Alliance Laundry Systems CS2000 User Manual
INSTRUCTIONS FOR INSTALLATION, USE AND
MAINTENANCE
CS2000
ASEP2000
(VERSION ASEP2000.8 EN 01/01/08)
MACHINE N°/SERIAL NUMBER :
1300624
January 2008
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Model Identification
Information in this manual is applicable to the following models:
UHM027D
UHM033D
UHM049D
UHM067D
These technical documents contain information that is privileged
and confidential.
You are hereby notified that any disclosure or copying is strictly
prohibited. We will proceed against any breach of this condition.
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TECHNICAL DOCUMENT
ASEPTIC AND CS WASHING MACHINE SERIES 2000
CONTENTS
1. General working procedure p. 6
1.1 Description p. 6
1.2 Construction p. 7
1.2.1 Chassis-frame p. 7
1.2.2 Tub and drum p. 7
1.2.3 Suspensions p. 7
1.2.4 Porthole p. 7
1.2.5 Bearings, transmission and motor p. 7
1.2.6 Programming p. 8
1.3 Working principle p. 8
1.4 Security p. 8
1.4.1 Total protection against opening doors p. 8
1.4.2 Protection against unbalance p. 9
1.4.3 Heater protection p. 9
1.4.4 Security related to the gas heating system p. 9
1.5 Heating p. 10
2. Technical information regarding the installation p. 11
2.2 Installation p. 12
2.2.1 Maintenance and unpacking p. 12
2.2.2 Characteristics of the room p. 13
2.2.3 Connections p. 14
2.2.4 First start-up p. 17
2.1 Technical specifications p. 11
2.3 Adaptation of the device to another type of gas p. 17
2.3.1 Actions to be taken p. 17
2.3.2 Table of adjustments and flow rates p. 18
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3. Technical information for the user p. 19
3.1.1 Opening and closing the doors p. 19
3.1.2 Soap trays p. 20
3.1.3 Unbalance and direction of rotation p. 20
3.2 Usage of washing machines with micro control p. 21
3.1 Details of the various elements p. 19
4. Periodic maintenance p. 21
4.0 Every day p. 21
4.1 Every week p. 21
4.2 Every month p. 21
4.3 Every 3 months p. 21
4.4 Every 6 months p. 22
4.5 Every year p. 22
5. Maintenance instructions p. 23
5.1 Remove sealing kit p. 23
6. Troubleshooting p. 24
6.1 Checks p. 24
6.2 Other break-downs p. 24
7. Problems during operation and start-up p. 25
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LIST OF DIAGRAMS
N° diagram Index Date Description Type machine
AS2000-0001 06/01/00 Washer dryer, front view CS, ASEP2000
AS2000-0003 B 19/12/01 Side view CS, ASEP2000
AS2000-0009 A 29/03/00 Tub detail CS, ASEP2000
AS2000-0011 A 25/04/03 Drainage circuit CS ET ASEP2000
AS2000-0015 A 27/06/02 Display DF, CS, ASEP micro
AS2000-0016 06/01/00 Electrical heating unit DF, CS, ASEP
AS2000-0017 A 03/01/02 Water levels DF, CS, ASEP
AS2000-0018 A 25/04/03 Unlocking of tub door, washer DF, CS, ASEP
AS2000-0022 C 01/02/01 Installation scheme of aseptic
washer elec and steam 2000/27
AS2000-0023 C 01/02/01 Installation scheme of aseptic
washer elec and steam 2000/33
AS2000-0024 C 01/02/01 Installation scheme of aseptic
washer elec and steam 2000/49
AS2000-0025 C 01/02/01 Installation scheme of aseptic
washer elec and steam 2000/67
AS2000-0026 A 17/12/01 Soap tray – Water inlet CS, ASEP2000
AS2000-0027 A 01/10/01 Installation scheme of aseptic
washer gas 2000/27
AS2000-0028 A 01/10/01 Installation scheme of aseptic
washer gas 2000/33
AS2000-0029 B 24/05/01 Installation scheme of aseptic
washer gas 2000/49
AS2000-0030 A 01/10/01 Installation scheme of aseptic
washer gas 2000/67
CS2000-0022 D 27/06/02 Installation scheme of aseptic
washer elec and steam 2000/27
CS2000-0023 D 27/06/02 Installation scheme of aseptic
washer elec and steam 2000/33
CS2000-0024 D 27/06/02 Installation scheme of aseptic
washer elec and steam 2000/49
AS2000/27 E / V
AS2000/33 E / V
AS2000/49 E / V
AS2000/67 E / V
AS2000/27 GAS
AS2000/33 GAS
AS2000/49 GAS
AS2000/67 GAS
CS2000/27 E / V
CS2000/33 E / V
CS2000/49 E / V
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CS2000-0025 D 27/06/02 Installation scheme of aseptic
washer elec and steam 2000/67
CS2000-0027 B 27/06/02 Installation scheme of aseptic
washer gas 2000/27
CS2000-0028 B 27/06/02 Installation scheme of aseptic
washer gas 2000/33
CS2000-0029 C 27/06/02 Installation scheme of aseptic
washer gas 2000/49
CS2000-0030 B 27/06/02 Installation scheme of aseptic
washer gas 2000/67
ELECTRICAL DIAGRAMS AND SPARE PARTS LIST
Refer to technical manual
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CS2000/67 E / V
CS2000/27 GAS
CS2000/33 GAS
CS2000/49 GAS
CS2000/67 GAS
1. GENERAL WORKING PROCEDURE
1.1 Description
• Correct usage in accordance with design:
o The dirty laundry is loaded into the front part of the machine and the clean
laundry is unloaded from the rear part of the machine, using portholes
situated opposite to the loading ports (for the Aseptic machines) or into the
front part of the machine (for the CS machines).
o When a separating wall is constructed at the middle plane of the machine this
will then avoid any contact between the dirty and the clean laundry.
• Simple usage:
o Loading and unloading of the laundry through one or two large ports opening
by 180°.
• Easy-to-use programs:
o Control of the machine by a microprocessor with five standard programs -
washing types. It provides the possibility to create 25 other programs
according to your requirements.
• No concrete base is required. However, a stable and level floor is absolutely
necessary.
• No vibrations are transmitted to the floor.
• The machine only requires one electrical connection, one connection for the
heating system of the machine (electricity or steam or gas) and one channel for
the drainage of used water.
• Various types of detergents may be used:
o Classical detergent in powder form or liquid detergent supplied by a dosing
pump.
Note: The supplier of the liquid detergents must carry out the adaptation of the
dosing pumps and their electrical connection (since the system is specific for
each type of product).
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1.2 Construction
1.2.1 Chassis - frame
• Mechanically soldered frame of hot de-scaled steel plating, protected against
oxidation by phosphation, and covered with epoxy paint.
• Protection panels in stainless steel plating with 1.2 mm thickness.
• The design of the lower part of each tub port inhibits the laundry from slipping in-
between the tub and the drum.
1.2.2 Tub and drum
• The tub consists of a rolled stainless steel plate, closed at its extremities by 2
flanges, also stainless steel. The tub flanges are bolted to the tub and a seal
assures waterproofing.
• The drum consists of a perforated and pressed stainless steel plate. The plate is
then rolled and nested in two bead plates, also stainless steel. 4 beaters
mounted peripherally around the interior allow the laundry to be stirred correctly.
This assembly is held together by 4 tension rods that traverse the drum from one
end to the other.
1.2.3 Suspensions
The tub - drum assembly is suspended by four springs that are attached to the frame
and held in place by eight stabilisators, thus absorbing all vibration.
1.2.4 Porthole
The large-size portholes are of stainless steel and equipped with SECURIT panes of
tempered glass. Thus they permit a visual control of the washing operation.
1.2.5 Bearings, transmission and motor
• The connecting rod bearings are waterproof and have a hardened steel base.
• The transmission consists of one belt, providing a driving mechanism without
slippage.
• The asynchronous motor with variable frequency provides a gradual
acceleration, without shocks, which avoids drawing a large current when initiating
centrifugal motion.
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1.2.6 Programming
Of the integral type with a microprocessor, regulation of:
• Four soap trays.
• Admission of hot, cold and/or soft water.
• Bath levels adjustable.
• Temperature adjustable from 0 to 90°C with microprocessor.
• Reduced mechanical washing motion for delicate laundry.
• Normal mechanical washing motion.
• Intermediate and final centrifuge.
1.3 Working principle
The following operations: loading the dirty laundry, loading the various detergents, and
starting and controlling the operations by means of the control panel, are all done on the
"dirty laundry" side of the machine.
Once the program is finished, the drum ports are automatically aligned with the "clean
laundry" side for the Aseptic machines (the laundry may then be unloaded on the other
side of the separation wall, in another room, without risking contamination of the clean
laundry by contact with the dirty laundry) or “dirty laundry” side (for the CS machines).
1.4 Security
1.4.1 Total protection against opening doors
This protection is designed to prevent accidents that might be caused by opening a
porthole while the drum is rotating.
• Depending on the machine type, either one or two magnetic latches inhibit the
opening of the porthole(s) of the tub.
• The microprocessor orders their release automatically.
• After centrifuging the release of the latches is retarded by about 90 seconds.
In case of an electrical outage and after verifying that the drum has come to a complete
stop, it is possible to unlock the doors by take away the front panel under the door and
pulling down the small cord.
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1.4.2 Protection against unbalance
The suspended aseptic or CS machines are fitted with one or two unbalance
protections, according to their load capacity. These avoid excessive oscillations caused
by a strong unbalance by interrupting the centrifugal motion.
Effect of the protections in case of a strong unbalance
• During the final centrifuge, the centrifugal motion is interrupted and the drainage
is maintained, but the cycle is frozen. The message “E9 or unbalance fault” is
shown on the display. One must restart the cycle and move fast forward through
the program to arrive at the centrifuge phase again.
1.4.3 Heater protection
The bath heating system is not switched on unless the pressure meter, installed for this
purpose, detects the correct water level.
1.4.4 Security related to gas heating system
Four security systems guarantee the correct operation of the system.
• When no flame is detected in the burner, the igniter and control plug of the flame
causes the closure of the electronic valve in the gas feed, while message “E13”
appears on the micro control display. After waiting for about 20 seconds you may
then restart the system by a key combination for machine with micro control. If
the default appears again, one of the following faults has occurred:
o No gas feed: check whether the gas feed valves are open.
o Igniter plug broken.
• The thermostat (chimney obstructed” interrupts the power supply to the
command module, in case the chimney is obstructed, and informs you of this
fault on the terminal display showing “E10 or chimney obstructed”. After several
minutes, you may restart the cycle by pressing “start”. Check your chimney when
the fault persists.
• The thermostat “heating security” also interrupts the command module when the
temperature in the heater is abnormal and informs you of this fault on the
terminal display showing “E11 or heating security”.
• The thermostat “water failure security” also interrupts the command module when
the heating element overheats and informs you of this fault on the terminal
display showing “E12 or water failure security”.
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When a fault occurs in the water circulation pump, the power supply of the command
module is interrupted and the indicator “pump fault” lights up. When the faults persist,
check with qualified technical service.
1.5 Heating
Three heating methods are available, providing the flexibility to adapt the machine to the
available energy supply.
• Electrical heating: by several shielded resistors mounted in the heater bath (the
number of resistors being in accordance with the power of the machine).
UHM027D UHM033D UHM049D UHM067D
-----------------------------------------------------------------------------------------------------
Number of resistors 6 9 12 15
-----------------------------------------------------------------------------------------------------
Total power (kW) 18 27 36 45
-----------------------------------------------------------------------------------------------------
• Steam heating: through the release of steam pressure delivered by an injector
situated in the heater bath.
• Gas heating: by a gas heater that is incorporated in the machine. A pump
provides the required water circulation.
The efficiency of the machine is given by the number of stars on the identifying label of
the machine, in accordance with the norm G45-106. Four stars correspond to an
efficiency superior to 80%.
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2. TECHNICAL INFORMATION REGARDING INSTALLATION
2.1 Technical specifications
The identification label of machine is situated on upper part of left side of casing.
Pays Categories Gas Pressure (mbar)
Allemagne (DE) I2ELL
I3P
Autriche (AT)
Danemark (DK)
Finlande (FI)
Italie (IT)
Suède (SE)
République Tchèque (CZ)
Norvège (NO)
SUISSE (CH)
Espagne (ES)
Irlande (IE)
Portugal (PT)
Royaume-Uni (GB)
Grèce (GR)
Estonie (EE)
Lituanie (LT)
Lettonie (LV)
Slovaquie (SK)
Slovénie (SL)
Roumanie (RO)
Bulgarie (BU)
SUISSE (CH)
Espagne (ES)
Belgique (BE) I2E+ G20/G25 20/25
Belgique (BE)
Chypre (CY)
Malte (MT)
France (FR) II2Esi3P G20/G25
I2H G20 20
II2H3P G20
II2H3P G20
I3P G31 37
G20
G25
G31
G31
G31
G31
20
20
50
20
37
20
50
20/25
37 et 50
Luxembourg (LU) II2E3P G20
G31
PAYS-BAS (NL) II2L3P G25
G31
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20
50
25
50
2.2 Installation
Attention: The machine must only be installed, adjusted and started up by a team
of technicians of the manufacturer or by technicians or resellers that are recognised by
the manufacturer.
Likewise, it is strongly recommended that the client be present during the installation
and the first trials.
The installation of the device must be in accordance with the current regulations and
norms and in a room with sufficient ventilation.
The flow of fresh air required for combustion is 90 cubic metres per hour when gas
heating is used.
2.2.1 Maintenance and unpacking
Upon delivery the machine must be in perfect shape and the packing must not be
incomplete or damaged. Take note of the indications on the packing (e.g., fragile, top
and bottom, protect from rain, etc.). The machine is quite heavy and has imposing
dimensions (see below). Provide lifting and handling devices in order to proceed safely.
The machine must be handled using a lift-truck of sufficient capacity. The truck forks
must be placed at their maximum distance to avoid toppling the device.
One must lift the device at its centre (centre of gravity on the axis).
Do not turn the machine over or let it drop, e.g. when unloading.
Note: When lifting by slings (not recommended), the manipulation will be under
the entire responsibility of the person handling the machine (since the machine
may suffer deformation).
Type : Dimensions
: Machine only Land packing Sea packing
: L x l x H (mm) L x l x H (mm) L x l x H (mm)
: Weight (Kg) Weight (Kg) Weight (Kg)
---------------------------------------------------------------------------------------------------------------------------
UHM027D : 1172x1053x1690 1342x1320x2050 1342x1320x2050
: 880 980 1080
---------------------------------------------------------------------------------------------------------------------------
UHM033D : 1292x1053x1690 1462x1320x2050 1462x1320x2050
: 1060 1160 1260
---------------------------------------------------------------------------------------------------------------------------
UHM049D : 1612x1053x1690 1782x1320x2050 1782x1320x2050
: 1300 1400 1500
---------------------------------------------------------------------------------------------------------------------------
UHM067D : 1965x1053x1690 2135x1320x2050 2135x1320x2050
: 1570 1670 1770
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2.2.2 Characteristics of the room
• The machine must be installed in a very well ventilated room with correct lighting
and a temperature in the range from -10 to + 40°C (temperature limits for the
electronic frequency regulator of the driving motor) .
• Sufficient space must be left around the machine to allow for its correct
functioning.
• On each side sufficient space must be left in front of the portholes so that the
machine operator can work correctly and without danger.
• Levelling should be carried out correctly on a hard and stable floor surface,
capable of supporting the considerable weight of the machine (430 kg on 1 m²).
The floor must at least be able to support 500 kg per m² for the installation of
such a machine.
Correct levelling also guarantees an optimum performance of the suspensions and the
water bath, which is balanced horizontally.
All machine types should further be fixed to the floor by self-boring plugs of size M12.
Indeed, when an important unbalance occurs, the machine may move slightly, no longer
be perfectly horizontal (see drawing), and exert forces on the feeding and draining
tubes.
With this type of machine it is possible to insert wedges between the frame and the floor
in order to level it.
Construction work required
:
• No concrete support is needed.
• No vibration is transmitted to the floor.
To evacuate used water, a drain of at least 150 x 150 mm must be located right under
machine.
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2.2.3 Connections
Water supply connection:
All machines are fitted with two water supply connections (hot and cold water). Please
consult manufacturer for optional soft water connection.
For machines with gas heating, it is important to ensure correct operation of boiler, to
supply water for washing step with a maximum TH of 10°. A higher TH will involve a
permanent clogging of boiler.
Install two pipes (hot and cold water) vertically behind machine; install two blocking
valves in an accessible location. Install a filter in each pipe, upstream from blocking
valves.
The pressure must be between 2 and 6 bars; install a motion absorber system as well
as an escape valve to handle high water pressure.
Diameter of the tubing
Machine type Diameter of water connection
UHM027D 20/27 (3/4 in.)
UHM033D 20/27 (3/4 in.)
UHM049D 20/27 (3/4 in.)
UHM067D 26/34 (1 in.)
UHM027D UHM033D UHM049D UHM067D
Water consumption
Pre-washing 47 70 90 130
Washing 47 70 90 130
Rinsing 73 100 120 200
Longest cycle 532 740 900 1460
(litres) -------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------
Drain connection
:
All machine types have 1 drain of diameter 80 (drainage of the tub).
The minimum cross section of the used water drain below the machine should be
respected (at least 150 x 150 mm).
Electrical connection:
Electrical power connection consists either of a cable with four wires, 230 V, threephase or of a cable with five wires, 400 V, three-phase.
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Wire colors
THREE 380 V + N + T
Black - black - brown ...….... Phases
Blue ..................................... Neutral
Green / yellow ..................... Earth
THREE 220 V + T
Black - brown - blue ........... Phases
Green / yellow..................... Earth
Important:
Install an additional upstream fuse cabinet.
Furthermore, install a residual current operated circuit breaker (300 ma) for the
general protection of your launderette against electrical faults.
These installations must be in accordance with valid regulations.
Note: Fuses protect the control and power circuitry.
Table: motor power
---------------------------------------------------------------------------------------------------------------------------
UHM027D UHM033D UHM049D UHM067D
--------------------------------------------------------------------------------------------------------
Power in kW 4 4 5.5 5.5
--------------------------------------------------------------------------------------------------------
Nominal velocity in tr/min 1500 1500 1500 1500
---------------------------------------------------------------------------------------------------------------------------
Electrical heating:
Machines that have electrical heating have connections for:
• The control and motor circuits.
• The heating power circuit.
Table: heating power
---------------------------------------------------------------------------------------------------------------------------
UHM027D UHM033D UHM049D UHM067D
230V 400V 230V 400V 230V 400V 230V 400V
-----------------------------------------------------------------------------------------------------
Power in kW 18 27 36 45
-----------------------------------------------------------------------------------------------------
Inter combined AM 50 32 80 50 100 60 100 60
--------------------------------------------------------------------------------------------------------------------------Cable section MM
2
4x10 5x6 4x10 5x6 4x16 5x6 4x16
5X10
-----------------------------------------------------------------------------------------------------
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Steam connection:
• The steam pressure must be between 5 and 10 bars.
• Install a steam escape valve to avoid overpressure.
Table: steam consumption
-----------------------------------------------------------------------------------------------------
UHM027D UHM033D UHM049D UHM067D
-----------------------------------------------------------------------------------------------------
Steam consumption 18kg/h 26kg/h 40kg/h 60kg/h
-----------------------------------------------------------------------------------------------------
Steam entry connection ¾ in. ¾ in. ¾ in. ¾ in.
-----------------------------------------------------------------------------------------------------
Vent connection:
• For security reasons, lead the air tube to the exterior of the room.
Attention: Protect the far end of this tube to avoid possible obstruction,
which would affect machine operation.
Gas connection:
Connect the device to the existing gas conducts and install a blocking valve between
the device and the rest of the installation.
The installation must be in accordance with the valid norms and regulations of the
country involved.
The gas supply conducts must have sufficient dimensions to minimise pressure loss. Its
diameter must be calculated as a function of its path (length, number of bends, etc.) and
the power of the device.
Check that settings of device correspond to type and pressure of gas of installation.
Connect a manometer to the pressure connection situated on top of the electronic valve
module when all burners are on, to check the pressure of the gas feed.
The measured gas pressure must be equal to the pressure indicated on the
identification label for the used gas type.
Gas feed connection is 1 inch in diameter and in agreement with the norm ISO 228/1.
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