Alliance Laundry Systems D677I User Manual

Clothes Dryer

NOTA: El manual en español aparece después del manual en inglés.

Installation/Operation

Metered and Nonmetered

Electric and Gas Models

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

D677I

Part No. 510969R4

October 2003

WARNING

FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do not use any phone in your building. – Clear the room, building or area of all occupants. – Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

– If you cannot reach your gas supplier, call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas supplier.

IMPORTANT: Purchaser must consult the local gas supplier for suggested instructions to be followed if the dryer user smells gas. The gas utility instructions plus the SAFETY and WARNING note directly above must be posted in a prominent location near the dryer for customer use.

W033

W052

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

The following information applies to the state of Massachusetts, USA.

● This appliance can only be installed by a Massachusetts licensed plumber or gas fitter.

● This appliance must be installed with a 36 inch (91 cm) long flexible gas connector.

● A “T-Handle” type gas shut-off valve must be installed in the gas supply line to this appliance.

● This appliance must not be installed in a bedroom or bathroom.

W053

510969

1

Notes

2

510969

Table of

Contents

Replacement Parts.............................................................................. 5

Important Safety Instructions ........................................................... 7

Installation........................................................................................... 9

Roughing In Dimensions...................................................................... 9

Metered Models ............................................................................... 9

Nonmetered Models......................................................................... 10

Meter Case............................................................................................ 11

Timer Cams .......................................................................................... 11

Dryer Slide Extension........................................................................... 12

Short Vault Slide Extension............................................................. 12

Long Vault Slide Extension............................................................. 13

Additional Dryer Security..................................................................... 15

Before You Start................................................................................... 16

Tools ................................................................................................ 16

Gas ................................................................................................... 16

Location ........................................................................................... 16

Exhaust............................................................................................. 16

Electrical .......................................................................................... 16

Installing the Dryer............................................................................... 17

Step 1: Position and Level the Dryer ............................................... 17

Step 2: Connect Dryer Exhaust System ........................................... 17

Step 3: (Gas Dryer Only) Connect Gas Supply Pipe....................... 18

Step 4: (Electric Dryer Only) Connect Electrical Plug.................... 19

Step 5: Wipe Out Inside of Dryer .................................................... 20

Step 6: Plug In the Dryer ................................................................. 20

Step 7: Check Installation................................................................ 20

Heat Source Check ............................................................................... 21

Electric Dryers ................................................................................. 21

Gas Dryers ....................................................................................... 21

Reversing Door Procedure.................................................................... 23

Manufactured (Mobile) Home Installation .......................................... 24

Electrical Requirements........................................................................ 25

Electric Dryers ................................................................................. 25

Electrical Connection............................................................................ 27

Three-Wire Power Cord................................................................... 27

Three-Wire Connection ................................................................... 28

Four-Wire Power Cord .................................................................... 29

Four-Wire Connection ..................................................................... 30

Electrical Requirements........................................................................ 31

Gas Dryers ....................................................................................... 31

Gas Requirements................................................................................. 33

Location Requirements......................................................................... 35

Dryer Exhaust Requirements................................................................ 36

Exhaust System Materials................................................................ 36

Make-Up Air Requirements............................................................. 37

Make-Up Air Dos and Don’ts.......................................................... 37

Exhaust Direction............................................................................. 37

Exhaust System................................................................................ 38

means without the expressed written consent of the publisher.

510969

3

Exhaust System Maintenance .......................................................... 39

Dryer Airflow................................................................................... 39

Multi-Dryer Installation Exhaust Requirements................................... 40

Lint Filter.............................................................................................. 42

Motor Overload Protector..................................................................... 42

Operation............................................................................................. 43

Operation Instructions for Electromechanical Dryers .......................... 43

Step 1: Clean Lint Filter................................................................... 43

Step 2: Load Laundry....................................................................... 43

Step 3: Close Loading Door............................................................. 43

Step 4: Set Fabric Selector............................................................... 43

Step 5: Start Dryer ........................................................................... 44

Operation Instructions for Electronic Display Control Dryers............. 45

Step 1: Clean Lint Filter................................................................... 45

Step 2: Load Laundry....................................................................... 45

Step 3: Close Loading Door............................................................. 45

Step 4: Set Fabric Selector............................................................... 45

Step 5: Insert Coin(s) or Card.......................................................... 46

Step 6: Start Dryer ........................................................................... 46

Indicator Lights................................................................................ 46

Operation Instructions for MDC Dryers............................................... 48

Step 1: Clean Lint Filter................................................................... 48

Step 2: Load Laundry....................................................................... 48

Step 3: Close Loading Door............................................................. 48

Step 4: Set Fabric Selector............................................................... 48

Step 5: Insert Coin(s) or Card.......................................................... 49

Step 6: Start Dryer ........................................................................... 49

Indicator Lights................................................................................ 49

Operation Instructions for NetMaster Dryers....................................... 50

Step 1: Clean Lint Filter................................................................... 50

Step 2: Load Laundry....................................................................... 50

Step 3: Close Loading Door............................................................. 50

Step 4: Set Fabric Selector............................................................... 50

Step 5: Insert Coin(s) or Card.......................................................... 51

Step 6: Start Dryer ........................................................................... 51

Indicator Lights................................................................................ 52

Maintenance ........................................................................................ 53

User-Maintenance Instructions............................................................. 53

Lubrication....................................................................................... 53

Care of Your Dryer .......................................................................... 53

Exhaust System................................................................................ 53

For Energy Conservation...................................................................... 53

Before You Call for Service................................................................. 54

If Service Is Required........................................................................... 55

Information for Handy Reference......................................................... 56

Installer Checklist................................................................ Back Cover

4

510969

Replacement Parts

If replacement parts are required, contact the source from which you purchased your dryer or contact:

Alliance Laundry Systems Shepard Street P. O. Box 990 Ripon, WI 54971-0990 U.S.A. Phone: (920) 748-3950

for the name and address of the nearest authorized parts distributor.

510969

5

Notes

6

510969

Important Safety Instructions

To reduce the risk of fire, electric shock, or injury to persons when using your dryer, follow these basic precautions:

W034

WARNING

(Save These Instructions)

13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust and dirt.

14. The interior of the dryer and the exhaust duct should be cleaned periodically by qualified service personnel.

1. Read all instructions before using the dryer.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the dryer.

3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not allow children to play on or in the dryer. Close supervision of children is necessary when the dryer is used near children. This is a safety rule for all appliances.

5. Before the dryer is removed from service or discarded, remove the door to the drying compartment.

6. Do not reach into the dryer if the cylinder is revolving.

7. Do not install or store the dryer where it will be exposed to water and/or weather.

8. Do not tamper with the controls.

9. Do not repair or replace any part of the dryer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials.

12. ALWAYS clean the lint filter after every load. A layer of lint in the filter reduces drying efficiency and prolongs drying time.

15. If not installed, operated and maintained in accordance with the manufacturer’s instructions or if there is damage to or mishandling of this product’s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.

16. Dryer will not operate with the loading door open. DO NOT bypass the door safety switch by permitting the dryer to operate with the door open. The dryer will stop tumbling when the door is opened. Do not use the dryer if it does not stop tumbling when the door is opened or starts tumbling without pressing the START mechanism. Remove the dryer from use and call the service person.

17. Do not put articles soiled with vegetable or cooking oil in the dryer, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.

18. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with a drycleaning solvent in the dryer.

19. Use the dryer only for its intended purpose, drying clothes.

20. Always disconnect the electrical power to the dryer before attempting service. Disconnect the power cord by grasping the plug, not the cord.

21. If supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.

510969

7

Important Safety Instructions

22. Install this dryer according to the INSTALLATION INSTRUCTIONS. All connections for electrical power, grounding and gas supply must comply with local codes and be made by licensed personnel when required. Do not do it yourself unless you know how!

23. Remove laundry immediately after the dryer stops.

24. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).

25. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.

26. ALWAYS follow the fabric care instructions supplied by the garment manufacturer.

27. Never operate the dryer with any guards and/or panels removed.

29. DO NOT bypass any safety devices.

30. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

IMPORTANT: Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the drying unit. These acids are corrosive to the dryer as well as to the laundry load being dried. Be sure make-up air is free of solvent vapors.

IMPORTANT: Have your dryer installed properly.

Don’t do it yourself unless you know how!

NOTE: The WARNING and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the dryer.

Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

28. DO NOT operate the dryer with missing or broken parts.

8

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510969

Roughing In Dimensions

Metered Models

Installation

*36" (91.4 cm)

4.5"

(11.4 cm)

43.2" (109.7 cm)

4.0"

(10.2 cm)

23.5"

(59.7 cm)

*With leveling legs turned into base.

23.5"

(59.7 cm)

*With leveling legs turned into base.

1 3/8" N.P.T. Gas Connection

8.0"

(20.3 cm)

8.0"

(20.3 cm)

(71.1 cm)

28"

(71.1 cm)

28"

0.4"

(1.02 cm)

ELECTRIC MODELS

*36" (91.4 cm)

4.5"

(11.4 cm)

(1.02 cm)

0.4"

43.2" (109.7 cm)

GAS MODELS

4.0"

(10.2 cm)

26.9"

(68.3 cm)

26.9"

(68.3 cm)

15.4"

(39.1 cm)

15.4"

(39.1 cm)

D611I

2.3"

(6 cm)

2.8"

(7 cm)

D611I

1

DRY22N

NOTE: Side, rear and bottom exhaust openings are 4 inch (10.2 cm) ducting. Gas models cannot be vented out left side of cabinet because of burner housing.

510969

IMPORTANT: The dryer should have sufficient clearance around it for needed ventilation and for the ease of installation and servicing. For maximum drying performance, we recommend that more clearance be allowed around the dryer than the clearances that are listed throughout this manual.

9

Installation

Nonmetered Models

4.5"

(11.4 cm)

*36" (91.4 cm)

43.2" (109.7 cm)

4.0"

(10.2 cm)

23.5"

(59.7 cm)

*With leveling legs turned into base.

8.0"

(20.3 cm)

23.5"

(59.7 cm)

(71.1 cm)

*With leveling legs turned into base.

1 3/8" N.P.T. Gas Connection

8.0"

(20.3 cm)

28"

(71.1 cm)

28"

0.4"

(1.02 cm)

ELECTRIC MODELS

43.2" (109.7 cm)

*36" (91.4 cm)

4.5"

(11.4 cm)

0.4"

(1.02 cm)

4.0"

(10.2 cm)

GAS MODELS

26.9"

(68.3 cm)

(39.1 cm)

26.9"

(68.3 cm)

(39.1 cm)

15.4"

2.3"

(6 cm)

D613I

2.8"

(7 cm)

D613I

1

D614I

NOTE: Side, rear and bottom exhaust openings are 4 inch (10.2 cm) ducting. Gas models cannot be vented out left side of cabinet because of burner housing.

10

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IMPORTANT: The dryer should have sufficient clearance around it for needed ventilation and for the ease of installation and servicing. For maximum drying performance, we recommend that more clearance be allowed around the dryer than the clearances that are listed throughout this manual.

510969

Installation

Meter Case

(Metered Models)

The factory mounted coin meter case does not include the service door lock, coin drawer, coin drawer lock and keys. These parts must be ordered (at extra cost) according to the purchaser’s requirements direct from the manufacturer of your choice.

NOTE: You have the option of using a screw type lock or a 1/4 turn lock on the meter case service door. If you choose to use a screw lock, then the special bracket (located inside the meter case) must be used. DO NOT use the special bracket if a 1/4 turn lock is used.

Coin Drawer Security – for additional security, drill

out the two pilot holes on each front side of the meter case to 1/4 or 5/16 inch (6.4 or 8.0 mm) holes and install a bicycle lock through these holes.

Timer Cams

(Coin Slide Models Only)

The dryer timer is factory equipped with a 45 minute timing cam. If this drying time is not suitable to your installation, the following cams can be found in the envelope located in the cylinder.

ELECTRIC DRYERS

1-53242 Cam (30 Minutes) 1-53240 Cam (60 Minutes)

GAS DRYERS

NOTE: Adjust ratchet wheel and timing cam to “OFF” position prior to putting dryer into use. Refer to Figure 1 for proper position.

1

6

5

4

3

7

1 Retaining Prongs 2 Timing Cam 3 Notch 4 Levers 5 Off Position 6 Ratchet Wheel 7 On Position

2

D775I

1-53242 Cam (30 Minutes) A 60 minute timing cam, Part No. 53240, is available

for the gas dryer as optional equipment at extra cost. To change the timing cam:

1. Align notch in cam with a tooth on ratchet wheel.

2. Squeeze the ends of the two timing cam prongs together.

3. Carefully lift timing cam off post.

510969

Figure 1

11

Installation

To reduce the risk of electric shock, fire, explosion, serious injury or death:

• Disconnect electric power to the

dryer(s) before servicing.

• Close gas shut-off valve to gas dryer(s) before servicing.

• Never start the dryer(s) with any guards/ panels removed.

• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.

W001R1

WARNING

Dryer Slide Extension

(Coin Slide Models Only)

Short Vault Slide Extension

1. Assemble coin slide extension, No. 503733, to top side of coin slide using two Phillips head screws and lockwashers, No. 03950. Tighten firmly. Refer to Figure 2.

2. Install slide extension modifier, No. 501796, as follows:

NOTE: Dryers equipped with Greenwald coin slides (except for Greenwald Comet Slide or Greenwald Tokette Slide) do not require the use of the slide extension modifier.

● ESD Coin Slide – Mount slide extension

modifier, No. 501796, to the underside of slide extension, No. 503733. Align the hole in the slide extension modifer with hole “A” in the slide extension and install self-tapping screw, No.

501086. Tighten firmly. Refer to Figure 2.

● GREENWALD Comet Slide, GREENWALD

Tokette Slide or MONARCH Coin Slide – Mount slide extension modifier, No. 501796, to the underside of slide extension, No. 503733. Align the hole in the slide extension modifier with hole “B” in the slide extension and install self-tapping screw, No. 501086. Tighten firmly. Refer to Figure 2.

12

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1

7

1 501086 Self-Tapping Screw 2 501796 Slide Extension Modifier 3 Hole “A” 4 Hole “B” 5 503733 Slide Extension 6 Coin Slide 7 03950 Phillips Head Screws and

Lockwashers

Figure 2

2

3

4

5

6

3. Reinstall coin slide in dryer meter case.

4. CHECK DRYER OPERATION – Connect electrical power to dryer. Place required number of coins in coin slide. Push slide in, and observe through service door opening in meter case. The slide extension should be contacting the accumulator actuator arm and moving back with slide travel.

When slide is pushed all the way in, slide is retracted. Accumulator actuator arm should remain back until slide extension is moved forward and contacts actuator arm again, returning arm to starting position. Refer to Figure 3.

D019K

510969

3

2

1

1 Coin Slide 2 Slide Extension 3 Accumulator Actuator Arm 4 Slide Extension Modifier

Figure 3

4

DRY1925N

5. After completing the dryer check, reinstall service door on top of meter case.

NOTE: When reinstalling service door, front of door must be inserted at about a 45° angle in order to engage notched tabs with internal rib at top of meter case.

Installation

Long Vault Slide Extension

WARNING

To reduce the risk of electric shock, fire, explosion, serious injury or death:

• Disconnect electric power to the dryer(s) before servicing.

• Close gas shut-off valve to gas dryer(s) before servicing.

• Never start the dryer(s) with any guards/ panels removed.

• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.

W001R1

1. Remove the coin slide out through front of meter case.

2. For Comet, Tokette and Monarch coin slides: Assemble the slide extension, No. 506114, to the top side of the coin slide using the two Phillips head screws and lockwashers, No. 511419, and tighten firmly. Refer to Figure 4.

For Greenwald and ESD coin slides:

Assemble the slide extension, No. 506114, to the bottom side of the coin slide using the two Phillips head screws and lockwashers, No. 511419, and tighten firmly. Refer to Figure 4.

3. Install slide extension modifier, No. 501796, as follows:

510969

NOTE: Dryers equipped with a Greenwald coin slide (except for the Greenwald Comet Slide or the Greenwald Tokette slide) do not require the use of the slide extension modifier.

● ESD Coin Slide – Mount the slide extension

modifier, No. 501796, to the underside of the slide extension, No. 506114. Align the hole in the slide extension modifier with hole “A” in the slide extension and install the self-tapping screw, No. 501086, and tighten firmly. Refer to Figure 4.

● GREENWALD Comet Slide, GREENWALD

Tokette Slide or MONARCH Coin Slide – Mount the slide extension modifier, No. 501796, to the underside of the slide extension, No. 506114. Align the hole in the slide extension modifier with hole “B” in the slide extension and install the self-tapping screw, No. 501086, and tighten firmly. Refer to Figure 4.

13

Installation

2

1

3

4

5

6

7

COMET, TOKETTE AND

MONARCH COIN SLIDES

GREENWALD AND ESD COIN SLIDES

1 501796 Slide Extension Modifier 2 Hole “A” 3 Hole “B” 4 506114 Slide Extension 5 03950 Phillips Head Screws and

Lockwashers

6 Coin Slide 7 501086 Self-Tapping Screw

6. After completing the dryer check, reinstall service door on top of meter case.

NOTE: When reinstalling service door, front of door must be inserted at about a 45° angle in order to engage notched tabs with internal rib at top of meter case.

1

4

2

DRY1967K

3

Figure 4

4. Reinstall coin slide in dryer meter case. Refer to Figure 5.

NOTE: The position of the accumulator arm is between the push and pull extension of the slide extension.

5. CHECK DRYER OPERATION – Connect electrical power to dryer. Place required number of coins in coin slide. Push slide in and observe through service door opening in meter case if the slide extension is contacting the accumulator actuator arm and moving arm back with slide travel.

When slide is pushed all the way in (accumulator arm will be rotated to the back) and slide is retracted, the accumulator actuator arm should remain back until the slide extension is moved forward and again contacts the actuator arm to return the arm to the starting forward position. Refer to Figure 5.

DRY1968K

1 Accumulator Actuator Arm 2 501796 Slide Extension Modifier

(If required)

3 Coin Slide 4 506114 Slide Extension

Figure 5

14

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510969

Additional Dryer Security

Located on the service door of the dryer is a flat Phillips head screw. During shipment, this screw is used to attach the service door to the meter case. For additional security, this screw can be reinstalled inside the control hood of your dryer. Following is the procedure for installing this screw:

1. Remove the Phillips head screw from service door. (Refer to Figure 6.)

2. Remove two screws holding control panel to control hood.

3. Tilt control panel forward and lay on a protective pad to prevent scratching of cabinet top.

4. Insert Phillips head screw down through double “D” hole in left rear corner of cabinet top (inside control hood) until it engages retainer nut located on left rear corner gusset of cabinet.

5. Finger tighten screw.

IMPORTANT: Do not use a power driver to tighten screw. Torque of a power driver could overtighten screw causing damage to cabinet assembly.

Installation

1

D687I

1 Double “D” Hole

Figure 6

510969

15

Installation

1 2

3

4

5

Before You Start

Tools

For most installations, the basic tools you will need are:

D818I

1 Wrench 2 Screwdrivers 3 Level 4 Te f l on Ta pe 5 Duct Tape

Figure 7

Gas

Dryer is equipped for Natural Gas with a 3/8" N.P.T. gas supply connection. For more detailed information, refer to section on Gas Requirements.

Location

Exhaust

Use rigid metal duct and exhaust the dryer to the outside by the shortest route possible.

D333I

Figure 8

NOTE: For more detailed information, refer to section on Dryer Exhaust Requirements.

Electrical

● ELECTRIC DRYER

Dryer needs a 3 or 4 wire 120/240 or 120/208 Volt, 60 Hertz, 30 Amp, AC single Phase electrical supply.

● GAS DRYER

Dryer needs a 120 Volt, 60 Hertz, 15 Amp, polarized 3-slot effectively grounded receptacle.

NOTE: For more detailed information, refer to section on Electrical Requirements.

❂

Place the dryer on a solid floor with an adequate air supply. For more detailed information, refer to section on Location Requirements.

16

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510969

Installation

2

1

3

4

Installing the Dryer

Step 1: Position and Level the Dryer

For further assistance refer to section on Location Requirements.

Install dryer before washer. This allows room for attaching exhaust duct.

Install the four rubber cups found in the accessory bag. Place the dryer in position, and adjust the legs until the

dryer is level from side to side and front to back.

Step 2: Connect Dryer Exhaust System

For further assistance refer to sections on Location Requirements and Dryer Exhaust Requirements.

WARNING

A clothes dryer produces combustible lint. To reduce the risk of fire and combustion gas accumulation the dryer MUST be exhausted to the outdoors.

W116

● DO NOT use plastic or thin foil ducting.

● Locate dryer so exhaust duct is as short as

possible.

● Be certain old ducts are cleaned before installing

your new dryer.

● Use 4" (10.2 cm) diameter rigid or flexible metal

duct.

● The male end of each section of duct must point

away from the dryer.

● Use as few elbows as possible.

● Use duct tape or pop-rivets on all duct joints.

● Ductwork that runs through unheated areas must

D678I

1 Dryer Base 2 Level 3 Leveling Leg 4 Rubber Cup

be insulated to help reduce condensation and lint build-up on pipe walls.

● Install backdraft dampers in multi-dryer

installations.

● Failure to exhaust dryer properly will void

warranty.

Figure 9

DO DON’T

D333I

D333I D335I

Figure 10

D335I

NOTE: Venting materials are not supplied with the dryer (obtain locally).

510969

17

Installation

Step 3: (Gas Dryer Only) Connect Gas

Supply Pipe

For further assistance, refer to section on Gas Requirements.

1. Make certain dryer is equipped for use with the type of gas in laundry room. Dryer is equipped at the factory for Natural Gas with a 3/8" N.P.T. gas connection.

2. Remove the shipping cap from the gas connection at the rear of the dryer. Make sure you do not damage the pipe threads when removing the cap.

1

3. Connect to gas supply pipe.

4. Tighten all connections securely. Turn on gas and check all pipe connections (internal & external) for gas leaks with a non-corrosive leak detection fluid.

5. For L.P. (Liquefied Petroleum) gas connection, refer to section on Gas Requirements.

5

4

1 New Stainless Steel Flexible Connector –

Use only if allowed by local codes (Use Design A.G.A. Certified Connector)

2 1/8" N.P.T. Pipe Plug

(For checking inlet gas pressure)

3 Equipment Shut-Off Valve – Installed within 6'

(1.8 m) of dryer

Figure 11

2

3

D233I

4 Black Iron Pipe

Shorter than 20' (6.1 m) – Use 3/8" pipe Longer than 20' (6.1 m) – Use 1/2" pipe

5 3/8" N.P.T. Gas Connection

18

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510969

Step 4: (Electric Dryer Only) Connect

1

2

3

4

FOUR-WIRE

Electrical Plug

Installation

1

2

For further assistance, refer to section on Electrical Requirements.

IMPORTANT: Use only a new U.L. listed No. 10 (copper wire only) three conductor power supply cord kit rated 240 Volts (minimum) 30 Amperes and labeled as suitable for use in a clothes dryer.

1

4

THREE-WIRE

2

3

D275I

8

7

THREE-WIRE CONNECTION

8

1

7

1

3

4

5

6

D679I

3

4

9

10

11

D006I

1 Typical Receptacle 2 Power Cord 3 Strain Relief Nut 4 Strain Relief

Figure 12

NOTE: For more detailed information on connecting three-wire or four-wire plugs, refer to section on Electrical Connection.

NOTE: Four-wire cord is required for mobile homes or where codes do not permit grounding through neutral.

NOTE: Dryer is shown with access cover removed for illustration purposes only. NEVER operate the dryer with access cover removed.

1 Ground Wire 2 Ground to Neutral Wire 3 Neutral Terminal 4 “L2” Terminal 5 Center Wire (Neutral) 6 Strain Relief (Not supplied with dryer) 7 Ground Screw 8 “L1” Terminal

9 Black Wire 10 White Wire (Neutral) 11 Red Wire

FOUR-WIRE CONNECTION

Figure 13

6

D680I

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19

Installation

Step 5: Wipe Out Inside of Dryer

Before using dryer for the first time, use an all-purpose cleaner, or a detergent and water solution, and a damp cloth to remove shipping dust from inside dryer drum.

D604I

Figure 14

Step 6: Plug In the Dryer

Refer to section on Electrical Requirements, and connect the dryer to an electrical power source.

ELECTRIC

Connect to 30 Amp circuit.

D275I

D254I

GAS

Plug cord into separately fused 15 Amp circuit.

D254I

Figure 15

Step 7: Check Installation

Refer to Installer Checklist on back cover and make sure that dryer is installed correctly.

20

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510969

Installation

Heat Source Check

Electric Dryers

Metered Models

Set the proper FABRIC SELECTOR switch at NORMAL. Place coins in the slide and carefully push slide in as far as possible. IN USE light will come on indicating the dryer is ready to operate. Close the loading door and press the PUSH-TO-START button firmly to start the dryer. After the dryer has operated for three minutes, the exhaust air or exhaust pipe should be warm.

Nonmetered Models

Set FABRIC SELECTOR switch at NORMAL and turn timer knob to 50. Close the loading door and press the PUSH-TO-START button. IN USE light will come on indicating start of cycle. After the dryer has operated for three minutes, the exhaust air or exhaust pipe should be warm.

Gas Dryers

During the gas heat check, observe the burner flame. The flame can be viewed by removing the lower front panel of the dryer.

Metered Models

Set FABRIC SELECTOR switch at NORMAL. Place coins in the slide and carefully push slide in as far as possible. IN USE light will come on indicating the dryer is ready to operate. Close the loading door and press the PUSH-TO-START button firmly. The dryer will start, the igniter will glow red and the main burner will ignite.

Nonmetered Models

Set FABRIC SELECTOR switch at NORMAL and turn timer knob to 50. Close the loading door and press the PUSH-TO-START button. IN USE light will come on indicating start of cycle, igniter will glow red and main burner will ignite.

IMPORTANT: If all air is not purged out of the gas line, the gas igniter may go off before the gas is ignited. If this happens, after approximately two minutes the igniter will again attempt gas ignition.

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21

Installation

All Models

After the dryer has operated for approximately five minutes, observe burner flame. Adjust the air shutter to obtain a soft, uniform blue flame. (A lazy, yellowtipped flame indicates lack of air. A harsh, roaring, very blue flame indicates too much air.) Adjust the air shutter as follows:

1. Loosen the air shutter lockscrew.

2. Turn the air shutter to the left to get a luminous yellow tipped flame, then turn it back slowly to the right to obtain a steady soft blue flame.

3. After the air shutter is adjusted for proper flame, tighten the air shutter lockscrew securely.

4. Reinstall the lower front panel.

WARNING

For personal safety, lower front panel must be in place during normal operation.

W046

After the dryer has operated for approximately three minutes, the exhaust air or exhaust pipe should be warm.

1

6

5

1 Closed Position 5 1/8" (3.1 mm) Pipe Plug 2 Shut-Off Valve Handle 3 Air Shutter Lockscrew 6 Open Position 4 Air Shutter

2

Figure 16

3

4

(For checking manifold pressure)

D700I

22

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510969

Reversing Door Procedure

1

Remove four hinge attaching screws.

D310S

B

A

D312S

3

Pull bottom of door liner out, then pull down, removing door liner from door panel.

D312S

D314S

5

Remove door strike from door liner and reinstall on opposite side.

D314S

D316S

7

Reinstall nine screws removed in step 2.

D316S

The door on this dryer is completely reversible. To reverse door proceed as follows:

D675I

2

Remove all nine screws.

4

Rotate door panel 180 degrees as shown.

Installation

D311S

D313S

6

Insert liner under flange on bottom of

B

door, then push top of door liner into place.

A

D315S

8

Using a screwdriver, remove two door plugs, and reinstall on opposite side of door opening.

D317S

9

510969

Reinstall four hinge attaching screws removed in step 1.

D606I

23

Installation

To reduce the risk of fire and combustion gas accumulation, the dryer MUST BE EXHAUSTED TO THE OUTDOORS. Refer to Section on Dryer Exhaust Requirements.

W047

WARNING

Manufactured (Mobile) Home Installation

IMPORTANT: Installation must conform to the Manufactured Home Construction and Safety Standards, Title 24 CFR, Part 32-80 or Standard CAN/CSA-Z240 MH.

The dryer can be installed in a manufactured (mobile) home by following these instructions:

1. IMPORTANT: Gas dryers MUST be

permanently attached to the floor at the time of installation. Order No. 526P3 Dryer Installation Kit for a manufactured (mobile) home installation. Follow the instructions supplied with the kit.

2. Electrical Connections (Electric Dryer Only) must be a 4-wire connection. (Refer to page 29.)

3. Venting – Dryer MUST be exhausted to the outdoors.

● The dryer can be exhausted to the outdoors

through the back, left, right or bottom panel. Gas dryers cannot be exhausted out the left side because of the burner housing.

● Exhaust duct must not be connected to any other

duct, vent or chimney.

● Dryer exhaust duct MUST NOT terminate under

the mobile home.

● For proper operation, it is important that the dryer

has an ample amount of outside make-up air. The free area of any opening for the introduction of outside air must be at least 25 in

● When exhausting the dryer to the outdoors, the

2

(163 cm2).

dryer can be installed with “0” inch clearance at the sides and rear. Clearance of the duct from combustible construction must be a minimum of 2 inches (5.08 cm).

● Venting materials are not supplied with the dryer

(obtain locally).

WARNING

To reduce the risk of fire, the exhaust duct and weather hood MUST be fabricated of a material that will not support combustion. Rigid or flexible metal pipe is recommended for a clothes dryer.

W048

● The dryer exhaust duct must be secured to the

mobile home structure.

● Exhaust ducts MUST NOT be connected with

sheet metal screws or fasteners which extend into the duct.

24

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510969

Installation

To reduce the risk of fire, electric shock or personal injury, all wiring and grounding MUST conform with the latest edition of the National Electrical Code ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1, and such local regulations as might apply. It is the customer’s responsibility to have the wiring and fuses checked by a qualified electrician to make sure the laundry room has adequate electrical power to operate the dryer.

W035

WARNING

Electrical Requirements

Electric Dryers

(120/240 Volt, 60 Hertz, 3-Wire Installation) (120/208 Volt, 60 Hertz, 3-Wire Installation)

NOTE: The wiring diagram is located inside the control hood.

Grounding and Wiring Instructions

● The dryer must be connected to a grounded

metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the dryer.

● The dryer has its own terminal block that must be

connected to a separate branch, 60 Hertz, single phase circuit, AC (alternating current) circuit, fused at 30 Amperes (the circuit must be fused on both sides of the line). ELECTRICAL

SERVICE FOR THE DRYER SHOULD BE OF MAXIMUM RATED VOLTAGE LISTED ON THE NAMEPLATE. DO NOT CONNECT DRYER TO 110, 115, OR 120 VOLT CIRCUIT. Heating elements are

available for field installation in dryers which are to be connected to electrical service of different voltage than that listed on nameplate, such as 208 Volt.

● If branch circuit to dryer is 15 feet (4.50 m) or

less in length, use U.L. (Underwriters Laboratories) listed No. 10 A.W.G. wire (copper wire only), or as required by local codes. If over 15 feet (4.50 m), use U.L. (Underwriters Laboratories) listed No. 8 A.W.G. wire (copper wire only), or as required by local codes. Allow sufficient slack in wiring so dryer can be moved from its normal location when necessary.

● The power cord (pigtail) connection between

wall receptacle and dryer terminal block IS NOT supplied with dryer. Type of pigtail and gauge

of wire must conform to local codes and with instructions mentioned on the following pages.

● The method of wiring the dryer is optional and

subject to local code requirements. Refer to Figure 17.

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25

Installation

E

NOTE: The power cord (pigtail) is NOT supplied with the electric

POWER SUPPLY POWER SUPPLY

dryer. Type of pigtail and gauge of wire must conform to local codes and instructions.

The method of wiring the dryer is optional and subject to local code requirements.

NOTE: Connect the dryer to the power supply with the MAXIMUM RATED VOLTAGE listed on the nameplate.

A typical

30-Amp

Three-wire

Receptacle

NEMA Type

10-30R

120 ± 12

V.A.C.

240 ± 12

V.A.C.

NOTE: Use COPPER WIRE only.

120 ± 12

V.A.C.

k

Shorter than 15k (4.5 m) use 10 A.W.G.

k

Longer than 15

(4.5 m) use 8 A.W.G.

1 3-Wire Grounded Neutral 120/240 Volt, 60 Hertz

AC 1 Phase Service Entrance Switch Box (See NOTE above)

INTERMEDIATE FUSE BOX (May be omitted if service entrance box is fused)

WALL RECEPTACLE

PIGTAIL CONNECTION

L1 L2 L1 L2

4 Metallic or Non-Metallic Sheathed Cable

(Copper wire only)

5 Pigtail to Dryer (See NOTE above) 2 30 Ampere Fuses or Circuit Breaker 6 Neutral 3 Neutral Wire 7 Terminal Block in Dryer

1

2

3

INTERMEDIAT SHUT-OFF (May be omitted if service entrance box is

4

fused)

5

6

7

DIRECT CONNECTION

D816I

Figure 17

26

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510969

Installation

The dryer is grounded to neutral conductor at the terminal block. If the dryer is installed in a mobile home, or if local codes do not permit grounding through the neutral, proceed as shown on Four-Wire Power Cord instructions.

W134

To reduce the risk of electric shock, disconnect the electrical service to the dryer before proceeding.

W135

WARNING

Electrical Connection

Three-Wire Power Cord

1. Remove the screw and terminal block access cover from the rear of the dryer cabinet.

2. Insert ends of direct wire through power supply hole (containing proper strain relief) in rear of dryer cabinet. Refer to Figure 19. Connect the power cord, or direct wiring, to the appropriate terminal block terminals using the three wire-

binding (10-32 x 3/8") screws from the accessories pack in the envelope shipped inside the dryer cylinder. If the dryer had previously

been connected with a four-wire power cord, remove the four-wire power cord by reversing procedures under Four-Wire Power Cord instructions.

IMPORTANT: Use only a U.L. listed No. 10 A.W.G. (copper wire only) three conductor power supply cord kit rated 240 Volts (minimum) 30 Amperes and labeled as suitable for use in a clothes dryer.

3. Tighten these wire-binding screws firmly.

IMPORTANT: Failure to tighten these screws firmly may result in wire failure at the terminal block.

4. Secure the strain relief to the power cord, or wires, where they enter the dryer cabinet.

5. Check the continuity of the ground connection before plugging the cord into an outlet. Use an acceptable indicating device connected to the center grounding pin of the plug and the green screw on the back of the cabinet.

6. Reinstall access cover and screw.

1

3

1 Grounding Pin 3 Indicating Device (Must show continuity) 2 Ground Screw on Back of Cabinet

510969

2

D607I

Figure 18

27

Installation

Dryer is shown with the access cover removed for illustration purposes only. To reduce the risk of an electric shock, NEVER operate the dryer with the access cover removed.

W136

WARNING

Three-Wire Connection

12

2

1

3

11

6

10

9

1 “L1” Terminal 7 Neutral (White or Center Wire) 2 Ground to Neutral Wire 8 Strain Relief (Not supplied with dryer) 3 Neutral Terminal 9 Power Cord or Direct Wiring (Three-Wire) 4 Terminal Block 10 Access Cover 5 “L2” Terminal 11 Terminal Bracket Ground Screw 6 Slotted Hex Head Screws

(Shipped inside the dryer)

12 Ground Wire

7

8

4

5

D682I

28

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Figure 19

510969