Alliance Laundry Systems BDGLLFGS301EW01, BD3LLFGS401UW01, SDGLCRGS111TW02, BDGLXFSS301EN01, HDELEFGS151CW01 Troubleshooting Manual
...
DRY716C
Single and
Stacked Dryers
Refer to Page 6 for Model Numbers
Troubleshooting
www.comlaundry.com
Part No. 513447
April 2010
Table of
Section 1 – Safety Information ...............................................................3
Locating an Authorized Servicer...........................................................4
Contents
Section 2 – Introduction..........................................................................5
Customer Service...................................................................................5
Nameplate Location...............................................................................5
Model Identification..............................................................................6
How Your Dryer Works ........................................................................9
Section 3 – Dryer Troubleshooting ......................................................10
1. Dryer Motor Does Not Run ........................................................10
2. Dryer Stops In Cycle; Quits After The First Few Loads;
Has A Burning Smell; Cycles On Motor Thermal Protector......12
3. Dryer Motor Runs But Cylinder Does Not Turn ........................13
4. Dryer Motor Does Not Stop........................................................14
5. Dryer Runs Only When Door is Open........................................15
6. Dryer Heating Assembly Does Not Heat or
Burner Does Not Ignite...............................................................16
7. Igniter Does Not Glow (Gas Supply Sufficient) –
Gas Dryer Models.......................................................................18
8. Burner Ignites and Goes Out Repeatedly –
Gas Dryer Models.......................................................................19
9. Igniter Glows But Burner Does Not Ignite –
Gas Dryer Models.......................................................................20
10. Dryer Heater Assembly Or Burner Shuts Off Prematurely ........21
11. Dryer Heater Assembly or Burner Repeatedly
Cycles Off On Limit Thermostat................................................22
12. Dryer Heater Assembly or Burner Does Not Shut Off...............24
13. Clothes Do Not Dry in Dryer......................................................25
14. Clothes Are Too Hot When Removed From Dryer ....................26
15. Excessive Chattering Or Vibrating Noise in Dryer ....................27
16. Excessive Humming Or Whistling Noise in Dryer.....................28
Section 4 – Electronic Control Troubleshooting.................................29
17. Error Codes .................................................................................29
18. Coins Ignored When Entered......................................................30
19. No IR Communication................................................................31
20. No Display ..................................................................................32
21. Door Open...................................................................................34
22. Motor Will Not Start...................................................................36
23. No Heat (Electric).......................................................................38
24. No Heat (Gas) .............................................................................40
Section 5 – Coin Drop Troubleshooting...............................................42
25. Troubleshooting Coin Drop........................................................42
Section 6 – Adjustments........................................................................47
26. Leveling Legs..............................................................................47
27. Burner Flame (Gas Models)........................................................48
28. Cleaning Non-Electronic Coin Drop...........................................50
29. Cleaning Electronic Coin Drop...................................................52
© Copyright 2010, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
513447 1
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Section 7 – Test Procedures..................................................................55
30. Timer Contacts............................................................................55
31. Fabric Selector Switch ................................................................56
32. Drive Motor.................................................................................57
33. Accumulator (Metered Models)..................................................60
34. Motor Switch...............................................................................61
35. Burner System Operation (Gas Models).....................................63
36. Electrical Circuit To Ignition System (Gas Models) ..................65
37. Gas Valve Coils Check (Gas Models) ........................................65
38. Sensor Check (Gas Models)........................................................66
39. Igniter Check (Gas Models)........................................................66
40. Ignition Control Grounding Check (Silicon Nitride Ignition)....66
41. Thermal Fuse (Electric Models) .................................................66
42. Heater Assembly (Electric Models)............................................67
43. Cycling or Limit Thermostat.......................................................67
44. Door Switch ................................................................................67
45. Thermistor...................................................................................68
Section 8 – Internal Wiring of Dryer Motor Switch...........................69
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Section 1
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or property
damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically
recommended or published in this Service Manual and that you understand and have the
skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded and to reduce the risk of fire,
electric shock, serious injury, or death.
W284
WARNING
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”
“WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer, and those maintaining the machine.
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or
property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
513447 3
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Safety Information
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you or the inexperienced person making such
repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your machine, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W286
WARNING
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to
cover all possible conditions and situations that may occur. Common sense, caution and care must be
exercised when installing, maintaining or operating the machine.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized
technician and using authorized factory parts.
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Section 2
D412P
Nameplate
Introduction
Customer Service
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized parts
distributor.
For technical assistance, call (920) 748-3121.
Nameplate Location
When calling or writing about your dryer, be sure to
mention model and serial numbers. Model and serial
numbers are located on the nameplate. The nameplate
is in one of the four corners of the door well. The door
well is the shaded area shown.
513447 5
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Introduction
Model Identification
Information in this manual is applicable to these dryers.
Model
Number
BD3LLFGS401UW01
BD3LLFSS401UN01
BD3LXFGS401UW01
BD3LXFSS401UN01
BDGLLFGS301EW01
BDGLLFSS301EN01
BDGLXFGS301EW01
BDGLXFSS301EN01
HDELEFGS151CW01
HDELEFGS151CWNA
HDELEFGS171CQ01
HDELEFGS171CW01
HDELERGS151CW01
HDELERGS151CWNA
HDELERGS171CW01
HDELXFGS151CW01
HDELXFGS171CW01
HDELXRGS151CW01
HDELXRGS171CW01
HDELYFGS151CW01
HDELYFGS171CW01
HDELYRGS151CW01
HDELYRGS151CWNA
HDELYRGS171CW01
HDGLEFGS111CW01
HDGLERGS111CW01
HDGLERGS111CWNA
HDGLXFGS111CW01
HDGLXFGS111CWNA
HDGLXRGS111CW01
HDGLYFGS111CW01
HDGLYFGS111CWNA
HDGLYRGS111CW01
HSELXFGW281CW01
* Add Letter To Designate Color. L – Almond W – White Q – Bisque
Coin Drop
Ready
Coin Drop
Installed
Card Reader
Ready
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
Central Pay
Electric Heat
X X
X X
X X
X X
Gas Heat
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Model
Number
HSELXFGW291CW01
HSELYFGW281CW01
HSELYFGW291CW01
HSGLXFGW091CW01
HSGLYFGW091CW01
NDELXFGS301UW01
NDGLXFGS301EW01
RDELYFGS151CW01
RDELYFGS171CW01
RDGLYFGS111CW01
SDELCFGS171TW01
SDELCFSW171TN01
SDELCRGS151TW01
SDELCRGS171TW01
SDELCRGS171TW02
SDELCRGS171TWNA
SDELXRGS171TW01
SDELXRGS171TW02
SDELYFGS171TW01
SDELYFSW171TN01
SDELYRGS151TW01
SDELYRGS171TW01
SDGLCFGS111TW01
SDGLCFSW111TN01
SDGLCRGS111TW01
SDGLCRGS111TW02
SDGLCRGS111TWNA
SDGLXRGS111TW01
SDGLXRGS111TW02
SDGLYFGS111TW01
SDGLYFGS111TWNA
SDGLYFSW111TN01
SDGLYRGS111TW01
SDGLYRGS111TWNA
SSELCFGS151TW01
SSELCFGS171TW01
SSELCFGW151TW01
* Add Letter To Designate Color. L – Almond W – White Q – Bisque
Coin Drop
Ready
Coin Drop
Installed
Card Reader
Ready
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
Introduction
Central Pay
Electric Heat
Gas Heat
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Introduction
Model
Number
SSELCFGW171TW01
SSELXFGW171TW01
SSELYFGS171TW01
SSELYFGW171TW01
SSELYFGW171TWNA
SSGLCFGS111TW01
SSGLCFGS111TWNA
SSGLCFGW111TW01
SSGLCFGW111TWNA
SSGLXFGW111TW01
SSGLYFGS111TW01
SSGLYFGS111TWNA
SSGLYFGW111TW01
SSGLYFGW111TWNA
* Add Letter To Designate Color. L – Almond W – White Q – Bisque
Coin Drop
Ready
Coin Drop
Installed
Card Reader
Ready
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
Central Pay
Electric Heat
Gas Heat
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How Your Dryer Works
DRY1819S
Cylinder
Exhaust Fan
Gas Valve
Air Duct
Lint Filter
Heater Duct
Introduction
The dryer uses heated air to dry loads of laundry. When the motor is started, the exhaust fan pulls room temperature
air in through louvers at the rear of the dryer and over the heat source (burner flame for gas and heating element for
electric). The heated air moves through the heater duct and into the cylinder, where it circulates through the wet load.
The air then passes through the lint filter, air duct, and exhaust fan, where it is vented to the outdoors.
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Section 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Dryer motor does not run.
Is power cord
plugged in?
Plug in cord.
Is electrical power off or fuse
blown? Check laundry room for
blown or loose fuse(s), or open
circuit breaker(s). The dryer itself
doesn't have an electrical fuse.
Yes
Turn power on or
replace fuse. Check
both fuses for
electric models.
Yes
Is loading
door closed?
Close door.
No
Is door switch
inoperative?
Yes
Test switch and
replace if
inoperative.
DRY1845Sa
Yes
No
No
Yes
Refer to
Adjustments
section to
check start
switch and
start windings.
Check for
foreign
objects
jammed in
blower fan.
Are motor
starting
functions
inoperative,
does motor
not start, or
motor just
hum?
No
Is motor dead,
won't run?
Yes
Refer to
Adjustments
section to check start
switch, start windings
and main windings.
Is timer
properly
set?
No
Reset timer or
try another
cycle.
No
Is timer
inoperative?
Test timer and
replace if
inoperative.
Refer to
Test
Procedures
section.
Yes
Yes
No
Has motor
overload
protector
cycled?
Wait two or
three minutes
for overload
protector to
reset. If
protector
cycles
repeatedly,
refer to next
flowchart.
No
Yes
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Remove
dust or lint
and spray
with a
cleaner and
lubricant.
Yes
Continued on
next page.
No
Dryer Troubleshooting
IMPORTANT: Refer to wiring diagram for aid in testing dryer components.
1. Dryer Motor Does Not Run
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
10 513447
1. Dryer Motor Does Not Run (continued)
Remove belt
and
determine if
motor shaft
will spin.
Replace motor
if shaft is
locked up.
Is there a bind
in motor
bearing?
Is motor wire
harness
connection
block loose?
Firmly press
connection
block onto
motor switch.
Is wiring
broken, loose
or incorrect?
Yes
Refer to wiring
diagram.
Is power cord
miswired?
Refer to wiring
diagram for
correct wiring.
Continued from
previous page.
No
Yes
No
No
Yes
DRY1845Sb
Yes
Dryer Troubleshooting
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Dryer Troubleshooting
Dryer stops in cycle, quits after first few
loads, has burning smell or cycles on
motor thermal protector.
Is voltage
incorrect?
Refer to nameplate in
door well for correct
voltage. Refer to
Installation
Instructions
(supplied
with unit) for
electrical
requirements.
Yes
Is clothes
load too
large?
No
Remove part of
load. A normal
washer load is a
normal dryer load.
Maximum load:
dryer cylinder one
half full of wet
clothes.
Yes
Is clothes
cylinder
binding?
Check cylinder for
binding and "out of
round" condition.
Check front and rear
bulkheads for
warping. Check
support rollers for
binding. Check
cylinder seals and
glides for wear or
damage. Check for
clothes lodged
between cylinder
baffle and bulkhead.
No
Yes
Is there
broken, loose
or incorrect
wiring?
Refer to wiring
diagram.
Yes
Are motor
switch
functions
inoperative?
Refer to
Adjustments
section to
check switch
and windings.
Yes
Is there a
short in
motor
winding?
No
Is a clothes
item caught in
fan?
Check fan for
obstruction.
Yes
No
SWD1690S
Refer to
Adjustments
section to
check switch
and windings.
No
Yes
No
2. Dryer Stops In Cycle; Quits After The First Few Loads; Has A Burning
Smell; Cycles On Motor Thermal Protector
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3. Dryer Motor Runs But Cylinder Does Not Turn
Dryer motor runs but
cylinder does not turn.
Is motor drive
pulley loose?
Tighten pulley.
Is belt
installed on
pulley?
No
Install belt.
No
Is cylinder
belt broken?
Replace belt.
Yes
Is clothes
cylinder
binding?
No
Check cylinder for
binding and "out of
round" condition. Check
front and rear
bulkheads for warping.
Check cylinder rollers
for binding. Check
cylinder seals and
glides for wear or
damage. Check leveling
of unit.
Is idler lever
spring broken,
weak or
disconnected?
Replace or
reconnect
spring.
Yes
Is there oil on
cylinder?
Wipe oil from
cylinder.
Yes
Is belt "inside
out" ?
Reinstall belt
with ribbed
surface
against
cylinder.
Yes
Is idler arm
binding?
Add grease
between idler
arm and
motor mount.
Replace idler
arm and bolt
if needed.
Yes
No
Is dryer
overloaded?
Remove some
laundry from
dryer.
Yes
No
DRY1846S
Yes
Yes
Yes
No
Is the wrong
motor
installed?
Refer to parts
manual for
correct motor
part number.
Is the wrong
belt installed?
Check belt
part number
against correct
part number in
parts manual
and replace
belt if needed.
Is idler arm
bent?
Replace idler
arm.
No
No
No
Yes
Yes
Yes
Is belt routed
on wrong side
of idler lever?
Reroute belt.
No
No
No
Yes
Dryer Troubleshooting
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Dryer Troubleshooting
Dryer motor does not stop.
Is wiring to
motor switch
incorrect?
Refer to wiring
diagram.
Yes
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Remove dust or lint
and spray with a
cleaner and
lubricant.
Yes
Is door switch
inoperative?
Test switch and replace if
inoperative. Refer to
Test
Procedures
section.
No
Yes
DRY1847S
Is accumulator
inoperative?
Test timer and replace if
inoperative. Refer to
Test
Procedures
section.
No
Yes
4. Dryer Motor Does Not Stop
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5. Dryer Runs Only When Door is Open
Dryer runs when door is
open.
Is door switch
miswired?
Rewire door
switch. Refer to
wiring diagram.
Yes
DRY1856S
Replace door switch.
No
Dryer Troubleshooting
513447 15
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Dryer Troubleshooting
Dryer heating assembly does not
heat or burner does not ignite.
Is exhaust
system
improper or
inadequate?
Refer to
Installation
Instructions
(supplied with
unit) for
exhaust
requirements.
Is exhaust
duct made of
plastic or thin
foil?
No
Replace with
rigid or semirigid metal
exhaust duct.
Yes
Is house fuse
blown or
circuit breaker
tripped?
Check fuses or
circuit breakers. A
240 Volt electric
heat dryer uses two
fuses. Make sure
both fuses are
good.
Yes
Electric
Models: Is
heater assembly
inoperative?
Test heater
assembly and
replace if cold
Ohms do not
read between
9 and 10.5
Ohms.
Yes
Electric
Models: Is
thermal fuse
inoperative?
Test thermal
fuse and
replace if
inoperative.
Refer to
Test
Procedures
section.
Yes
DRY1848Sa
Yes
No
Continued on
next page.
No
Is limit
thermostat
inoperative?
Test thermostat
and replace if
inoperative.
Refer to
Test
Procedures
section.
Is drive
motor switch
inoperative?
Test switch
and replace if
inoperative.
Is termperature
selector switch
set at FLUFF/NO
HEAT or
inoperative?
No
No
Reset or test
switch and
replace if
inoperative.
Yes
No
Yes
No
Yes
No
6. Dryer Heating Assembly Does Not Heat or Burner Does Not Ignite
16 513447
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6. Dryer Heating Assembly Does Not Heat or Burner Does Not Ignite
DRY1848Sb
Gas Models: Is
harness properly
connected to gas
controls?
Check
harness
connections
to gas valve
coils, sensor
and main
harness.
Reconnect as
required.
Test igniter
and replace if
inoperative.
Refer to
Test
Procedures
section.
Gas Models:
Is igniter
inoperative?
Gas Models:
Is sensor
inoperative?
Test sensor
and replace if
inoperative.
Refer to
Test
Procedures
section.
Continued from
previous page.
Yes
No
Yes
No
No
Gas Models:
Is gas flow
restricted in
gas orifice?
Clean out gas
orifice.
Yes
Yes
Is cycling
thermostat
inoperative?
Test thermostat
and replace if
inoperative. Refer
to
Test Procedures
section.
Yes
No
Is wiring
broken, loose
or incorrect?
Refer to wiring
diagram.
Yes
Gas Models:
Is gas supply
insufficient?
Check gas
shut-off valve
in dryer and
main gas line
valve. Open
partially closed
gas shut-off
valve or
correct low
gas pressure.
Gas Models:
Are gas valve
coils
inoperative?
Test coils and
replace if
inoperative.
Refer to
Test
Procedures
section.
Yes
No
Yes
No
Is
accumulator
inoperative?
Test and replace
accumulator
if inoperative. Refer to
Test Procedures
section.
No
Yes
No
(continued)
Dryer Troubleshooting
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Dryer Troubleshooting
Gas dryer models: Igniter
does not glow (gas supply
sufficient).
Is there power to
power leads on
valve (pink and
blue wires)?
Check selector switch,
thermostats, motor
switch and wiring.
No
Has flame
sensor failed
with contacts
open?
Yes
Replace sensor.
Yes
Is igniter broken
or open?
Replace igniter.
No
Yes
DRY1850S
7. Igniter Does Not Glow (Gas Supply Sufficient) – Gas Dryer Models
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8. Burner Ignites and Goes Out Repeatedly – Gas Dryer Models
Gas dryer models: Burner ignites
and goes out repeatedly.
Is exhaust
system
improper or
inadequate?
Refer to
Installation
Instructions
(supplied with
unit) for
exhaust
requirements.
Ye s
Is weather
hood flapper
restricted?
No
Is burner heat
holding sensor
contacts open?
Replace sensor
or correct gas
supply problem.
No
No
DRY1851S
Refer to
Installation
Instructions
(supplied with
unit) for
exhaust
requirements.
Ye s
Is gas supply
insufficient?
Check gas supply
and pressure.
Make sure gas
shut-off valve is
turned on.
Is igniter
cracked?
Replace igniter
and bracket.
Are gas valve
coils
inoperative or
intermittent?
Check coils and
replace
appropriate coils.
Refer to Te st
Procedures
section.
No
Ye s
No
Ye s
Ye s
Ye s
Dryer Troubleshooting
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Dryer Troubleshooting
Gas dryer models: Igniter glows but
burner does not ignite.
Did sensor
fail in closed
position?
Replace sensor.
Yes
Is secondary
coil or holding
coil open?
No
Is gas supply
insufficient?
Check gas
supply and
pressure. Make
sure gas shutoff valve is
turned on.
No
Yes
DRY1852S
Replace gas
valve (in
warranty) or
replace coils
(out of
warranty). Refer
to
Test
Procedures
section.
Yes
Are igniter
and bracket
improperly
installed on
burner tube
assembly?
Loosen screw and
properly position
igniter and bracket
on burner tube
assembly.
Is sensor
improperly
installed on
burner
housing?
Loosen screw
and properly
position the
sensor on the
burner housing.
No
Yes
Yes
No
9. Igniter Glows But Burner Does Not Ignite – Gas Dryer Models
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