Alliance Laundry Systems CHM1772C User Manual

Washer-Extractors
CHM1772C
Cabinet Hardmount
Refer to Page 6 for Model Identification
Installation
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.alliancelaundry.com
Part No. F8208301R8
October 2012
Table of
Contents
Safety Information.............................................................................. 2
Explanation of Safety Messages........................................................... 2
Important Safety Instructions ............................................................... 2
Safety Decals ........................................................................................ 4
Operator Safety..................................................................................... 5
Introduction......................................................................................... 6
Model Identification ............................................................................. 6
Delivery Inspection............................................................................... 11
Nameplate Location.............................................................................. 11
Replacement Parts ................................................................................ 13
Customer Service.................................................................................. 13
Specifications and Dimensions........................................................... 14
Dimensional Clearances ....................................................................... 23
Installation........................................................................................... 24
Machine Foundation ............................................................................. 24
Concrete Foundation Installation..................................................... 26
Machine Anchoring .............................................................................. 29
Direct-to-Finished-Floor Installation ............................................... 29
Elevated Base Frame Installation..................................................... 30
Mounting Bolt Hole Locations (Without Elevated Base Frames)........ 32
Mounting Bolt Hole Locations (With Elevated Base Frames)............. 38
Drain Connection.................................................................................. 42
Water Connection Requirements.......................................................... 44
Electrical Installation Requirements..................................................... 45
Input Power Conditioning..................................................................... 46
Input Voltage Requirements ............................................................ 47
Circuit Breakers and Quick Disconnects ......................................... 47
Connection Specifications ............................................................... 47
Grounding ........................................................................................ 47
Phase Adder ..................................................................................... 48
Thermal Overload Protector ............................................................ 48
Steam Requirements (Steam Heat Option Only).................................. 54
Supply Dispensing ................................................................................ 54
External Supplies.................................................................................. 55
Connection of External Liquid Supplies.......................................... 56
Start Up................................................................................................ 57
Basket Rotation..................................................................................... 57
© Copyright 2012, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1
Safety Information
DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.
DANGER
WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.
CAUTION
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:
W023
WARNING
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.
3. Do not install or store the washer where it will be exposed to water and/or weather.
4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
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6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.
F8208301
Safety Information
7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.
8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.
10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.
11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
13. Always follow the fabric care instructions supplied by the textile manufacturer.
14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.
15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.
16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.
18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.
20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.
22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.
23. Before the washer is removed from service or discarded, remove the door to the washing compartment.
24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.
17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
3
Safety Information
This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.
SW004
WARNING
Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.
W703
WARNING
Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.
SW025
CAUTION
Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
SW014
WARNING
IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.
To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.
Use manufacturer-authorized spare parts to avoid safety hazards.
4
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F8208301
Safety Information
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.
SW012
WARNING
Operating the machine with severe out-of­balance loads could result in personal injury and serious equipment damage.
W728
WARNING
Operator Safety
To ensure the safety of machine operators, the following maintenance checks must be performed daily:
1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.
2. Check door interlock before starting operation of the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the door open.
b. Close the door and start the machine. The
machine should not start with the door unlocked.
Do not bypass any safety devices in the machine.
c. Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning properly, disconnect power and call a service technician.
3. Do not attempt to operate the machine if any of the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
5
Introduction
Model Identification
Information in this manual is applicable to these models:
HCD020GD2
HCD020JD2 HCD020LD2 HCL020GD2 HCL020GN2 HCL020HDF HCL020HN2 HCL020KD2 HCL020KDF HCL020KDV
HCL020LD2 HCN020GC2 HCN020GD2 HCN020GE2 HCN020GN2
20 POUND
HCN020GX2 HCN020GY2 HCN020HC2 HCN020HCF HCN020HD2 HCN020HN2 HCN020HNF HCN020HY2 HCN020HYF HCN020KC2 HCN020KCF
HCN020KCV
HCN020KD2 HCN020KDV HCN020KDV
HCN020KEF HCN020KEV
HCN020KY2
HCN020KYF
HCN020KYV
HCU020GC2 HCU020GD2
HCU020GE2
HCU020GL2
HCU020GN2 HCU020GX2 HCU020GY2 HCU020HC2 HCU020HN2 HCU020HNF HCU020HX2 HCU020KCF
HCU020KCV
HCU020KE2 HCU020KEV
HCU020KL2
HCU020KY2 HCU020KYF
HCU020KYV
HCZ020GN2 HCZ020HN2
SCL020GC2 SCL020GN2 SCL020HN2
SCL020HNF
SCL020JC2 SCL020JD2 SCL020JDF SCL020JE2 SCL020JEF
SCL020JX2 SCN020GC2 SCN020GD2
SCN020GE2 SCN020GN2 SCN020GX2 SCN020GY2 SCN020HN2 SCN020HNF
SCN020JC2
SCN020JCF
SCN020JCV
SCN020JD2 SCN020JEF
SCN020JXF
SCN020JY2
Model
(Continued)
SCN020JYF SCN020JYV SCN020KN2
SCN020KNF
SCN020LC2 SCN020LCF
SCN020LCV
SCN020LD2 SCN020LX2 SCN020LY2 SCN020LYF
SCN020LYV SCN020WC2
SCN020WCF
SCN020WCV
SCN020WD2
SCN020WDV
SCN020WY2 SCN020WYF SCN020WYV
SCU020GC2 SCU020GD2
SCU020GE2
SCU020GL2 SCU020GN2 SCU020GX2 SCU020GY2
SCU202HN2 SCU020HNF
SCU020JC2 SCU020JCF
SCU020JCV
SCU020JD2
SCU020JDF
SCU020JDV
SCU020JE2 SCU020JEF
SCU020JEV
SCU020JL2 SCU020JLF SCU020JLV SCU020JX2
SCU020JXF
SCU020JXV
SCU020JY2
SCU020JYF SCU020JYV SCU020KN2 SCU020KNF
SCU020LC2 SCU020LCV SCU020LD2 SCU020LDV
SCU020LE2
SCU020LEV SCU020LX2 SCU020LXV
SCU020LY2
SCU020LYV
SCU020WC2
SCU020WCV
SCU020WD2
SCU020WDV
SCU020WE2
SCU020WEV
SCU020WX2
SCU020WXV
SCU020WY2
SCU020WYV
UCL020GN2 UCL020HN2 UCL020KN2 UCN020GN2 UCN020HN2 UCN020HNF UCN020KN2 UCU020GN2 UCU020HN2 UCU020HNF UCU020KN2 UCZ020GN2
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© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
HCD030LD2 HCL030GN2 HCL030HDF HCL030HN2 HCL030HNF HCL030KD2 HCL030KDF
HCL030KDV
HCN030GC2 HCN030GD2 HCN030GE2 HCN030GN2 HCN030GX2 HCN030GY2 HCN030HC2 HCN030HCF
30 POUND
HCN030HD2 HCN030HN2
HCN030HNF
HCN030HY2
HCN030HYF
HCN030KC2 HCN030KCF
HCN030KCV
HCN030KD2
HCN030KDV
HCN030KEF HCN030KY2
HCN030KYF
HCN030KYV
HCU030GC2 HCU030GD2
HCU030GE2
HCU030GL2 HCU030GN2 HCU030GX2 HCU030GY2 HCU030HC2 HCU030HN2 HCU030HNF HCU030HX2 HCU030KCF
HCU030KCV
HCU030KE2
HCU030KEV
HCU030KY2 HCU030KYF
HCU030KYV
HCZ030GN2
SCD030GD2
SCD030LD2 SCL030GC2 SCL030GN2 SCL030HN2
SCL030HNF
SCL030JC2 SCL030JCF SCL030JD2
(Continued)
Model
SCL030JDF
SCL030JE2
SCL030JEF SCL030JX2 SCL030JXF SCL030JY2
SCL030KN2 SCL030KNF SCL030KNV
SCL030LD2
SCL030LEV SCN030GC2 SCN030GD2
SCN030GE2 SCN030GN2 SCN030GX2 SCN030GY2 SCN030HN2 SCN030HNF
SCN030JC2 SCN030JCF
SCN030JCV
SCN030JD2 SCN030JE2 SCN030JEF SCN030JX2
SCN030JY2 SCN030JYF SCN030JYV
(Continued)
SCN030KN2 SCN030KNF
SCN030LC2 SCN030LCF
SCN030LCV
SCN030LD2 SCN030LE2 SCN030LY2 SCN030LYF
SCN030LYV SCN030WC2 SCN030WCF
SCN030WCV
SCN030WD2
SCN030WDV
SCN030WLV SCN030WX2 SCN030WY2
SCN030WYF SCN030WYV
SCU030GC2
SCU030GD2
SCU030GE2
SCU030GL2 SCU030GN2 SCU030GX2 SCU030GY2 SCU030HN2 SCU030HNF
SCU030JC2 SCU030JCF
SCU030JCV
SCU030JD2
SCU030JDF
SCU030JDV
SCU030JE2 SCU030JEF
SCU030JEV
SCU030JL2 SCU030JLF SCU030JLV SCU030JX2
SCU030JXF
SCU030JXV
SCU030JY2
SCU030JYF SCU030JYV SCU030KN2 SCU030KNF
SCU030LC2 SCU030LCV SCU030LD2 SCU030LDV
SCU030LE2 SCU030LEV SCU030LX2 SCU030LXV
SCU030LY2
Introduction
SCU030LYV
SCU030WC2
SCU030WCV
SCU030WD2
SCU030WDV
SCU030WE2
SCU030WEV
SCU030WX2
SCU030WXV
SCU030WY2
SCU030WYV
UCL030GN2 UCL030HN2 UCL030HNF UCL030KN2 UCN030GN2 UCN030HN2 UCN030HNF UCN030KN2 UCN030KNF UCU030GN2 UCU030HN2 UCU030HNF UCU030KN2 UCZ030GN2 VCU030GN2
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
7
Introduction
HCD040LD2 HCL040GN2
HCL040HC2
HCL040HDF
HCL040HE2 HCL040HN2 HCL040KD2 HCL040KDF
HCL040KDV
HCN040GC2 HCN040GD2 HCN040GE2 HCN040GN2 HCN040GX2 HCN040GY2 HCN040HC2
40 POUND
HCN040HCF HCN040HD2 HCN040HN2
HCN040HNF
HCN040HY2
HCN040HYF
HCN040KC2 HCN040KCF
HCN040KCV
HCN040KD2
HCN040KDF HCN040KDV
HCN040KEF
HCN040KEV
HCN040KY2 HCN040KYF
HCN040KYV
HCU040GC2 HCU040GD2
HCU040GE2
HCU040GL2 HCU040GN2 HCU040GX2 HCU040GY2 HCU040HC2 HCU040HN2 HCU040HNF HCU040HX2 HCU040KCF
HCU040KCV
HCU040KE2
HCU040KEV
HCU040KY2 HCU040KYF
HCU040KYV
SCD040GD2
SCD040LD2 SCL040GC2 SCL040GN2 SCL040HN2
SCL040HNF
SCL040JC2
(Continued)
Model
SCL040JD2 SCL040JDF
SCL040JE2
SCL040JEF SCL040JX2 SCL040JXF
SCL040JXV
SCL040KN2 SCL040KNF SCL040KNV
SCL040LE2 SCN040GC2 SCN040GD2
SCN040GE2 SCN040GN2 SCN040GX2 SCN040GY2 SCN040HN2 SCN040HNF
SCN040JC2 SCN040JCF
SCN040JCV
SCN040JD2 SCN040JE2 SCN040JEF
SCN040JY2 SCN040JYF SCN040JYV
SCN040KN2
(Continued)
SCN040KNF
SCN040KNV
SCN040LC2 SCN040LCF
SCN040LCV
SCN040LD2
SCN040LDV
SCN040LE2 SCN040LY2 SCN040LYF
SCN040LYV SCN040WC2 SCN040WCF
SCN040WCV SCN040WDV
SCN040WX2 SCN040WY2
SCN040WYF SCN040WYV
SCU040GC2
SCU040GD2
SCU040GE2
SCU040GL2 SCU040GN2 SCU040GX2 SCU040GY2 SCU040HN2 SCU040HNF
SCU040JC2
SCU040JCF
SCU040JCV
SCU040JD2
SCU040JDF
SCU040JDV
SCU040JE2 SCU040JEF
SCU040JEV
SCU040JL2 SCU040JLF SCU040JLV SCU040JX2
SCU040JXF
SCU040JXV
SCU040JY2
SCU040JYF SCU040JYV SCU040KN2 SCU040KNF
SCU040KNV
SCU040LC2 SCU040LCV SCU040LD2
SCU040LDV
SCU040LE2 SCU040LEV SCU040LX2
SCU040LXV
SCU040LY2
SCU040LYV
SCU040WC2
SCU040WCV
SCU040WD2
SCU040WDV
SCU040WE2
SCU04WEV
SCU040WX2
SCU040WXV
SCU040WY2
SCU040WYV
UCL040GN2 UCL040HN2 UCL040HNF UCL040KN2 UCL040KNF
UCL040KNV
UCN040GN2 UCN040HN2 UCN040HNF UCN040KN2 UCN040KNF
UCN040KNV
UCU040GN2 UCU040HN2 UCU040HNF UCU040KN2
UCU040KNV
VCU040GN2
8
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F8208301
HCD060LD2 HCL060GN2 HCL060HCF HCL060HN2 HCL060KD2 HCL060KDF
HCL060KDV
HCN060GC2 HCN060GD2 HCN060GE2 HCN060GN2 HCN060GX2 HCN060GY2 HCN060HC2 HCN060HCF
HCN060HDF
60 POUND
HCN060HN2
HCN060HNF
HCN060HY2
HCN060HYF
HCN060KC2 HCN060KCF
HCN060KCV
HCN060KD2 HCN060KDF HCN060KDV HCN060KEV
HCN060KEF
HCN060KY2
HCD080LDV
HCL080HNF
HCL080KDF HCL080KDV
HCN080GCF HCN080GDF
HCN080GEF HCN080GNF HCN080GXF HCN080GYF
80 POUND
HCN080HCF HCN080HCV HCN080HDF HCN080HNF HCN080HYF HCN080HYV
HCN080KCF
SCL125KNV SCN125KNV
SCN125LYV SCN125WYV SCU125KNV
125 POUND
HCN060KYF
HCN060KYV
HCU060GC2 HCU060GD2
HCU060GE2
HCU060GL2 HCU060GN2 HCU060GX2 HCU060GY2 HCU060HC2 HCU060HN2 HCU060HNF HCU060HX2 HCU060KCF
HCU060KCV HCU060KEV
HCU060KY2 HCU060KYF
HCU060KYV
SCD060GD2
SCD060LD2 SCL060GC2 SCL060GN2 SCL060HN2
SCL060HNF
SCL060JC2 SCL060JCF SCL060JD2 SCL060JE2
HCN080KCV
HCN080KDF
HCN080KDV HCN080KEV
HCN080KYF
HCN080KYV
HCU080GCF HCU080GDF HCU080GEF HCU080GLF HCU080GNF HCU080GXF HCU080GYF HCU080HCF HCU080HNF HCU080HXF HCU080KCF
UCL125KNV UCU125KNV
(Continued)
Model
SCL060JXF
SCL060KN2
SCL060KNV
SCL060LE2 SCN060GC2 SCN060GD2
SCN060GE2 SCN060GN2 SCN060GNF SCN060GX2 SCN060GY2 SCN060HN2 SCN060HNF
SCN060JC2 SCN060JCF
SCN060JCV
SCN060JD2
SCN060JDF
SCN060JEF SCN060JX2
SCN060JY2 SCN060JYF SCN060JYV
SCN060KN2 SCN060KNF
SCN060KNV
SCN060LC2 SCN060LCF
SCN060LCV
HCU080KCV HCU080KYF
HCU080KYV
SCD080LDV
SCL080GNF SCL080HNF
SCL080KNV
SCN080GCF SCN080GDF SCN080GEF SCN080GNF SCN080GXF SCN080GYF SCN080HNF
SCN080JCF SCN080JCV SCN080JDF
SCN060LD2
SCN060LDV
SCN060LE2 SCN060LY2 SCN060LYF
SCN060LYV SCN060WC2 SCN060WCF
SCN060WCV
SCN060WD2
SCN060WDV SCN060WEV
SCN060WY2
SCN060WYF SCN060WYV
SCU060GC2
SCU060GD2
SCU060GE2
SCU060GL2 SCU060GN2 SCU060GX2 SCU060GY2 SCU060HN2 SCU060HNF
SCU060JC2 SCU060JCF
SCU060JCV
SCU060JD2 SCU060JDF
SCN080JYF
SCN080JYV
SCN080KNV
SCN080LCV
SCN080LDV
SCN080LYV
SCN080WCV SCN080WDV SCN080WYV
SCU080GCF SCU080GDF SCU080GEF SCU080GLF SCU080GNF SCU080GXF SCU080GYF SCU080HNF
SCU060JDV
SCU060JE2 SCU060JEF
SCU060JEV
SCU060JL2 SCU060JLF SCU060JLV SCU060JX2
SCU060JXF
SCU060JXV
SCU060JY2
SCU060JYF SCU060JYV SCU060KN2 SCU060KNF
SCU060KNV
SCU060LC2 SCU060LCV SCU060LD2
SCU060LDV
SCU060LE2 SCU060LEV SCU060LX2
SCU060LXV
SCU060LY2 SCU060LYV
SCU060WC2
SCU060WCV
SCU060WD2
SCU080JCF SCU080JCV SCU080JDF
SCU080JDV
SCU080JEF SCU080JEV
SCU080JLF
SCU080JLV SCU080JYF
SCU080JYV
SCU080JXF
SCU080JXV
SCU080KNV
SCU080LCV
SCU080LDV
SCU080LEV
SCU080LXV
Introduction
SCU060WDV
SCU060WE2
SCU060WEV
SCU060WX2
SCU060WXV
SCU060WY2
SCU060WYV
UCL060GN2 UCL060HN2 UCL060HNF UCL060KN2 UCL060KNF
UCL060KNV
UCN060GN2 UCN060HN2 UCN060HNF UCN060KN2 UCN060KNF
UCN060KNV
UCU060GN2 UCU060HN2 UCU060HNF UCU060KN2
UCU060KNV
VCU060GN2
SCU080LYV SCU080WCV SCU080WDV SCU080WEV SCU080WXV SCU080WYV
UCL080GNF UCL080HNF
UCL080KNV
UCN080GNF UCN080HNF
UCN080KNV
UCU080GNF UCU080HNF
UCU080KNV
VCU080GNF
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
9
Introduction
1
This manual is designed as a guide to the installation of the Cabinet Hardmount Washer-Extractor.
NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
Delivery Inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.
Nameplate Location
The nameplate is located at the rear of the machine and inside door. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.
CHM2233N
1 Nameplate
Figure 1
10
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Model Number Familiarization Guide
Hz
Phase
Supply Water:
BAR
Number of wires :
FLA :
amps
Circuit Breaker Size :
amps
Serial No.
Model No.
Voltage
Max. Load :
Schematic :
KG
LB
EXAMPLE OF NAMEPLATE
Sample Model Number: *CN040GC2OU1D01
Introduction
*C
N
040
G
C
2
O
U
1
D
01
* Denotes Brand
Product Family
Agency Approval
Washer-Extractor Capacity (pounds dry weight of laundry)
Type of Electrical Control
Actuation (C = Coin drop)
Washer-Extractor Speed Capability (2 = 2 speed)
Electrical Characteristics
Panel Type
Design Series
Heat Feature (D = Direct Steam)
Option Identification (varies from machine to machine)
Model No.
Serial No.
Voltage
Number of wires :
Circuit Breaker Size :
Max. Load :
Schematic : Supply Water:
208 – 240
40
*CN040GC2OUID01
00000000000
Hz
60 3
3
amps
3
LB
FLA :
18.2
KG
30 - 85 psi, 2 - 5.7
Figure 2
Phase
amps
BAR
CHM2286N
CHM2286N
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
11
Introduction
Replacement Parts
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
Customer Service
For technical assistance, contact your local distributor or contact:
Alliance Laundry Systems
Shepard Street
P. O . B ox 99 0
Ripon, Wisconsin 54971-0990
U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121
+3256412054
Wevelgem, Belgium
12
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Specifications and Dimensions
Specification 20 30 40 60
Weight and Shipping Information
2 Speed Models
Net weight, lbs. (kg) 387
(176)
Domestic shipping weight, lbs. (kg) 420
(191)
Domestic shipping volume, ft.
Export shipping weight, lbs. (kg) 475
Export shipping volume, ft.
Wash Cylinder Information
Cylinder diameter, in. (mm) 21
Cylinder depth, in. (mm) 13.75
Cylinder volume, ft.
Perforation size, in. (mm) 0.188
3
(l) 2.76
3
(m3) 30.5
(.86)
(215)
3
(m3) 36.2
(1.03)
(533)
(349)
(78.1)
(4.76)
489
(222)
530
(240)
40.75
(1.15)
593
(269)
49.9
(1.41)
24
(610)
16
(406)
4.19
(118.6)
0.188
(4.76)
692
(314)
734
(333)
50
(1.42)
816
(370)
60
(1.70)
26.25 (667)
20.25 (514)
6.34
(180)
0.188
(4.76)
812
(368)
854
(387)
64
(1.81)
948
(430)
75.8
(2.15)
30
(762)
22
(559)
9.00
(255)
0.188
(4.76)
Perforation open area, % 17 23 17.5 18
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
13
Specifications and Dimensions
Specification 20 30 40 60
Door Opening Information
2 Speed Models (Continued)
Door opening diameter, in. (mm)
Height of door bottom above floor, in. (mm)
Height of door opening above floor, in. (mm)
11.63 (295)
14.38 (365)
17.19 (437)
14.34 (364)
14
(356)
17
(431)
16.25 (413)
14.5
(368)
19
(483)
16.25 (413)
(381)
(470)
Estimated Building Heat Load
HVAC load, BTU/hr. (Kcal./hr.)
400
(101)
450
(113)
510
(129)
(189)
Power Consumption
Average power used per cycle, kW-hr.
No load .06 .13 .196 .25
Sheets .10 .14 .195 .26
Towels .11 .16 .213 .33
Drive Train Information
Number of motors in drive train 1 1 1 1
Wash/reverse power, HP (kW) 0.15
(0.11)
High extract power, HP (kW) 0.74
(0.55)
0.24
(0.18)
1.34
(1.00)
0.40
(0.30)
1.8
(1.3)
(0.41)
(2.01)
15
18.5
750
0.55
2.7
Cylinder Speeds
Wash/reverse speed, RPM 57 49 51 44
High extract speed, RPM 528 464 491 469
Centrifugal Force Data
Wash/reverse centrifugal force, G 0.9 0.8 0.8 0.9
High extract centrifugal force, G 80.3 72.1 78.1 85.4
14
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Specifications and Dimensions
2 Speed Models (Continued)
Specification 20 30 40 60
Direct Steam Heating (Optional)
Steam inlet connection size, NPT N/A N/A 1/2 1/2
Number of steam inlets N/A N/A 1 1
Steam required to raise bath water temperature,
LOW N/A N/A
2.09
(0.84)
3.6
(0.895)
10°F (10°C), lbs. (kg)
Average steam use per cycle, bhp (kg)
MED N/A
HIGH N/A
N/A
N/A 2.40
(1.15)
N/A 2.84
(1.48)
0.73
(6.9)
1.43
(12.2)
4.4
(1.384)
5.5
(1.916)
2.32
(15.4)
Electrical Heating (Optional)
Total electrical heating capacity, kW
Input Voltage
200V 5.4 5.4 10.8 10.8
240V 7.8 7.8 15.6 15.6
380V 6.5 6.5 13.0 13.0
415V 7.8 7.8 15.5 15.5
480V 10.4 10.4 15.6 15.6
Electrical heating elements 3 3 6 6
Electrical heat element size, kW 2.6 2.6 2.6 2.6
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
15
Specifications and Dimensions
Specification 20 30 40 60 80 125
Weight and Shipping Information
V-Speed and F-Speed Models
Net weight, lbs. (kg) 386
(175)
Domestic shipping weight, lbs. (kg) 424
(191)
Domestic shipping volume, ft.
3
(m3)27
(0.76)
Export shipping weight, lbs. (kg) 476
(215)
Export shipping volume, ft.
3
(m3) 36.7
(1.04)
498
(226)
545
(245)
34.4
(.98)
588
(267)
49.5
(1.40)
706
(321)
744
(338)
43.6
(1.24)
846
(385)
65.6
(1.86)
773
(350)
824
(373)
52.2
(1.48)
1020 (463)
74.7
(3.35)
1374
(623)
1461
(663)
102.2
(2.89)
1573
(714)
118.3
(3.35)
2301
(1044)
2384
(1081)
163
(4.3)
2492
(1130)
173
(4.8)
Wash Cylinder Information
Cylinder diameter, in. (mm) 21
(533)
Cylinder depth, in. (mm) 13.75
(349)
Cylinder volume, ft.
3
(l) 2.76
(78.1)
Perforation size, in. (mm) 0.188
(4.76)
24
(610)
16
(406)
4.19
(118)
0.188
(4.76)
26.25 (667)
20.25 (514)
6.34
(180)
0.188
(4.76)
30
(762)
22
(559)
9.00
(255)
0.188
(4.76)
36
(914)
22
(559)
12.4
(354)
0.188
(4.76)
42
(1067)
24
(610)
19.2
(544)
0.188
(4.76)
Perforation open area, % 17 23 17.5 18 18 24
Door Opening Information
Door opening size, in. (mm) 11.63
(295)
Height of door bottom above floor, in. (mm)
Height of door opening above floor, in. (mm)
14.38 (365)
17.19 (437)
14.34 (364)
14
(356)
17
(431)
16.25 (413)
14.5
(368)
18
(457)
16.25 (413)
18.25 (445)
18.5
(470)
18.5
(470)
17.75 (451)
21.63 (549)
(508)
(737)
30.25 (768)
Power Consumption
Average power used per cycle, kW-hr.
No load .06 .13 .196 .25 .30 .63
Sheets .10 .14 .195 .26 .28 .64
Towels .11 .16 .213 .33 .34 .83
Estimated Building Heat Load
HVAC load, BTU/hr. (Kcal./hr.) 400
(101)
450
(113)
510
(129)
750
(189)
950
(239)
1200
(302)
Drive Train Information
Number of motors in drive train 1 1 1 1 1 1
Drive motor power, hp (kW) 1
(.75)
1
(.75)
2
(1.7)
3
(2.2)
5
(3.7)
7.5
(5.6)
20
29
16
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Specifications and Dimensions
V-Speed and F-Speed Models (Continued)
Specification 20 30 40 60 80 125
Cylinder Speeds
Gentle wash/reverse speed, RPM 292726262226
Wash/reverse speed, RPM 525246434037
Distribution speed, RPM 929282777065
Low extract speed, RPM 366 366 328 307 280 260
Medium extract speed, RPM (Not
534 534 478 447 408 378
available on Electronic Control models)
High extract speed, RPM 686 686 613 574 524 485
Centrifugal Force Data
Gentle wash centrifugal force, G 0.25 0.25 0.25 0.25 0.25 0.43
Wash/reverse centrifugal force, G 0.8 0.8 0.8 0.8 0.8 0.8
Distribution centrifugal force, G 2.5 2.5 2.5 2.5 2.5 2.6
Extract Speed 1, G 808080808080
Extract Speed 2, G 100 100 100 100 100 100
Extract Speed 3 (V-Speed only), G 120 120 120 120 120 120
Extract Speed 4 (V-Speed only), G 140 140 140 140 140 140
Direct Steam Heating (Optional)
Steam inlet connection size, NPT N/A N/A 1/2 1/2 1/2 3/4
Number of steam inlets N/AN/A1111
Steam required to raise bath water temperature 10°F (10°C), lbs. (kg)
LOW N/A N/A
MED N/A N/A
2.09
(0.94)
2.40
(1.09)
3.6
(1.63)
4.4
(2.00)
2.58
(1.17)
4.65
(2.11)
3.64
(1.65)
5.17
(2.35)
HIGH N/A N/A
Average steam use per cycle, bhp (kg) N/A 0.73
(6.9)
2.84
(1.29)
1.43
(12.2)
5.5
(2.50)
2.32
(15.4)
5.79
(2.63)
1.34
(20.9)
(31.45)
Electrical Heating
Total electrical heating capacity, kWInput Voltage
200V 5.4 5.4 10.8 10.8 21.7 N/A
240V 7.8 7.8 15.6 15.6 31.2 N/A
380V 6.5 6.5 13.0 13.0 19.6 34.4
415V 7.8 7.8 15.5 15.5 23.3 41
480V 10.4 10.4 15.6 15.6 31.2 54.8
Electrical heating elements 3 3 3 9 12 12
Electrical heat element size, kW 2.6 2.6 5.2 2.6 2.6 4.2
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
7.78
(3.52)
1.14
17
Specifications and Dimensions
1
2
3
5
6
B
C
D
E
F
H
I
O
P
N
Q
R
20, 30, 40, 60 and 80 POUND CAPACITY MACHINES
M
L
J
A
G
K
4
NOTE: The dimensions shown are for planning purposes only. They are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, contact the distributor or manufacturer. We reserve the right to make changes at any time without notice.
CHM2278N
CHM2278N
1 Supply Dispenser 4 Cold Water Inlet 2 Input Power Block Compartment 5 Vacuum Breaker 3 Hot Water Inlet 6 Drain Outlet
Figure 3
18
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Specifications and Dimensions
Machine Capacity Dimensions
Dimensions 20 30 40 60 80
A
B
C
D
Standard
E
Electric Heat
F
G
H
I
J
35.15 in. (893 m)
34.52 in.
(877 mm)
1.81 in.
(46 mm)
4.5 in.
(114 mm)
5.88 in.
(149 mm)
5.88 in.
(149 mm)
8.82 in.
(224 mm)
15.10 in.
(384 mm)
15.6 in.
(396 mm)
1.58 in.
(40 mm)
30.21 in.
(767 mm)
38.03 in.
(966 mm)
37.46 in.
(951 mm)
1.73 in.
(44 mm)
4.5 in.
(114 mm)
5.88 in.
(149 mm)
5.88 in.
(149 mm)
8.82.in.
(224 mm)
15.19 in.
(386 mm)
15.6 in.
(396 mm)
1.18 in.
(30 mm)
34.57 in.
(878 mm)
40.31 in.
(1024 mm)
39.71 in.
(1009 mm)
2.97 in.
(75 mm)
4.81 in.
(122 mm)
6.35 in.
(161 mm)
6.03 in.
(153 mm)
8.82.in.
(224 mm)
15.15 in.
(385 mm)
15.65 in.
(398 mm)
1.47 in.
(37 mm)
39.72 in.
(1009 mm)
43.31 in.
(1100 mm)
42.4 in.
(1077 mm)
2.42 in.
(61 mm)
4.69 in.
(119 mm)
5.5 in.
(140 mm)
6.27 in.
(159 mm)
8.82.in.
(224 mm)
19.85 in.
(504 mm)
20.35 in.
(517 mm)
1.34 in.
(34 mm)
42.54 in.
(1081 mm)
51.87 in.
(1317 mm)
48.68 in.
(1236 mm)
2.71 in.
(69 mm)
5.71 in.
(145 mm)
6.38 in.
(162 mm)
7.15 in.
(182 mm)
8.82 in.
(224 mm)
21.62 in.
(549 mm)
26.12 in.
(663 mm)
0.97 in.
(25 mm)
51.5 in.
(1308 mm)
K
M
N
O
P
Q
R
25.5 in.
(648 mm)
L
23.01 in.
(584 mm)
17 in.
(432 mm)
14.38 in.
(365 mm)
26 in.
(660 mm)
1.5 in.
(38 mm)
42 in.
(1067 mm)
9 in.
(229 mm)
30.42 in.
(773 mm)
24 in.
(610 mm)
17 in.
(432 mm)
14 in.
(356 mm)
29 in.
(737 mm)
1.5 in.
(38 mm)
44.95 in.
(1142 mm)
9 in.
(229 mm)
35.28 in.
(896 mm)
26 in.
(660 mm)
17.74 in.
(451 mm)
14.56 in.
(370 mm)
30.63 in.
(778 mm)
1.5 in.
(38 mm)
47.20 in.
(1199 mm)
9 in.
(229 mm)
38.23 in.
(971 mm)
26.38 in.
(670 mm)
18.12 in.
(460 mm)
14.94 in.
(379 mm)
34.06 in.
(865 mm)
1.5 in.
(38 mm)
49.89 in.
(1267 mm)
9 in.
(229 mm)
47.52 in
(1207 mm).
30.91 in.
(785 mm)
20.77 in.
(528 mm)
17.91 in.
(455 mm)
41.5 in.
(1054 mm)
1.5 in.
(38 mm)
56.16 in.
(1426 mm)
9 in.
(229 mm)
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
19
Specifications and Dimensions
P
6
1
4
7
A
B
C
D
E
F
O
5
125 POUND CAPACITY MACHINES
8
2
3
Q
H
G
N
J
K
L
M
9
I
1 Dry Chemical Dispenser (Optional) 6 Hot Water Inlet 2 Input Power Block Compartment 7 Liquid Chemical Inlet 3 Fans 8 Steam Inlet (Optional) 4 Valve Panel 9 Drain Outlet 5 Cold Water Inlet
CHM2279N
CHM2279N
Figure 4
Machine Capacity Dimensions for 125 Pound Models through 1/31/11
A
B
C
D
E
F
G
H
I
78.8 in. (2002 mm)
14.62 in. (371 mm)
6.27 in. (159 mm)
29.56 in. (751 mm)
41.28 in. (1049 mm)
51.26 in. (1302 mm)
75.15 in. (1909 mm)
83.4 in. (2118 mm)
2.86 in. (73 mm)
J
K
L
M
N
O
P
Q
61.28 in. (1557 mm)
70.81 in. (1799 mm)
50.2 in. (1275 mm)
38.96 in. (990 mm)
35.74 in. (908 mm)
60 in. (1524 mm)
9.92 in (252 mm)
88.09 in. (2237 mm)
20
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Specifications and Dimensions
CHM2345N
P
6
1
4
7
A
B
C
D
E
F
O
5
125 POUND CAPACITY MACHINES
8
2
3
Q
H
G
N
J
K
L
M
9
I
CHM2345N
1 Dry Chemical Dispenser (Optional on OPL 5 Cold Water Inlet
Models) 6 Hot Water Inlet
2 Input Power Block Compartment 7 Liquid Chemical Inlet 3 Fans 8 Steam Inlet (Optional) 4 Valve Panel 9 Drain Outlet
Figure 5
Machine Capacity Dimensions for 125 Pound Models starting 2/1/11
A
B
C
D
E
F
G
H
I
63.04 in. (1601 mm)
11.69 in. (297 mm)
5.01 in. (127 mm)
23.65 in. (601 mm)
33.03 in. (839 mm)
39.28 in. (998 mm)
60.21 in. (1529 mm)
65.77 in. (1671 mm)
2.29 in. (58 mm)
J
K
L
M
N
O
P
Q
49.02 in. (1245 mm)
56.06 in. (1424 mm)
40.16 in. (1020 mm)
30.16 in. (766 mm)
28.28 in. (718 mm)
48 in. (1219 mm)
7.94 in (202 mm)
70.47 in. (1790 mm)
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
21
Specifications and Dimensions
A
B
C
FRONT
Dimensional Clearances
CHM2280N
Figure 6
Machine Capacity Dimensional Clearances
Dimensions 20 30 40 60 80 125
Recommended
C
Minimum
A
B
2 in.
(51 mm)
.5 in.
(12.5 mm)
24 in.
(610 mm)
12 in.
(305 mm)
2 in.
(51 mm)
.5 in.
(12.5 mm)
24 in.
(610 mm)
12 in.
(305 mm)
2 in.
(51 mm)
.5 in.
(12.5 mm)
24 in.
(610 mm)
12 in.
(305 mm)
2 in.
(51 mm)
.5 in.
(12.5 mm)
24 in.
(610 mm)
12 in.
(305 mm)
6 in.
(152 mm)
.5 in.
(12.5 mm)
24 in.
(610 mm)
18 in.
(457 mm)
(600 mm)
(12.5 mm)
(914 mm)
(610 mm)
24 in.
.5 in.
36 in.
24 in.
22
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Installation
To reduce the risk of fire, this appliance must be bolted to an uncovered concrete floor.
W731
WARNING
Machine Foundation
NOTE: Do not mount on wooden floors, tile floors, above ground level, or over basements or crawl spaces because of the high extract speed and the G-forces exerted.
Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation, eliminating possibilities of excessive vibration during the extract cycle.
Machine Foundation Requirements
Models
2 Speed and F-Speed
(20-60 Models)
Foundation
Thickness
(minimum)
4 in.
(102 mm)
Mounting
Bolt
depth
2.75 in.
(70 mm)
The floor and foundation must be minimum 4000 psi reinforced concrete set firmly in clean, compacted fill dirt.
The machine must be anchored to a smooth, level surface so that the entire base of the machine is supported and rests on the mounting surface. (Do not
support the machine on only four points.)
Grouting is required.
An elevated foundation must not exceed 8 inches (203 mm).
Refer to Tab l e 1 for foundation and anchoring requirements.
Anchoring
Installation
Foundation
Method(s)
Direct-to-floor, elevated base frame, or concrete foundation
Anchoring
Method(s)
Requirement*
Expansion bolt or Epoxy bolt
Bolt
Diameter
Size
(minimum)
5/8 in.
Variable-Speed
(20-60 Models)
80 Models
Variable­Speed
125 Models
* Recommend SAE 495 Grade 5 or higher strength bolts.
6 in.
(152 mm)
9 in.
(229 mm)
12 in.
(304 mm)
2.75 in.
(70 mm)
3.25 in.
(83 mm)
3.25 in.
(83 mm)
Direct-to-floor, elevated base frame or concrete foundation
Direct-to-floor or concrete foundation
Table 1
Epoxy bolt 5/8 in.
Epoxy bolt or rebar frame
3/4 in.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
23
Installation
Refer to Table 2 and Tab le 3 for static and dynamic loads on the floor or foundation.
Floor Load Data, 2 Speed Models
Specification 20 30 40 60
Static floor load, lbs. (kN) 449
(1.99)
Static pressure, lbs.-ft.
2
(kN-m2)97.8
(4.68)
Dynamic load, lbs. (kN) 374
(1.66)
Dynamic pressure,
2
lbs.-ft.
(kN-m2)
165.3
(7.91)
Dynamic load frequency, Hz 8.8 7.7 8.2 7.8
Maximum moment about machine base, lbs.-ft. (kN-m)
714
(0.97)
Maximum vertical load, lbs. (kN) 759
(3.37)
622
(2.76)
101
(4.84)
495
(2.2)
169
(8.09)
989
(1.34)
1038
(4.62)
903
(4.0)
118
(5.65)
898
(3.99)
216
(10.3)
1926
(2.61)
1653
(7.4)
1099
(4.9)
(5.75)
1404
(6.3)
(12.11)
3086
(4.2)
2322
(10.3)
120
253
Table 2
Floor Load Data, Variable-Speed Models
Specification 2030406080125
Static floor load, lbs. (kN) 482
(2.14)
Static pressure, lbs.-ft.
2
(kN-m2) 105
(5.02)
Dynamic load, lbs. (kN) 532
(2.37)
Dynamic pressure, lbs.-ft.
2
(kN-m
)
2
207
(9.98)
624
(2.78)
102
(4.87)
767
(3.41)
214
(10.22)
923
(4.11)
121
(5.78)
1049
(4.67)
238
(11.37)
1061
(4.22)
116
(5.54)
1514
(6.73)
261
(12.47)
1738
(7.73)
126.9
(6.07)
3310
(14.72)
350.5
(16.78)
2839
(12.6)
177.5 (8.5)
4364
(19.4)
431.5
(20.6)
Dynamic load frequency, Hz 11.5 10.7 10.2 9.6 8.95 8.1
Maximum moment about machine base, lbs.-ft. (kN-m)
Maximum vertical load, lbs. (kN) 950
1016
(1.38)
(4.23)
1535
(2.08)
1313
(5.84)
2252
(3.05)
1824
(8.11)
3328
(4.51)
2394
(10.65)
8482
(11.5)
4799
(21.35)
14547 (19.7)
6904
(30.7)
Table 3
24
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Installation
To reduce the risk of fire, this appliance must be bolted to an uncovered concrete floor.
W731
WARNING
CHM2281N
B
C
20, 30, 40 AND 60 MODELS
A
D
E
Concrete Foundation Installation
A concrete foundation pad may be constructed to elevate the machines. The concrete foundation pad must be poured, reinforced with rebar and tied to the existing floor with reinforcing bars. Refer to Figure 7, Figure 8 or Figure 9 for a typical concrete foundation pad installation.
1. Verify that the floor meets the requirements given in the Machine Foundation section.
2. Excavate the floor to a depth of approximately 9 inches (230 mm) below the floor surface, making certain that the sides of the hole slope outwards from top to bottom. The bottom of the hole should be 6 inches (152 mm) larger all around than the top.
3. Wet the hole well and brush the bottom and sides with cement grout.
A Pad height must not exceed 8 in. (203 mm) D 4 in. (102 mm) minimum
above existing floor (2 and F-Speed Models)
B .5 in. (13 mm) minimum 6 in. (152 mm) minimum (V-Speed Models) C 4 in. (102 mm) minimum E Concrete reinforcing bar
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
CHM2281N
Figure 7
25
Installation
4. Use rebar or other appropriate material to ensure that the concrete foundation will be sufficiently connected to the existing floor.
5. If desired, prepare a form for the above-ground portion of the foundation and fill form and excavation with concrete to join the foundation. Verify that top of foundation is level. The height of the foundation must not exceed 8 inches (203 mm).
6. Use the mounting bolt layout to properly position the mounting bolts in the wet concrete.
NOTE: When using any anchoring bolts, allow 1.5 inches (38 mm) to extend above the surface of the concrete. Refer to the Machine Anchoring section.
7. Allow concrete to dry and cure before machine is placed into service.
26
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
A 9 in. (229 mm) C 47.5 in. (1207 mm)
CHM2282N
80 MODELS
A
B
B
CD
LENGTH FOR ONE MACHINE
COMPACTED FILL DIRT 18 in. (457 mm) DEPTH
COMPACTED FILL DIRT 18 in. (457 mm) DEPTH
B
CHM2283N
125 MODELS
COMPACTED FILL DIRT 24 in. (609 mm) DEPTH
A
B
C
D
LENGTH FOR ONE MACHINE
A
A
COMPACTED FILL DIRT 24 in. (609 mm) DEPTH
B 6 in. (152 mm) D 4 ft. 6 in. (1372 mm)
Installation
CHM2282N
Figure 8
CHM2283N
A 12 in. (305 mm) C 48 in. (1219 mm) B 6 in. (152 mm) D 6 ft. (1829 mm)
Figure 9
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
27
Installation
CHM
B
C
A
Machine Anchoring
Before anchoring the machine, refer to Tabl e 4 to determine the appropriate method of anchoring for the machine.
NOTE: Improper installation may void the warranty. Consult the manufacturer or distributor before varying from a procedure.
Direct-to-Finished-Floor Installation
Installing With Expansion Bolts for 2 Speed Models
NOTE: Expansion bolts are not suitable for variable-speed machine installations.
1. Verify the floor meets the requirements given in the Machine Foundation section.
2. Mounting surface should be level and machine must be properly grouted.
3. Use the base of the machine as a template by positioning the machine in the desired location and marking the pre-drilled mounting holes on the floor. Mounting Bolt templates are available through Alliance Laundry Systems.
13. Position washers and nuts on bolts and finger tighten nuts to machine base.
14. Before grout sets completely, make a drain opening in the grouting at the rear center of the machine with a stiff piece of wire. This opening should be approximately .5 inch (13 mm) wide to allow any surface water build-up under the base of the machine to drain away. Do not omit this
step.
15. Allow machine grout to set, but not cure.
16. Remove the spacers carefully, allowing the machine to settle into the grout.
17. Tighten the nuts by even increments – one after the other using the specified torque – until all are tightened evenly and the machine is fastened securely to the floor. Refer to Tab l e 4.
4. Refer to Figure 10 and Tabl e 4 to set the drill depth gauge.
5. Drill the holes to the set depth. Refer to Table 4.
6. Use compressed air or a squeeze bulb to clean out debris from each hole.
7. Fill half the hole depth with an industry-accepted adhesive anchoring system.
8. Insert expansion bolt until it reaches the bottom of the hole and 1.5 inches (38 mm) of the bolt extends above the surface.
9. Allow adhesive around bolt to cure properly.
NOTE: Select the proper size and strength anchor system. Follow the manufacturer’s installation instructions and recommended cure times.
10. Position machine over anchoring bolts.
11. Raise and level the machine .5 inch (13 mm) off the floor on three points, using spacers such as nut fasteners.
12. Fill the space between the machine base and the floor with a good quality non-shrinking machinery grout to ensure a stable installation. Grout completely under all frame members.
Anchor Specifications
(refer to Figure 10)
Models A
20-60 5/8 in.
80-125 3/4 in.
Figure 10
B
(minimum)
2.75 in.
(69.9 mm)
3.25 in.
(82.6 mm)
Table 4
C
.625 in.
(15.9 mm)
.75 in.
(19 mm)
CHM2285N
Torque
(ft.- lbs.)
90
(ft.-lbs.)
175
(ft.-lbs.)
28
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
The completed expansion bolt installation is shown in
CHM2284
Refer to
Tab l e 4
1
5
3
2
4
6
1.5 in.
(38.1 mm)
Figure 11.
NOTE: Check and retighten the nuts after five to ten days of operation and every three months thereafter.
CHM2284N
1 Washer 2 Locknut 3 Machine Base or Base Frame 4 Machinery Grout 5 Adhesive 6 Expansion Bolt
Figure 11
Elevated Base Frame Installation
Factory-built elevated steel base frames are designed to meet the specifications of the 20-60 2 speed, F-speed and V-speed model washer-extractors only. Refer to Figure 12. The spacing between two machines provided by an elevated base is .38 inch (9.5 mm) in 20, 30 and 60 pound models and .25 inch (6.3 mm) in 40 pound models.
Installation
H035I
Figure 12
Installing With Elevated Base Frame
1. Verify the floor meets the requirements given in the Machine Foundation section.
2. Use the elevated base frame as a template by positioning the frame in the desired location and marking the pre-drilled mounting holes on the floor.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
29
Installation
1
2
3
4
3. Refer to Figure 10 and Tabl e 4 to set the drill depth gauge.
4. Drill the holes to the set depth. Refer to Table 4.
5. Use compressed air or a squeeze bulb to remove debris from each hole.
6. Fill half the hole depth with an industry accepted adhesive anchoring system.
7. Insert bolt until it reaches the bottom of the hole and 1.5 inches (38 mm) of the bolt extends above the base frame. Refer to Figure 11.
8. Allow adhesive around the bolt to cure properly.
9. Position base frame over anchoring bolts.
10. Raise and level the base frame .5 inch (13 mm) off the floor on three points, using spacers such as nut fasteners.
11. Fill the space between the base frame and the floor with a good quality non-shrinking machinery grout to ensure a stable installation. Grout completely under all frame members.
12. Position washers and locknuts on bolts and finger tighten nuts to base frame.
17. Position the machine over the base frame, aligning the mounting holes on the machine with the corresponding holes on the frame.
18. Install a bolt, lockwasher, and nut in each mounting hole. Use 5/8 inch – 18 x 2.00 grade 5 mounting bolts with 5/8 inch – 18 grade B nuts and 5/8 inch lockwashers.
19. Hand tighten each nut.
20. Tighten the two rear nuts two turns.
21. Tighten the two front nuts two turns.
22. On 30, 40 and 60 models, tighten the two middle nuts firmly.
23. Tighten the two front nuts firmly; tighten the two rear nuts firmly.
NOTE: Check and retighten the locknuts after five to ten days of operation and every three months thereafter.
NOTE: For 80 and 125 pound models, a bolt-locator fixture or rebar frame is available as an option. This is designed to be embedded in concrete. Refer to Figure 13.
13. Before grout sets completely, make a drain opening in the grouting at the rear of the base
IMPORTANT: Do not install any 80 or 125 machines on an elevated base frame.
frame with a stiff piece of wire. This opening should be approximately .5 inch (13 mm) wide to allow any surface water build-up under the base of the machine to drain away. This drain opening must not be near frame mounting bolts. Do not
omit this step.
14. Allow machine grout to set, but not cure.
15. Remove the spacers carefully, allowing the base frame to settle into the wet grout.
16. Tighten nuts by even increments – one after the other using the specified torque – until all are tightened evenly and the base frame is fastened securely to the floor. Refer to Table 4.
P035I
1 Machine Base 2 Mounting Bolt Threads 3 Grouting 4 Bolt-Locator Fixture or Rebar Frame
Figure 13
30
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Mounting Bolt Hole Locations (Without Elevated Base Frames)
26 in.
(660 mm)
20 Models
20.66 in.
(525 mm)
23.94 in.
(608 mm)
25-44 in.
(646 mm)
20.88 in.
(530 mm)
0.75 in.
(19 mm)
2.56 in.
(65 mm)
Front of Front Panel
2.56 in.
(65 mm)
2.67 in.
(68 mm)
2.67 in.
(68 mm)
14.31 in.
(363 mm)
31.75 in.
(806 mm)
25.22 in.
(641 mm)
Installation
Figure 14
CHM2224N
IMPORTANT: Drawing is not to scale.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
31
Installation
30 Models
23.88 in.
(607 mm)
28.94 in.
(735 mm)
18.44 in.
(468 mm)
2.75 in.
(70 mm)
2.75 in.
(70 mm)
29 in.
(737 mm)
23.5 in.
(597 mm)
37.52 in.
(953 mm)
30.02 in.
(762 mm)
2.56 in.
(65 mm)
2.56 in.
(65 mm)
30.5 in. (775 mm)
0.75 in.
(19 mm)
Front of Front Panel
Front of Frame
Mounting Bolt Hole Locations (Without Elevated Base Frames)
IMPORTANT: Drawing is not to scale.
Figure 15
CHM2063N
32
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Mounting Bolt Hole Locations (Without Elevated Base Frames)
CHM206
32.5 in. (826 mm)
20 in.
(508 mm)
23.63 in.
(600 mm)
41.63 in.
(1057 mm)
31.88 in.
(810 mm)
3.5 in.
(89 mm)
36 in.
(914 mm)
26 in.
(660 mm)
30.63 in.
(778 mm)
0.75 in.
(19 mm)
40 Models
2.32 in.
(59 mm)
0.75 in.
(19 mm)
1.75 in.
(45 mm)
Front of Front Panel
Front of Frame
Installation
Figure 16
CHM2067N
IMPORTANT: Drawing is not to scale.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
33
Installation
CH
60 Models
34.06 in.
(865 mm)
3.28 in.
(83 mm)
3.28 in. (83 mm)
27.5 in.
(700 mm)
46.88 in.
(1191 mm)
37.44 in.
(951 mm)
36 in.
(914 mm)
24.07 in.
(611 mm)
0.75 in.
(19 mm)
2.03 in.
(52 mm)
2.03 in.
(52 mm)
30 in.
(760 mm)
37.5 in. (953 mm)
1.25 in.
(32 mm)
Front of Front Panel
Mounting Bolt Hole Locations (Without Elevated Base Frames)
IMPORTANT: Drawing is not to scale.
Figure 17
CHM2065N
34
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Mounting Bolt Hole Locations (Without Elevated Base Frames)
CHM2334
80 Models*
33.5 in.
(851 mm)
40 in.
(1016 mm)
4 in.
(102 mm)
5 in.
(127 mm)
17 in.
(432 mm)
0.75 in.
(19 mm)
4 in.
(102 mm)
28.5 in. (724 mm)
41.5 in.
(1054 mm)
33.5 in.
(851 mm)
31.5 in.
(800 mm)
4 in.
(102 mm)
4 in.
(102 mm)
0.75 in.
(19 mm)
5 in.
(127 mm)
9.5 in.
(241 mm)
11 in.
(279 mm)
47.5 in. (1207 mm)
25 in.
(635 mm)
1 in.
(25 mm)
A
A
B
B
B
B
AB
A
1 in.
(25 mm)
A
AB
Front of Front Panel
56.5 in.
(1435 mm)
43.22 in.
(1098 mm)
Installation
*For close mounting, use mounting bolt pattern labeled “A”; for standard mounting, use “B.”
Figure 18
CHM2334N
IMPORTANT: Drawing is not to scale.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
35
Installation
125 Models
46.5 in.
(1181 mm)
0.75 in.
(19 mm)
0.75 in.
(19 mm)
10 in.
(254 mm)
15 in.
(381 mm)
15.25 in.
(388 mm)
0.75 in.
(19 mm)
23.25 in.
(591 mm)
23.25 in.
(591 mm)
48 in.
(1219 mm)
48.94 in.
(1243 mm)
61.5 in.
(1562 mm)
48 in.
(1219 mm)
55.47 in.
(1409 mm)
Front of Front Panel
Mounting Bolt Hole Locations (Without Elevated Base Frames)
IMPORTANT: Drawing is not to scale.
36
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Figure 19
CHM2069N
F8208301
Mounting Bolt Hole Locations (With Elevated Base Frames)
20 Models
26.4 in.
(670 mm)
31.75 in. (806 mm)
23.94 in.
(608 mm)
26.2 in. (665 mm)
20.88 in.
(530 mm)
2.75 in.
(70 mm)
1.13 in.
(29 mm)
2.75 in.
(70 mm)
20.66 in.
(525 mm)
2.87 in.
(73 mm)
2.87 in.
(73 mm)
14.31 in.
(363 mm)
25.22 in.
(640 mm)
Front of Front Panel
Installation
CHM2070N
IMPORTANT: Drawing is not to scale.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Figure 20
37
Installation
30 Models
23.88 in.
(607 mm)
28.94 in.
(735 mm)
18.44 in.
(468 mm)
2.94 in.
(75 mm)
2.94 in.
(75 mm)
29.4 in.
(747 mm)
23.5 in.
(597 mm)
37.52 in.
(953 mm)
30.02 in.
(762 mm)
2.75 in.
(70 mm)
2.75 in.
(70 mm)
31.2 in. (792 mm)
1.13 in.
(29 mm)
Front of Front Panel
Mounting Bolt Hole Locations (With Elevated Base Frames)
Figure 21
CHM2072N
IMPORTANT: Drawing is not to scale.
38
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Mounting Bolt Hole Locations (With Elevated Base Frames)
40 Models
23.63 in.
(600 mm)
31.88 in.
(810 mm)
30.88 in.
(784 mm)
2.38 in.
(61 mm)
2.44 in.
(62 mm)
20 in.
(508 mm)
32.5 in. (826 mm)
3.62 in.
(92 mm)
26 in.
(660 mm)
41.63 in.
(1057 mm)
36 in.
(914 mm)
Front of Front Panel
Installation
IMPORTANT: Drawing is not to scale.
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Figure 22
CHM2074N
39
Installation
60 Models
30 in.
(762 mm)
36 in.
(914 mm)
24 in.
(610 mm)
3.47 in.
(88 mm)
3.47 in.
(88 mm)
34.5 in.
(876 mm)
27.5 in.
(700 mm)
46.88 in.
(1191 mm)
2.22 in.
(56 mm)
2.22 in.
(56 mm)
38.9 in. (988 mm)
2.13 in.
(54 mm)
37.44 in.
(951 mm)
Front of Front Panel
Mounting Bolt Hole Locations (With Elevated Base Frames)
Figure 23
CHM2076N
IMPORTANT: Drawing is not to scale.
40
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Installation
1
2
3
4
5
7
DRAIN TROUGH
6
1
2
3
4
5*
DRAIN LINE
6
Drain Connection
Figure 24 and Figure 25 show typical drain trough and drain line installations.
Connect the drain outlet to a vented drain system using only a flexible connection. The drain system must be vented to prevent an air lock or siphoning.
Use the supplied black rubber adapter and clamps to transition from the machine drain outlet to the 2 inches schedule 40 PVC plumbing (20 and 30 models) and the 3 inches schedule 40 PVC plumbing (40, 60, 80 and 125 models).
If proper drain size is not available or practical, a surge tank is required. A surge tank along with a sump pump should be used when gravity drainage is not possible, such as in below-ground-level installations.
CHM2058N
CHM2058N
F8208301
1 Drain Hose 5 Floor 2 Drain Valve 6 Open Drain Trough 3 Overflow Hose 7 1 in. Minimum Gap 4 Drain Tee
Figure 24
1 Drain Hose 4 Overflow Hose 2 Drain Valve 5 Ven t Pip e* 3 Drain Tee 6 Trap (as required by local codes)
* Drain line must be vented to meet local plumbing codes.
CHM2335N
Figure 25
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
CHM2058N
CHM2335N
41
Installation
Before any deviation from specified installation procedures is attempted, the customer or installer
Refer to Tab l e 5 for capacity-specific drain information.
should contact the distributor.
NOTE: Installation of additional machines will
IMPORTANT: Increasing the drain hose length,
require larger drain connections. Refer to Tab le 6.
installing elbows, or causing bends will decrease drain flow rates and increase drain times, impairing machine performance.
Drain Information
20 30 40 60 80 125
Drain connection size, OD
Number of drain outlets111111
Drain flow capacity 20 gal/min
Recommended drain pit size
* Also works with 3 in. OD PVC pipe if connected to inside of drain tee connector.
2 in.
(51 mm)
(76 l/min)
3
1.8 ft. (51 l)
2 in.
(51 mm)
25 gal/min
(95 l/min)
3
2.5 ft. (71 l)
3 in.*
(76 mm)
45 gal/min (170 l/min)
4.52 ft. (128 l)
Table 5
3 in.*
(76 mm)
55 gal/min
(208 l/min)
3
4.52 ft.
3
(128 l)
3 in.*
(76 mm)
50 gal/min
(189 l/min)
3
5.9 ft. (167 l)
3.5 in.*
(89 mm)
70 gal/min
(265 l/min)
3
13 ft.
(368 l)
Model
20
30
40
60
80, 125
Drain Line Sizing
Minimum Drain ID
Number of Machines
12345
2 in. (51 mm) 3 in. (76 mm) 3 in. (76 mm) 4 in. (102 mm) 4 in. (102 mm)
2 in. (51 mm) 3 in. (76 mm) 3 in. (76 mm) 4 in. (102 mm) 4 in. (102 mm)
3 in. (76 mm) 4 in. (102 mm) 4 in. (102 mm) 4 in. (102 mm) 6 in. (152 mm)
3 in. (76 mm) 4 in. (102 mm) 4 in. (102 mm) 4 in. (102 mm) 6 in. (152 mm)
4 in. (102 mm) 6 in. (152 mm) 6 in. (152 mm) 8 in. (203 mm) 8 in. (203 mm)
Table 6
42
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Installation
1
2
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit (51° Celsius) and hot surfaces.
W748
WARNING
Water Connection Requirements
Connections should be supplied by a hot and a cold water line of at least the sizes shown in Tab l e 8. Installation of additional machines will require proportionately larger water lines.
To connect water service to a machine with rubber hoses, use the following procedure:
1. Before installing hoses, flush the building’s water system at the machine connection valves for at least 2 minutes.
2. Check filters in the machine’s inlet hoses for proper fit and cleanliness before connecting.
3. Hang hoses in a large loop; do not allow them to kink.
If additional hose lengths are needed, use flexible hoses with screen filters.
Cabinet Hardmount
Water Supply Information
Water Inlet Connection size, in. (mm)
Thread Size 11.5
Number of water inlets 2
Recommended pressure, psi (bar)
Inlet flow capacity, gal-min (l-min) (80 psi)
3/4
(19)
30-85
(2-5.7)
C20-C80: 12 (45)
C125: 50 (189)
Suitable air cushions should be installed in supply lines to prevent “hammering.” Refer to Figure 26.
MW008J
1 Water Supply Faucets 2 Air Cushions (Risers)
Figure 26
Table 7
Water Supply Line Sizing
Number
of
Machines
Model
1 .75 in. (19 mm) .75 in. (19 mm)
2 1 in. (25 mm) .75 in. (19 mm)
20 – 80
125
3 1.25 in. (32 mm) 1 in. (25 mm)
4 1.5 in. (38 mm) 1 in. (25 mm)
1 1.5 in. (38 mm) 1 in. (25 mm)
2 2 in. (50 mm) 1.5 in. (38 mm)
3 2 in. (50 mm) 2 in. (50 mm)
4 2.5 in. (70 mm) 2 in. (50 mm)
Supply Line Size
Main Hot/Cold
Table 8
F8208301
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Alliance Laundry Systems, LLC ranges of front loading commercial clothes washing machines have solenoid valves at the inlets. The water supply to the washing machines is supplied with an AB air gap between the soap tray and the drum. The soap tray is certified to meet ASSE 1055 requirements for a chemical dispenser. Minimum and maximum working pressure 1.4 bar and 8.3 bar. The machines are supplied with approved inlet hoses with a maximum inlet dimension of 12.6 mm (ID).
NOTE: This machine has a fluid category 5 backflow prevention device built in between the soap tray and drum.
43
Installation
Hazardous Voltage. Will cause shock, burn or death. Allow machine power to remain off for three minutes prior to working in and around AC inverter drive.
W735
DANGER
Dangerous voltages are present inside the machine. Only qualified personnel should attempt adjustments and troubleshooting. Disconnect power from the machine before removing any cover and guards, and before attempting any service procedures.
W736
WARNING
Hazardous Voltage. Can cause shock, burn or death. Verify that a ground wire from a proven earth ground is connected to the lug near the input power block on this machine.
W360
WARNING
1
Electrical Installation Requirements
IMPORTANT: Electrical ratings are subject to change. Refer to serial decal for electrical ratings information specific to your machine.
Make sure the correct transformer jumper (208 Volt or 240 Volt) is in place. Refer to the “optional” Electrical Service Connection label located on the back of the machine near the electrical service input for machine electrical requirements. Refer to Figure 27.
CHM2287N
1 Electrical Service Connection Label
Electrical connections are made at the rear of the machine. The machine must be connected to the proper electrical supply shown on the identification plate attached to the rear of the machine, using copper conductors only.
IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage.
Figure 27
Machines equipped with an AC inverter drive require a clean power supply, free from voltage spikes and surges. Use voltage monitor to check incoming power. The customer’s local power company may provide such a monitor.
44
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
F8208301
Installation
Input Power Conditioning
The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in
Tab l e 9
cause component damage or reduction in product life. If any of the conditions exist, as described in Tabl e 9, install one of the devices listed under the heading Corrective Action on the line side of the drive.
are certain input power conditions which may
Input Power Condition Corrective Action
Low Line impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)*
IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.
Install Line Reactor
or Isolation Transformer
Install Line Reactor
or Isolation Transformer
Remove MOV jumper to ground.
or Install Isolation Transformer with grounded
secondary if necessary
Install Line Reactor
* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle
to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.
Table 9
F8208301
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45
Installation
Never touch terminals or components of the AC inverter drive unless power is disconnected for three minutes.
W737
DANGER
Hazardous Rotation Speed. Will cause serious injury when controlling AC inverter drive with a parameter unit, safety features are bypassed allowing basket to rotate at high speeds with the door open. Place large sign on front of machine to warn people of imminent danger.
W361
DANGER
Electrically heated machines DO NOT require dual power sources. Do not connect customer power or customer load to the Internal Load Distribution terminal block. Refer to the machine electrical schematic for details.
W759
WARNING
Input Voltage Requirements
For voltages above or below listed specifications, contact your power company or local electrician.
If machine is intended for four-wire service, a neutral leg must be provided by power company.
If a delta supply system is used on a four-wire model, connect high leg to L3.
IMPORTANT: Improper connections will result in equipment damage and will void warranty.
Connection Specifications
IMPORTANT: Connection must be made by a qualified electrician using wiring diagram provided with machine, or according to accepted European standards for CE-approved equipment.
Connect machine to an individual branch circuit not shared with lighting or other equipment. Shield connection in a liquid-tight or approved flexible conduit. Copper conductors of correct size must be installed in accordance with National Electric Code (NEC) or other applicable codes.
Use wire sizes indicated in the Electrical Specifications chart for runs up to 50 feet (15 m). Use next larger size for runs of 50 to 100 feet (15 to 30 m). Use two sizes larger for runs greater than 100 feet (30 m).
Grounding
For personal safety and proper operation, the machine must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform to the National Electric Code, article 250 (current edition). The ground connection must be made to a proven earth ground, not to conduit or water pipes.
Circuit Breakers and Quick Disconnects
Single-phase machines require a single-phase inverse­time circuit breaker. Three-phase machines and variable-speed machines require a separate, three­phase inverse-time circuit breaker to prevent damage to the motor by disconnecting all legs if one should be lost accidentally. Check the nameplate decal on the back of the machine. Refer to Tab le 10 through in this section for model-specific circuit breaker requirements.
IMPORTANT: All quick disconnects should comply with the above specifications. DO NOT use fuses instead of circuit breakers.
46
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F8208301
PHM700N
L1
L2
L3
SERVICE GROUND
CHASIS
TB1
PHM
2
1
3
MACHINES WITH ELECTRIC HEAT
L1
SERVICE GROUND
CHASIS
TB1
L2
L3
P
1
2
MACHINES WITHOUT ELECTRIC HEAT
1 Grounding Lug: Connect to proven earth
ground
2 Customer Input Power Terminals 3 Internal Load Distribution - DO NOT connect
customer power source or load.
Installation
Phase Adder
IMPORTANT: Do not use a phase adder on any machine.
Thermal Overload Protector
Two speed machines have thermal overload protectors in drive motor windings. For variable-speed machines, the AC drive provides overload protection for the drive motor.
Figure 28
1 Grounding Lug: Connect to proven earth
ground
2 Customer Input Power Terminals
Figure 29
Machines can be converted for lower voltage operation and/or 50 Hz operation. Refer to conversion label by serial plate for details.
PHM721N
F8208301
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47
Installation
Electrical Specifications
20 Pound Capacity Models
Code
Voltage Designation Standard Electric Heat
Voltag e
Cycle
Phase
Wire
Full Load
Breaker
Amps
Circuit
AWG
mm
2
Full Load
Breaker
Amps
Circuit
AWG
2 Speed Models
B 120 60 1 2 16 20 12 4.0 N/A
C 380 – 415 50 3 4 4 15 14 2.5 14 15 14 2.5
F 440 – 480 60 3 3 4 15 14 2.5 16
20 12 4.0
J 200 50 3 3 5 15 14 2.5 N/A
O 208 – 240 60 3 3 5 15 14 2.5 23 30 10 6
Y 208 – 240 60 1 2 8 15 14 2.5 N/A
Variable-Speed Models
Q 200 – 240 50/60 3 3 4 15 14 2.5 21 30 10 6
R
380 – 480 50/60 3 3 4 15 14 2.5 N/A
(through
7/6/10)
N
440 – 480 60 3 3 4 15 14 2.5 N/A
(starting
7/7/10)
P
380 – 415 50 3 3 4 15 14 2.5 14 15 14 2.5
(starting
7/7/10)
X 200 – 240 50/60 1/3 2/3 6/4 15 14 2.5 N/A
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
mm
2
Table 10
48
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F8208301
Electrical Specifications
30 Pound Capacity Models
Installation
Code
Voltage Designation Standard Electric Heat
Voltag e
Cycle
Phase
Wire
Full Load
Breaker
Amps
Circuit
AWG
mm
2
Full Load
Breaker
Amps
Circuit
AWG
2 Speed Models
C 380 – 415 50 3 4 4 15 14 2.5 15 20 12 4.0
F 440 – 480 60 3 3 4 15 14 2.5 16
20 12 4.0
J 200 50 3 3 7 15 14 2.5 N/A
O 208 – 240 60 3 3 7 15 14 2.5 25 30 10 6.0
Y 208 – 240 60 1 2 10 20 12 4.0 N/A
Variable-Speed Models
Q 200 – 240 50/60 3 3 5 15 14 2.5 22 30 10 6.0
R
380 – 480 50/60 3 3 4 15 14 2.5 N/A
(through
7/6/10)
N
440 – 480 60 3 3 4 15 14 2.5 N/A
(starting
7/7/10)
P
380 – 415 50/60 3 3 4 15 14 2.5 14 15 14 2.5
(starting
7/7/10)
X 200 – 240 50/60 1/3 2/3 7/5 15 14 2.5 N/A
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
mm
2
Tab le 11
F8208301
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49
Installation
Electrical Specifications
40 Pound Capacity Models
Code
Voltage Designation Standard Electric Heat
Voltag e
Cycle
Phase
Wire
Full Load
Breaker
Amps
Circuit
AWG
mm
2
Full Load
Breaker
Amps
Circuit
AWG
2 Speed Models
C 380 – 415 50 3 4 5 15 14 2.5 27 30 10 6.0
F 440 – 480 60 3 3 5 15 14 2.5 24 30 10 6.0
J 200 50 3 3 7 20 12 4.0 N/A
O 208 – 240 60 3 3 7 20 12 4.0 45 50 8 10.0
Y 208 – 240 60 1 2 14 30 10 6.0 N/A
Variable-Speed Models
R
380 – 480 50/60 3 3 6 15 14 2.5 23 30 10 6.0
(through
7/6/10)
N
440 – 480 60 3 3 5 15 14 2.5 22 30 10 6.0
(starting
7/7/10)
P
380 – 415 50 3 3 5 15 14 2.5 22 30 10 6.0
(starting
7/7/10)
Q 200 – 240 50/60 3 3 6 15 14 2.5 42 50 8 10.0
X 200 – 240 50/60 1/3 2/3 10/6 15 14 2.5 N/A
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
mm
2
Table 12
50
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F8208301
Electrical Specifications
60 Pound Capacity Models
Installation
Code
Voltage Designation Standard Electric Heat
Voltag e
Cycle
Phase
Wire
Full Load
Breaker
Amps
Circuit
AWG
mm
2
Full Load
Breaker
Amps
Circuit
AWG
2 Speed and Fixed-Speed Models
C 380-415 50 3 4 5 15 14 2.5 27 30 10 6.0
F 440-480 60 3 3 5 15 14 2.5 24 30 10 6.0
J 200 50 3 3 10 20 12 4.0 N/A
O 208-240 60 3 3 10 20 12 4.0 48 50 8 10.0
Variable-Speed Models
R
380-480 50/60 3 3 6 15 14 2.5 23 30 10 6.0
(through
7/6/10)
N
440 – 480 60 3 3 6 15 14 2.5 24 30 10 6.0
(starting
7/7/10)
P
380 – 415 50 3 3 6 15 14 2.5 24 30 10 6.0
(starting
7/7/10)
Q 200-240 50/60 3 3 8 15 14 2.5 43 50 8 10.0
X 200-240 50/60 1/3 2/3 11/8 15 14 2.5 N/A
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
mm
2
Table 13
F8208301
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51
Installation
Electrical Specifications
80 Pound Capacity Models
Voltage Designation Standard Electric Heat
Code
Voltag e
Phase
Cycle
Wire
Full Load
Amps
Breaker
Circuit
AWG
mm
2
Full Load
Breaker
Amps
Circuit
AWG
Variable-Speed Models
R
380 – 480 50/60 3 3 8 15 14 2.5 40 50 8 10.0
(through
7/6/10)
N
440 – 480 60 3 3 8 15 14 2.5 40 50 8 10.0
(starting
7/7/10)
P
380 – 415 50 3 3 8 15 14 2.5 40 50 8 10.0
(starting
7/7/10)
Q 200 – 240 50/60 3 3 11 15 14 2.5 82 90 3 25.0
X 200 – 240 50/60 1/3 2/3 16/11 20/15 12/14 4/2.5 N/A
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 14
Electrical Specifications
125 Pound Capacity Models
mm
2
Voltage Designation Standard Electric Heat
Code
Volta g e
Cycle
Phase
Wire
Full Load
Breaker
Amps
Circuit
AWG
mm
2
Full Load
Amps
Breaker
Variable-Speed Models
R
380 – 480 50/60 3 3 10 15 14 2.5 N/A
(through
7/6/10)
N
440 – 480 60 3 3 10 15 14 2.5 65
(starting
7/7/10)
P
380 – 415 50 3 3 10 15 14 2.5 65
(starting
7/7/10)
Q 200 – 240 50/60 3 3 11 15 14 2.5 N/A
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 15
Circuit
AWG
mm
70 4 25.0
70 4 25.0
2
52
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F8208301
Installation
Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and components to cool before touching.
W505
WARNING
Dangerous Chemicals. May damage eyes and skin. Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye-rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.
W363
WARNING
Steam Requirements (Steam Heat Option Only)
For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Tab l e 16 .
Steam Supply Information
Steam inlet connection size
Number of steam inlets 1
Recommended pressure 30 – 80 psi
Maximum pressure 80 psi
IMPORTANT: Failure to install the customer supplied steam filter may void the warranty.
40 – 80 pound 1/2 in. (13 mm)
125 pound 3/4 in. (19 mm)
(2.0 – 5.4 bar)
(5.4 bar)
Table 16
Supply Dispensing
Supply Dispensing
Capacities
Number of supply compartments
Number of external liquid supply connections (OPL only)
Liquid supply connection size
IMPORTANT: Undiluted chemical dripping can damage the machine. All chemical injection supply dispenser pumps and dispenser tubing should be mounted below the washer’s injection point. Loops do not prevent drips if these instructions are not followed.
20 – 80 125
40 or 5
55
3/8 in.
(8 mm)
Table 17
(optional)
5/8 in.
(15.9 mm)
F8208301
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IMPORTANT: Failure to follow these instructions could damage the machine and void the warranty.
53
Installation
2
4
1
3
External Supplies
For proper communication between the washer­extractor and an external chemical supply system, it is important for the low-voltage signal power to be connected properly. The included wiring diagram (F8133502) shows several different options for safe and correct wiring of this interface.
The preferred method for connecting the wiring from the external chemical supply system to the washer­extractor is to use the 300mA power of the washer­extractor’s 24VAC control transformer, which is intended strictly for this purpose. Other voltage and current options are available, but require some wiring changes and must be provided with an external power source. Under no circumstances should the high­voltage machine supply connections or source be used for the communication wiring.
EXTERNAL DISPENSER CONNECTIONS
EXAMPLE FOR EXTERNAL
ES 1
DISPENSER CONNECTION
ES 2
ES 3
ES 4
RELAY
COM
RED
24VAC
24VAC COM
JUMPER FOR INTERNAL
24 VAC SUPPLY CONNECTED TO RELAY COM. (REMOVE IF NOT
WIRING TO INTERNAL
24 VAC SUPPLY
STEP 1: Insert screwdriver & press down
to open cage clamp.
STEP 2: Insert Wire
Wire Size 28-16AWG
0.08-1.5mm
8.5mm
Strip Length
RELAY COM
Supply 1
External Dispensing System
300mA Max
24VAC COM
Internal Supply
CHM2336N
Basically, wash-cycle signals are provided to the external chemical supply equipment and a “wait for the next step” signal can be received from the supply equipment. Communication wiring connections, which include a single row of identified terminal blocks, can be found under a service panel at the upper back of the machine.
1. Use the Internal 24VAC 300 Control Transformer (Recommended by Alliance Laundry Systems)
There are 3 terminals necessary for this connection option. Terminal “24VAC COM” is used to connect 1 side of the internal control transformer to the external dispenser input signals common. The second terminal is used to connect the other side of the control transformer to the washer-extractor output signals common through a red jumper wire between “24VAC” and “RELAY COM”. Do not use the transformer terminals if an external power supply is used.
CHM2336N
1 Relay Com 2 Red Jumper Wire 3 24 VAC 4 Transformer
Figure 30
2. Use an External AC Power Source (Not Provided by Alliance Laundry Systems)
NOTE: Power for external supplies must not be derived from the high-voltage main power connection point.
The external power must supply power of 240VAC or less and be protected at 3 Amps or less. Remove the red jumper wire installed by the factory between “24VAC” and “RELAY COM”. Connect 1 side of the external power to the “RELAY COM” and the other to the external dispenser input signals common.
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F8208301
Connection of External Liquid Supplies
Do not attempt to increase fuse rating or alter wiring of external chemical supply terminal strip in such as way that may conflict with the suggested methods provided on the Optional External Supply Wiring Diagram.
W699
CAUTION
CHM2237N
20-80 Pound Models
C VALVE PANEL – REAR VIEW
1
2
4
3
5
1
20 – 80 Pound OPL Models
1. Facing the rear of the machine, locate the five 3/8 inch supply hose connections found on the right-hand side of the valve panel. Refer to Figure 31.
Installation
125 Pound OPL Models (With Optional Dispenser)
Refer to Figure 32.
1. Remove plugs from base. Plugs are assembled inside tubing ring.
2. Install strain reliefs with the seal nuts.
3. Insert tubes through base. Do not remove dry supply cups. Tube should extend into plastic cup, with exception of softener tube, which should be routed to outside of cup.
4. Tighten seal nut to prevent tubing from escaping assembly.
IMPORTANT: Increasing fuse rating may cause damage to washer-extractor’s circuitry.
IMPORTANT: Any injection system pump that requires anything other than 24VAC must be powered by a separate external power source.
1 External Supply Hose Opening
Figure 31
2. Drill through the five plastic holes on the valve panel for the external supply hoses as needed.
3. Remove plastic debris.
4. Attach the external supply hoses to the ports at each of the drilled holes.
5. Secure with proper clamps.
NOTE: Do not attempt to make chemical injection supply pump electrical connections to points other than those provided specifically for that purpose by the factory.
Consult the supply vendor instructions for operational details about supply injections.
F8208301
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Consult chemical injection supply system instructions for operational details.
CHM2237N
PHM2001N
CHM2001N
1 Strain Relief for Liquid Chemical Supply
Lines
2 Supply Dispenser Lid 3 Four Way Water Valve 4 Dry Supply Cups 5 Supply Dispenser
Figure 32
55
Start Up
Basket Rotation
Check that basket rotation is counterclockwise in the extract step.
1. If rotation is not counterclockwise, disconnect power to machine.
2. For 2 speed models, have a qualified electrician use the wiring diagram supplied with the machine to determine which input power leads should be switched.
3. For V-speed models, have a qualified electrician reverse any two motor leads at the AC terminal block.
56
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F8208301
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