Alliance Laundry Systems CFD14C, CFD16C User Manual

Washer-Extractors

H

CFD14C

CFD16C

33 and 40 Models

18 and 30 Models

Cabinet Freestanding

Refer to Page 2 for Model Identification

H

Installation

CFD14C

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. 9001909R4

December 2009

Table of

Content s

Introduction......................................................................................... 2

Model Identification ............................................................................. 2

Nameplate Location.............................................................................. 3

Replacement Parts ................................................................................ 3

Customer Service.................................................................................. 3

Safety Information.............................................................................. 5

Explanation of Safety Messages........................................................... 5

Important Safety Instructions ............................................................... 5

Safety Decals........................................................................................ 7

Operator Safety....................................................................... .............. 8

Specifications and Dimensions........................................................... 9

Installation........................................................................................... 15

Dimensional Clearances................................................................... 15

Machine Foundation ........................................................................ 15

Mechanical Installation......................................................................... 16

Frame Dimensions and Mounting Bolt Location............................. 16

Mounting Bolt Installation (If Required).............................................. 20

Removing the Transport Block............................................................. 21

Drain Connection.................................................................................. 22

Water Connection................................................................................. 23

Electrical Installation............................................................................ 24

Electrical Connection.............................................................. .... ..... 24

Out-of-Balance Switch ......................................................................... 26

Control Function Test........................................................................... 27

means without the expressed written consent of the publisher.

9001909

1

Introduction

Model Identification

Information in this manual is applicable to these models:

18

30

33

40

NX18BVPA6 NX18BVPA7 NX18BVQA6 NX18BVQA7

NX30BVPA6 NX30BVPA7 NX30BVQA6 NX30BVQA7

NX18BVXA6 NX18BVXA7 NX18BVXM6 NX18BVXM7

NX30BVXA6 NX30BVXA7 NX30BVXM6 NX30BVXM7

SX18BVPA7 SX18BVQA7 SX18BVXA7 SX18BVXM7

SX30BVPA7 SX30BVQA7 SX30BVXA7 SX30BVXM7

SX33BVPA7 SX33BVQA7 SX33BVXA7 SX33BVXM7

SX40BVPA7 SX40BVQA7 SX40BVXA7 SX40BVXM7

2

Nameplate Location

CFD14C

H

1

18 AND 30 MODELS

33 AND 40 MODELS

CFD16C

CFD14C

The nameplate is located at the rear of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2.

Introduction

H

1 Nameplate

Replacement Parts

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

Customer Service

For technical assistance, call (920) 748-3121.

CFD16C

Figure 1

9001909

3

Introduction

CFD22N

NX18BVXM60001

6

18

8

50 60

15

2/3+PE 1

1000

EXAMPLE OF NAMEPLATE

Model Number Familiarization Guide

Sample Model Number: NX18BVXM60001

NX

18

B V X

M6

0001

Model Number Prefix

Washer-Extractor Capacity (pounds dry weight of laundry)

Type of Electrical Control

Washer-Extractor Speed Capability (V = Variable-Speed)

Voltage Code

Design Series (M=Domestic, A=International)

Option Identification (varies from machine to machine)

4

Figure 2

CFD22N

9001909

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “W ARNING ,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.

3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, drycleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORT ANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. Do not allow children to play on or in the washer . Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

7. Before the washer is removed from service or discarded, remove the door to the washing compartment.

8. Do not reach into the washer if the wash drum is moving.

9001909

5

Safety Information

9. Do not install or store the washer where it will be exposed to water and/or weather.

10. Do not tamper with the controls.

11. Do not repair or replace any part of the washer , or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

12. T o reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

13. Use washer only for its intended purpose, washing textiles.

14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.

15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

20. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.

21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.

23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. T o reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

24. Always follow the fabric care instructions supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or panels removed.

26. DO NOT operate the washer with missing or broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

6

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

9001909

IMPORTANT: Ensure that the recommended

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

W703

WARNING

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Safety Information

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide person al safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.

Use manufacturer-authorized spare parts to avoid safety hazards.

9001909

7

Safety Information

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

Operator Safety

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not start with the door unlocked.

Do not bypass any safety devices in the machine.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locke d

during the entire cycle. b. Excessively high water level is evident. c. Machine is not connected to a properly

grounded circuit.

8

9001909

Specifications and Dimensions

Model 18303340

Overall Dimensions

General Specifications

Overall width 26 in.

(660 mm)

Overall height 40.9 in.

(1038 mm)

Overall depth 29.1 in.

(739 mm)

Weight and Shipping Information

Net weight 465.2 lb.

(211 kg)

Shipping weight 513.7 lb.

(233 kg)

(0.8 m

3

Shipping volume 22.5 ft

Wash Cylinder Information

Cylinder diameter 20.9 in.

(530 mm)

Cylinder depth 13 in.

(330 mm)

Cylinder volume 2.7 ft

3

(76 l)

30.7 in.

(780 mm)

47.3 in.

(1202 mm)

33.1 in.

(842 mm)

716.5 lb. (325 kg)

782.6 lb. (355 kg)

)

34.7 ft

(1.3 m

3

)

25.6 in.

(650 mm)

15.76 in.

(400 mm)

4.66 ft3 (132 l)

30.7 in.

(780 mm)

54.15 in.

(1376 mm)

33.07 in.

(840 mm)

811.30 lb. (368 kg)

844.37 lb. (383 kg)

42.83 ft

(1.21 m

3

26.77 in.

(680 mm)

15.75 in.

(400 mm)

5.12 ft3 (145 l)

30.7 in.

(780 mm)

54.15 in.

(1376 mm)

37.01 in.

(940 mm)

862.01 lb. (391 kg)

921.53 lb. (418 kg)

)

45.98 ft

(1.3 m

3

)

26.77 in.

(680 mm)

19.69 in.

(500 mm)

6.39 ft3 (181 l)

Perforation size 0.12 in.

(3 mm)

Door Opening Information

Door opening size

11.8 in.

(300 mm)

Height of door bottom above floor

11 in.

(280 mm)

9001909

0.12 in. (3 mm)

11.8 in.

(300 mm)

15 in.

(381 mm)

0.12 in. (3 mm)

15.75 in.

(400 mm)

18.58 in.

(472 mm)

0.12 in.

(3 mm)

15.75 in.

(400 mm)

18.58 in.

(472 mm)

9

Specifications and Dimensions

General Specifications

Model 18303340

Drive Train Information

Number of motors in drive train 1 1 1 1 Drive motor power 1 HP

(0.75 kW)

2 HP

(1.5 kW)

2.95 HP

(2.2 kW)

2.95 HP

(2.2 kW)

Cylinder Speeds

Wash/reverse speed 10-50 RPM 10-50 RPM 10-50 RPM 10-50 RPM Distribution/drain speed 85 RPM 85 RPM 85 RPM 85 RPM Extract speed 250-1000 RPM 250-1000 RPM 250-1000 RPM 250-1000 RPM

Centrifugal Force Data

Wash/reverse centrifugal force 0.03-0.74 Gs 0.04-0.91 Gs 0.37-0.94 Gs 0.37-0.94 Gs Extract centrifugal force 19-296 Gs 23-363 Gs 24-377 Gs 2 4-377 Gs

Balance Detection

Vibration safety switch installed Standard Standard Standard Standard

Electrical Heating (International Models Only)

Total electrical heating capacity 9 kW 18 kW 18 kW 18 kW Electrical heating elements 3 6 6 6 Electrical heat element size 3 kW 3 kW 3 kW 3 kW

10

9001909

H

18 MODEL

40.9 in.

(1038 mm)

39.8 in.

(1011 mm)

26 in.

(660 mm)

9.1 in.

(231 mm)

6 in.

(153 mm)

3 in.

(75 mm)

5.5 in.

(139 mm)

27.7 in.

(633 mm)

31.9 in.

(809 mm)

26 in.

(660 mm)

8

1

7

5

14.4 in.

(365 mm)

8.7 in.

(220 mm)

33.2 in.

(843 mm)

3

2

4

20.9 in.

(530 mm)

2.8 in.

(70 mm)

7 in.

(180 mm)

7.2 in.

(184 mm)

2.6 in.

(65 mm)

2.6 in.

(65 mm)

2.7 in.

(69 mm)

26.3 in. (670 mm)

28.6 in. (727 mm)

6

Specifications and Dimensions

1 Hot Water Connections .75 in. (19 mm) 5 Drain Outlet 2 Power Input 6 Cold Water Inlet (required) .75 in. (19 mm) 3 Emergency Stop Button 7 Cold Water Inlet (required) .75 in. (19 mm) 4 Ventilation Tub 8 Fill and Supply Ventilation

Figure 3

CFD519N

9001909

11

Specifications and Dimensions

H

CFD520N

30 MODEL

474 in.

(1202 mm)

46.3 in.

(1175 mm)

30.7 in.

(780 mm)

3.2 in.

(82 mm)

13.1 in.

(332 mm)

33.5 in.

(849 mm)

8.7 in.

(220 mm)

6.1 in.

(155 mm)

1.4 in.

(35 mm)

38 in.

(964 mm)

7.9 in.

(200 mm)

18.7 in.

(475 mm)

2.8 in.

(70 mm)

36.4 in.

(924 mm)

7.9 in.

(200 mm)

8

7

4

3

5

6

25.5 in.

(648 mm)

3.5 in.

(88 mm)

29.9 in. (760 mm)

32.1 in. (816 mm)

2.6 in.

(66 mm)

2.6 in.

(66 mm)

8 in.

(202 mm)

10.5 in.

(267 mm)

1

2

1 Hot Water Connections .75 in. (19 mm) 5 Ventilation Tub 2 Cold Water Inlet (required) .75 in. (19 mm) 6 Drain Outlet 3 Power Input 7 Cold Water Inlet (required) .75 in. (19 mm) 4 Emergency Stop Button 8 Fill and Supply Ventilation

Figure 4

CFD520N

12

9001909

Specifications and Dimensions

CFD539N

H

CFD540N

54.15 in. (1376 mm)

53.07 in. (1348 mm)

18.58 in. (472 mm)

26.77 in. (680 mm)

1.97 in.

(50 mm)

30.71 in. (780 mm)

1.97 in.

(50 mm)

44.9 in. (1141 mm)

43.6 in. (1108 mm)

27.7 in. (704 mm)

7.29 in. (185 mm)

6.69 in. (170 mm)

3

2

1

26.18 in. (665 mm)

41.95 in. (1066 mm)

9

4

3.41 in.

(86.5 mm)

8.66 in.

(220 mm)

7

CFD537N

1.34 in.

(34 mm)

39.96 in. (1015 mm)

1.38 in.

(35 mm)

13.05 in. (332 mm)

10.49 in. (267 mm)

7.93 in. (202 mm)

4.3 in.

(109 mm)

CFD538N

6

5

33 MODEL

3.47 in. (88 mm)

1.34 in.

(34 mm)

28.86 in. (733 mm)

29.65 in. (753 mm)

4.13 in. (105 mm)

8

CFD538N

1 Fill and Supply Ventilation 6 Connection Clamps 2 External Liquid Supply Inlets 7 Electrical Power Inputs 3 Cold Water Inlet (Required) 8 Ventilation Tub 4 Cold Water Inlet (Required) 9 Drain Valve 5 Hot Water Inlet (Required)

9001909

Figure 5

13

Specifications and Dimensions

CFD539N

H

CFD540N

54.15 in. (1376 mm)

53.07 in. (1348 mm)

18.58 in. (472 mm)

26.77 in. (680 mm)

1.97 in.

(50 mm)

30.71 in. (780 mm)

1.97 in.

(50 mm)

44.9 in. (1141 mm)

43.6 in. (1108 mm)

27.7 in. (704 mm)

7.29 in. (185 mm)

6.69 in. (170 mm)

3

2

1

30.12 in. (765 mm)

41.95 in. (1066 mm)

9

4

3.41 in.

(86.5 mm)

8.66 in.

(220 mm)

7

CFD537N

1.34 in.

(34 mm)

39.96 in. (1015 mm)

1.38 in.

(35 mm)

13.05 in. (332 mm)

10.49 in. (267 mm)

7.93 in. (202 mm)

4.3 in.

(109 mm)

CFD538N

6

5

40 MODEL

3.47 in. (88 mm)

1.34 in.

(34 mm)

32.8 in. (833 mm)

33.58 in. (853 mm)

4.13 in. (105 mm)

8

CFD538N

1 Fill and Supply Ventilation 6 Connection Clamps 2 External Liquid Supply Inlets 7 Electrical Power Inputs 3 Cold Water Inlet (Required) 8 Ventilation Tub 4 Cold Water Inlet (Required) 9 Drain Valve 5 Hot Water Inlet (Required)

14

Figure 6

9001909

Installation

Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

W488

CAUTION

Dimensional Clearances

Table 1 shows recommended minimum clearances on all sides of the washer-extractor.

Recommended Minimum Clearances

Model 18 30 33

Minimum rear clearance

Minimum clearance between machine and wall

Minimum clearance between machines (side)

Minimum front clearance (door swing)

24 in.

(600 mm)

6 in.

(150 mm)

1 in.

(25.4

mm)

16.5 in.

(419 mm)

24 in.

(600 mm)

6 in.

(150 mm)

1 in.

(25.4

mm)

16.5 in.

(419 mm)

Table 1

24 in.

(600 mm)

6 in.

(150 mm)

1.2 in.

(33 mm)

21 in.

(533 mm)

40

24 in.

(600 mm)

6 in.

(150 mm)

1.2 in.

(33 mm)

21 in.

(533 mm)

Machine Foundation

Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation, eliminating possibilities of excessive vibration during extract.

The washer-extractor must be placed on a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface.

The standard installation does not require anchoring unless mandated by state or local codes.

Kinetic energy of the cylinder and dynamic loads on the floor or foundation are shown in Table 2.

Table 2 can be used as a reference when designing floors and foundations.

9001909

Floor Load Data

Model18 303340

Kinetic energy of the cylinder

Dynamic bottom load

1386 N/m 2592 N/m 2736 N/m 4105 N/m

700 N/16 Hz1000 N/

16 Hz

Table 2

1200 N/

16 Hz

1200 N/

16 Hz

15

Installation

18 MODEL

20.87 in.

(530 mm)

25.59 in.

(690 mm)

23.23 in.

(590 mm)

25.98 in.

(660 mm)

1.18 in.

(30 mm)

2.26 in.

(65 mm)

0.74 in.

(18 mm)

1.18 in.

(30 mm)

2.26 in.

(65 mm)

Mechanical Installation

Frame Dimensions and Mounting Bolt Location

Figure 7

CFD67N

IMPORTANT: Drawing is not to scale.

16

9001909

30 MODEL

26.18 in.

(665 mm)

25.51

in.

(648 mm)

1.44 in.

(36.5 mm)

2.60 in.

(66 mm)

0.71 in.

(18 mm)

29.06 in.

(738 mm)

30.71 in.

(780 mm)

1.44 in.

(36.5 mm)

2.60 in.

(66 mm)

Installation

IMPORTANT: Drawing is not to scale.

Figure 8

CFD68N

9001909

17

Installation

CFD541N

28.86 in.

(733 mm)

26.77 in.

(680 mm)

1.97 in.

(50 mm)

.87 in.

(22 mm)

1.97 in.

(50 mm)

33 MODEL

1.34 in.

(34 mm)

26.18 in.

(665 mm)

1.34 in.

(34 mm)

30.71 in.

(780 mm)

IMPORTANT: Drawing is not to scale.

Figure 9

CFD541N

18

9001909

1.34 in.

(34 mm)

30.12 in.

(765 mm)

26.77 in.

(680 mm)

1.97 in.

(50 mm)

.87 in.

(22 mm)

1.97 in.

(50 mm)

40 MODEL

328 in.

(833 mm)

1.34 in.

(34 mm)

30.71 in.

(780 mm)

Installation

IMPORTANT: Drawing is not to scale.

Figure 10

CFD542N

9001909

19

Installation

CFS485N

6 in.

(152 mm)

1

2

4

3

Mounting Bolt Installation (If Required)

1 Base Frame 2 Bolt 3 Washer 4 Anchor Bolt/Plug

4. To level machine, fill the spaces between the machine base and floor with machinery grout. Grout completely under all frame members. Remove front and rear panels to gain access to all frame members. Force grout under the machine base until all voids are filled.

5. Remove the spacers carefully, allowing the machine to settle into the wet grout.

6. Position washers and locknuts on machinery anchor bolts and fingertighten to machine base.

7. After the grout is completely dry, tighten the locknuts by even increments – one after the other – until all are tightened evenly and the machine is fastened securely to the floor.

CFS485N

Figure 11

After the concrete has cured and the anchors are installed, proceed as follows:

1. Place the washer-extractor adjacent to the foundation. Do not attempt to move it by pushing on the sides. Always insert a pry bar or other device under the bottom of the frame of the washer-extractor to move it.

2. Place the washer-extractor carefully over the anchors.

3. Put bolts through the machine in the anchors and fasten them. For 18 and 30 models, the diameter of the bolt must be minimum 1/2-13 or 12 mm. For 33 and 40 models, the diameter of the bolt must be minimum 5/8-11 or 16 mm.

20

9001909

Installation

The machine must never be activated before removing the transport block.

W618

WARNING

1

18 AND 30 MODELS

CFD34N

1

18 AND 30 MODELS

1

FRONT

REAR

33 AND 40 MODELS

1

Removing the Transport Block

T o prevent damage during tran sportation, machine h as been equipped with a transport block. To remove, proceed as follows:

1. Place machine on level ground.

2. Remove service panels and back panel.

3. For 18 and 30 models, at rear of machine, lift at bottom of motor and remove transport block if present. Refer to Figure 12.

4. For 18 and 30 models, remove the panel braces. Refer to Figure 13.

CFD34N

1 Panel Braces

CFD26N

1 Transport Block (Remove)

Figure 12

IMPORTANT: Do NOT lift motor by the pulley.

Figure 13

5. For 33 and 40 models, remove the transport brackets. Refer to Figure 14.

CFD543N

1 Transport Brackets

9001909

Figure 14

6. Replace all panels removed.

21

Installation

REAR OF MACHINE

3

5

6

1

7

8

2

4

Drain Connection

A drain system of adequate capacity is essential to washer-extractor performance.

Ideally, the water should empty through a vented pipe directly into a sump or floor drain.

Figure 15 shows drain line and drain trough configurations.

CFS490N

1 Water Inlet 2 Water Inlet Air Gap 3 Drain Pipe 4 1 in. minimum Waste Line Air Gap

(if required)

5 Steel Grate 6 Drain Trough (if required) 7 Strainer (if required) 8 Waste Line

Figure 15

A flexible connection must be made to a vented or air gap drain system to prevent an air lock and to prevent siphoning. If proper drain size is not available or practical, a surge tank is required. A surge tank in conjunction with a sump pump should be used when gravity drainage is not possible, such as in belowground-level installations.

Before any deviation from specified installation procedures is attempted, the customer or installer should contact the distributor.

Increasing the drain hose length, installing elbows, or causing bends will decrease, impairing washerextractor performance.

Refer to Table 3 for capacity-specific drain information.

Installation of additional washer-extractors will require proportionately larger drain connections. Refer to Table 4.

Drain Information

Model 18303340

Drain connection size, ID

Number of drain outlets

Drain flow capacity

Recommended drain pit size

2 in.

(51 mm)

2 in.

(51 mm)

2 in.

(50 mm)

2 in.

(50 mm)

1111

20 gal/

min

(76 l/min)

1.8 ft (51 l)

(76 l/min)

3

20 gal/

min

2.5 ft

(70.3 l)

21.13 gal/

(80 l/min)

3

min

5.1 ft

(145 l)

21.13 gal/

(80 l/min)

3

min

6.4 ft

(181 l)

Table 3

3

Model

18 30 33 40

22

Drain Line Sizing

Minimum Drain ID

Number of Machines

1234567

2 in. (51 mm) 3 in. (76.2 mm) 3 in. (76 mm) 4 in. (102 mm) 4 in. (102 mm) 5 in. (124 mm) 5.5 in.(140 mm) 2 in. (51 mm) 3 in. (76.2 mm) 3.5 in. (88 mm) 4 in. (102 mm) 4.5 in. (114 mm) 5 in. (124 mm) 5.5 in. (140 mm) 2 in. (51 mm) 3 in. (76.2 mm) 3.5 in. (88 mm) 4 in. (102 mm) 4.5 in. (114 mm) 5 in. (124 mm) 5.5 in. (140 mm) 2 in. (51 mm) 3 in. (76.2 mm) 3.5 in. (88 mm) 4 in. (102 mm) 4.5 in. (114 mm) 5 in. (124 mm) 5.5 in. (140 mm)

Table 4

9001909

Installation

To avoid personal injury, recommended inlet water temperature should be no higher than 125° Fahrenheit (51° Celsius).

W709

WARNING

Water Connection

The models are delivered with three hoses with 3/4 inch hose connectors. These hoses fit the water inlet valves of the machine and the main water inlet taps. To ensure the optimal functioning of the water inlet valves, the water pressure on the inlet should be between 30-85 psi (2-5.86 bar). If the pressure is too low, the cycle time will increase considerably.

Connections should be supplied by a hot and a cold water line per national and local codes.

To connect water service to machine with rubber hoses, use the following procedure:

1. Before installing hoses, flush the water system for at least two minutes.

2. Check filters in the washer-extractor’s inlet for proper fit and cleanliness before connecting.

Pressure of 30-85 psi (2-5.86 bar) provides best performance. Although the washer-extractor will function at lower pressures, increased fill times will occur with some loss of supply flushing.

Suitable air cushions should be installed in supply lines to prevent “hammering.”

Water Supply Information

Model 18303340

Water inlet connection size

Number of water inlets (standard)

Recommended pressure

Inlet flow capacity

0.75 in.

(19 mm)

3333

30-85 psi

(2-5.86

bar)

5.3 gal/ min

(20 l/min)

0.75 in.

(19 mm)

30-85 psi

(2-5.86

bar)

5.3 gal/ min

(20 l/min)

Table 5

0.75 in.

(19 mm)

30-85 psi

(2-5.7

bar)

5.3 gal/ min

(20 l/min)

0.75 in.

(19 mm)

30-85 psi

(2-5.7

bar)

5.3 gal/ min

(20 l/min)

3. Hang the hoses in a large loop, do not allow them to kink.

If additional hose length is needed use flexible hoses.

9001909

23

Installation

Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive.

W359

WARNING

Hazardous Voltage. Can cause shock, burn or death. Verify that a ground wire from a proven earth ground is connected to the lug near the input power block on this machine.

W360

WARNING

Do not use a phase adder on any variablespeed machine.

W490

DANGER

PE

L3

L2

L1

N

4A

3 K 380V + N

3 K 220V

220V

Electrical Installation

IMPORTANT: Electrical ratings are subject to change. Refer to serial decal for electrical ratings information specific to your machine.

IMPORTANT: Alliance Laundry Systems warranty does not cover compounds that fail as a result of improper input voltage.

The washer-extractor should be connected to an individual branch circuit not shared with lighting or other equipment.

The connection should be shielded in a liquid tight or approved flexible conduit with proper conductors of correct size installed in accordance with the National Electric Code or other applicable codes. The connection must be made by a qualified electrician using the wiring diagram provided with the washerextractor, or according to accepted European standards for CE-approved equipment.

Use wire sizes indicated in Table 6 for runs up to 50 feet.

Use next larger size for runs of 50 to 100 feet. Use two sizes larger for runs greater than 100 feet.

For personal safety and proper operation, the washerextractor must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform with the National Electric Code, article 250-95. The ground connection must be made to a proven earth ground, not to conduit or water pipes.

The AC inverter drive requires a clean power supply free from voltage spikes and surges. A voltage monitor should be used to check incoming power. The customer’s local power company may provide such a monitor.

If input voltage measures above 240V for a 220V drive or above 415V for a 400V drive, ask the power company to lower the voltage. As an alternative, a step-down transformer kit is available from the distributor.

The AC drive provides overload protection for the drive motor. However, a separate single or three phase circuit breaker must be installed for complete electrical overload protection. This prevents damage to the motor by disconnecting all legs if one should be lost accidentally. Check the data plate on the back of the washer-extractor or consult Table 6 for circuit breaker requirements.

24

Electrical Connection

CFD28N

Figure 16

Remove the cover plate at the back of the machine. Connect the power cable to the connectors using

copper conductors only.

Machine without Electric Heating

Connect 200-240V single phase (1AC) to the connectors “N” and “L1”. The green/yellow grounding clamp has to be the grounding wire “PE”.

9001909

Installation

Machine with Electric Heating

200-240V 3AC

200-240V 3 phase (3AC) should be connected to the connectors “L1, L2, L3”. Refer to Figure 16.

The green/yellow grounding clamp has to be connected to the grounding wire “PE”.

Electrical Specifications

Voltage Designation Standard Electric Heat

Model

Code

P 380-415 50/60 3 3+N+PE Not available 21 30 10/6.0 9

18

Q 200-240 50/60 3 3+PE Not available 27 30 10/6.0 9 X 200-240 50/60 1/3 2/3+PE 12 15 14/2.5 0.75 Not available P 380-415 50/60 3 3+N+PE Not available 36 40 8/10.0 18

30

Q 200-240 50/60 3 3+PE Not available 49 60 6/16.0 18 X 200-240 50/60 1/3 2/3+PE 18 20 12/4.0 1.5 Not available P 380-415 50/60 3 3+N+PE 18 20 12/4.0 1.5 44 50 8/10.0 18

33

Q 200-240 50/60 3 3+PE 18 20 12/4.0 1.5 63 70 4/25.0 18 X 200-240 50/60 1/3 2/3+PE 18 20 12/4.0 1.5 Not available P 380-415 50/60 3 3+N+PE 18 20 12/4.0 1.5 44 50 8/10.0 18

40

Q 200-240 50/60 3 3+PE 18 20 12/4.0 1.5 63 70 4/25.0 18 X 200-240 50/60 1/3 2/3+PE 18 20 12/4.0 1.5 Not available

Voltage

Cycle

Phase

Wire

380-415V 3AC + N

380-415V 3 phase (3AC + N) has to be connected to the connectors “L1, L2, L3”, the blue neutral to the “N” connector. Refer to Figure 16.

The green/yellow grounding clamp has to be connected to the grounding wire “PE”.

Full Load

Breaker

Amps

Circuit

AWG/mm

kW

2

Full Load

Breaker

Amps

Circuit

AWG/mm

kW

2

After electrical installation is complete, run the machine through a test cycle and check for a clockwise basket rotation during the extract step. If rotation is not clockwise, disconnect the power from the machine and have a qualified electrician reverse any 2 motor leads at the AC drive terminal block.

Table 6

9001909

25

Installation

1

2

Out-of-Balance Switch

CFS501N

1 Window 2 Probe

Figure 17

The out-of-balance switch is mounted on the upper right side on the back of the control panel. There is a window around the probe of the switch that is mounted on the movable part of the machine.

When the machine goes out of balance by overloading or uneven distribution of the linen, the out-of-balance switch will interrupt this action to prevent damage to the machine.

IMPORTANT: To guarantee good functioning, the probe should be centered horizontally and vertically at 1/3 from the bottom of the tilt window (when machine drum is empty).

26

9001909

Installation

CFD10N

MACHINE

(L1) (L2) (L3)

1

3

5

4

2

Control Function Test

The washer-extractor should be cleaned after the installation is complete. A function test should then be executed on the unloaded machine:

1. Verify that power supply voltage and phase are correct in accordance with the washer-extractor’s requirements.

2. Open manual shut-off valves to the washerextractor.

3. Press the Emergency Stop button.

4. Apply power to the washer-extractor.

5. Release the Emergency Stop button.

6. Check the door interlock before starting operation:

a. Attempt to start the washer with the door

open. The washer-extractor should not start with the door open.

b. Close the door without locking it and attempt

to start the washer. The washer should not start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

7. For standard processing, select a cycle. Then press the Start keypad.

Run a complete cycle, checking operation of water inlet valves, drain, and extract functions.

8. Cylinder rotation must be clockwise in an extract step for all models. If rotation is not correct, disconnect power. A qualified electrician must reverse any two leads between the AC drive and the main drive motor. Refer to Figure 18.

9001909

CFD10N

1 Power Supply 4 Motor Leads (Swap any 2 of the 3 motor leads 2 Typical Connection (See machine schematic or

inverter drive for details of electronic connections)

3 AC Drive Connections

Figure 18

5 Main Drive Motor

to change rotation direction)

27