Alliance Laundry Systems CP040PMN1, CPC40M, CP040PMQ1, CP040PMX2, IP040PMN1 Installation Operation & Maintenance

...
Page 1
Washer-Extractors
PHM1397C
Pocket Hardmount Variable-Speed
Refer to Page 6 for Model Identification
Installation/Operation/Maintenance
Original Instructions Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.alliancelaundry.com
Part No. C003292ENR1
November 2013
Page 2
Page 3
Table of
Contents
Safety Information.............................................................................. 3
Explanation of Safety Messages........................................................... 3
Important Safety Instructions ............................................................... 3
Safety Decals ........................................................................................ 5
Operator Safety..................................................................................... 5
Model Identification ............................................................................. 6
Introduction......................................................................................... 7
Delivery Inspection............................................................................... 7
Nameplate Location.............................................................................. 7
Replacement Parts ................................................................................ 7
Customer Service.................................................................................. 7
Specifications and Dimensions........................................................... 8
High Speed Models............................................................................... 8
Medium Speed Models......................................................................... 10
Machine Dimensions ............................................................................ 12
40 Pound Models ............................................................................ 13
60 Pound Models ............................................................................ 14
80 Pound Models ............................................................................. 15
100 Pound Models ........................................................................... 16
125 Pound Models ........................................................................... 17
140 Pound Models ........................................................................... 18
175 Pound Models ........................................................................... 19
Floor Load Data.................................................................................... 20
Installation Instructions ........................................................................ 21
Surface ............................................................................................. 21
Anchors ............................................................................................ 21
Mounting.......................................................................................... 21
Mounting Bolt Installation Requirements ............................................ 21
Location ........................................................................................... 21
Clearances ........................................................................................ 22
Mounting Bolt Hole Locations ............................................................. 23
Installing Anchors............................................................................ 23
Grouting and Setting Machine ......................................................... 23
Mounting Bolt Hole Locations ............................................................. 24
40 Pound Models ............................................................................. 24
60, 80 and 100 Pound Models.......................................................... 26
125, 140 and 175 Pound Models...................................................... 28
Water Connection ................................................................................. 30
Drain Connection Requirements........................................................... 31
Electrical Installation Requirements..................................................... 33
Circuit Breakers ............................................................................... 34
Grounding ........................................................................................ 34
Wire Size.......................................................................................... 34
Making Connections to Machine..................................................... 36
Adjusting Control Transformer Taps............................................... 36
Provisions for 50 Hz Installations.................................................... 36
Steam Requirements (Steam Heat Option Only).................................. 37
Chemical Injection Supply System....................................................... 38
© Copyright 2013, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
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1
Page 4
Chemical Service Connections ........................................................ 38
Connection of Chemical Supply Hoses ........................................... 38
Connection of Chemical Pump Signals ........................................... 39
First Start-Up ...................................................................................... 40
Operation............................................................................................. 41
General Operation Instructions............................................................. 41
Maintenance ........................................................................................ 43
Daily ..................................................................................................... 43
Beginning of Day............................................................................. 43
End of Day ....................................................................................... 43
Weekly.................................................................................................. 44
Monthly................................................................................................. 44
Quarterly ............................................................................................... 45
Care of Stainless Steel .......................................................................... 46
Disposal of Unit................................................................................... 47
2
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Page 5
Safety Information
DANGER indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
DANGER
WARNING indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
WARNING
CAUTION indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
CAUTION
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:
W023
WARNING
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.
3. Do not install or store the washer where it will be exposed to water and/or weather.
4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
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6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.
3
Page 6
Safety Information
7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.
8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.
10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.
11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
13. Always follow the fabric care instructions supplied by the textile manufacturer.
14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.
15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.
16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.
18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.
20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.
22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.
23. Before the washer is removed from service or discarded, remove the door to the washing compartment.
24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.
17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.
4
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Page 7
IMPORTANT: Ensure that the recommended
Machine installations must comply with minimum specifications and requirements stated in the applicable Installation Manual, any applicable municipal building codes, water supply requirements, electrical wiring regulations and any other relevant statutory regulations. Due to varied requirements and applicable local codes, this machine must be installed, adjusted, and serviced by qualified maintenance personnel familiar with applicable local codes and the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury, property damage, and/or equipment damage, and will void the warranty.
W820
WARNING
Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
SW014
WARNING
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.
SW012
WARNING
Operating the machine with severe out-of­balance loads could result in personal injury and serious equipment damage.
W728
WARNING
clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
Safety Information
Operator Safety
The following maintenance checks must be performed daily:
1. Verify that all warning signs are present and legible, replace as necessary.
2. Check door interlock before starting operation of machine:
a. Attempt to start machine with door open.
Machine should not start.
b. Close door without locking it and attempt to
start machine. Machine should not start.
c. Attempt to open door while the cycle is in
progress. The door should not open.
If door lock and interlock are not functioning properly, disconnect power and call a service technician.
3. Do not attempt to operate machine if any of the following conditions are present:
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.
Use manufacturer-authorized spare parts to avoid safety hazards.
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a. Door does not remain securely locked during
entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in machine.
5
Page 8
Safety Information
Model Identification
Information in this manual is applicable to these models:
Medium Speed High Speed
IP040PMQ1 IP040PMX2 IPH40M IPH180
IPH270 JP060PMQ1
IP080PMQ1 IP080PMQ2 IPH80M IPH370
IP100PMQ1 IPH100M IPH460 JP100PMQ1
IP140PMQ1 IPH140M IPH640 JP140PMQ1
40
Pound
60
Pound
80
Pound
100
Pound
125
Pound
140
Pound
175
Pound
CP040PMN1 CP040PMQ1 CP040PMX2 CPC40M IP040PMN1 IP040PMN2
CP060PMN1 CP060PMQ1 CP060PMX2 CPC60M IP060PMN1 IP060PMQ1 IP060PMX2 IPH60M
CP080PMN1 CP080PMN2 CP080PMQ1 CPC80M IP080PMN1 IP080PMN2
CP100PMN1 CP100PMN2 CP100PMQ1 CPC100M IP100PMN1 IP100PMN2
Not Applicable
CP140PMN1 CP140PMQ1 CPC140M IP140PMN1
Not Applicable
CP040PHN1 CP040PHQ1 CP040PHX2 CPC40H IP040PHN1 IP040PHN2
CP060PHN1 CP060PHN2 CP060PHQ1 CP060PHQ2 CP060PHX1 CP060PHX2 CPC60H IP060PHN1
CP080PHN1 CP080PHN2 CP080PHQ1 CP080PHQ2 CPC80H IP080PHN1
CP100PHN1 CP100PHN2 CP100PHQ1 CP100PHQ2 CPC100H IP100PHN1
CP125PHN1 CP125PHN2 CP125PHQ1 CP125PHQ2 CPC125H IP125PHN1 IP125PHN2
CP140PHN1 CP140PHQ1 CPC140H IP140PHN1
CP175PHN1 CPC175H IP175PHN1 IPH175H
IP040PHQ1 IP040PHX2 IPH40H JP040PHN1 JP040PHQ1
IP060PHN2 IP060PHQ1 IP060PHX2 IPH60H JP060PHN1 JP060PHN2 JP060PHQ1
IP080PHN2 IP080PHQ1 IPH80H JP080PHN1 JP080PHN2 JP080PHQ1
IP100PHN2 IP100PHQ1 IPH100H JP100PHN1 JP100PHN2 JP100PHQ1
IP125PHQ1 IP125PHQ2 IPH125H IPH570 JP125PHN1 JP125PHN2
IP140PHQ1 IPH140H JP140PHN1 JP140PHQ1
IPH790 JP175PHN1 JP175PHN2
6
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Page 9
Introduction
PHM1397C
1
2
Delivery Inspection
Upon delivery, visually inspect crate, protective cover and unit for any visible shipping damage. If the crate, protective cover or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed or advise the carrier of the condition as soon as it is discovered.
Nameplate Location
The nameplate is located inside the door and on the upper rear panel. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.
Replacement Parts
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at +1 (920) 748-3950 for the name of the nearest authorized parts distributor.
Customer Service
For technical assistance, contact your local distributor or contact:
Alliance Laundry Systems Shepard Street P. O . B ox 99 0 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121 Ripon, Wisconsin
+32 56 41 20 54 Wevelgem, Belgium
1 Inside the Door 2 On Upper Rear Panel
Figure 1
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PHM1397N
7
Page 10
Specifications and Dimensions
High Speed Models
Models
Specifications 40H 60H 80H 100H 125H 140H 175H
Overall Dimensions
Overall Width, in. (mm)
Overall Height, in. (mm)
Overall Depth, in. (mm)
Weight and Shipping Information
Net Weight, lbs. (kg)
Domestic Shipping Weight, lbs. (kg)
Domestic Shipping Volume , f t
3
(m3)
Wash Cylinder Information
Cylinder Diameter, in. (mm)
Cylinder Depth, in. (mm)
Cylinder Volume, ft3 (l)
Perforation Size, in. (mm)
Cylinder Capacity 1:10 Fill Ratio, lbs. (kg)
32
(813)
57
(1448)
45.6
(1158)
1093
(496)
1150
(522)
63
(1.78)
27
(686)
19
(483)
6.3
(178.4)
0.19
(4.83)
39.3
(17.8)
34.5
(876)
62.6
(1590)
47.8
(1214)
1367
(620)
1424
(646)
76.9
(2.18)
31
(787)
22
(559)
9.6
(271.8)
0.19
(4.83)
60
(27.2)
42.5
(1080)
70
(1778)
51.4
(1306)
1908
(865)
2001
(908)
110
(3.11)
37
(940)
21
(533)
13.1
(371.0)
0.19
(4.83)
81.6 (37)
42.5
(1080)
70
(1778)
56.4
(1433)
1979
(898)
2072
(940)
122
(3.45)
37
(940)
26
(660)
16.2
(458.7)
0.19
(4.83)
101
(45.8)
50.3
(1278)
77.1
(1958)
56.1
(1425)
2459
(1115)
2557
(1160)
160
(4.53)
43
(1092)
24
(610)
20.1
(569.2)
0.19
(4.83)
125
(56.7)
50.3
(1278)
77.1
(1958)
59.1
(1501)
2725
(1236)
2823
(1280)
167
(4.73)
43
(1092)
27
(686)
22.7
(642.8)
0.19
(4.83)
141.7
(64.3)
50.3
(1278)
77.1
(1958)
64.1
(1628)
2963
(1344)
3064
(1390)
179
(5.07)
43
(1092)
32
(813)
26.8
(758.9)
0.19
(4.83)
175
(79.4)
Door Opening Information
Door Opening Size, in. (mm)
Height of Door Bottom Above Floor, in. (mm)
15
(381)
22.5
(572)
Drain System
Overflow Size, in. (mm)
Drain Outlet Size, in. (mm)
Number of Drain Outlets, (std/opt)
1.5
(38.1)
3
(76.2)
1/2 1/2 1/2 1/2 1/2 1/2 1/2
Water Inlet
Connection Size
Number of Inlets, (std/opt)
8
3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 1-1/4 NPT 1-1/4 NPT
2/3 2/3 2/3 2/3 2/3 2/3 2/3
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17
(432)
25.8
(655)
1.5
(38.1)
3
(76.2)
20
(508)
26.6
(676)
1.5
(38.1)
3
(76.2)
Table 1 (continued)
20
(508)
27.1
(688)
1.5
(38.1)
3
(76.2)
24.5
(622)
31.3
(795)
3
(76.2)
3
(76.2)
24.5
(622)
31.3
(795)
3
(76.2)
3
(76.2)
24.5
(622)
31.3
(795)
3
(76.2)
3
(76.2)
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Specifications and Dimensions
Table 1 (continued)
Models
Specifications 40H 60H 80H 100H 125H 140H 175H
Chemical Supply System
Number of Dry Chemical Compartments, (std/opt)
Number of Liquid Supply Connections, (std/opt)
1/5 1/5 1/5 1/5 1/5 1/5 1/5
6/12 6/12 6/12 6/12 6/12 6/12 6/12
Cylinder Speeds/Centrifugal Force Data
Possible Wash Speeds, RPM (G-Force)
Preset Wash Speed, RPM (G-Force)
Balance Speed, RPM (G-Force)
Preset Low Extract Speed, RPM (G-Force)
Preset Medium Extract Speed, RPM (G-Force)
Preset High Extract Speed, RPM (G-Force)
Maximum SmartSpin Speed, RPM (G-Force)
10-60
(0.05-1.4)
46
(0.8)
81
(2.5)
511
(100)
605
(140)
775
(230)
885
(300)
10-60
(0.04-1.6)
43
(0.8)
75
(2.5)
477
(100)
564
(140)
723
(230)
826
(300)
10-60
(0.05-1.9)
39
(0.8)
69
(2.5)
437
(100)
516
(140)
662
(230)
756
(300)
10-60
(0.05-1.9)
39
(0.8)
69
(2.5)
437
(100)
516
(140)
662
(230)
756
(300)
10-55
(0.06-1.9)
36
(0.8)
69
(2.5)
405
(100)
479
(140)
573
(200)
701
(300)
10-55
(0.06-1.9)
36
(0.8)
64
(2.5)
405
(100)
479
(140)
573
(200)
640
(250)
10-55
(0.06-1.9)
36
(0.8)
64
(2.5)
405
(100)
479
(140)
573
(200)
640
(250)
Drive Train Information
Number of Motors In Drive Train
Drive Motor Power, hp (kW)
(2.2)
Balance Detection
Vibration Switch Installed
STD STD STD STD STD STD STD
Electrical Heating (Optional)
Total Electrical Heating Capacity, kW
Number of Electrical Heating Elements
Electrical Heating Element Size, kW
21.5@240V
21.5@480V
6 – 240V 6 – 480V
Noise Emission
Not
Applicable
1111111
3
3333Not
5
(3.7)
32.2@240V
21.5@480V
9 – 240V 6 – 480V
Not
Applicable
7.5
(5.6)
32.2@240V
21.5@480V
9 – 240V 6 – 480V
Not
Applicable
7.5
(5.6)
32.2@240V
21.5@480V
9 – 240V 6 – 480V
Not
Applicable
10
(7.5)
Not
Applicable
Not
Applicable
Applicable
Not
Applicable
7.5
(5.6)
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
15
(11.2)
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Table 1
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Specifications and Dimensions
Medium Speed Models
Models
Specifications 40M 60M 80M 100M 140M
Overall Dimensions
Overall Width, in. (mm)
Overall Height, in. (mm)
Overall Depth, in. (mm)
Weight and Shipping Information
Net Weight, lbs. (kg)
Domestic Shipping Weight, lbs. (kg)
Domestic Shipping Volume, ft.3 (m3)
Wash Cylinder Information
Cylinder Diameter, in. (mm)
Cylinder Depth, in. (mm)
Cylinder Volume, ft.3 (l)
Perforation Size, in. (mm)
Cylinder Capacity 1:10 Fill Ratio, lbs. (kg)
32
(813)
57
(1448)
45.6
(1158)
1093
(496)
1150
(522)
63
(1.78)
27
(686)
19
(483)
6.3
(178.4)
0.19
(4.83)
39.3
(17.8)
34.5
(876)
62.6
(1590)
47.8
(1214)
1367
(620)
1424
(646)
76.9
(2.18)
31
(787)
22
(559)
9.6
(271.8)
0.19
(4.83)
60
(27.2)
42.5
(1080)
70
(1778)
51.4
(1306)
1908
(865)
2001
(908)
110
(3.11)
37
(940)
21
(533)
13.1
(370.1)
0.19
(4.83)
81.6 (37)
42.5
(1080)
70
(1778)
56.4
(1433)
1979
(898)
2072
(940)
122
(3.45)
37
(940)
26
(660)
16.2
(458.7)
0.19
(4.83)
101
(45.8)
50.3
(1278)
77.1
(1958)
59.1
(1501)
2725
(1236)
2823
(1280)
167
(4.73)
43
(1092)
27
(686)
22.7
(642.8)
0.19
(4.83)
141.7 (64.3)
Door Opening Information
Door Opening Size, in. (mm)
Height of Door Bottom Above Floor, in. (mm)
Drain System
Overflow Size, in. (mm)
Drain Outlet Size, in. (mm)
Number of Drain Outlets, (std/opt)
Water Inlet
Connection Size
Number of Inlets, (std/opt)
10
15
(381)
22.5
(572)
1.5
(38.1)
3
(76.2)
17
(432)
25.8
(655)
1.5
(38.1)
3
(76.2)
20
(508)
26.6
(676)
1.5
(38.1)
3
(76.2)
20
(508)
27.1
(688)
1.5
(38.1)
3
(76.2)
1/2 1/2 1/2 1/2 1/2
3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 1-1/4 NPT
2/3 2/3 2/3 2/3 2/3
Table 2 (continued)
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24.5
(622)
31.3
(795)
3
(76.2)
3
(76.2)
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Specifications and Dimensions
Table 2 (continued)
Models
Specifications 40M 60M 80M 100M 140M
Chemical Supply System
Number of Dry Chemical compartments, (std/opt)
Number of Liquid Supply Connections, (std/opt)
Liquid Supply Connection Size
1/5 1/5 1/5 1/5 1/5
6/12 6/12 6/12 6/12 6/12
1/2 NPT1/2 NPT1/2 NPT1/2 NPT1/2 NPT
Drive Train Information
Number of Motors In Drive Train
Drive Motor Power, hp (kW)
11111
3
(2.3)
3
(2.3)
5
(3.7)
5
(3.7)
Cylinder Speeds/Centrifugal Force Data
Possible Wash Speed, RPM (G-Force)
Preset Wash Speed, RPM (G-Force)
Balance Speed, RPM (G-Force)
Preset Low Extract Speed, RPM (G-Force)
Preset Medium Extract Speed, RPM (G-Force)
Preset High Extract Speed, RPM (G-Force)
Maximum SmartSpin Speed, RPM (G-Force)
10-60
(0.05-1.4)
46
(0.8)
81
(2.5)
361
(50)
443
(75)
511
(100)
626
(150)
10-60
(0.04-1.6)
43
(0.8)
75
(2.5)
337
(50)
413
(75)
477
(100)
584
(150)
10-60
(0.05-1.9)
39
(0.8)
69
(2.5)
309
(50)
378
(75)
437
(100)
535
(150)
10-60
(0.05-1.9)
39
(0.8)
69
(2.5)
309
(50)
378
(75)
437
(100)
535
(150)
7.5
(5.6)
10-55
(0.06-1.9)
36
(0.8)
64
(2.5)
286
(50)
351
(75)
405
(100)
496
(150)
Balance Detection
Vibration Switch Installed
STD STD STD STD STD
Electrical Heating (Optional)
Total Electrical Heating Capacity, kW
Number of Electrical Heating Elements
Electrical Heating Element Size, kW
21.5@240V
21.5@480V
6 – 240V 6 – 480V
3333Not Applicable
Noise Emission
Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable
C003292ENR1
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
32.2@240V
21.5@480V
9 – 240V 6 – 480V
Table 2
32.2@240V
21.5@480V
9 – 240V 6 – 480V
32.2@240V
21.5@480V
9 – 240V 6 – 480V
Not Applicable
Not Applicable
11
Page 14
Specifications and Dimensions
Machine Dimensions
Dimensional Clearances
Allow 24 inches (600 mm) at the rear of the machine and 18 inches (450 mm) is recommended at the sides for maintenance, inspection and adjustment.
In multiple installations, allow 18 inches (450 mm) between machines. Machine dimensions are indicated in Figure 2 through Figure 8. For minimum clearances, refer to Figure 9.
12
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
C003292ENR1
Page 15
40 Pound Models
PHM727N
FRONT
REAR
TOP
D
E
F
A
B
C
G
H
I
J
K
L
M
N
O
P
4
6
7
5
1
2
3
9
8
10
Specifications and Dimensions
1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Steam Inlet 4 Cold Water 9 Auxiliary Drain 5 Greasing Points 10 Drain
Figure 2
A
B
C
D
E
F
G
H
45.6 in. (1158 mm)
32 in. (813 mm)
25.5 in. (648 mm)
22.5 in. (572 mm)
57 in. (1448 mm)
52 in. (1321 mm)
48 in. (1219 mm)
44 in. (1118 mm)
Table 3
I
J
K
L
M
N
O
P
11.7 in. (297 mm)
10.25 in. (260 mm)
19.35 in. (491 mm)
27.93 in. (709 mm)
21.8 in. (554 mm)
43 in. (1092 mm)
51.4 in. (1306 mm)
8.88 in. (226 mm)
PHM727N
C003292ENR1
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13
Page 16
Specifications and Dimensions
PHM728N
REAR
FRONT
TOP
D
E
F
A
B
C
G
H
I
J
K
L
M
N
O
P
4
6
7
5
1
2
3
9
8
10
60 Pound Models
1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Auxiliary Drain 4 Cold Water 9 Drain 5 Greasing Points 10 Steam Inlet
Figure 3
A
B
C
D
E
F
G
H
47.8 in. (1214 mm)
34.5 in. (876 mm)
28.8 in. (732 mm)
25.8 in. (655 mm)
62.6 in. (1590 mm)
57.62 in. (1464 mm)
53.62 in. (1362 mm)
49.62 in. (1260 mm)
Table 4
K
L
M
N
O
P
I
J
38.5 in. (978 mm)
11.7 in. (297 mm)
11.5 in. (292 mm)
21.1 in. (536 mm)
29.69 in. (754 mm)
48.6 in. (1234 mm)
57.1 in. (1450 mm)
9.63 in. (245 mm)
PHM728N
14
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
C003292ENR1
Page 17
80 Pound Models
FRONT
D
E
F
A
B
C
G
H
I
J
K
L
M
N
P
4
6
5
2
3
9
8
10
1
R
O
Q
TOP
REAR
S
7
Specifications and Dimensions
PHM729N
1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Auxiliary Drain 4 Cold Water 9 3 in. (76.2 mm) Drain 5 Greasing Points 10 Steam Inlet
Figure 4
A
B
C
D
E
F
G
H
I
J
51.4 in. (1306 mm)
42.5 in. (1080 mm)
29.6 in. (752 mm)
26.6 in. (676 mm)
52 in. (1321 mm)
61.5 in. (1562 mm)
70 in. (1778 mm)
66 in. (1676 mm)
62 in. (1575 mm)
58 in. (1473 mm)
K
L
M
N
O
P
Q
R
S
38.4 in. (975 mm)
11.7 in. (297 mm)
12.25 in. (311 mm)
29 in. (737 mm)
37.7 in. (958 mm)
56 in. (1422 mm)
64.4 in. (1636 mm)
12 in. (305 mm)
6 in. (152 mm)
PHM729N
C003292ENR1
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Table 5
15
Page 18
Specifications and Dimensions
FRONT
D
E
F
A
B
C
G
H
I
J
K
L
M
N
P
4
6
5
2
3
9
8
10
1
R
O
TOP
REAR
7
Q
S
100 Pound Models
I
PHM730N
1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Auxiliary Drain 4 Cold Water 9 3 in. (76.2 mm) Drain 5 Greasing Points 10 Steam Inlet
Figure 5
A
B
C
D
E
F
G
H
I
J
56.4 in. (1433 mm)
42.5 in. (1080 mm)
30.12 in. (765 mm)
27.13 in. (689 mm)
52 in. (1321 mm)
61.5 in. (1562 mm)
70 in. (1778 mm)
66 in. (1676 mm)
62 in. (1575 mm)
58 in. (1473 mm)
K
L
M
N
O
P
Q
R
S
38.4 in. (975 mm)
11.7 in. (297 mm)
12.25 in. (311 mm)
29 in. (737 mm)
37.7 in. (958 mm)
56 in. (1422 mm)
64.4 in. (1636 mm)
12 in. (305 mm)
6 in. (152 mm)
PHM730N
16
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Table 6
C003292ENR1
Page 19
125 Pound Models
FRONT
D
E
F
A
B
C
G
H
I
J
K
L
M
N
P
4
6
5
2
3
9
8
1
R
O
S
TOP
REAR
7
Q
U
T
Specifications and Dimensions
1 External Supply Connection 6 Power Inlet 2 Hot Water 7 3 in. (76.2 mm) Drain 3 Cold Water 8 Auxiliary Drain 4 Auxiliary 9 Steam Inlet 5 External Supply Wiring Connection
Figure 6
A
B
C
D
E
F
G
H
I
J
56.1 in. (1425 mm)
50.3 in. (1278 mm)
34.3 in. (871 mm)
31.3 in. (795 mm)
58 in. (1473 mm)
67.6 in. (1717 mm)
77.1 in. (1958 mm)
71.7 in. (1821 mm)
67.7 in. (1720 mm)
64.5 in. (1638 mm)
M
O
Q
L
N
P
R
S
T
U
45.3 in. (1151 mm)
11.6 in. (295 mm)
6.7 in. (170 mm)
18.1 in. (460 mm)
28.8 in. (732 mm)
31.1 in. (790 mm)
63.8 in. (1621 mm)
70.2 in. (1783 mm)
19.4 in. (493 mm)
6 in. (152 mm)
PHM731N
K
C003292ENR1
63.7 in. (1618 mm)
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Table 7
17
Page 20
Specifications and Dimensions
REAR
FRONT
TOP
D
E
F
A
B
C
G
H
I
J
K
L
M
N
P
4
6
5
2
3
9
8
1
R
O
S
7
Q
T
10
140 Pound Models
1 External Supply Connection 6 Power Inlet 2 Cold Water 7 Greasing Points 3 Hot Water 8 Auxiliary Drain 4 Auxiliary 9 3 in. (76.2 mm) Drain 5 External Supply Wiring Connection 10 Steam Inlet
Figure 7
A
B
C
D
E
F
G
H
I
J
59.1 in. (1501 mm)
50.3 in. (1278 mm)
34.3 in. (871 mm)
31.3 in. (795 mm)
58 in. (1473 mm)
67.6 in. (1717 mm)
77.1 in. (1958 mm)
70.8 in. (1798 mm)
65.7 in. (1669 mm)
45.5 in. (1156 mm)
K
L
M
N
O
P
Q
R
S
T
11.7 in. (297 mm)
12 in. (305 mm)
15.18 in. (386 mm)
17 in. (432 mm)
36.7 in. (932 mm)
45.26 in. (1150 mm)
56 in. (1422 mm)
64.4 in. (1636 mm)
19.3 in. (490 mm)
6 in. (152 mm)
PHM732N
18
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Table 8
C003292ENR1
Page 21
175 Pound Models
REAR
FRONT
TOP
D
E
F
A
B
C
G
H
I
J
K
L
M
N
P
4
6
5
2
3
9
8
1
R
O
S
7
Q
T
10
Specifications and Dimensions
1 External Supply Connection 6 Power Inlet 2 Cold Water 7 Greasing Points 3 Hot Water 8 Auxiliary Drain 4 Auxiliary 9 3 in. (76.2 mm) Drain 5 External Supply Wiring Connection 10 Steam Inlet
Figure 8
A
B
C
D
E
F
G
H
I
J
64.1 in. (1628 mm)
50.3 in. (1278 mm)
34.3 in. (871 mm)
31.3 in. (795 mm)
58 in. (1473 mm)
67.6 in. (1717 mm)
77.1 in. (1958 mm)
73.2 in. (1859 mm)
66.2 in. (1681 mm)
45.3 in. (1151 mm)
K
L
M
N
O
P
Q
R
S
T
Table 9
11.6 in. (295 mm)
15.6 in. (396 mm)
21.6 in. (549 mm)
18.6 in. (472 mm)
28.8 in. (732 mm)
31.1 in. (790 mm)
63.8 in. (1621 mm)
70.2 in. (1783 mm)
19.4 in. (493 mm)
6 in. (152 mm)
PHM733N
C003292ENR1
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
19
Page 22
Specifications and Dimensions
Floor Load Data
Size
Machine
40M 100G
40M 150G
40H 230G
40H 300G
60M 100G
60M 150G
60H 230G
60H 300G
80M 100G
80M 150G
80H 230G
)
2
Net Wt. of
(lbs.)
Machine
Basket
Height of
Center (in.)
Max RPM
Basket
Diameter
27 1583 33.35 511 100 1701 179 786 2440 256.8 2185 8.52
27 1583 33.35 625 149.6 1701 179 706 2359 248.3 1961 10.42
27 1690 33.35 775 230 1808 190.3 1808 3569 375.7 5025 12.92
27 1690 33.35 885 300 1808 190.3 1415 3175 334.2 3931 14.75
31 1627 37.2 477 100 1807 170.9 1201 2936 277.7 3722 7.95
31 1627 37.2 585 150.5 1807 170.9 1083 2818 266.6 3359 9.75
31 1795 37.2 723 229.9 1975 186.8 2758 4661 440.9 8551 125
31 1795 37.2 826 300 1975 186.8 2160 4063 384.3 6696 13.77
37 1766 40 437 100.2 2011 139.2 1636 3549 245.7 5452 7.28
37 1766 40 535 150.2 2011 139.2 1471 3384 234.3 4903 8.92
37 1926 40 662 230 2171 150.3 3754 5826 403.5 12512 11.03
G Cal-
culated
(lbs.)
Static Load
Static Floor
(lbs./ft
Pressure
Dynamic
Load (lbs.)
Load (lbs.)
Max Vertical
)
2
(lbs./ft
Max Dynamic
Floor Pressure
(lbs./ft.)
Load Freq
Base Moment
(Hz)
80H 300G
100M 100G
100M 150G
100H 230G
100H 300G
125H 200G
125H 300G
140M 100G
140M 150G
140H 200G
140H 250G
175H 200G
175H 250G
37 1926 40 756 300 2171 150.3 2937 5010 346.9 9791 12.6
37 2007 40.3 437 100.2 2310 145.1 2025 4213 264.7 6799 7.28
37 2007 40.3 535 150.2 2310 145.1 1821 4009 251.9 6114 8.52
37 2167 40.3 662 230 2470 155.2 4646 6995 439.4 15603 11.03
37 2167 40.3 756 300 2470 155.2 3635 5984 375.9 2209 12.6
43 2749 46.5 573 200.3 3124 165.8 5006 7980 423.6 19400 9.55
43 2749 46.5 701 299.7 3124 165.8 4496 7470 396.5 17421 11.68
43 2749 46.8 405 100 3174 155.5 2835 5839 286 11057 6.75
43 2749 46.8 500 152.5 3174 155.5 2593 5597 274.2 10112 8.33
43 3027 46.8 573 200.3 3452 169.1 5675 8957 438.8 22134 9.55
43 3027 46.8 640 249.8 3452 169.1 4248 7530 368.9 16567 10.67
43 3450 46.8 573 200.3 3975 166.6 7009 10774 451.5 27335 9.56
43 3450 46.8 640 249.8 3975 166.6 5246 9011 377.6 20461 10.67
Table 10
20
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
C003292ENR1
Page 23
Specifications and Dimensions
• Always mount this machine on a solid, stable ground floor.
• Never install a hard mount washer­extractor on an above ground floor or over a basement.
• Never use any material between the machine and floor except grout. The use of rubber pads, neoprene or other materials will make the installation unsafe, noisy and will void all warranties.
W706
WARNING
To reduce the risk of fire, serious injury, property damage and/or death, install the machine on a level (within 3/8 inch), uncovered concrete floor of sufficient strength at grade.
W787
WARNING
Installation Instructions
Surface
These machines must be securely anchored on a solid, flat reinforced concrete surface capable of withstanding the weight of the machine and the considerable forces generated during the spin/extract cycle. Surface should be a high quality concrete (minimum 3500 psi test strength) and at least 12 in. (305 mm) thickness for all models. The surface should be clean, flat and free of irregularities. The pad should be 12 in. (305 mm) larger than the footprint of the machine on all sides, beveling out towards the bottom of the pad.
Anchors
The use of a minimum Grade 5 SAE rated 3/4 inch (19 mm) anchor bolt is recommended for installing machines.
Mounting
Mounting Bolt Installation Requirements
Location
Plan the location of the machines. When placing machines consider the following:
The loading door is easily accessible to your workers and does not interfere with other equipment.
Make sure that the machine does not block emergency exits, open doors, work traffic paths, etc.
There is adequate clearance in front of the machine for operation.
There is clearance behind and above the machine to safely perform periodic maintenance. Always check local codes. Refer to Clearances section.
On Metal Base
NOTE: Installation on a raised metal base is not recommended.
On Concrete
Refer to Grouting and Setting Machine section.
C003292ENR1
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21
Page 24
Specifications and Dimensions
PHM692N
24 in.
(610 mm)
24 in.
(610 mm)
18 in. (recommended)
(457 mm)
1* in. (minimum)
(25 mm)
18 in. (recommended)
(457 mm)
6* in. (minimum)
(152 mm)
Clearances
IMPORTANT: If the machines are to be mounted less than 18 in. (457 mm) from each other or less than 18 in. (457 mm) from a side wall, only the inside bolt holes will be accessible. If the machines are to be mounted less than 6 in. (152 mm) from each other, a wall or other equipment, they must be installed without using the skirt around the bottom, as it cannot be reinstalled after the machines are in place.
* When using minimum clearances for installing 80 pound or larger machines, adjustments must be made to include the width of the
single-cup (standard) or 5-cup (optional) dispenser mounted on the side of the machine. Refer to Figure 5 through Figure 8.
Figure 9
PHM692N
22
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
C003292ENR1
Page 25
Specifications and Dimensions
1
2
2 in.
(51 mm)
8 in.
(203 mm)
0.75 in.
(19 mm)
Be very careful when lifting and moving machine. If machine falls, serious personal injury or death may result.
W707
WARNING
Mounting Bolt Hole Locations
Use a sturdy template to guide hammer-drill into floor. A heavy steel template/drill guide is available from your distributor.
Make sure to follow bolt manufacturer’s recommendation for bit size for the particular anchors you are using.
The dimensions shown in Figures 11 through 13 are patterns for various models.
Installing Anchors
1. Measure holes to verify that they match bolt hole pattern in base of frame.
2. Drill holes for anchor bolts. Refer to Figure 10.
Grouting and Setting Machine
After concrete has cured and anchor bolts are properly set, proceed as follows:
1. Remove two 1/4-20 bolts that secure trim skirt and remove skirt.
2. Carefully position machine over anchor bolts and lower it into place – all anchor bolts should pass through the frame holes easily.
3. Using 4 removable spacers, raise machine about 1/2 in. (13 mm) and level it both front to rear and side-to-side. The machine should rest on 4 points when this operation is completed.
4. Remove rear panel so inside is accessible for grouting.
PHM178N
1 Frame 2 Grout
Figure 10
3. Clean out anchor holes and floor around them.
4. Insert anchors and secure them per their manufacturer’s installation instructions.
5. Mix enough machinery grout to fill all spaces between machine base and floor. Grout completely under all frame members. Force grout under machine base until all voids are filled.
6. Before grout has set and become stiff, carefully remove spacers, allowing machine to settle into wet grout.
7. When grout is fully cured, place lock-washers and nuts on anchor studs. Tighten nuts in even increments using a diagonal pattern. This will help insure equal tension at all anchor points.
NOTE: After machine has been in place and operated for a day, retighten anchor bolts.
C003292ENR1
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
23
Page 26
Specifications and Dimensions
F
A
L
C
G
J
M
H
K
D
E
B
I
FRONT OF MACHINE
REAR OF MACHINE
WALL
N
P
O
24 in. (610 mm) min. recommended for service
PHM763N
Mounting Bolt Hole Locations
IMPORTANT: All drawings are not to scale.
40 Pound Models
24
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Figure 11
C003292ENR1
Page 27
Model 40 Pound
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
4 in. (102 mm)
1 in. (25 mm)
5.5 in. (140 mm)
30.5 in. (775 mm)
17.5 in. (445 mm)
9 in. (229 mm)
5.5 in. (140 mm)
31.32 in. (796 mm)
22.85 in. (580 mm)
34.73 in. (882 mm)
27.34 in. (694 mm)
37.03 in. (941 mm)
42.78 in. (1087 mm)
21 in. (533 mm)
30 in. (762 mm)
32 in. (813 mm)
Specifications and Dimensions
Tab le 11
C003292ENR1
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
25
Page 28
Specifications and Dimensions
PHM764N
F
A
L
C
G
J
M
H
K
D
E
B
I
FRONT OF MACHINE
REAR OF MACHINE
WALL
Q
S
R
24 in. (610 mm) min. recommended for service
O
P
N
60, 80 and 100 Pound Models
26
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Figure 12
PHM764N
C003292ENR1
Page 29
Specifications and Dimensions
Model 60 Pound 80 Pound 100 Pound
A
B
C
D
E
F
G
H
I
J
4 in.
(102 mm)
1.5 in.
(38 mm)
5.5 in.
(140 mm)
35 in.
(889 mm)
26.25 in.
(667 mm)
17.5 in.
(445 mm)
8.75 in.
(222 mm)
4 in.
(102 mm)
32.69 in.
(830 mm)
25.07 in.
(637 mm)
1.5 in.
(38 mm)
1.5 in.
(38 mm)
7 in.
(178 mm)
41.5 in.
(1054 mm)
33 in.
(838 mm)
22 in.
(559 mm)
11 in.
(279 mm)
4 in.
(102 mm)
41 in.
(1041 mm)
30.55 in.
(776 mm)
6.5 in.
(165 mm)
1.5 in.
(38 mm)
7 in.
(178 mm)
41.5 in.
(1054 mm)
33 in.
(838 mm)
22 in.
(559 mm)
11 in.
(279 mm)
4 in.
(102 mm)
41 in.
(1041 mm)
30.55 in.
(776 mm)
M
N
O
Q
R
K
L
36.03 in.
(915 mm)
29.3 in.
(744 mm)
35.23 in.
(895 mm)
41 in.
(1041 mm)
47.09 in.
(1196 mm)
P
41.16 in.
(1045 mm)
23.5 in.
(597 mm)
31.5 in.
(800 mm)
S
34.5 in.
(876 mm)
45.21 in.
(1148 mm)
36 in.
(914 mm)
43.6 in.
(1107 mm)
51.47 in.
(1307 mm)
57.29 in.
(1455 mm)
50.34 in.
(1279 mm)
28.5 in.
(724 mm)
39.5 in.
(1003 mm)
42.5 in.
(1080 mm)
45.21 in.
(1148 mm)
36 in.
(914 mm)
43.6 in.
(1107 mm)
51.47 in.
(1307 mm)
57.29 in.
(1455 mm)
50.34 in.
(1279 mm)
28.5 in.
(724 mm)
39.5 in.
(1003 mm)
42.5 in.
(1080 mm)
Table 12
C003292ENR1
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27
Page 30
Specifications and Dimensions
F
A
L
C
G
J
M
H
K
D
E
B
I
FRONT OF MACHINE
REAR OF MACHINE
Q
S
R
24 in. (610 mm) min. recommended for service
O
P
N
WALL
125, 140 and 175 Pound Models
28
© Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
Figure 13
PHM762N
C003292ENR1
Page 31
Specifications and Dimensions
Model 125 Pound 140 Pound 175 Pound
H-Series H-Series H-Series
A
B
C
D
E
F
G
H
I
J
3.93 in.
(100 mm)
1.5 in.
(38 mm)
7 in.
(178 mm)
47.5 in.
(1207 mm)
27 in.
(686 mm)
18 in.
(457 mm)
9 in.
(229 mm)
3.5 in.
(89 mm)
48.1 in.
(1222 mm)
37.35 in.
(949 mm)
3.5 in.
(89 mm)
1.5 in.
(38 mm)
7 in.
(178 mm)
49 in.
(1245 mm)
27 in.
(686 mm)
18 in.
(457 mm)
9 in.
(229 mm)
3.5 in.
(89 mm)
48.1 in.
(1222 mm)
37.35 in.
(949 mm)
2.5 in.
(64 mm)
1.5 in.
(38 mm)
7 in.
(178 mm)
54 in.
(1372 mm)
27 in.
(686 mm)
18 in.
(457 mm)
9 in.
(229 mm)
1.5 in.
(38 mm)
48.1 in.
(1222 mm)
37.35 in.
(949 mm)
M
K
L
50.56 in.
(1284 mm)
40.47 in.
(1028 mm)
45.2 in.
(1148 mm)
N
O
P
Q
R
S
54.42 in.
(1382 mm)
67 in.
(1702 mm)
59.75 in.
(1518 mm)
36.25 in.
(921 mm)
47.25 in.
(1200 mm)
50.25 in.
(1276 mm)
50.56 in.
(1284 mm)
40.47 in.
(1028 mm)
45.2 in.
(1148 mm)
54.42 in.
(1382 mm)
68.07 in.
(1729 mm)
60.95 in.
(1548 mm)
36.25 in.
(921 mm)
47.25 in.
(1200 mm)
50.25 in.
(1276 mm)
50.56 in.
(1284 mm)
40.47 in.
(1028 mm)
45.2 in.
(1148 mm)
54.42 in.
(1382 mm)
71.75 in.
(1822 mm)
68.27 in.
(1734 mm)
36.25 in.
(921 mm)
47.25 in.
(1200 mm)
50.25 in.
(1276 mm)
Table 13
C003292ENR1
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29
Page 32
Specifications and Dimensions
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit (51° Celsius) and hot surfaces.
W748
WARNING
P038I
1
2
Water Connection
Water service should have the following:
Hot water temperature should be a maximum of 190°F (88°C).
Water pressure should be between 30 and 85 psi (2 to 7 bar).
Install screen filters in water supply lines to keep rust, grit or other foreign material out of solenoid valves.
Suitable air cushions (risers) should be installed in supply lines to prevent “hammering.” Refer to Figure 14.
To connect water feeders to rear of machine, use flexible hoses. Because this is a vibrating machine, water lines must allow for movement or leaks may result. Hang hoses in a large loop behind machine so that they are not kinked or pinched.
P038I
1 Air Cushions (Risers) 2 Water Supply Faucets
Figure 14
For machines labeled with the CE mark, backsiphon protection devices must be installed previous of all machine water inlet valves in accordance with accepted European standards.
30
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C003292ENR1
Page 33
Specifications and Dimensions
Drain Connection Requirements
A flexible connection must be made to a vented drain system to prevent an air lock and to prevent siphoning.
IMPORTANT: Machines must be installed in accordance with all local codes and ordinances.
IMPORTANT: The top of the vent must be 12 inches (304.8 mm) lower than bottom of inlet valves.
Drain Information
Specifications
Overflow Size, in. (mm)
Drain connection size, I.D., in. (mm) with second drain
Number of drain outlets*
Drain flow capacity, gal/min. (l/min.)
Recommended drain pit size, ft3 (l) †
†Sized for one machine using high level. *Data reflects single drain, dual drain is optional.
IPH40
IPM40
1.5
(38.1)
2
(50.8)
1111111
30
(114)
5
(142)
IPH60 IPM60
1.5
(38.1)
3
(76.2)
70
(265)
12
(340)
If proper drain size is not available or practical, a surge tank is required. A surge tank along with a sump pump should be used when gravity drainage is not possible.
Increasing drain hose length, installing elbows or causing bends will decrease drain flow rate and increase drain times, impairing machine performance.
IPH80 IPM80
1.5
(38.1)
3
(76.2)
60
(227)
9
(255)
IPH100 IPM100
1.5
(38.1)
3
(76.2)
65
(246)
11
(311)
IPH125
3
(76.2)
3
(76.2)
125
(473)
36
(1019)
IPH140
IPM140
3
(76.2)
3
(76.2)
125
(473)
36
(1019)
IPH175
3
(76.2)
3
(76.2)
125
(473)
36
(1019)
Table 14
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Page 34
Specifications and Dimensions
4
1
2
5
6
7
3
1 Rear of Machine 2 Drain Pipe 3 1 in. (25.4 mm) Minimum Air Gap 4 Steel Grate 5 Drain Trough 6 Strainer 7 Waste Line
PHM621N
Figure 15
NOTE: Installation of additional machine will require proportionately larger drain connections.
32
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C003292ENR1
Page 35
Specifications and Dimensions
This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.
SW004
WARNING
Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures.
SW005
WARNING
Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.
SW008
WARNING
Never touch terminals or components of the AC inverter drive unless power is disconnected and the “CHARGE” indicator LED is off. The AC inverter drive retains potentially deadly voltage for some time after the power is disconnected. There are no user-serviceable parts inside the AC inverter drive. Tampering with the drive will void the warranty.
SW009
WARNING
When controlling the AC inverter drive with a parameter unit, the machine’s computer and its safety features are bypassed. This would allow the basket to rotate at high speeds with the door open. When using a parameter unit to control the AC inverter drive, a large sign should be placed on the front of the machine warning people of the imminent danger.
SW003
DANGER
This machine must be protected by a circuit breaker. DO NOT USE FUSES!
W691
WARNING
Electrical Installation Requirements
IMPORTANT: Electrical ratings are subject to change. Refer to serial decal for electrical ratings information specific to your machine.
The AC inverter drive requires a clean power supply free from voltage spikes and surges. Use a voltage monitor to check incoming power.
If input voltage measures above 230V for a 200V drive or above 460V for a 400V drive, ask the power company to lower the voltage. As an alternative, a step-down transformer kit is available from the distributor. Voltages above 240 and 480 require additional measures. Contact a qualifiied electrical maintenance person for assistance.
Electrical connections are made at the rear of the machine. The machine must be connected to the proper electrical supply shown on the identification plate attached to the side of the control module.
IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage.
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Specifications and Dimensions
Do not use a phase adder on any variable­speed machine.
SW037
CAUTION
Failure to provide this equipment with a proper proven earth ground may result in a severe shock hazard and may increase EMI emissions.
W708
WARNING
The AC drive provides thermal overload protection for the drive motor. However, a separate circuit breaker or electrical supply disconnecting device must be installed for complete electrical overload protection. This prevents damage to the AC drive by disconnecting all legs if one should be lost accidentally.
IMPORTANT: Do NOT use fuses in place of a circuit breaker.
The machine should be connected to an individual branch circuit not shared with lighting or other equipment.
The connection should be shielded in a liquid-tight or approved flexible conduit with proper conductors of correct size installed in accordance with the National electric Code or with applicable codes. The connection must be made by a qualified electrician using the wiring diagram provided with the machine or according to accepted European standards for machines labeled with the CE mark.
Use wire sizes indicated in Table 15 for runs up to 50 feet (15.24 meters). Use next larger size for runs of 50 to 100 feet (15.24 to 30.48 meters). Use 2 sizes larger for runs greater than 100 feet (30.48 meters).
For personal safety and for proper operation, the machine must be grounded in accordance with local codes. If such codes are not available, grounding must conform with the National Electric Code, article 205-95 or accepted European standards for machines labeled with the CE mark. The ground connection must be made to a proven earth ground, not to conduit or water pipes.
Circuit Breakers
The machines are to be connected to individual common trip circuit breakers. Use only UL 489 rated circuit breakers. Fuses are not to be used in any installations. (Fuses may fail separately causing a single-phase voltage condition.) A single-phase condition will cause the other lines to have a considerable change in current draw suddenly, which may cause the inverter to fail. Do not install more than one machine per breaker and do not install any other equipment on the breaker supplying the machine. If there is a “stinger” leg (also known as high leg, red leg, etc.) it must be connected to L3 of the terminal block of the machine. A line reactor is highly recommended.
Grounding
All equipment should be grounded with a proven earth ground. Do not use water pipes or electrical conduit as an earth ground path. All grounding and wiring must conform to local and national electrical codes.
Wire Size
Wire size must meet or exceed all codes for breaker size.
Use either SO type cord or flex conduit with stranded copper conductors of prescribed size for power supply between machine and wall. Because this machine vibrates in normal operation, hard conduit may become loose and cause wire abrasion and solid conductor wires may break during normal operation on vibrating machines.
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C003292ENR1
Page 37
Specifications and Dimensions
Pocket Hardmount
Electrical Specifications
Voltage Designation Standard Electric Heat
Model
40H
60H
80H
100H
125H
140H
175H
2
Code
Voltag e
Cycle
Phase
Wire
Full Load
Amps
Breaker
AWG
mm
Full Load
Amps
Breaker
AWG
N 380 – 480 50/60 3 3 4 15 14 2.5 29 35 8 10
Q 200 – 240 50/60 3 3 8 15 14 2.5 56 60 6 16
X 200 – 240 50/60 1/3 2/3 11 15 14 2.5 56 60 6 16
N 380 – 480 50/60 3 3 6 15 14 2.5 29 35 8 10
Q 200 – 240 50/60 3 3 11 15 14 2.5 84 90 3 25
X 200 – 240 50/60 1/3 2/3 12 15 14 2.5 84 90 3 25
N 380 – 480 50/60 3 3 8 15 14 2.5 31 35 8 10
Q 200 – 240 50/60 3 3 15 20 12 4 87 110 2 35
N 380 – 480 50/60 3 3 8 15 14 2.5 32 40 8 10
Q 200 – 240 50/60 3 3 15 20 12 4 88 110 2 35
N 380 – 480 50/60 3 3 10 15 14 2.5
Not Available
Q 200 – 240 50/60 3 3 19 30 10 6
N 380 – 480 50/60 3 3 11 15 14 2.5
Not Available
Q 200 – 240 50/60 3 3 20 30 10 6
N 380 – 480 50/60 3 3 15 20 12 4 Not Available
2
mm
N 380 – 480 50/60 3 3 3 15 14 2.5 29 35 8 10
40M
Q 200 – 240 50/60 3 3 5 15 14 2.5 56 60 6 16
X 200 – 240 50/60 1/3 2/3 9 15 14 2.5 56 60 6 16
N 380 – 480 50/60 3 3 5 15 14 2.5 29 35 8 10
60M
Q 200 – 240 50/60 3 3 9 15 14 2.5 84 90 3 25
X 200 – 240 50/60 1/3 2/3 11 15 14 2.5 84 90 3 25
N 380 – 480 50/60 3 3 6 15 14 2.5 31 35 8 10
80M
Q 200 – 240 50/60 3 3 11 15 14 2.5 87 110 2 35
N 380 – 480 50/60 3 3 7 15 14 2.5 32 40 8 10
100M
Q 200 – 240 50/60 3 3 12 15 14 2.5 88 110 2 35
N 380 – 480 50/60 3 3 8 15 14 2.5
140M
Q 200 – 240 50/60 3 3 16 20 12 4
Not Available
NOTE: Wire-size based on: NFPA 70 (NEC), Table 310.16, 75°C Column. No more than three current carrying conductors per raceway. Use copper conductors only. Use circuit breakers only. Do not use fuses. Suggested breaker size based on NFPA 70, Section 240.6. Contact local authority having jurisdiction for additional information. Local electrical codes supersede all suggestions of this table. Follow all local electrical codes. Local is defined as place of machine installation.
Table 15
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Specifications and Dimensions
50Hz
60Hz
N
1
Making Connections to Machine
After electrical service feeder has been installed and electrical service voltage verified by a volt meter, follow this procedure to connect service to the equipment.
1. Remove screw securing electrical service connection panel and remove panel from machine.
2. Install an appropriate strain relief or conduit connector in cover.
3. Feed wire through connector leaving about 6 in. (150 mm) pigtails on inside of cover. Strip about 3/8 in. (10 mm) insulation off the end of each wire.
4. Tighten strain relief or conduit connector in place.
5. Connect ground wire to ground terminal at electrical service connections on machine.
6. Connect L1, L2 and L3 to terminal block provided at electrical service connections on machine.
7. Reinstall panel onto rear of machine and tighten cover screw.
Adjusting Control Transformer Taps
Adjust control transformer to deliver correct voltage to machine controls.
7. Power up machine temporarily and, using a volt meter, verify the voltage on transformer secondary is between 100 and 130 VAC.
Provisions for 50 Hz Installations
If machine is to be installed on a 50 Hz power system, adjust control transformer taps as described in Adjusting Control Transfer Taps section. Then change drain valve wiring as follows:
1. Disconnect power from machine. Follow lock­out/tag-out procedures.
2. Remove lower rear panel to access drain valves.
3. Snap black plastic cover off of each drain valve motor by locating and squeezing two tabs on each cover.
4. On each drain valve motor there are three terminals (labeled 60 Hz, 50 Hz and N). Locate these terminals.
5. On each drain valve motor, move wire from 60 Hz tap to 50 Hz tap. There should be wires on 50 Hz terminal and N terminal.
6. Reinstall black plastic motor covers.
7. Reinstall rear panel.
8. Reconnect power to machine.
NOTE: If the proper tap on drain valve motor is not selected it will run hot and will be damaged.
1. Measure line-to-line voltage to be supplied to machine with a volt meter.
2. Refer to the schematic supplied with machine and locate transformer terminal chart.
3. In this chart, locate the primary voltage range, which corresponds to line voltage measured above, and note terminals which would be used on primary.
4. In the chart, locate the secondary terminals corresponding to line voltage. If line voltage is not in chart, round it up to the next higher voltage, which is in the chart, or contact a service technician for assistance.
5. Remove two screws holding rear electrical enclosure in place and remove rear electrical enclosure cover.
6. Locate control transformer in enclosure – the primary is on the right of the transformer and the secondary terminals are on the left. Make sure terminals are connected to primary and secondary terminals selected in steps 3 and 4.
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PHM695N
1 Cover
Figure 16
C003292ENR1
Page 39
Specifications and Dimensions
Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and components to cool before touching.
W505
WARNING
Steam Requirements (Steam Heat Option Only)
Steam inlet connection, in. (mm)
Number of steam inlets
Recommended pressure, psi (bar)
Maximum pressure, psi (bar)
1/2 (DN13) 1/2 (DN13) 1/2 (DN13) 1/2 (DN13) 3/4 (DN19) 3/4 (DN19)
For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Table 16.
NOTE: Failure to install supplied steam filter may void warranty.
Steam Supply Information
40 60 80 100 125 140/175
111111
30 – 80
(2 – 5.5)
80
(5.5)
30 – 80
(2 – 5.5)
80
(5.5)
Table 16
30 – 80
(2 – 5.5)
80
(5.5)
30 – 80
(2 – 5.5)
80
(5.5)
30 – 80
(2 – 5.5)
80
(5.5)
30 – 80
(2 – 5.5)
80
(5.5)
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Specifications and Dimensions
Dangerous Chemicals. May damage eyes and skin. Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye-rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.
W363
WARNING
Dispenser
Pump
1
3
2
4
1
2
3
4
Chemical Injection Supply System
IMPORTANT: Undiluted chemical dripping can damage the machine. All chemical injection supply dispenser pumps and dispenser tubing should be mounted below the washer’s injection point. Loops do not prevent drips if these instructions are not followed. Figure 17 shows a typical chemical injection supply system.
IMPORTANT: Failure to follow these instructions could damage the machine and void the warranty.
Chemical Service Connections
Chemical service connections are located inside the machine’s rear electrical enclosure. Provisions include:
Clearly marked chemical signal locations.
Chemical signals are prewired for 85 VAC
signals (85 VAC on, 0 VAC off) and can be easily changed to accommodate dry contact chemical signal formats.
Up to 12 chemical signals are available.
A timer hold input is available for use with
dispensing systems feeding multiple machines.
7/8 in. (22 mm) hole is provided in rear electrical panel cover for mounting a typical chemical pump interface module or feeding chemical pump control signal wires.
Connection of Chemical Supply Hoses
To connect a chemical supply hose to machine:
1. Remove one of the plastic plugs from an injection port.
2. Screw one of the six 3/8 in. (10 mm) nipples supplied with machine into open injection port.
1 Chemical Signal Connections 2 Supply Hose 3 Chemical Injection Connections 4 Dispenser Pump
38
Figure 17
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PHM911N
3. Connect feed hose to nipple and secure hose with a hose clamp.
4. Ideally, pump system should be mounted so that it is lower than chemical injection ports. Hose connections at injection port should be highest point in hose to prevent chemical drippage. Refer to Figure 17.
PHM690N
1 Chemical Injection Port 2 Chemical Hose 3 Pump 4 Chemical Bucket
Figure 18
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Page 41
PHM691N
HOLD
HOLD RELAY COM HOLD RELAY NO
SIGNAL 6 COM SIGNAL 6
SIGNAL 5 COM SIGNAL 5
SIGNAL 4 COM SIGNAL 4
SIGNAL 3 COM SIGNAL 3
SIGNAL 2 COM SIGNAL 2
SIGNAL 1 COM SIGNAL 1
PUMP SYSTEM
INTERFACE MODULE
HOLD
COM
COM
6
5
4
3
2
1
This machine is not designed to provide power for a chemical pump system!
Connecting such a load to the machine’s controls may overload the control transformer! Never connect power for any device to the machine’s main power terminal block – this is a violation of the NEC and other electrical regulations.
W692
WARNING
Figure 19
Connection of Chemical Pump Signals
To connect pump control to AC voltage signals, do the following:
Specifications and Dimensions
NOTE: Consult factory service or distributor for assistance with dry contact format signals (to drive pumps directly, for example).
1. Remove large rear electrical module cover on machine to access chemical terminals.
2. Mount pump system interface module using 7/8 in. (22 mm) hole in cover so that box will be on outside of machine when panel is reinstalled.
3. Connect pump system signal wires 1 through 6 to terminals 1 through 6 on the machine chemical signal terminal block.
4. Connect all pump system signal common wires to two machine chemical signal terminals labeled “COM” (it is recommended to connect three wires to each COM terminal as drawn in Figure 19 – each terminal can accommodate up to three 16 AWG wires).
5. If a chemical timer hold function is being used (this is common on solid supply systems connected to multiple machines), connect hold relay common terminal to one of two “HOLD” terminals. Connect chemical hold relay normally open wire to remaining “HOLD” terminal as shown in diagram.
6. Reinstall rear electrical module cover with chemical system interface module mounted on it.
7. Finish pump system installation per its
C003292ENR1
manufacturer’s instructions.
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First Start-Up
IMPORTANT: The following safety checks are to be performed BEFORE initial start-up.
1. Make sure all electrical and plumbing connections have been made in accordance with applicable codes and regulations.
2. Make sure machine is electrically grounded. This is a high leakage current device! Improper grounding can cause electrical shock hazards and EMI problems.
3. Make sure all service connections (water, drain, electrical, steam, etc.) to equipment are flexible and are of correct size, length and type. Make sure there are no kinks and that all clamps and attachment points are secure.
4. Make sure all transport brackets have been removed (where applicable).
5. Make sure machine is properly grouted to floor and leveled. Always allow plenty of time for grout to cure before tightening anchor bolts and running machine.
6. Make sure anchor bolts have been tightened properly.
IMPORTANT: The following safety checks are to be performed DURING the initial start-up. Contact a qualified technician if necessary.
1. Verify door lock system works properly. Do this by checking if machine starts a cycle with loading door open or loading door can be opened while machine is in operation.
2. Verify machine does not move or vibrate excessively. Do this by loading machine with a small load of laundry (about half capacity) and running a program with a high-speed extract. The machine should be reasonably quiet and still during the extract.
40
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Page 43
Operation
Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.
SW025
WARNING
PHM833N
PHM834N
1 2 3
4 5 6
7 8 9
0
PS40
PROG
RUN
PHM1398C
PHM840N
1 2 3
4 5 6
7 8 9
0
PS40
PROG
RUN
1
General Operation Instructions
1. Open door.
2. Load to capacity. DO NOT OVERLOAD.
4. Enter number of desired program.
Figure 22
5. Fill dispenser cups with appropriate chemicals, if necessary.
Figure 20
3. Close and lock door.
Figure 21
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Figure 23
6. Press START button.
PHM1398C
1 START keypad
Figure 24
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Operation
The PS40’s fault codes indicate potentially hazardous operating conditions. If a Fault occurs the machine should be shut off and locked out until a service technician can repair the machine. All fault codes are indicated by a flashing “Fn” display. Where ‘F’ indicates a fault condition, and ‘n’ indicates the particular fault number.
W687
WARNING
7. Machine door will automatically lock and cycle will begin.
8. When program is completed, display will display “open door” and door will automatically unlock and is ready to be opened.
42
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C003292ENR1
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Maintenance
Sharp edges can cause personal injury. Wear safety glasses and gloves, use proper tools and provide lighting when handling sheet metal parts.
W366R1
WARNING
Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.
SW019
CAUTION
Do not spray the machine with water. Short circuiting and serious damage may result.
W782
WARNING
To reduce the risk of electrical shock, serious injury or death, disconnect the electrical power to washer-extractor before examining the wiring.
W636
WARNING
Do not clean the cooling fans with compressed air! Doing this spins the fan too fast and will cause premature fan failures.
W695
WARNING
Maintenance procedures described below will prolong life of machine and help prevent accidents.
Daily
Beginning of Day
3. Inspect steam hose connections for leaks (where applicable).
4. Inspect all chemical inlets, lines and connections for leaks.
5. Verify insulation is intact on all external wires and all connections are secure. If bare wire is evident, call a service technician.
End of Day
1. Clean AC drive filter:
a. Remove external plastic cover which contains
filter.
b. Remove foam filter from cover.
c. Wash filter with warm water and allow to air
dry. Filter can be vacuumed clean.
1. Check door interlock before starting operation:
a. Attempt to start with door open. Machine
should not start.
b. Close door without locking it and attempt to
start. Machine should not start.
c. Close and lock door and start a cycle. Attempt
to open door. Door should not open.
If door lock and interlock are not functioning properly disconnect power and call a service technician.
IMPORTANT: Door lock should be checked daily to ensure proper operation. Also, check that all safety and instruction labels are on the machine. Replace as necessary.
2. Inspect water inlet valve hose connections on
C003292ENR1
back of machine for leaks.
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IMPORTANT: The control module cover and fan filter must be in place for the fan to properly cool the AC inverter drive. Failure to observe this warning will void the warranty and could lead to expensive AC inverter drive repair.
2. Clean door gasket of residual detergent and all foreign matter.
3. Clean supply cup dispenser and lid inside and out with mild detergent. Rinse with clean water.
4. Clean machine’s top, front and side panels with mild detergent. Rinse with clean water.
NOTE: Unload machine promptly after each completed cycle to prevent moisture buildup. Leave loading door open at end of each completed cycle to allow moisture to evaporate.
43
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Maintenance
Never mix grease types (Ex. Silicon, Petroleum, Lithium, Poly-Urea)! Never use any grease other than that specified at the grease fittings on the machine. Doing so may cause premature bearing failure and void any applicable warranties.
W694
WARNING
Weekly
1. Check machine for leaks.
a. Start an unloaded cycle to fill machine.
b. Verify that door and door gasket do not leak.
c. Verify that drain valve is operating and that
drain system is free from obstruction. If water does not leak out during prewash segment, drain valve is closed and functioning properly.
Monthly
NOTE: Disconnect power to machine at its source before performing monthly maintenance procedures.
Keep the following lubricants on hand for periodic maintenance of machine.
Main
Bearings
Motor
Shell Alvania
Motor bearings are sealed and do not require service.
®
71125 Grease
The grease must have the following characteristics:
NLGI Grade 2
(Recommended: Shell Alvania
®
#71125)
Lithium-based
Water-insoluble
Anti-rusting
Anti-oxidizing
Mechanically stable
The grease must have adequate base oil viscosity with one of the following ratings:
ISO VG 150 (709 – 871 SUS at 100°F or
135 – 165 cSt at 40°C)
ISO VG 220 (1047 – 1283 SUS at 100°F or
198 – 242 cSt at 40°C)
An SAE 40 rating is also acceptable as long as
cSt or SUS values are within specified ranges.
Door
Latch
Door
Handle
Silicon Spray Grease
Silicon Spray Grease
Table 17
1. Each month or after 200 hours of operation, lubricate bearings using grease fittings located in upper rear panel. Pump grease gun slowly, using full strokes. Use the following schedule to determine number of strokes to use for machine.
Number of strokes per
Machine
type
40M, 60M 2 1
40H, 60H, 80M, 100M 2 2
80H, 100H, 125H, 140M 3 2
140H, 175H 4 2
month or 200 hours of
operation
Front
Bearing
Table 18
Rear
Bearing
If machine is fitted with SKF System 24
®
automatic lubricators, check that they are functioning by noting piston position each month. Set them to dispense their contents over 12 months for all machine models. Always mark new lubricators with installation date.
2. Inspect drive belts for uneven wear, frayed edges or cracking. Push on belts and make sure motor can move about its pivot point (this ensures belts are automatically being tensioned correctly).
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Maintenance
1
2
3
4
5
3. Verify V-belts are properly aligned by checking pulley alignment. Place a straight edge across both pulley faces. The straight edge should make contact with pulleys in two places. Refer to Figure 25.
P045I
1 Drive Motor 2 Drive Pulley 3 Belt 4 Straight Edge 5 Drive Pulley
Quarterly
NOTE: Disconnect power to washer-extractor before performing quarterly maintenance procedures.
1. Tighten door hinges and fasteners, if necessary.
2. Tighten anchor bolts, if necessary.
3. Verify that drain motor shield is in place and secure.
4. Check all painted surfaces for bare metal.
a. If bare metal is showing, paint with primer or
solvent-based paint.
b. If rust appears, remove it with sandpaper or
by chemical means. Then paint with primer or solvent-based paint.
5. Clean steam filter, where applicable.
a. Turn off steam supply and allow time for
valve to cool.
b. Unscrew nut.
Figure 25
4. Check all hoses for leaks, cracking and deterioration.
5. Check supply dispenser hoses and hose connections for leaks.
6. Clean inlet hose filter screens:
a. Turn water off and allow valve to cool, if
necessary.
b. Unscrew inlet hose and remove filter screen.
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
7. Tighten motor mounting bolt locknuts and bearing bolt locknuts, if necessary.
8. Verify that motor plate mounting bolt is tight but plate is free to pivot.
9. Use compressed air to clean lint from motor.
10. Clean interior of machine, both basket and shell, by wiping with a water-soaked sponge or cloth.
c. Remove element and clean.
d. Replace element and nut.
11. Use compressed air to ensure that all electrical components are free of moisture and dust.
12. Remove chemical supply components and check for residual chemicals. Clean as necessary and replace.
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Maintenance
Care of Stainless Steel
Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing.
Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidic solutions are present.
Do not allow salty or acidic solutions to evaporate and dry on stainless steel. Wipe clean of any residues.
Rub in direction of polish lines or “grain” of stainless steel to avoid scratch marks when using abrasive cleaners. Use stainless steel wool or soft, non-metal bristle brushes. Do not use ordinary steel wool or steel brushes.
Remove discoloration or heat tint from overheating by scouring with a powder or by employing special chemical solutions.
Do not leave sanitizers or sterilizing solutions on stainless steel equipment for prolonged periods of time.
When an external chemical supply is used, ensure no siphoning of chemicals occurs when machine is not in use. Highly concentrated chemicals can cause severe damage to stainless steel and other components with machine. Damage of this kind is not covered by manufacturer’s warranty. Locate pump below machine’s injection point to prevent siphoning of chemicals into machine.
If stainless steel appears to be rusting the source of the rust may actually be an iron or steel part not made of stainless steel, such as a nail or screw.
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Disposal of Unit
This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Refer to Figure 26. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. Ensuring this product is disposed of correctly will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact the local city office, household waste disposal service, or the source from which the product was purchased.
MIX1N
Figure 26
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