)

987 mm

(38,875 plg)

1140 mm

(44,875 plg)

1140 mm

(44,875 plg)

1622 mm

(63,875 plg)

1622 mm

(63,875 plg)

1622 mm

(63,875 plg)

NOTA: Los paneles facia se encuentran disponibles para aumentar la altura de los modelos de cavidad sencilla hasta 1835 mm (72,25 pulgadas) y 1938 mm (76,25 pulgadas).

T370I

711 mm (28 plg)

800 mm

(31,5 plg)

84

70223701 (SP)

Dimensiones del armario – modelo apilado

Especificaciones y dimensiones

B

A

C

D

30 LIBRAS APILADAS

E

F

T439I

ModelosABCDEF

30 libras

apiladas

1219 mm

(48 plg)

711 mm

(28 plg)

254 mm (10 plg)

1090 mm

(42,875 plg)

800 mm

(31,5 plg)

1937 mm

(76,25 plg)

70223701 (SP)

85

Especificaciones y dimensiones

Ubicaciónes de las salidas de escape

C

A

B

B A

25, 30 Y 35 LIBRAS 30 LIBRAS APILADAS

Escape trasero

Modelos

Diámetro A B C

25/30 libras 152 mm (6 plg) 99 mm (3,875 plg) 117 mm (4,625 plg) No disponible

35 libras 203 mm (8 plg) 124 mm (4,875 plg) 143 mm (5,625 plg) No disponible

30 libras apiladas

203 mm (8 plg) 124 mm (4,875 plg) 1683 mm (66,25 plg) 829 mm (32,63 plg)

(fabricada

antes del 22/3/99)

T479I

30 libras apiladas

(fabricada

después del 22/3/99)

86

Elíptica Apropiado para 203 mm (8 plg)

110 mm (4,325 plg) 1632 mm (64,25 plg) 908 mm (35,75 plg)

70223701 (SP)

Ubicaciones de las conexiones de gas

C

Especificaciones y dimensiones

C

1

B

1

A

25, 30 Y 35 LIBRAS 30 LIBRAS APILADAS

B

T482 I

1 1/2 plg NPT

Modelos

25 libras 1500 mm (59 plg) 38,1 mm (1,5 plg) 737 mm (29 plg) 30 libras 1500 mm (59 plg) 38,1 mm (1,5 plg) 889 mm (35 plg)

30 libras apiladas 2032 mm (80 plg) 64 mm (2,5 plg) 775 mm (30,5 plg)

35 libras 1500 mm (59 plg) 64 mm (2,5 plg) 889 mm (35 plg)

NOTA: Todas las conexiones utilizan una tubería NPT de 1/2 pulgada.

70223701 (SP)

T482I

Conexión de gas

ABC

87

Especificaciones y dimensiones

Ubicaciónes de las conexiones eléctricas

B

A

30 LIBRAS APILADAS

GAS Y VAPOR

D

C

30 LIBRAS APILADAS

ELÉCTRICO

DB

A

C

T480I

25, 30 Y 35 LIBRAS

GAS Y VAPOR

25, 30 Y 35 LIBRAS

ELÉCTRICO

Servicio eléctrico

Modelos

Modelos de gas y vapor Modelos eléctricos

ABCD

25/30 libras 1581 mm (62,25 plg) 51 mm (2 plg) 711 mm (28 plg) 83 mm (3,25 plg)

30 libras

apiladas

1448 mm (57 plg) 51 mm (2 plg) 1232 mm (48,5 plg)

292 mm (11,5 plg)

178 mm (7 plg)

35 libras 1581 mm (62,25 plg) 76 mm (3 plg) 711 mm (28 plg) 108 mm (4,25 plg)

T480I

88

70223701 (SP)

Ubicaciónes de las conexiones de vapor

Especificaciones y dimensiones

C

D

A

B

A

B

25, 30 Y 35 LIBRAS

D

A

B

30 LIBRAS APILADAS

T481I

Modelos

ACBD

25/30 libras 1365 mm (53,75 plg) 198 mm (7,8 plg) 1080 mm (42,5 plg) 165 mm (6,5 plg)

30 libras apiladas

1883 mm (74,15 plg) 295 mm (11,6 plg) 1598 mm (62,9 plg) 260 mm (10,25 plg)

(superior)

30 libras apiladas

930 mm (36,6 plg) 295 mm (11,6 plg) 643 mm (25,3 plg) 260 mm (10,25 plg)

(inferior)

35 libras 1365 mm (53,75 plg) 198 mm (7,8 plg) 1080 mm (42,5 plg) 165 mm (6,5 plg)

NOTA: Todas las conexiones utilizan una tubería NPT de 3/4 pulgada.

70223701 (SP)

Entrada Salida

89

Notas

90

70223701 (SP)

Instalación

IMPORTANTE: La garantía es nula a menos que la secadora se instale según las instrucciones de este manual. La instalación debe cumplir con las especificaciones y requisitos mínimos aquí detallados, y con todas las regulaciones locales de conexiones de gas correspondientes, códigos de construcción municipales, regulaciones de suministro de agua, regulaciones de conexiones eléctricas, y cualquier otra regulación estatutaria pertinente. Debido a los distintos requisitos, se deben entender completamente los códigos locales correspondientes y todo el trabajo anterior a la instalación debe prepararse según los mismos.

Inspección anterior a la instalación

En el momento de la entrega, inspeccione visualmente el embalaje y las piezas para ver si se han producido daños visibles durante el transporte. Si el embalaje o cubierta está dañada o hay signos evidentes de posibles daños, pida al transportista que anote la condición en los papeles de transporte antes de firmar el recibo de envío, o comunique al transportista la condición tan pronto como la descubra.

Quite el embalaje y cubierta protectora tan pronto como sea posible y verifique los artículos indicados en la lista de embalaje. Comunique al transportista cuáles son los artículos dañados o que faltan tan pronto como sea posible. Se debe enviar inmediatamente una reclamación por escrito al transportista si hay artículos dañados o que falten.

Material necesario (obténgalo localmente)

Todos los

modelos

Modelos

de gas

Modelos

de vapor

Un interruptor general con fusible o disyuntor.

Una válvula de cierre de gas para la línea de servicio de gas conectada a cada secadora.

Una válvula de cierre de vapor para la línea de servicio de vapor que se vaya a conectar aguas arriba de la válvula de solenoide de vapor.

Dos válvulas de cierre de vapor por cada línea de retorno de condensado.

Mangueras de vapor flexibles con una presión efectiva de 8,78 kg/cm [libras por pulgada cuadrada]) para conectar los serpentines de vapor. Consulte la Figura 18 en lo que se refiere a tamaños y configuraciones de las conexiones.

Dos purgadores de condensado por salida de serpentín de vapor a la línea de retorno de condensado.

Dos válvulas reguladoras de vacío para las líneas de retorno de condensado.

Ta b la 1

2

(125 psig

70223701 (SP)

91

Instalación

Requisitos de localización

La secadora debe instalarse en una superficie horizontal capaz de soportar 488,3 kg/metro cuadrado (100 libras por pie cuadrado). Se deben quitar los materiales que recubran el suelo tales como alfombras o baldosas.

Consulte los requisitos de los códigos de construcción locales para cerciorarse de que se cumpla con los mismos. No instale ni guarde la secadora en lugares donde quede expuesta al agua o las inclemencias del tiempo.

IMPORTANTE: NO bloquee el flujo de aire por la parte trasera de la secadora con ropa u otros artículos. Al hacer esto se impide el suministro de aire adecuado a la cámara de combustión de la secadora.

En la Figura 1 se muestra un recinto típico de secadora. Observe que el recinto hace contacto con los paneles superior y laterales de la secadora. Observe también las dimensiones mínima y máxima. Sea consciente de que puede haber códigos y ordenanzas locales que se deben satisfacer.

ADVERTENCIA

Para reducir el riesgo de lesiones graves, instale puertas con seguro para prevenir el acceso del público a la parte posterior de la secadora.

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IMPORTANTE: Instale las secadoras con una holgura suficiente para efectuar su servicio y operación. Consulte la Figura 1.

IMPORTANTE: Mantenga el área de la secadora despejada y sin materiales combustibles, gasolina y otros vapores y líquidos inflamables.

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Recinto de la secadora

ADVERTENCIA

Para reducir el riesgo de lesiones graves, el espacio libre entre el gabinete de la secadora y la instalación de combustible tiene que ajustarse exactamente a las distancias mínimas indicadas.

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Instalación

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2

6

1 No se permite ninguna holgura 2 102 mm (4 plg) 3 305 mm (12 plg) de separación mínima 4 610 mm (24 plg) mínimo – 914 mm (36 plg) recomendado para fines de mantenimiento. 5 Conexión para aire de complemento: Se requiere como mínimo 930 cm

(1.860 cm estar en cualquier lugar detrás de la secadora.

6 No se permite ninguna holgura

NOTA: Las áreas sombreadas indican una estructura adyacente.

2

[2 pies cuadrados] para el modelo apilado) – La ubicación es para referencia solamente. Puede

3

2

(1 pie cuadrado por secadora)

4

5

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Figura 1

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Instalación

1

2

Coloque y nivele la secadora

Quite la puerta del panel de pelusa y destornille los cuatro pernos de transporte (uno en cada esquina). Quite la secadora de la paleta.

NOTA: No tire los pernos – son las patas niveladoras.

Saque las cuatro tuercas del paquete de documentación, y atornille cada tuerca completamente en cada pata de nivelación.

Vuelva a atornillar las cuatro patas de nivelación (pernos) en las conexiones de ajuste de nivel por la parte inferior.

Coloque la secadora en su lugar permanente deslizándola. Ajuste las patas de nivelación hasta que la unidad esté nivelada con una tolerancia de 32 mm (1/8 de pulgada). La secadora no debe oscilar. Bloquee las patas de nivelación con las tuercas instaladas.

IMPORTANTE: Mantenga la secadora lo más cerca del suelo que sea posible. La unidad debe estar bien apoyada en el suelo de modo que el peso de la secadora quede distribuido de forma uniforme.

Secadoras apiladas sólo:

La secadora apilada (300D) tiene una quinta pata de nivelación que acompaña al presente manual. DEBE instalarse en el lado inferior izquierdo del compartimiento de ventilación para estabilizar la secadora. Consulte la Figura 3.

Después de nivelar con las cuatro patas de nivelación del armario, instale la quinta para que haga contacto con el suelo.

PRECAUCIÓN

La secadora de tambor apilada tiene una quinta pata de nivelación en el alojamiento del ventilador. Es muy importante ajustar correctamente esta pata. La parte trasera de esta unidad es muy pesada y podría cojear o inclinarse.

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1

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1 Quinta pata

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1 Tapa plástica 2 Pata de nivelación

Figura 2

Figura 3

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Instalación de la leva de sincronización del accesorio

(Modelos con medidor)

Las secadoras con tragamonedas tienen ocho levas accesorias en el paquete de la documentación. Éstas permiten cambiar los tiempos de venta. Consulte la Tabla 2. La velocidad en RPM del motor del temporizador está impresa en el motor del mismo.

Pasadores de

levas

21530

31020

47,515

5612

6510

8 3,75 7,5

10 3 6

1/30 RPM

Motor de

temporización

1/60 RPM

Motor de

temporización

Instalación de la nueva leva de sincronización

1. Introduzca la horquilla de impulsión en la leva de sincronización con la clavija ancha en el agujero ancho de la leva.

2. Coloque la leva de sincronización y la horquilla de impulsión sobre el eje del temporizador, alineando la superficie plana del temporizador con la horquilla de impulsión y la muesca en “V” con uno de los dientes del trinquete.

3. Apriete la leva de sincronización firmemente hacia abajo para asentar la leva de sincronización en el eje del motor.

1

2

12 2,5 5

Tab la 2

Desmontaje de la leva de sincronización existente

1. Gire la leva con la mano hasta que la muesca en “V” se alinee con el diente del trinquete. Consulte la Figura 4.

2. Introduzca el destornillador estrecho por debajo de la leva de nilón, cerca del eje del reloj. Levante con cuidado sacándola del eje. Asegúrese de que la presión se ejerza hacia arriba y que la muesca en “V” no toque el diente del trinquete.

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1 Alinee la muesca para no tocar el diente del

trinquete.

2 Levante con cuidado con la hoja estrecha.

Figura 4

4. Elimine todo el tiempo acumulado girando la leva hacia la izquierda hasta que se apague el interruptor. Ejerza una presión moderada hacia la derecha para asentar completamente la leva de sincronización y horquilla de impulsión contra el eje del motor de sincronización. Se debe hacer avanzar eléctricamente el medidor un ciclo antes de poder efectuar una medida de tiempo precisa.

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Instalación

Antes de poner la secadora en servicio

1. Quite o abra todos los paneles y compruebe que estén apretados todos los pernos, tuercas, tornillos, terminales y conexiones.

2. Vuelva a colocar todos los paneles y protectores.

3. Conecte la corriente a la secadora.

4. Abra la válvula de suministro de gas o vapor.

5. Después de realizar las comprobaciones anteriores, ponga en marcha la secadora pulsando ARRANQUE. (Consulte las instrucciones detalladas en el Manual de operación). Suelte el botón de arranque y abra la puerta del cilindro. El cilindro debe dejar de girar en un plazo de siete segundos después de abrir la puerta un máximo de 51 mm (2 pulgadas). Si no deja de girar, ajuste el interruptor de la puerta del cilindro. Consulte la sección de Ajustes.

IMPORTANTE: El sistema de encendido electrónico tratará de inflamar el gas por medio de una chispa durante el período de “prueba de encendido” (consultar la Tabla 3). Si el gas no se inflama durante este período, el control de encendido pasará al bloqueo de seguridad y la válvula dejará de abrirse hasta que se reajuste el control. Puede que sea necesario tratar varias veces para sacar el aire de las tuberías de gas. Para restablecer, abra y cierre la puerta de carga y vuelva a arrancar la secadora.

7. Compruebe la operación del interruptor de flujo de aire abriendo el panel de pelusa. Los sistemas de calentamiento deben desactivarse cuando el panel de pelusa se abra un máximo de 38 mm (1,5 pulgadas).

El interruptor de flujo de aire puede verse afectado por la cinta de transporte que aún esté colocada, la falta de aire de complemento o una obstrucción en el conducto de escape. Se debe comprobar lo anterior y se deben tomar las medidas de corrección necesarias antes de tratar de ajustar el interruptor de flujo de aire.

ADVERTENCIA

No se debe operar la secadora cuando no funcione bien el interruptor de flujo de aire, ya que se puede acumular una mezcla de gas explosiva en el interior de la misma.

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8. Limpie el cilindro con un limpiador o detergente general y una solución de agua. Consulte la Figura 5.

Tiempo

Lugar

Europa y Australia

Los demás 1-3 10 Abriendo la

anterior a

la purga

(segundos)

18 10 Pulsando el

Prueba de

encendido

(segundos)

Tab la 3

Para reajustar

la condición

de cierre:

botón de reajuste

de la parte trasera

de la máquina

puerta de carga

Si sigue el bloqueo, compruebe que la válvula de cierre manual de gas esté en la posición “ABIERTA” y que el suministro de gas esté bien conectado. En caso de que siga el bloqueo, desconecte la secadora del servicio.

6. Cargue completamente el cilindro con trapos limpios y haga funcionar la secadora para eliminar el aceite o la suciedad del cilindro.

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Figura 5

Si la secadora no cumple con NINGUNO de los requisitos anteriores, desconecte la secadora del servicio. Consulte la sección Puesta de la secadora fuera de servicio.

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Requerido solamente para los modelos con la marca CE (europeos)

Una vez que esté instalada la máquina, asegúrese de completar lo siguiente:

● Revise y verifique la operación de la máquina

con el cliente.

● Deje al cliente las Instrucciones de operación y

una Declaración de conformidad firmada.

● Deje al cliente el Inserto con el número de

modelo, si es pertinente.

● Revise con el cliente la información de garantía

de la máquina.

● Pegue una calcomanía de advertencia en el panel

delantero de la máquina, en el idioma apropiado del país de venta (se encuentra en el paquete de documentación).

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ADVERTENCIA

Para reducir el riesgo de electrocución, incendio, explosión, lesiones graves o mortales:

• Desconecte la corriente eléctrica de la secadora antes de efectuar el servicio de la misma.

• Cierre la válvula de cierre de gas de la secadora antes de efectuar el servicio de la misma.

• Cierre la válvula de paso directo de vapor de la secadora antes de efectuar el servicio de la misma.

• No ponga nunca en marcha la secadora cuando esté desprovista de sus protectores y paneles.

• Siempre que se desconecten cables de puesta a tierra durante el servicio, asegúrese de que se vuelvan a conectar debidamente dichos cables de puesta a tierra.

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Instalación de secadoras de gas en la Unión Europea

Información general

Esta información debe utilizarse cuando se instalan secadoras de gas en países, o con gases diferentes de los de la configuración de fábrica de la máquina. Las secadoras se distribuyen de fábrica para su funcionamiento con Gas Natural o LP Gas en los países de GB/IE/PT/ES/IT. Para instalar las máquinas en cualquier otro país, o con cualquier otro gas, se necesitan algunas modificaciones.

Los modelos se fabrican con tres configuraciones diferentes:

● Regulado por gas natural – El inyector es del

tamaño indicado para gas natural, segunda familia, grupo H (E) con una presión de entrada de 20 milibares. El regulador es operativo. La válvula de gas PUEDE convertirse a tipo no regulador.

● No regulado por gas natural – El inyector es

del tamaño indicado para gas natural, segunda familia, grupo E+ con una presión de entrada de 20,25 milibares. El regulador está siempre abierto. La válvula de gas NO PUEDE convertirse a un tipo regulador.

● No regulado por LP (licuado de petróleo) – El

inyector es del tamaño indicado para LP, tercera familia, grupo 3+ con una presión de entrada de 28,37 milibares. El regulador está bloqueado. La válvula de gas NO PUEDE convertirse a tipo regulador.

Las placas de número de serie suministradas de la fábrica están configuradas para los países de GB/IE/ PT/ES/IT. Estas instrucciones pertenecen a las situaciones cuando el país de uso o suministro de gas es diferente del de la placa del número de serie.

Las tablas referidas describen los diferentes gases que están disponibles en diferentes países de la UE, y cómo necesitan configurarse las máquinas para operar con estos gases. En la UE, existen gases naturales que no permiten la regulación de la máquina, y gases LP que deben ser regulados. Para el gas LP, tercera familia B/P a 50 milibares, ordene máquinas reguladas por gas natural y conviértalas según las tablas.

Las orificios, calcomanías, juegos de apertura y cierre, resortes del regulador y otras partes necesarias para las conversiones se deben ordenar por separado.

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