Alliance Laundry Systems CHM1772C User Manual 2

Washer-Extractors
CHM1772C
Cabinet Hardmount
Refer to Page 6 for Model Identification
Operation/Maintenance
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.comlaundry.com
Part No. F8208401R3
February 2011
Table of
Contents
Safety Information.............................................................................. 2
Explanation of Safety Messages........................................................... 2
Important Safety Instructions ............................................................... 2
Safety Decals ........................................................................................ 4
Operator Safety..................................................................................... 5
Introduction......................................................................................... 6
Model Identification ............................................................................. 6
Nameplate Location.............................................................................. 9
Replacement Parts ................................................................................ 9
Customer Service.................................................................................. 9
Operation............................................................................................. 11
Operating Instructions .......................................................................... 11
Maintenance ........................................................................................ 13
Daily ..................................................................................................... 13
Beginning of Day............................................................................. 13
End of Day ....................................................................................... 13
Weekly.................................................................................................. 14
Monthly................................................................................................. 14
Quarterly ............................................................................................... 16
Care of Stainless Steel .......................................................................... 17
© Copyright 2011, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F8208401
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1
Safety Information
DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.
DANGER
WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.
CAUTION
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:
W023
WARNING
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer and those maintaining the machine.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.
3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, dry­cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable; do not smoke or use an open flame during this time.
6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.
7. Before the washer is removed from service or discarded, remove the door to the washing compartment.
8. Do not reach into the washer if the wash drum is moving.
2
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F8208401
Safety Information
9. Do not install or store the washer where it will be exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.
12. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.
13. Use washer only for its intended purpose, washing textiles.
14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.
15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.
16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.
20. If the supply cord is damaged, it must be replaced by a special cord or assembly, available from the manufacturer or its service agent.
21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.
23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
24. Always follow the fabric care instructions supplied by the textile manufacturer.
25. Never operate the washer with any guards and/or panels removed.
26. DO NOT operate the washer with missing or broken parts.
27. DO NOT bypass any safety devices.
28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.
F8208401
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Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.
3
Safety Information
This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.
SW004
WARNING
Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.
W703
WARNING
Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.
SW025
CAUTION
Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
SW014
WARNING
IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.
To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.
Use manufacturer-authorized spare parts to avoid safety hazards.
4
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F8208401
Safety Information
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.
SW012
WARNING
Operating the machine with severe out-of­balance loads could result in personal injury and serious equipment damage.
W728
WARNING
Operator Safety
To ensure the safety of machine operators, the following maintenance checks must be performed daily:
1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.
2. Check door interlock before starting operation of the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the door open.
b. Close the door and start the machine. The
machine should not start with the door unlocked.
Do not bypass any safety devices in the machine.
c. Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning properly, disconnect power and call a service technician.
3. Do not attempt to operate the machine if any of the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
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5
Introduction
Model Identification
Information in this manual is applicable to these models:
HCD020GD2
HCD020JD2 HCD020LD2 HCL020GD2 HCL020GN2 HCL020HDF HCL020HN2 HCL020KD2
HCL020LD2 HCN020GC2 HCN020GD2 HCN020GE2 HCN020GN2
20 POUND
HCN020GX2 HCN020GY2 HCN020HC2 HCN020HCF HCN020HD2 HCN020HN2 HCN020HNF HCN020HY2 HCN020HYF HCN020KC2
HCD030LD2 HCL030GN2 HCL030HDF HCL030HN2 HCL030HNF HCN030GC2 HCN030GD2 HCN030GE2 HCN030GN2 HCN030GX2 HCN030GY2 HCN030HC2 HCN030HCF HCN030HD2
30 POUND
HCN030HN2 HCN030HNF HCN030HY2 HCN030HYF HCN030KC2 HCN030KCF
HCN030KCV
HCN030KD2
HCN030KDV
HCN030KEF HCN030KY2
HCN020KCF
HCN020KCV
HCN020KD2
HCN020KDV
HCN020KEF
HCN020KEV
HCN020KY2 HCN020KYF HCN020KYV
HCU020GC2
HCU020GD2
HCU020GE2
HCU020GL2
HCU020GN2
HCU020GX2
HCU020GY2
HCU020HC2
HCU020HN2 HCU020HNF
HCU020HX2
HCU020KCF HCU020KCV
HCU020KE2
HCN030KYF HCN030KYV
HCU030GC2
HCU030GD2
HCU030GE2
HCU030GL2
HCU030GN2
HCU030GX2
HCU030GY2
HCU030HC2
HCU030HN2 HCU030HNF
HCU030HX2
HCU030KCF HCU030KCV
HCU030KE2
HCU030KY2 HCU030KYF HCU030KYV
HCZ030GN2
SCD030GD2 SCD030LD2
SCL030GC2 SCL030GN2 SCL030HN2
HCU020KL2 HCU020KY2
HCU020KYF
HCU020KYV
HCZ020GN2 HCZ020HN2 SCL020GCZ
SCL020GN2
SCL020HNF
SCL020JC2 SCL020JD2 SCL020JDF SCL020JE2 SCL020JEF
SCL020JX2 SCN020GC2 SCN020GD2
SCN020GE2 SCN020GN2 SCN020GX2 SCN020GY2 SCN020HN2 SCN020HNF
SCL030HNF
SCL030JC2 SCL030JCF SCL030JD2 SCL030JDF SCL030JE2 SCL030JEF SCL030JX2 SCL030JXF SCL030JY2
SCL030KN2 SCL030KNF
SCL030KNV
SCL030LD2
SCL030LEV SCN030GC2 SCN030GD2
SCN030GE2 SCN030GN2 SCN030GX2 SCN030GY2 SCN030HN2 SCN030HNF
SCN030JC2
SCN030JCF
(Continued)
Model
SCN020JC2 SCN020JCF
SCN020JCV
SCN020JD2 SCN020JEF
SCN020JXF
SCN020JY2 SCN020JYF SCN020JYV
SCN020KN2 SCN020KNF
SCN020LC2
SCN020LCF SCN020LCV SCN020LD2 SCN020LX2
SCN020LY2 SCN020LYF
SCN020LYV SCN020WC2 SCN020WCF
SCN020WCV
SCN020WD2
SCN030JCV
SCN030JD2 SCN030JE2 SCN030JEF SCN030JX2 SCN030JY2
SCN030JYF SCN030JYV SCN030KN2
SCN030KNF
SCN030LC2 SCN030LCF
SCN030LCV
SCN030LD2
SCN030LE2
SCN030LY2
SCN030LYF SCN030LYV
SCN030WC2 SCN030WCF
SCN030WCV
SCN030WD2
SCN030WDV
SCN030WY2
SCN030WYF
SCN020WDV
SCN020WY2 SCN020WYF
SCN020WYV
SCU020GC2 SCU020GD2 SCU020GE2 SCU020GL2 SCU020GN2 SCU020GX2 SCU020GY2 SCU020HN2 SCU020HNF
SCU020JC2 SCU020JCF
SCU020JCV
SCU020JD2 SCU020JDF
SCU020JDV
SCU020JE2 SCU020JEF
SCU020JEV
SCU020JL2
SCN030WYV
SCU030GC2 SCU030GD2 SCU030GE2 SCU030GL2 SCU030GN2 SCU030GX2 SCU030GY2 SCU030HN2 SCU030HNF
SCU030JC2
SCU030JCF
SCU030JCV
SCU030JD2 SCU030JDF
SCU030JDV
SCU030JE2 SCU030JEF
SCU030JEV
SCU030JL2
SCU030JLF SCU030JLV SCU030JX2 SCU030JXF
SCU030JXV
SCU020JLF SCU020JLV SCU020JX2 SCU020JXF
SCU020JXV
SCU020JY2
SCU020JYF SCU020JYV SCU020KN2
SCU020KNF
SCU020WEV
UCL020GNZ UCL020HN2 UCL020KN2 UCN020GN2 UCN020HN2
UCN020HNF
UCN020KN2 UCU020GN2 UCU020HN2
UCU020HNF
UCU020KN2 UCZ020GN2
SCU030JY2
SCU030JYF SCU030JYV
SCU030KN2 SCU030KNF
SCU030WCV
SCU030WE2 UCL030GN2 UCL030HN2 UCL030HNF UCL030KN2 UCN030GN2 UCN030HN2
UCN030HNF
UCN030KN2
UCN030KNF
UCU030GN2 UCU030HN2
UCU030HNF
UCU030KN2 UCZ030GN2 VCU030GN2
6
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F8208401
HCD040LD2 HCL040GN2
HCL040HC2
HCL040HDF
HCL040HE2 HCL040HN2 HCN040GC2 HCN040GD2 HCN040GE2 HCN040GN2 HCN040GX2 HCN040GY2 HCN040HC2 HCN040HCF
40 POUND
HCN040HN2
HCN040HNF
HCN040HY2
HCN040HYF
HCN040KC2 HCN040KCF
HCN040KCV
HCN040KD2
HCN040KDF HCN040KDV
HCN040KEF
HCD060LD2 HCL060GN2 HCL060HCF HCL060HN2 HCN060GC2 HCN060GD2 HCN060GE2 HCN060GN2 HCN060GX2 HCN060GY2 HCN060HC2 HCN060HCF
HCN060HDF
HCN060HN2
60 POUND
HCN060HNF
HCN060HY2
HCN060HYF
HCN060KC2 HCN060KCF
HCN060KCV
HCN060KD2
HCN060KDF HCN060KDV
HCN060KEF
HCN060KEV
HCN040KEV
HCN040KY2 HCN040KYF HCN040KYV
HCU040GC2
HCU040GD2
HCU040GE2
HCU040GL2
HCU040GN2
HCU040GX2
HCU040GY2
HCU040HC2
HCU040HN2 HCU040HNF
HCU040HX2
HCU040KCF HCU040KCV
HCU040KE2
HCU040KY2 HCU040KYF HCU040KYV
SCD040GD2 SCD040LD2
SCL040GC2
SCL040GN2
HCN060KY2 HCN060KYF HCN060KYV
HCU060GC2
HCU060GD2
HCU060GE2
HCU060GL2
HCU060GN2
HCU060GX2
HCU060GY2
HCU060HC2
HCU060HN2 HCU060HNF
HCU060HX2
HCU060KCF HCU060KCV HCU060KEV
HCU060KY2 HCU060KYF HCU060KYV
SCD060GD2 SCD060LD2
SCL060GC2 SCL060GN2 SCL060HN2
(Continued)
Model
SCL040HN2
SCL040HNF
SCL040JC2 SCL040JD2 SCL040JDF
SCL040JE2
SCL040JEF SCL040JX2 SCL040JXF
SCL040JXV SCL040KN2
SCL040KNF
SCL040KNV
SCL040LE2
SCN040GC2 SCN040GD2
SCN040GE2 SCN040GN2 SCN040GX2 SCN040GY2 SCN040HN2 SCN040HNF
SCN040JC2 SCN040JCF
SCN040JCV
SCL060HNF
SCL060JC2 SCL060JCF SCL060JD2
SCL060JE2 SCL060JX2
SCL060KN2
SCL060KNV
SCL060LE2
SCN060GC2 SCN060GD2
SCN060GE2 SCN060GN2 SCN060GNF SCN060GX2 SCN060GY2 SCN060HN2 SCN060HNF
SCN060JC2 SCN060JCF
SCN060JCV
SCN060JD2 SCN060JDF SCN060JEF SCN060JX2
(Continued)
SCN040JD2 SCN040JE2 SCN040JEF SCN040JY2
SCN040JYF SCN040JYV SCN040KN2
SCN040KNF SCN040KNV
SCN040LC2 SCN040LCF
SCN040LCV
SCN040LD2
SCN040LDV
SCN040LE2
SCN040LY2
SCN040LYF SCN040LYV
SCN040WC2
SCN040WCF SCN040WCV SCN040WDV
SCN040WY2 SCN040WYF SCN040WYV
SCN060JY2
SCN060JYF SCN060JYV SCN060KN2
SCN060KNF SCN060KNV
SCN060LC2 SCN060LCF
SCN060LCV
SCN060LD2
SCN060LDV
SCN060LE2
SCN060LY2
SCN060LYF SCN060LYV
SCN060WC2 SCN060WCF
SCN060WCV
SCN060WD2
SCN060WDV
SCN060WY2 SCN060WYF SCN060WYV
SCU060GC2 SCU060GD2
SCU040GC2 SCU040GD2 SCU040GE2 SCU040GL2 SCU040GN2 SCU040GX2 SCU040GY2 SCU040HN2 SCU040HNF
SCU040JC2
SCU040JCF
SCU040JCV
SCU040JD2 SCU040JDF
SCU040JDV
SCU040JE2 SCU040JEF
SCU040JEV
SCU040JL2
SCU040JLF SCU040JLV SCU040JX2 SCU040JXF
SCU040JXV
SCU040JY2
SCU060GE2 SCU060GL2 SCU060GN2 SCU060GX2 SCU060GY2 SCU060HN2 SCU060HNF
SCU060JC2 SCU060JCF
SCU060JCV
SCU060JD2 SCU060JDF
SCU060JDV
SCU060JE2
SCU060JEF SCU060JEV
SCU060JL2
SCU060JLF SCU060JLV SCU060JX2 SCU060JXF
SCU060JXV
SCU060JY2 SCU060JYF
SCU060JYV
Introduction
SCU040JYF
SCU040JYV SCU040KN2 SCU040KNF
SCU040KNV SCU040WEV
UCL040GN2 UCL040HN2 UCL040HNF UCL040KN2 UCL040KNF
UCL040KNV
UCN040GN2 UCN040HN2
UCN040HNF
UCN040KN2
UCN040KNF UCN040KNV
UCU040GN2 UCU040HN2
UCU040HNF
UCU040KN2
UCU040KNV
VCU040GN2
SCU060KN2 SCU060KNF
SCU060KNV SCU060WEV
UCL060GN2 UCL060HN2 UCL060HNF UCL060KN2 UCL060KNF
UCL060KNV
UCN060GN2 UCN060HN2
UCN060HNF
UCN060KN2
UCN060KNF UCN060KNV
UCU060GN2 UCU060HN2
UCU060HNF
UCU060KN2
UCU060KNV
VCU060GN2
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7
Introduction
HCD080LDV
HCL080HNF HCN080GCF
HCN080GDF
HCN080GEF HCN080GNF HCN080GXF HCN080GYF
HCN080HCF
80 POUND
HCN080HDF HCN080HNF HCN080HYF
HCN080KCF HCN080KCV HCN080KDF
SCL125KNV SCN125KNV
SCN125LYV SCU125KNV UCL125KNV
125 POUND
UCU125KNV
HCN080KDV HCN080KEV HCN080KYF HCN080KYV
HCU080GCF
HCU080GDF
HCU080GEF
HCU080GLF HCU080GNF HCU080GXF HCU080GYF
HCU080HCF HCU080HNF HCU080HXF
HCU080KCF
(Continued)
Model
HCU080KCV HCU080KYF
HCU080KYV
SCL080GNF SCL080HNF
SCL080KNV
SCN080GCF SCN080GDF SCN080GEF SCN080GNF SCN080GXF SCN080GYF SCN080HNF
SCN080JCF
SCN080JCV
SCN080JDF SCN080JYF
SCN080JYV SCN080KNV SCN080LCV SCN080LDV
SCN080LYV
SCN080WCV SCN080WDV SCN080WYV
SCU080GCF SCU080GDF
SCU080GEF
SCU080GLF SCU080GNF
SCU080GXF SCU080GYF SCU080HNF
SCU080JCF
SCU080JCV
SCU080JDF
SCU080JDV
SCU080JEF
SCU080JEV
SCU080JLF SCU080JLV SCU080JXF
SCU080JXV
SCU080JYF
SCU080JYV
SCU080KNV
UCL080GNF
UCL080HNF UCL080KNV UCN080GNF UCN080HNF UCN080KNV UCU080GNF UCU080HNF UCU080KNV VCU080GNF
8
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F8208401
Introduction
1
Nameplate Location
The nameplate is located at the rear of the machine and inside door. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance.
Replacement Parts
If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
Customer Service
For technical assistance, call:
(920) 748-3121
Ripon, Wisconsin
+32 56 41 2054
Wevelgem, Belgium
1 Nameplate
CHM2233N
Figure 1
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9
Introduction
CHM2286N
*CN040GC2OUID01
00000000000
208 – 240
3
HzHz PhasePhase
Supply Water: Supply Water: BARBAR
Number of wires :Number of wires : FLA :FLA : ampsamps
3
Circuit Breaker Size :Circuit Breaker Size : ampsamps
60 3
Serial No.Serial No.
Model No.Model No.
VoltageVoltage
40
30 - 85 psi, 2 - 5.7
Max. Load :Max. Load :
Schematic :Schematic :
KGKG
18.2
LBLB
EXAMPLE OF NAMEPLATE
Model Number Familiarization Guide
*C
N
040
G
C
2
O
U
1
D
01
* Denotes Brand
Product Family
Agency Approval
Washer-Extractor Capacity (pounds dry weight of laundry)
Type of Control
Actuation (C = Coin drop)
Washer-Extractor Speed Capability (2 = 2 speed)
Electrical Characteristics
Panel Type
Design Series
Heat Feature (D = Direct Steam)
Option Identification (varies from machine to machine)
Sample Model Number:
*CN040GC2OU1D01
10
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CHM2286N
Figure 2
F8208401
Operation
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit (51° Celsius) and hot surfaces.
W748
WARNING
Operating Instructions
1. Turn on main power source (circuit breaker).
2. Turn handle clockwise to open. Refer to Figure 3.
NOTE: For 125 capacity models through 1/31/11, press the Unlock/Stop keypad, push the button on door handle and turn handle counter clockwise to open.
For 125 capacity models starting 2/1/11, turn handle clockwise to open.
CHM2243N
4. Close door and turn handle counter clockwise. Refer to Figure 5.
NOTE: For 125 capacity models through 1/31/11, close door and turn handle clockwise.
For 125 capacity models starting 2/1/11, close door and turn handle counter clockwise.
CHM2244N
Figure 5
5. The default wash cycle will display.
Figure 3
3. Load to capacity whenever possible. DO NOT OVERLOAD. Refer to Figure 4.
NOTE: Underloading can cause out-of-balance conditions that can shorten machine life.
Figure 4
6. Select the desired soil setting (select models only), cycle setting (select models only) and cycle/temperature. The LED indicator(s) for that cycle will light.
U003I
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11
Operation
Powder
a. DETERGENT
CHM2228N
Liquid
b. BLEACH
CHM2230N
Powder
CHM2229N
Liquid
c. SOFTENER
7. Add liquid and/or powder supplies to supply dispenser. Refer to Figure 6.
a. Detergent:
Liquid - Compartment 1 (prewash) + Compartment 3
Powder - Compartment 1 (prewash) + Compartment 2
b. Bleach:
Liquid - Compartment 3
Powder - Compartment 2
c. Softener:
Liquid - Compartment 4
CHM2227N
8. For vended models only. Insert coin(s) or card
If the machine is a coin operated unit, add coins.
If the machine is a card operated unit, insert and
If the unit is interfaced to a central/remote pay
as necessary.
As each coin is added, the vend counts down to the amount remaining.
remove card per card system instructions.
system, go to the central/remote pay console,
CHM2231N
Figure 6
make payment and select the machine and follow central/remote pay system instructions.
9. Press the START keypad.
10. During first fill, the desired wash cycle can be changed. After first fill has ended, the wash cycle active at that moment remains the chosen wash cycle.
11. When cycle is complete, display shows “00”.
12
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F8208401
Maintenance
Sharp edges can cause personal injury. Wear safety glasses and gloves, use proper tools and provide lighting when handling sheet metal parts.
W366R1
WARNING
3. Check door interlock before starting operation:
a. Attempt to start the machine with the door
open. The machine should not start with the door open.
b. Close the door and start the machine. The
machine should not start with the door unlocked.
IMPORTANT: Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.
Daily
IMPORTANT: Door lock should be checked daily to ensure proper operation. Also check that all safety and instruction stickers are on the machine. Any missing or illegible safety instructions stickers should be replaced immediately.
Beginning of Day
1. Inspect water inlet valve hose connections on the back of the machine for leaks.
2. Inspect steam hose connections for leaks (where applicable).
c. Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning properly, disconnect power and call a service technician.
End of Day
1. Clean the door gasket of residual detergent and all foreign matter.
2. Clean the door glass with a damp cloth.
3. Clean automatic supply dispenser lid and general area.
4. Clean the machine’s top, front and side panels with mild detergent. Rinse with clean water.
5. Leave loading door open at the end of each day to allow moisture to evaporate.
NOTE: Unload the machine promptly after each completed cycle to prevent moisture buildup. Leave
loading door open after each completed cycle to allow moisture to evaporate.
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Maintenance
1
2
3
4
Weekly
1. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gasket do not leak.
c. Verify that the drain valve is operating and
that the drain system is free from obstruction. If water does not leak out during the first wash segment, the drain valve is closed and functioning properly.
For F and variable-speed models only, clean the AC drive box filter(s) weekly or more frequently as needed:
1. Wash the filter with warm water and allow filter to air dry. As an alternative, the filter may be vacuumed clean.
IMPORTANT: The control module cover and fan filter must be in place for the fan to properly cool the AC inverter drive. Failure to observe this warning will void the warranty and could lead to expensive AC inverter drive repair.
Monthly
NOTE: Disconnect power to the machine at its source before performing the monthly maintenance procedures.
1. Use the following procedures to determine if V-belt(s) require replacement or adjustment. Call a qualified service technician in either case.
a. Check V-belt(s) for uneven wear and frayed
edges.
b. For groove-pulley drive systems, verify
alignment by placing a straightedge across both pulley faces. The straightedge should make contact with the pulleys in four places. Refer to Figure 7.
H040I
1 Motor 2 Motor Pulley 3 Straightedge 4 Basket Pulley
Figure 7
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F8208401
c. For flat-pulley drive systems, verify allowable
1
2
distance of belt from edge of pulley. Refer to Tab l e 1 below.
Flat-Pulley Alignment
Maintenance
Model
20 .09 in. (2 mm)
30 .09 in. (2 mm)
40 .09 in. (2 mm)
60 .38 in. (10 mm)
Table 1
d. For F and variable-speed models only,
verify that V-belts are properly tensioned by
Allowable
Distance from Edge
1 Deflection 2 Span Length
applying a set force to the belts and measuring the deflection to determine the belt tension. Refer to Table 2 for the acceptable belt’s tension ranges. Belt tension measurements should be taken as close to the center of the belt span as possible. Refer to Figure 8.
Belt Tension Testing for Variable-Speed Models
Model Belt Belt Span Deflection Range
H039I
Figure 8
Force
Min – Max
40 Motor-Basket 16.9 in. (428 mm) .31 – .34 in. (7.9 – 8.7 mm) 6.1 – 7.4 lbs. (27 – 33 N)
60 Motor-Basket 16.8 in. (426 mm) .28 – .31 in. (7.1 – 7.9 mm) 6.1 – 7.4 lbs. (27 – 33 N)
80 Motor-Basket
Banded Belt
2. For 80 and 125 pound capacity models only, lubricate bearings and seals each month OR after every 200 hours of operation.
a. Use a premium-grade lithium-based #2
grease. Never mix two types of grease, such as petroleum and silicone.
b. Pump the grease gun slowly, permitting only
the following number of strokes:
Bearing grease fitting, 2 strokes
Seal grease fitting, 2 stroke
NOTE: Do not pump the grease gun until grease comes out of the bearing housing. This can result in overlubrication, causing damage to bearings and
22.1 in. (561 mm) .22 – .25 in. (5.08 – 6.35 mm) 23 – 26 lbs. (102.3 – 115.6 N)
Table 2
3. Remove back panel and check overflow hose and drain hose for leaks.
4. Unlock and remove the top cover and check the supply dispenser hoses and hose connections.
5. Clean inlet hose filter screens:
a. Turn water off and allow valve to cool, if
necessary.
b. Unscrew inlet hose and remove filter screen.
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
6. Tighten motor mounting bolt locknuts and bearing bolt locknuts. Check to see that the pin is in place.
seals.
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Maintenance
H042I
1
2
7. Use compressed air to clean lint from motor.
8. Clean interior of machine, both basket and shell, by wiping with a water-soaked sponge or cloth.
9. Use compressed air to clean all electrical components of moisture and dust.
10. Verify the insulation is intact on all external wires and that all connections are secure. If bare wire is evident, call a service technician.
11. For F and variable-speed models only, clean AC drive cooling fan blades monthly (more often if required by the condition of the air).
Quarterly
NOTE: Disconnect power to the machine at its source before performing the quarterly maintenance procedures.
1. Tighten door hinges and fasteners, if necessary.
2. Tighten anchor bolts, if necessary.
H042I
1 Cap 2 Filter Element
3. Verify that the drain motor shield is in place and secure, if so equipped.
4. Check all painted surfaces for exposed metal. (Matching paint is available from the manufacturer.)
If bare metal is showing, paint with primer or solvent-based paint.
If rust appears, remove it with sandpaper or by chemical means and then paint with primer or solvent-based paint.
5. Clean customer-supplied steam filter, where applicable. Refer to Figure 9.
a. Turn off steam supply and allow time for the
valve to cool.
b. Unscrew cap.
c. Remove element and clean.
d. Replace element and cap.
Figure 9
6. Check the bearing mounting bolts to make sure they are torqued properly. Refer to Tab l e 3 for specifications.
Machine
Capacity
20 All 75 ft-lbs.
30-60 All 105 ft-lbs.
80 Front 200 ft-lbs.
80 Rear 97 ft-lbs.
Bearing Torque
Table 3
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F8208401
Maintenance
Care of Stainless Steel
Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing.
Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidic solutions are present.
Do not allow salty or acidic solutions to evaporate and dry on stainless steel. Wipe clean of any residues.
Rub in the direction of the polish lines or “grain” of the stainless steel to avoid scratch marks when using abrasive cleaners. Use stainless steel wool or soft, non-metal bristle brushes. Do not use ordinary steel wool or steel brushes.
If the stainless steel appears to be rusting, the source of the rust may be an iron or steel part not made of stainless steel, such as a nail or screw. Tip: Paint all carbon steel parts with a heavy protective coating. Stainless steel fasteners should be used whenever possible.
Remove discoloration or heat tint from overheating by scouring with a powder or by employing special chemical solutions.
Do not leave sterilizing solutions on stainless steel equipment for prolonged periods of time.
When an external chemical supply is used, ensure no siphoning of chemicals occurs when the washer-extractor is not in use. Highly concentrated chemicals can cause severe damage to stainless steel and other components within the machine. Damage of this kind is not covered by the manufacturer’s warranty. Locate the pump and tubing below the washer-extractor’s injection point to prevent siphoning of chemicals into the machine.
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