Alliance Laundry Systems 1336, 1305, 160 User Manual

Washer/Extractor

Supplement

FAULT READY

U071M

U072M

U073M

U074M

TMB1396C

PHM1396C

U071M

U074M

U072M

U073M

AC Adjustable Frequency

Drive Information

For Allen-Bradley Model Numbers:

160 1305 1336

PowerFlex 40

PowerFlex 400

Part No. F232120R6

January 2010

Supplement

Table of

Content s

General Information........................................................................... 3

Nameplate Location.............................................................................. 4

General Inspection................................................................................ 5

Storage.................................................................................................. 5

PowerFlex 40 and 400 Drive Control Logic..................................... 6

Installation/Wiring................................................................................ 6

Input Power Conditioning................................................................ 6

Electrical Interference...................................................................... 7

Terminal Block Access.................................................................... 8

Power Terminal Block Description ................................................. 9

Control Terminal Blocks Description and Control Logic................ 10

AC Drive Diagnostics/Parameter Viewing........................................... 28

PowerFlex Integrated Keypad.......................................................... 28

Fault Display and Troubleshooting Information .................................. 32

Allen-Bradley Drive Fault Codes .................................................... 33

Troubleshooting Suggestions........................................................... 35

Allen-Bradley 160-Series AC Drives................................................. 36

Installation/Wiring................................................................................ 36

Input Power Conditioning................................................................ 36

Electrical Interference...................................................................... 37

Terminal Block Access.................................................................... 39

Power Terminal Block Description ................................................. 40

Control Terminal Blocks Description and Control Logic................ 41

160 Series Drive Control Logic Chart............................................. 42

AC Drive Diagnostics/Parameter Viewing........................................... 51

160 Program Keypad Module (PKM or Parameter Unit)................ 51

CopyCat Keypad.............................................................................. 54

Fault Display and Troubleshooting Information .................................. 58

Fault Code Identification ................................................................. 58

Allen-Bradley Drive Fault Codes .................................................... 59

Troubleshooting Suggestions........................................................... 61

Allen-Bradley 1305-Series AC Drives............................................... 62

Installation/Wiring................................................................................ 62

Input Power Conditioning................................................................ 62

Electrical Interference...................................................................... 63

Terminal Block Access.................................................................... 64

Power Terminal Block Description ................................................. 65

Control Terminal Blocks Description and Control Logic................ 65

AC Drive Diagnostics/Parameter Viewing........................................... 73

Human Interface Module (HIM or Parameter Unit)........................ 73

HIM Structure Chart – Series A 3.00, Series B 1.01

or Later Versions................................................................................ 75

HIM Structure Chart – Earlier Versions............................................... 76

Fault Display and Troubleshooting Information .................................. 80

Fault Code Identification ................................................................. 80

Allen-Bradley Drive Fault Codes .................................................... 81

Troubleshooting Suggestions........................................................... 83

means without the expressed written consent of the publisher.

F232120

1

Supplement

Allen-Bradley 1336-Series AC Drives............................................... 84

Installation/Wiring................................................................................ 84

Input Power Conditioning................................................................ 84

Electrical Interference...................................................................... 85

Terminal Block Access.................................................................... 86

Power Terminal Block Description ................................................. 87

Control Terminal Blocks Description and Control Logic................ 88

AC Drive Diagnostics/Parameter Viewing........................................... 98

Human Interface Module (HIM or Parameter Unit)........................ 98

HIM Structure Chart – Series A 3.00, Series B 1.01

or Later Versions............................................................................ 100

HIM Structure Chart – Earlier Versions.......................................... 101

Fault Display and Troubleshooting Information .................................. 105

Fault Code Identification...................................................................... 105

Allen-Bradley Drive Fault Codes .................................................... 107

Troubleshooting Suggestions........................................................... 109

2

F232120

General Information

CAUTION

Only personnel familiar with the drive and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

W659

• This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or servicing this assembly. Component damage may result if ESD control procedures are not followed.

• An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or appl ication errors, such as incorrect or inadequate AC supply or excessive ambient temperatures, may result in malfunction of the system.

• This drive contains power storage devices that retain their charge for a time after the removal of main power. Extreme caution should be used when working in and around the drive. It is recommended that main disconnect power to the drive remain off for three minutes prior to approaching connections.

General Information

W a rnings specific to a particular subject will appear in the manual with the discussion of that subject.

F232120

3

General Information

FAULT READY

Nameplate Located on Exterior of Enclosure

160 NAMEPLATE LOCATION

A

1305 NAMEPLATE LOCATION

U147ME3A

Nameplate Located

on Bottom Portion of

Chassis Behind Cover

Nameplate Located

on Mounting Plate of

Main Control Board

FRAMES A1, A2, A3, A4

FRAMES B-G

1336 PLUS NAMEPLATE LOCATION

Nameplate Located on

Exterior of Enclosure.

POWERFLEX NAMEPLATE LOCA TION

Nameplate Location

Pertinent drive information used in obtaining information on drive operation or replacement is located on the nameplate shown in Figures 1 through 4.

U146ME3A

Figure 1

Nameplate Located on Exterior of Enclosure

U072ME3

U072ME3A

Figure 2

4

Figure 3

TMB1396C

Figure 4

U147ME3A

PHM1396C

F232120

General Information

General Inspection

Upon delivery, verify the item’s nameplate catalog number against the purchase order.

Before the installation and start-up of the drive, a general inspection of the mechanical integrity (i.e., loose parts, wires, connections, etc.) should be made.

Storage

The drive should remain in its shipping container prior to installation. If the equipment is not to be used for a period of time, it must be stored according to the following instructions in order to maintain warranty coverage:

• Store in a clean, dry location.

• Store within an ambient temperature range of -40

to 70 degrees C.

• Store within a relative humidity range of 0 to 95 percent.

• Do not store equipment where it could be exposed to a corrosive atmosphere.

• Do not store equipment in a construction area.

F232120

5

PowerFlex 40 and 400 Drive Control Logic

An incorrectly installed system can result in component damage or reduction in product life. The most common causes are:

1. Wiring AC line to drive output or control terminals.

2. EXTERNAL voltage application to control terminals.

3. Incorrect or inadequate AC supply. Contact factory for assistance with

application or wiring.

W660

CAUTION

PowerFlex 40 and 400 Drive Control Logic

Installation/Wiring

Input Power Condition Corrective Action

Low Line impedance (less than 1% line reactance) Greater than 120 kVA supply transformer

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in

Table 1

cause component damage or reduction in product life. If any of the conditions exist, as described in Table 1, install one of the devices listed under the heading Corrective Action on the line side of the drive.

IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.

• Install Line Reactor

• or Isolation Transformer

• or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives

are certain input power conditions which may

only Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V

(lightning) Phase to ground voltage exceeds 125% of normal line to line

voltage Ungrounded distribution system

240V open delta configuration (stinger leg)

(1)

For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.

(1)

• Install Line Reactor

• or Isolation Transformer

• Remove MOV jumper to ground.

• or Install Isolation Transformer with grounded

secondary if necessary

• Install Line Reactor

Table 1

6

F232120

PowerFlex 40 and 400 Drive Control Logic

CAUTION

ELECTRIC SHOCK HAZARD! Service and maintenance to be performed only by an

authorized technician. Disconnect power before opening any access panels.

W661

A

Electrical Interference

EMI

Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. Be sure to replace all ground connections to their appropriate locations.

RFI

Drives can be installed with an RFI filter, which controls high-frequency conducted emissions into the main supply lines.

Where it is essential that very low emission levels must be achieved or if conformity with standards is required, the optional RFI filter may be present. Figure 5 displays an electrical schematic for various RFI configurations. Table 2 shows associated RFI filter part numbers.

1 2

INPUT

POWER

1 2

INPUT

POWER

PROVEN EARTH GROUND

3

PROVEN EARTH GROUND

3

SINGLE PHASE MACHINES

ALLEN-BRADLEY

L1

RFI

L2

WASHING MACHINE

GROUNDING

TERMINAL

LINE

FILTER

LOAD

2

3

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

THREE PHASE MACHINES

L1

ALLEN-BRADLEY

L2

RFI

LINE

L3

WASHING MACHINE

GROUNDING

TERMINAL

FILTER

LOAD

2

3

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

Figure 5

U166ME3

U166ME3A

RFI Filter Part Number Information

Drive P/N Drive Catalog Machine Voltage Filter P/N

F8044301 and F8168603 22B-B017N104xx 200-240V 50-60Hz 3 phase F8053901 F8044401 and F8168604 22B-D010N104xx 380-480V 50-60Hz 3 phase F8053902 F8044701 and F8168601 22B-B012N104xx 200-240V 50-60 Hz 3 Phase F8053901 F8044901 and F8168602 22B-D6P0N104xx 380-480V 50-60 Hz 3 Phase F8053902

C002501 and F8168701 22B-B024N104xx 200-240V 50-60 Hz 3 Phase F8054001 C002502 and F8168702 22B-D012N104xx 380-480V 50-60 Hz 3 Phase F8054002 C002507 and F8168705 22B-D024N104xx 380-480V 50-60 Hz 3 Phase C002569

C002502, F200309300

22B-B033N104Axx 200-240V 50-60Hz 3 phase F8054001

and F8168703

C002506, F200309400

22B-D017N104Axx 380-480V 50-60Hz 3 phase F8054002

and F8168704

Table 2

F232120

7

PowerFlex 40 and 400 Drive Control Logic

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

COVER

PHM637N

POWER TERMINAL BLOCK (TYPICAL)

Terminal Block Access

The following information illustrates the terminal block designations for each of the drive models.

Opening the Cover

1. Press and hold in the tabs on each side of the cover. Refer to Figure 6.

2. Pull the cover out and up to release.

Power Terminal Block

The drive utilizes a finger guard over the power wiring terminals. To remove:

1. Press in and hold the locking tab.

PHM636N

Figure 6

2. Slide finger guard down and out. Refer to Figure 7.

3. Replace the finger guard when wiring is complete.

PHM637N

8

Figure 7

F232120

PowerFlex 40 and 400 Drive Control Logic

R/L 1

B Frame

S/L 2 T/L 3 U/T 1 V/T 2 W/T 3

DC- DC+ BR+ BR-

R/L 1

S/L 2

T/L 3

P 1

P 2

DC-

U/T 1

V/T 2

W/T 3

Frame D

Power Terminal Block Description

PowerFlex 40

Input and Output Power Terminals (TB1)

Figure 8

PowerFlex 40

Power Block Terminal (TB1)

Terminal Description

R/L1, S/L2, T/L3 Singl e-phase or

3-phase Power Input U/T1, V/T2, W/T3 3-phase Motor Output DC-1, DC+, -DC DC Bus Connection

Ground Connection (PE)

Table 3

PowerFlex 40

PHM741N

PowerFlex 400

Input and Output Power Terminals (TB1)

PHM742N

Figure 9

PowerFlex 400

PowerFlex Power Block Terminal (TBI)

Terminal Description

R/L1, S/L2, T/L3 3-phase Power Input U/T1, V/T2, W/T3 3-phase Motor Output P1, P3 DC Bus inductor connection

jumper or Bus inductor must be present for drive to powerup.

P2, DC- DC Bus Connection

Ground Connection (PE)

Table 5

PowerFlex 400

Power Terminal Block

Torque

Max Wire Size

Min Wire Size

Table 4

1.7-2.2 N-m (16-19 lb-in)

2

5.3 mm

1.3 mm

(10 AWG)

2

(16 AWG)

Power Terminal Block

Torque

Max Wire Size

Min Wire Size

Table 6

5.1N-m (45 lb-in)

33.6 mm

8.4 mm

2

(2 AWG)

2

(8 AWG)

F232120

9

PowerFlex 40 and 400 Drive Control Logic

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

CAUTION

Never permanently jumper the AC drive balance output terminals or short the wires in these terminals together. This will override the balance detection routine and cause the wash cycle to abort, potentially causing machine damage or personal injury in the process.

W671

Control Terminal Blocks Description and Control Logic

NOTE: Do not connect AC drive digital common, analog common, or common terminals to chassis ground.

Input Mode Parameter

The control terminal functions are determined in part by the “Start Source” parameter #36. Changing this parameter affects the function of some terminals.

Speed Selection

Motor speeds on digitally-controlled AC drives are controlled by solid state or mechanical switch closure inputs to Digital In 1, Digital In 2, and Digital In 3 terminals. Similarly, motor rotation direction is controlled by inputs to Start/Run FWD and Direction/ Run REV terminals. Refer to Figure 10.

An inactive control input terminal (H) will measure approximately 24v DC while an active control input terminal (L) will measure less than 1v DC. When a control input (i.e., Digital In 1, 2, 3, 4, Fwd, Rev, or Stop) is connected to a common terminal (terminal 4), the voltage on the control input terminal is reduced to near zero and the input is activated.

Balance Output

The AC drive balance output signal is transmitted to the machine controller by the operation of an on-board normally open relay or transistor. Refer to Figure 10. The AC drive will analyze the wash load distribution during certain drain steps and communicate the severity of load imbalance to the machine controller. The machine controller then determines if the load is suitably distributed for the programmed spin speed. The severity of load imbalance is communicated digitally by the on-board relay or transistor using a series of pulses or continuous open or closed state.

Stop/Enable Input

The Stop Input function is machine dependent. The input is typically used to disable the drive either when the frame vibration safety limit switch has been tripped or when the loading door has been opened. Refer to the applicable machine electrical schematic for details on the connection of this input. When the Stop Input signal is interrupted, the control input signals must be removed and reapplied to restart the motor operation.

Tables 8 – 14 designate the speed and rotation direction based on inputs to the control terminals. The AC drive’ s input status parameters display of 1 s and 0s at various machine actions can be viewed while monitoring parameter #13 and/or #14. When the control input terminal voltage is high (inactive) the status display will read “0” (logic 0). When the control input terminal voltage is low (active) the status will read “1” (logic 1).

10

F232120

PowerFlex 40 and 400 Drive Control Logic

Sink/Source Switch

The PowerFlex series of drives include a DIP Switch that will allow the drive input signals to be wired as “sink” or “source”. This switch should be set to the sink mode on all Alliance Laundry equipment made at the time of this publication. Setting this switch in the source mode will cause the drive to not operate and be mistaken as a failed drive.

0-10V/0-20m A Switch

The PowerFlex series of drives include a DIP switch that will allow the drive analog input signals to be wired as a 0-10V/0-20 mA switch.This switch should be set to the 0-10V mode on all Alliance Laundry Equipment made at the time of this publication. Setting this switch in the 0-20 mA mode may cause the drive to not operate and be mistaken as a failed drive.

Fault Code Display

Refer to Fault Display and Troubleshooting Information.

F232120

11

PowerFlex 40 and 400 Drive Control Logic

+

-

18

17

16

15

14

13

12

11

19

09

18

08

17

07

16

06

15

05

14

04

13

03

12

02

11

01

R3

ENBL

RS485 Shield

Opto Output 2

Bal Output

Analog Output

4-20mA Input

Analog Common

0-10V ( or ± 10V) Input

+ 10V DC

+ 24V DC

Bal Common

Digital Input 4

Digital Input 3

Digital Input 2

Digital Input 1

Digital Common

REV

FWD

Stop

SNK SRC

+10V

+24V

0-10V

0/4-20mA

30V DC 50mA Non-inductive

Relay N.O.

Relay Common

Relay N.C.

Pot must be 1-10k ohm 1 Watt Min.

Common

24V

Enable Jumper

Control Wiring Block Diagram

Enable

Jumper

RS485

(DSI)

0-10V Analog Output Select

0-20mA

SNK

SRC

R2R1

R2

R1

08

07

06

05

04

03

02

01

09

Typical

SNK Wiring

PowerFlex 40 Control Terminal Block Designations

Control Input/Output Terminal Block

Max Wire Size

Min Wire Size

Torque

0.5-0.8 N-m (4.4-7.0 lb-in)

1.3 mm

0.13 mm

Table 7

2

(16 AWG)

2

(26 AWG)

Figure 10

PHM780N

12

F232120

PHM781N

+

-

+

-

0-10V

Isolated

18

17

16

15

14

13

12

11

19

20

10090706 080504030201

20191716 181514131211

R6

R3

Opto Output

AS485 Shield

Analog Common 2

Analog Input 2 (AI2)

Analog Output 2 (AO2)

Analog Output 1(AO1)

Analog Common 1

Analog Input 1 (AI1)

+ 10V DC Source

+ 24V DC Source

Opto Common

Digital Common

Digital Input 4

Digital Input 3

Digital Input 2

Digital Input 1

Digital Common

Direction/Run REV

Start/Run FWD

Stop / Function Loss

1 of 7 Digital Input Circuits

SNK SRC

+10V

0-10V

0-20mA

+24V

0-20mA

30V DC 50mA Non-inductive

A01

10V 20mA

A02

10V 20mA

AI1

10V 20mA

AI1

RS485

(DSI)

RS485

10V 20mA

#2 Relay N.O.

#2 Relay Common

#2 Relay N.C.

Pot must be 1-10k ohm 2 Watt Min.

Common

24V

Enable Jumper

Earth Referenced Frames D & E

ENBL

Control Wiring Block Diagram

SNK

SRC

R2R1

R6R5R4

R5

R4

R3

#1 Relay N.O.

#1 Relay Common

#1 Relay N.C.

R2

R1

08

07

06

05

04

03

02

01

09

10

Typical

SNK Wiring

SNK

SRC

PowerFlex 400 Control Terminal Block Designations

PowerFlex 40 and 400 Drive Control Logic

PHM781N

F232120

Figure 11

13

PowerFlex 40 and 400 Drive Control Logic

PowerFlex 40 Drive Control Logic Chart

Cabinet Hardmount “A” control, “B” control, “V” Control and EDC/Netmaster Control

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Digital

In 3

Digital

In 2

07 06 05 01 03 02 04 04 04 04 04 04

Digital

In 1

Stop Rev Fwd

0 = No signal received

1 = Signal received

Digital Input

Status – Parameter

d014

Control Input

Status – Parameter

d013

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.

Cabinet Hardmount Galaxy control, Quantum control and UniMac Software Control

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle

Reduced Wash speed (ccw)

Reduced Wash Speed (cw)

Wash Speed (ccw)

Wash S peed (cw)

Distribution Speed 1 (ccw)

Extract Speed 1 (ccw) Extract Speed 2 (ccw) Extract Speed 3 (ccw) Extract Speed 4 (ccw) Extract Speed 5 (ccw)

Frequency

Preset

Parameter #

N/A H H H L/H H H 000000/100

71 H H L L H L *10010101 71 H H L L L H 00010110 72 HLHL HL*10100101 72 H L H L L H 00100110 74 LHHL HL*11000101 73 H L L L H L *10110101 76 LLHL HL*11100101 75 L H L L H L *11010101

Frequency

Preset

Parameter #

N/A H H H L/ H H H 000000/100

70 H H H L L H 00000110 70 H H H L H L 00000101 72 H L H L L H 00100110 72 H L H L H L 00100101 71 H H L L L H 00010110 76 L L H L L H 01100110 75 L H L L L H 01010110 73 H L L L L H 00110110 77 L L L L L H 01110110 74 L H H L L H 01000110

Terminal

(SW3)

Digital

Terminal

(SW3)

Terminal

#07

In 3

07 06 05 01 03 02 04 04 04 04 04 04

#07

(SW2)

Digital

Terminal

(SW2)

#06

In 2

#06

Terminal

#05

(SW1)

Digital

In 1

Terminal

#05

(SW1)

Terminal

(Stop)

Stop Rev Fwd

Terminal

(Stop)

#01

Terminal

#03

(STR)

Terminal

#03

(STR)

Terminal

#02

(STF)

Terminal

#02

(STF)

(SW3)

Digital In 3

*Digital In 4

Status – Parameter

*Digital In 4

Digital In 2

0 = No signal received

1 = Signal received

Digital Input

d014

Digital In 3

Digital In 2

Table 8

(SW2)

(SW1)

DB Trans

Digital In 1

Control Input

Status – Parameter

DB Trans

Digital In 1

On

Stop

d013

Stop

Rev (STR)

Fwd (STF)

Rev

Fwd

14

F232120

PowerFlex 40 Drive Control Logic Chart

Pocket Hardmount - 35 lb through 125 lb Capacity UniLinc control and M30 control

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Digital

In 3

Digital

In 2

07 06 05 01 03 02 04 04 04 04 04 04

Digital

In 1

PowerFlex 40 and 400 Drive Control Logic

Stop Rev Fwd

0 = No signal received

1 = Signal received

Digital Input

Status – Parameter

d014

Control Input

Status – Parameter

d013

Action

Idle

Reduced Wash Speed (cw)

Reduced Wash Speed (ccw)

Wash S peed (cw)

Wash Speed (ccw)

Distribution Speed (cw)

Extract Speed 1 (ccw) Extract Speed 2 (ccw) Extract Speed 3 (ccw) Extract Speed 4 (ccw) Extract Speed 5 (ccw)

Pocket Hardmount - 150 Capacity Terminator control Control

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle

Reduced Wash speed (ccw)

Reduced Wash Speed (cw)

Wash Speed (ccw)

Wash S peed (cw)

Distribution Speed (ccw)

Very Low Extract (ccw)

Low Extract (ccw)

Medium Extract (ccw)

High Extract (ccw)

Very High Extract (ccw)

Frequency

Preset

Parameter #

N/A H H H L/ H H H 000000/100

70 H H H L H L 00000101 70 H H H L L H 00000110 72 H L H L H L 00100101 72 H L H L L H 00100110 71 H H L L H L 00010101 76 L L H L H L 01100101 75 L H L L H L 01010101 73 H L L L H L 00110101 77 L L L L H L 01110101 74 L H H L H L 01000101

Frequency

Preset

Parameter #

N/A H H H L/H H H 000000/100

70 H H H L L H 00000110 70 H H H L H L 00000101 72 H L H L L H 00100110 72 H L H L H L 00100101 71 H H L L L H 00010110 76 L L H L L H 01100110 75 L H L L L H 01010110 73 H L L L L H 00110110 77 L L L L L H 01110110 74 L H H L L H 01000110

Terminal

Digital

Terminal

#07

In 3

#07

Digital

07 06 05 01 03 02 04 04 04 04 04 04

Terminal

#06

In 2

#06

Terminal

#05

Digital

In 1

Terminal

#05

Terminal

Stop Rev Fwd

Terminal

#01

Terminal

#03

Terminal

#03

Table 9

Terminal

#02

Terminal

#02

Digital In 4

Digital In 3

Digital In 2

0 = No signal received

1 = Signal received

Digital Input

Status – Parameter

d014

Digital In 4

Digital In 3

Digital In 2

On

Stop

DB Trans

Digital In 1

Control Input

Status – Parameter

d013

On

Stop

DB Trans

Digital In 1

Rev

Fwd

F232120

15

PowerFlex 40 and 400 Drive Control Logic

PowerFlex 40 Drive Control Logic Chart

Pocket Hardmount “V” control and “A” control - Designs 7 and 8

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Digital

In 3

Digital

In 2

07 06 05 01 03 02 04 04 04 04 04 04

Digital

In 1

Stop Rev Fwd

0 = No signal received

1 = Signal received

Digital Input

Status – Parameter

d014

Control Input

Status – Parameter

d013

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Spin 1 Extract Spin 2 Extract Spin 3 Extract

*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.

Pocket Hardmount WE-6 control - Design 5 and Earlier

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

High 1 Extract High 2 Extract High 3 Extract

*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.

Frequency

Preset

Parameter #

N/A H H H L/H H H 000000/100

71 H H L L H L *10010101 71 H H L L L H 00010110 72 HLHL HL*10100101 72 H L H L L Ha 00100110 74 LHHL HL*11000101 73 H L L L H L *10110101 76 LLHL HL*11100101 75 L H L L H L *11010101

Frequency

Preset

Parameter #

N/A H H H L/H H H 000000/100

74 L H L L H H *11000101 74 L H H L L H 01000110 72 H L H L H H *10100101 72 H L H L L H 00100110 71 H H L L H L *10010101 76 L L H L H H *11100101 75 LHHLHL*11010101 73 H L L L H L *10110101 77 L L L L H L *11110101

Terminal

(SW3)

Digital

Terminal

(SW3)

Terminal

#07

In 3

07 06 05 01 03 02 04 04 04 04 04 04

#07

(SW2)

Digital

Terminal

(SW2)

#06

In 2

#06

Terminal

#05

(SW1)

Digital

In 1

Terminal

#05

(SW1)

Terminal

(Stop)

Stop Rev Fwd

Terminal

(Stop)

#01

Terminal

#03

(STR)

Terminal

#03

(STR)

Terminal

#02

(STF)

Terminal

#02

(STF)

(SW3)

Digital In 3

*Digital In 4

Status – Parameter

*Digital In 4

Digital In 2

0 = No signal received

1 = Signal received

Digital Input

d014

(SW3)

Digital In 3

Digital In 2

Table 10

(SW2)

On

(SW1)

DB Trans

Digital In 1

Control Input

Status – Parameter

On

(SW1)

DB Trans

Digital In 1

Stop

d013

Stop

Rev (STR)

Fwd (STF)

Rev (STR)

Fwd (STF)

16

F232120

Pocket Hardmount WE-6 control - Design 6, 7 and 8

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

PowerFlex 40 and 400 Drive Control Logic

Digital

In 3

Digital

In 2

07 06 05 01 03 02 04 04 04 04 04 04

Digital

In 1

Stop Rev Fwd

0 = No signal received

1 = Signal received

Digital Input

Status – Parameter

d014

Control Input

Status – Parameter

d013

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

Extract Speed 1 Extract Speed 2

Extract Speed 3 (default)

Extract Speed 3 (maximum)

*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.

Frequency

Preset

Parameter #

N/A H H H L/H H H 000000/100

70 HHHL HL*10000101 70 H H H L L H 00000110 72 HLHL HL*10100101 72 H L H L L H 00100110 71 H H L L H L *10010101 76 LLHLHL*11100101 75 L H L L H L *11010101 73 H L L L H L *10110101 77 L L L L H L *11110101 74 LLHLHL*11000101

Terminal

#07

(SW3)

Terminal

#06

(SW2)

Terminal

#05

(SW1)

Terminal

#01

(Stop)

Terminal

#03

(STR)

Terminal

#02

(STF)

(SW3)

Digital In 3

*Digital In 4

Digital In 2

Table 11

On

(SW2)

Digital In 1

Stop

(SW1)

DB Tran s

Rev (STR)

Fwd (STF)

F232120

17

PowerFlex 40 and 400 Drive Control Logic

PowerFlex 40 Drive Control Logic Chart

Cabinet Freestanding WE-6 control

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Digital

In 3

Digital

In 2

07 06 05 01 03 02 04 04 04 04 04 04

Digital

In 1

Stop Rev Fwd

0 = No signal received

1 = Signal received

Digital Input

Status – Parameter

d014

Control Input

Status – Parameter

d013

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract

High 1 Extract High 2 Extract High 3 Extract

*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.

Frequency

Preset

Parameter #

N/A H H H L/H H H 0 0 0 0 0 0/1 0 0

74 LHHL HL*11000101 74 L H H L L H 01000110 72 HLHL HL*10100101 72 H L H L L H 00100110 71 H H L L H L *10010101 76 LLHLHL*11100101 75 L H L L H L *11010101 73 H L L L H L *10110101 77 L L L L H L *11110101

Terminal

#07

(SW3)

Terminal

#06

(SW2)

Terminal

#05

(SW1)

Terminal

#01

(Stop)

Terminal

#03

(STR)

Terminal

#02

(STF)

(SW3)

Digital In 3

*Digital In 4

Table 12

PowerFlex 400 Drive Control Logic Chart

Cabinet Freestanding (250 Model Only) WE-6 control

H – Signal Voltage High (greater than 10V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Digital

In 3

Digital

In 2

07 06 05 02 01 03 04 04 04 04 04 04

Digital

In 1

Fwd Stop Rev

0 = No signal received

1 = Signal received

Control Input Status – Parameter d302

Digital In 2

(SW2)

Digital In 1

(SW1)

DB Trans

On

Stop

Rev (STR)

Fwd (STF)

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract

High 1 Extract High 2 Extract High 3 Extract

*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.

Frequency

Preset

Parameter #

N/A H H H H L or H H 000000/100 355 L H H L L H 0 *1 1 0 0 1 0 1 355 L H H H L L 00100110 145 H L H L L H 0 *1 0 1 0 1 0 1 145 H L H H L L 00010110 144 H H L L L H 0 *1 0 0 1 1 0 1 357 L L H L L H 0 *1 1 1 0 1 0 1 356 L H L L L H 0 *1 1 0 1 1 0 1 146 H L L L L H 0 *1 0 1 1 1 0 1 358 L L L L L H 0 *1 1 1 1 1 0 1

Terminal

#07

(SW3)

Terminal

#06

(SW2)

Terminal

#05

(SW1)

Terminal

#02

(STF)

Terminal

#01

(Stop)

Terminal

#03

(STR)

Not Used

*Digital In 4

Table 13

18

(SW3)

Digital In 3

Digital In 2

Stop

(SW2)

(SW1)

Rev (STR)

Digital In 1

Fwd (STF)

F232120

PowerFlex 40 Drive Control Logic Chart

Pocket Hardmount - IPH, IP and CP Models PS40 control

H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC)

Stop Rev Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

01 03 02 04 04 04

PowerFlex 40 and 400 Drive Control Logic

0 = No signal received

1 = Signal received

Control Input Status –

Parameter d013

Action

Idle Wash Speed Forward Wash Speed Reverse

Distribution Speed

Low Spin Speed

Medium Spin Speed

High Spin Speed

SmartSpin

NOTE: IPH models use analog signals to control speed - refer to parameter d002 (command f req.) and d020 (analog input %) to verify speed input signal.

Terminal

#01

LHH0100 L H L 0 1 0 1 L L H 0 1 1 0 L H L 0 1 0 1 LHL0101 LHL0101 LHL0101 LLL0111

#03

Terminal

#02

DB Trans

On

Rev

Stop

Table 14

Fwd

F232120

19

PowerFlex 40 and 400 Drive Control Logic

COM

X - fmr

RL RM RH STR STF

P/N F370314

V-Computer Output Board

Drive Control

Connections

V-COMPUTER OUTPUT BOARD

J8

J2A

30 31 32 33 34 35

J7A

J3B J1

Ribbon

Terminals 1 thru 16

Terminals 17 thru 29

Drive Control

Connections

P/N F370577

WE-6 Output Board

WE-6 INTERFACE BOARD

1

7

6

12

H2

H4

H1

H3

H5

Drive Control Connections

P/N: 370433 EDC Output Board

EDC OUTPUT BOARD

Computer Output Boards

Connections identified on these figures set speed and direction of the drive.

U135ME3A

Figure 12

Figure 13

20

Figure 14

U136ME3A

U148ME3A

F232120

PowerFlex 40 and 400 Drive Control Logic

P/N: F8108001 UniLinc Output Board

Drive Harness Connection H13

16 9

81

UNILINC, QUANTUM, GALAXY AND UNIMAC SOFTWARE OUTPUT BOARD

A AND B-CONTROL OUTPUT BOARD

Drive Harness

Connection J11

Figure 15

Figure 16

PHM738N

PHM776N

F232120

21

PowerFlex 40 and 400 Drive Control Logic

PS40 CONTROL OUTPUT BOARD

Drive Harness

Connection J11

PHM777N

Figure 17

22

F232120

PowerFlex 40 and 400 Drive Control Logic

Control Wire

During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 15 for wire connection numbers.

Control Wire Connection Reference Table.

Output Board Terminal

V-Control F370314, F8206501 and F370447-6, etc.

STF STR

RH

RM

RL

COM

WE-6 Interface Board P/N: F370577, F0370446-xx

J2A-30 J2A-31 J2A-32 J2A-33 J2A-34 J2A-35

EDC – Output Board P/N: F370433

H2-7 H2-8 H2-9

H2-10

02 03 07 06 05 04

04 06 02 07 05 03

07 06 05 04

Table 15 (continued)

UniLinc Control– Output Board F8108001

H13-2 H13-3

H13-4 H13-5 H13-6 H13-7

Output Board Terminal

A and B-Control P/N: F0370448xx

J11-1-8/STF J11-1-7/STR

J11-1-6/RH J11-1-5/RM J11-1-4/RL

J11-1-3/COM

PS40 Main Board P/N: C000281

C12 OV, R-, L-

C12 0-10v

C12 R+ C12 L+

Jumper

Table 15

01, 04, 14

04 07 06 05 03 02

02 03 07 06 03 04

13 02 03

N/A

F232120

H2-11 H2-12

Table 15 (continued)

03 02

23

PowerFlex 40 and 400 Drive Control Logic

PowerFlex Drive Parameters

PowerFlex 40

Parameter

Group and

Number

PowerFlex 400 Parameter Group

and Number

Parameter

Description

Function

d001 b001 Output

Frequency

d002 b002 Command

Frequency

Displays instantaneous output frequency (in Hz).

Displays command output frequency (in

Hz). d003 b003 Output Current Displays output current (in Amps). d004 b004 Output Voltage Displays output voltage (in VAC). d005 b005 DC Bus Voltage Displays DC Bus capacitor voltage (in

VDC). d006 b006 Drive Status Read from left to right, the four bits

indicate the drive's condition

(decelerating, accelerating, forward and

running). “0” = false and “1” = true d007 d307 Fault 1 Code Memory location for the most recent

fault. Refer to Table 20 for a list of most

fault codes. Repetitive faults are stored

only once. d008 d308 Fault 2 Code Memory location for the 2nd most recent

fault. Refer to Table 20 for a list of most

fault codes. Repetitive faults are stored

only once. d009 d309 Fault 3 Code Memory location for the 3rd most recent

fault. Refer to Table 20 for a list of most

fault codes. Repetitive faults are stored

only once. d010 b008 Process Display Not applicable to Alliance Laundry

Systems’ equipment. Refer to the

manual supplied with the PowerFlex

drive for detailed information. d012 d301 Control Source Read from left to right, the digits

indicate the active source of the Speed

Reference (P038) and Start Source

(P036) command. d013 d302 Control Input

Status

d014 d302 Digital Input

Status

d015 d303 Communication

Status

Refer to Table 8 throug h Table 14 for

Control Status Input diagnostics.

Refer to Table 8 throug h Table 14 for

Digital Input Status diagnostics.

Not applicable to Alliance Laundry

Systems' equipment. Refer to the manual

supplied with the PowerFlex drive for

detailed information.

Table 16 (co nt i nu ed )

24

F232120

PowerFlex 40

Parameter

Group and

Number

Table 16 (co nt i nu ed )

PowerFlex 400 Parameter Group

and Number

PowerFlex 40 and 400 Drive Control Logic

Parameter

Description

Function

d016 d320 Control

Firmware Version

Displays the AC drive's firmware

version. For PowerFlex 40 drives, this

will be 70.xx, 80.xx or 90.xx. For

PowerFlex 400 drives, this will be 14.01. d017 d321 Drive Type Displays the numeric code of the drive's

rating (e.g., 4508 = 5hp 200V drive) d018 b012 Elapsed Run

Time

Displays the accumulated time the drive

has output power. The display is in 10-

hour increments (e.g., a display of 1

represents a value of 10 hours). d019 d319 Testpoint Data Displays a hexadecimal value of the

“T estpoint Selection” in parameter

A102. d020 d305 Analog In

(0-10V)

Displays the value (in percentage) of the

voltage at terminal 13(e.g.,

100.0%=10V)

d021 d306 Analog In

(4-20mA)

Displays the value (in percentage) of the

current at terminal 15 (e.g., 0.0%=4mA;

100.0%=20mA)

d022 b010 Output Power Displays the kilowatts present at

terminals U, V and W (in kW). d023 d318 Output Power

Factor

Displays the angle in electrical degrees

between the motor voltage and the motor

current. d024 b014 Drive

Temperature

Displays the present operating

temperature (in Celsius) of the drive's

internal power devices. Refer to Fault

008 in Ta ble 20. d025 N/A Counter Status Not applicable to Alliance Laundry

Systems' equipment. Refer to the manual

supplied with the PowerFlex drive for

detailed information. d026 N/A Timer Status Not applicable to Alliance Laundry

Systems' equipment. Refer to the manual

supplied with the PowerFlex drive for

detailed information. d028 N/A Step Logic

Status

Not applicable to Alliance Laundry

Systems' equipment. Refer to the manual

supplied with the PowerFlex drive for

detailed information.

Table 16 (co nt i nu ed )

F232120

25

PowerFlex 40 and 400 Drive Control Logic

Table 16 (co nt i nu ed )

PowerFlex 40

Parameter

Group and

PowerFlex 400 Parameter Group

and Number

Parameter

Description

Function

Number

d029 b013 T orque Current Displays the present value of the motor's

torque current (in Amps). d030 N/A OL Level Displays the real-time m oto r overload

progression (100% = F007 Fault). P041 P041 Reset to Defaults NOTE: This will reset the drive's

parameters back to the factory-default

values, requiring the AC drive to be re-

programmed. This will not reset A193.

(0 = Not Active; 1 = Reset - Induces

Fault F048). A101 A198 Parameter Lock Allows parameter modification.

0 = Parameters Unlocked

1= Parameters Locked

See also parameters A192 and A193. A152 N/A Limited

Frequency

Displays the maximum allowable

frequency (in Hz) based on DC Bus

voltage. The drive output frequency may

be limited due to low input voltage

conditions to alleviate potential motor

stalling. A164 R261 Balance State Displays the balance detection algorithm

progression (See A187 and A188). (0 =

Algorithm not active; 1 = programmed

pause time; 2 = programmed sample

time; 3 = programmed filter time; 4 =

result obtained) A187 N/A SmartSpin

Frequency

Displays the commanded SmartSpin

frequency (in Hz) as determined from

Balance Result A188. A188 R285 Balance Result Displays the numeric value indicating

severity of load imbalance. A balance

result value will be displayed only when

A164 = 4, otherwise the display will be

0.

A192 N/A Parameter

CRC-16

Displays the numeric code culminating

from the value of all of the parameters.

This is intended as a quick reference and

is used to validate the parameter settings

for a specific application.

26

Table 16 (co nt i nu ed )

F232120

PowerFlex 40 and 400 Drive Control Logic

Table 16 (co nt i nu ed )

PowerFlex 40

Parameter

Group and

PowerFlex 400 Parameter Group

and Number

Parameter

Description

Function

Number

A193 N/A Counter This counter will increment each time

parameter A192 changes. This is

intended as a quick reference to show if

any parameter has been changed after

factory programming, even if a

parameter was changed and then

restored to the ALS-specified value.

NOTE: The above parameters and descriptions are based on firmware version 90.06 and may differ or be missing from earlier versions of PowerFlex drive firmware. Refer to parameter d016 for the firmware's version.

NOTE: All PowerFlex drives used in Alliance Laundry Systems' equipment are custom-developed with unique features and parameters. Parameter information provided within the Allen-Bradley PowerFlex series AC drive manual will differ and may not be relevant.

Table 16

F232120

27

PowerFlex 40 and 400 Drive Control Logic

5

RUN

FWD

REV

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

POWERFLEX LED DISPLAYS

7

1

4

3

6

2

AC Drive Diagnostics/Parameter Viewing

PowerFlex Integrated Keypad

The PowerFlex series AC drives have an integral keypad that can be used for viewing and editing parameter values. No external parameter unit is required, however an external hand-held parameter unit is available (22-HIM-A3) that can provide a userfriendly method of viewing and editing parameter values in hard-to-access locations.

Integral Keypad

The integral keypad displays several main menu group selections such as “d”, “P”, and “A” as described below. Within the Display Group is a fault storage buffer that stores the last three AC drive fault codes. Refer to the Fault Display and Troubleshooting Information Section for more information.

Number LED LED State Description

Display Steady Red Indicates parameter number, parameter value, or fault code.

Flashing Red Single digit flashing indicates that digit can be edited. All digits flashing

indicates a fault condition. See t a b le below.

active unless disabled by A095

Steady Red Indicates drive is running and commanded motor direction. Flashing Red Drive has been commanded to change direction. Indicates actual motor

direction while decelerating to zero.

1

2 3

4 5

6

7

Displayed Units Steady Red Indicates the units of the parameter value being displayed. Fault Status Flashing Red Indicates drive is faulted. Start Key Status Steady Green Indicates Start key on Integral Keypad is active. The Reverse key is also

Pot Status Steady Green Indicates potentiometer on Integral Keypad is active. Program Status Steady Red Indicates parameter value can be changed. Run/Direction

Status

Figure 18

PHM640N

(Reverse Disable).

28

F232120

PowerFlex 40 and 400 Drive Control Logic

PowerFlex 40 Alphanumeric LED Display Groups

Menu Description Menu Description

Display Group (View Only). Consists of

d

commonly viewed drive operating conditions. Basic Program Group. Consists of most

commonly used programmable functions.

P

Advanced Program Group. Consists of remaining

A

programmable functions. Fault Designator. Consists of list of codes for

specific fault conditions. Displayed only when fault is

F

present.

Table 17

PowerFlex 400 Alphanumeric LED Display Groups

Menu Description Menu Description

Basic Display

b

Communications

C

Advanced Display

d

Basic Program

P

Advanced Program

A

Ter minal Block

T

Aux Relay Card

R

Table 18

F232120

29

PowerFlex 40 and 400 Drive Control Logic

RUN

FWD

REV

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

POWERFLEX KEYPAD BUTTO NS

2

5

8

6

4

1

3

7

Number Name Description

1 2 3 4 5 6 7 8

Escape Back one step in programming menu.

Cancel a change to a parameter value and exit Program Mode.

Select Advance one step in programming menu.

Select a digit when viewing parameter value.

Up Arrow Down Arrow

Scroll through groups and parameters. Increase/decrease the value of a flashing digit.

Enter Advance one step in programming menu.

Save a change to a parameter value.

Stop Used to stop the drive or clear a fault. This key is always active.

Controlled by parameter P037 (Stop Mode).

Reverse Used to reverse direction of the drive. Default is active.

Controlled by parameters P036 (Start Source) and A095 (Reverse Disable).

Start Used to start the drive. Default is active.

Controlled by parameters P036

(Start Source).

Potentiometer Used to control speed of drive. Default is active.

Controlled by parameter P038

(Speed Reference).

Figure 19

PHM640

30

F232120

PowerFlex 40 and 400 Drive Control Logic

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

or

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

or

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

or

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

or

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

or

PHM652

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

VOLTS

PROGRAM

AMPS

HERTZ

FAULT

Viewing and Editing Parameters

The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.

Step Description Key(s)

When power is applied, the last user-selected Display Group

1

parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of d001 [Output Freq.] with the drive stopped.)

Press Esc or Sel until the Group Menu letter begins to flash.

2

Press the Up Arrow or Down Arrow to scroll through the group menu

3

(d, P and A).

Press Enter or Sel to enter a group. The right digit of the last viewed

4

parameter in that group will flash.

Press the Up Arrow or Down Arrow to scroll through the parameters

5

that are in the group.

Example Displays

6

7

8

9

10

Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.

Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.

Press the Up Arrow or Down Arrow to change the parameter value. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.

OR Press Enter to save a change. The digit will stop flashing and the

Program LED will turn off.

Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu.

If pressing Esc does not change the display, then d001 (Output Frequency) is displayed. Press Enter or Sel to enter the group menu.

Table 19

F232120

31

PowerFlex 40 and 400 Drive Control Logic

1

POWERFLEX SERIES AC DRIVES

Fault Display and Troubleshooting Information

This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.

Each drive is equipped with a fault indicator light which illuminates when a fault condition exists.

Clearing Faults

When a fault occurs, the cause must be corrected before the fault can be cleared. Resetting a fault will not correct the cause of the fault condition. After corrective action has been taken, simply cycling power to the drive will clear the fault.

When a fault occurs, the fault indicator light on the integral keypad will illuminate. The fault code will immediately be indicated on the display, such as “F005”. The last three fault codes are also stored in the fault memory location as indicated in Ta ble 12. Repetitive faults of the same fault code will only be recorded once.

Refer to Viewing and Editing Parameters section of AC Drive Diagnostics/Parameter Viewing chapter for details on how to access parameter values.

Once a fault code is identified, refer to the AC drive manual for the most up-to-date explanation of codes. Table 20 also contains an abbreviated list of typical fault codes.

1 Fault Indicator Light

Figure 20

RUN

FWD

REV

PROGRAM

FAULT

VOLTS

AMPS

HERTZ

PHM651N

32

F232120

Allen-Bradley Drive Fault Codes

PowerFlex 40 and 400 Drive Control Logic

Allen-Bradley Drive Fault Codes

Fault Description

003 Power Loss Fault DC Bus voltage remains below

85% nominal for longer than .5 seconds.

004 Under Voltage Fault DC Bus voltage fell below

minimum.

005 Over Voltage Fault DC Bus maximum voltage

exceeded.

006 Motor Stall Motor has stalled. Motor load is

excessive.

007 Motor Overload Fault Internal electronic overload trip.

Excessive motor load exists.

008 Over Temperature Fault Excessive heat detected by

heatsink transducer.

012 Overcurrent Fault Overcurrent detected in

instantaneous hardware trip circuit.

024 Unable to Decelerate DC Bus regulation prevents

machine from decelerating typically due to high input voltage, motor regeneration or unstable motor operation.

Corrective Action/

Remarks

Monitor incoming AC line for low voltage or line power interruption.

Monitor AC incoming AC line for low voltage or line power interruption.

Monitor the AC line for high line voltage or transient conditions. High voltage can result from motor regeneration. Buck transformer may be required.

Check motor wiring and connection terminals. Check wash basket freedom of movement and excess belt tension.

Clear blocked or dirty heatsink fins. Check ambient temperature. Check for blocked or nonoperating fan.

Check short circuit at the controller output or excessive load conditions at motor.

Verify DC Bus (d005) is less than 340V for 200-240V applications or 680V for 380-480V applications. Check for an imbalanced wash load. Check for proper speed increment through all extract speeds.

033 Max Retries Fault Controller failed to reset fault

within the number of retries.

038 Phase U Fault Phase-to-ground fault detected

between controller and motor in Phase U.

Table 20 (co nt i nu ed )

Fault exists that must be corrected before further operation. Check “Fault Buffer 1” on 1305 and 1336 for specific fault that triggered max retries fault.

Check wiring between the drive and motor. Check for grounded phase.

F232120

33

PowerFlex 40 and 400 Drive Control Logic

Allen-Bradley Drive Fault Codes (continued)

Table 20 (continued)

Fault Description

039 Phase V Fault Phase to ground fault detected

between controller and motor in Phase V.

040 Phase W Fault Phase to ground fault detected

between controller and motor in Phase W.

041 UV Short Fault Excessive current has been

detected between two controller output terminals.

042 UW Short Fault Excessive current has been

detected between two controller output terminals.

043 VW Short Fault Excessive current has been

detected between two controller output terminals.

048 Reset to Default Values Parameters were reset to the

factory default values.

063 Software Over-current Instantaneous (100 ms) trip based

on ALS-specified maximum current setting.

Corrective Action

Remarks

Check wiring between the drive and motor. Check for grounded phase.

Check motor and external wiring to the controller output terminals for shorted condition.

Verify or re-load the Alliance Laundry Systems specified parameters.

Check for a locked motor or basket. Check for correct motor, basket and pulley combination. Check for an intermittent signal at the drive’s input terminals.

064 Drive Overload The drive’s current rating has been

exceeded by 150% for 1 minute or by 200% for 3 seconds.

100 Parameter Checksum There is an internal checksum

discrepancy.

Table 20

Verify that the parameters are compatible with the motor and pulley combination. Check for a restriction in the basket’s rotation. Check for a poor or improper connection in the motor circuit.

Reset the drive’s parame te rs to the default factory settings and re-load the ALS-specified parameters.

34

F232120

PowerFlex 40 and 400 Drive Control Logic

T roubleshooting Suggestions

Important Considerations

• Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation.

• Resetting a fault will not correct the cause of the fault condition. Corrective action must be taken prior to resetting a fault. Many drive error codes are reset by cycling power to the drive. The fault may not reappear until drive operation is initiated.

• Drive to motor wiring is critical to proper drive operation. Loose or bad connections can generate heat and increase current output from drive. These problems can manifest themselves in operation by many fault codes indicating overcurrent condition and maximum retries fault.

Problem/Corrective Action

Problem:

Drive started but wash basket is not rotating.

Corrective Action

1. Verify drive to motor wires are damage-free, properly connected and torqued to specifications.

2. Verify no mechanical problems exist (i.e., binding, motion restriction).

3. Check control input signals. Refer to applicable table of inputs.

Problem:

Wash basket not accelerating properly.

Corrective Action

1. Verify drive to motor wires are damage-free, properly connected and torqued to specifications.

2. Verify speed selection control wire connections. Refer to applicable table.

Problem:

Wash ba sket does not rotate.

Corrective Action

1. Ensure computer control display on washer is showing proper operation.

2. Check power circuit, supply voltage, fuses and disconnects.

3. Verify drive to motor wires are damage free, properly connected and torqued to specifications.

4. Check belt tension and condition.

5. Verify no mechanical problems exist (i.e., binding, motion restriction).

6. Check control input signals. Refer to applicable table of inputs.

F232120

35

Allen-Bradley 160-Series AC Drives

An incorrectly installed system can result in component damage or reduction in product life. The most common causes are:

1. Wiring AC line to drive output or control terminals.

2. EXTERNAL voltage application to control terminals.

3. Incorrect or inadequate AC supply. Contact factory for assistance with

application or wiring.

W660

CAUTION

Allen-Bradley 160-Series AC Drives

Installation/Wiring

Input Power Condition Corrective Action

Low Line impedance (less than 1% line reactance) Greater than 120 kVA supply transformer

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in

T able 21

cause component damage or reduction in product life. If any of the conditions exist, as described in Table 21, install one of the devices listed under the heading Corrective Action on the line side of the drive.

IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.

• Install Line Reactor

• or Isolation Transformer

• or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives

are certain input power conditions which may

only Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V

(lightning) Phase to ground voltage exceeds 125% of normal line to line

voltage Ungrounded distribution system

240V open delta configuration (stinger leg)

(1)

For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.

(1)

• Install Line Reactor

• or Isolation Transformer

• Remove MOV jumper to ground.

• or Install Isolation Transformer with grounded

secondary if necessary

• Install Line Reactor

Table 21

36

F232120

Electrical Interference

CAUTION

ELECTRIC SHOCK HAZARD! Service and maintenance to be performed only by an

authorized technician. Disconnect power before opening any access panels.

W661

A

EMI

Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. Be sure to replace all ground connections to their appropriate locations.

RFI

Drives can be installed with an RFI filter, which controls high-frequency conducted emissions into the main supply lines.

Where it is essential that very low emission levels must be achieved or if conformity with standards is required, the optional RFI filter may be present. Figure 21 displays an electrical schematic for various RFI configurations. shows associated RFI filter part numbers.

1 2

INPUT

POWER

3

Allen-Bradley 160-Series AC Drives

SINGLE PHASE MACHINES

PROVEN EARTH GROUND

L1 L2

WASHING MACHINE

GROUNDING

TERMINAL

ALLEN-BRADLEY

RFI

LINE

FILTER

LOAD

2

3

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

1 2

INPUT

POWER

3

PROVEN EARTH GROUND

THREE PHASE MACHINES

L1

ALLEN-BRADLEY

L2

RFI

LINE

L3

WASHING MACHINE

GROUNDING

TERMINAL

FILTER

LOAD

2

3

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

Figure 21

U166ME3

U166ME3A

F232120

37

Allen-Bradley 160-Series AC Drives

RFI Filter Part Number Information

Drive P/N Drive Catalog Machine Voltage Filter P/N

Series A or Series B*

370839 160-AA04 Series A or B 200-240V/1 Phase 330277 370839 160-AA04 Series A or B 200-240V/3 Phase 330276 370840 160-BA03 Series A or B 380-480V/3 Phase 330275 370841 160-AA08 Series A or B 200-240-V/1 Phase 330277 370841 160-AA08 Series A or B 200-240V/3 Phase 330276 370842 160-BA04 Series A or B 380-480V/3 Phase 330275

Series C

370855 160-AA04 Series C 200-240V/1 Phase 330282 370855 160-AA04 Series C 200-240V/3 Phase 330281 370856 160-BA03 Series C 380-480V/3 Phase 330281 370857 160-AA08 Series C 200-240V/1 Phase 330285 370857 160-AA08 Series C 200-240V/3 Phase 330280 370858 160-BA04 Series C 380-480V/3 Phase 330281 370843 160-AA12 Series C 200-240V/1 Phase Not Available 370843 160-AA12 Series C 200-240V/3 Phase 330280 370844 160-BA06 Series C 380-480V/3 Phase 330280 370853 160-AA18 Series C 200-240V/1 Phase Not Available 370853 160-AA18 Series C 200-240V/3 Phase 330284 370854 160-BA10 Series C 380-480V/3 Phase 330283

*Applies to *C 18–50 lb. models or *F 18–25 lb. models built before July 1999 with Series A or B drives. If Series A or B

drive was replaced with a Series C drive, refer to the Series C section.

Table 22

38

F232120

Terminal Block Access

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

Ground

FAULT READY

FAULT

READY

FAULT

READY

R/L1

1234567891011

S/L2 T/L3 BR- BR+

U/T1 V/T2 W/T3DC- DC+

FA

U

L

T

R

EA

D

Y

U/T1

V/T2

W

/T3

DC

-

DC+

123

4

56

7891011

TB1

TB2

TB3

U164ME3A

160 SERIES A & B

160 SERIES C

The following information illustrates the terminal block designations for each of the drive models.

The power and control terminal blocks are located externally. Refer to Figure 22.

Allen-Bradley 160-Series AC Drives

Figure 22

F232120

U164ME3A

39

Allen-Bradley 160-Series AC Drives

L1RL2SL3TBR-BR

+

T1UT2VT3W-DC+

DC

MOTOR

Ground Tab

Protected AC Input

Terminal Block Two (TB2) For Motor

Terminal Block One (TB1) For Line Power

Protected AC Input

Terminal Block One (TB1) For Line Power

FAULT

READY

MOTOR

R/L1S/L2T/

L3 BR- BR+

U/T1V/T2W/

T3 DC- DC+

Chassis

160 Series C160 Series A & B

FAULT

READY

R/L1

1 2 3 4 5 6 7 8 910 11

S/L2 T/L3 BR- BR+

U/T1 V/T2 W/T3DC- DC+

U165ME3A

160 SERIES A & B

160 SERIES C

U165ME3A

Power Terminal Block Description

Input and output power connections are performed through two separate terminal blocks. Refer to Figure 23.

A-B 160 Power Block Terminal (TB1, TB2, GRD)

Terminals Description

GRD Earth Ground R, S, T (L1, L2, L3) AC Input Line Terminals BR+, BR- Dynamic Brake Resistor

Option – Refer to instructions

DC+, DC- Capacitor Module Option U, V, W (T1, T2, T3) Motor Connection

with option

Table 23

Figure 23

A-B 160 Torque Specifications

TB1 & TB2 Series A & B

4.0 kW (7.5 HPDP) Series C

All Other Ratings Series C

Terminal

Screw

Size

M4 4/0.75

M4 5.26 – 3.31

M4 3.31 – 0.82

Table 24

Max/Min Wire

Size mm2

(AWG)

(12/18)

(10 – 12)

(12 – 18)

Max/Min

Torque

N-m (lb-in)

1.81/1.35 (16/12)

1.35 – 0.90 (12 – 8)

40

F232120

Control Terminal Blocks Description and

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to

remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

CAUTION

The controller is supplied with an internal power supply. Dry contacts or open collectors are required for discrete control inputs. If an external voltage is applied, component failure could occur.

W663

PHM654N

Washer-Extractor Control Hardware Drive Hardware

Solid State Switch

TB3

Input Mode = “1” Parameter #46

Typical Configuration

1 - SW1 - Preset Input 1

2 - SW2 - Preset Input 2

3 - Common

4 - SW3 - Preset Input 3

5 - STR - Start Reverse

6 - STF - Start Forward

7 - Common

8 - Stop

9 - Not Used

Detection

10,11 - Output - Balance

Jumper,*

Switch,

or Relay

* on older models

Control Logic

Control Te rminal Block (TB3) Function

Allen-Bradley 160-Series AC Drives

Input Mode Parameter

The control terminal functions are determined in part by the Input Mode parameter #46. Changing this parameter affects the function of some terminals. All machines equipped with A-B 160 drives use Input Mode “1”.

NOTE: If Input Mode is changed, power must be cycled to the drive for the change to take effect.

Speed Selection

Motor speeds on digitally-controlled AC drives are controlled by solid state or relay switch closure inputs to SW1, SW2, and SW3 in conjunction with STR and STF (direction) inputs. Refer to Figure 24 and Table 25.

F232120

Figure 24

Control Terminal Block Designations

Terminal

Number

1, 3

2, 3

4, 3

5, 3 6, 7 8, 7

9, 10

10, 11

Signal Machine Use

SW1 Preset Speed Input

SW2 Preset Speed Input

SW3 Preset Speed Input

STR Reverse Motion

STF Forward Motion

Stop Safety Device

Programmable

Output 1 Normally

Closed

Programmable

Balance Output

Output 1 Normally

Open

Table 25

Not Used

#1

#2

#3

41

Allen-Bradley 160-Series AC Drives

160 Series Drive Control Logic Chart

The following truth table (Tables 26 - 30) designates the preset speed selection based on the inputs to the control terminals. A disconnected control terminal will seek the high signal voltage condition (greater than 10V DC).

Pocket Hardmount V Control and A control

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

SW3 SW2 SW1 S TF Stop STR

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Frequency

Preset

Parameter #

N/A H H H H L/H H 0000000/10

62 H H L L L H 00010110 62 H H L H L L 00010011 63 H L H L L H 00100110 63 H L H H L L 00100011 65 L H H L L H 01000110 64 H L L L L H 00110110 67 L L H L L H 01100110 66 L H L L L H 01010110

421685 333333

Terminal

(SW3)

#4

Terminal

#2

(SW2)

Terminal

To activate a control input (i.e., SW1, SW2, etc.), the terminal is connected to a common terminal (TB3-3 or TB3-7) to lower the signal voltage to a low condition (less than 1 Volt DC).

0 = No signal received

1 = Signal received

Preset Status –

Parameter 15

#1

(SW1)

Terminal

(STF)

Terminal

#6

(Stop)

#8

Terminal

#5

(STR)

Not Used

SW3

SW2

SW1

Input Status – Parameter 12

STF

Not Used

Stop

STR

Pocket Hardmount WE-6 Control - Design 5 and Earlier

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

High 1 Extract High 2 Extract High 3 Extract

Frequency

Preset

Parameter #

N/A H H H H L/H H 0000000/10

65 L H H L L H 01000110 65 L H H H L L 01000011 63 H L H L L H 00100110 63 H L H H L L 00100011 62 H H L L L H 00010110 67 L L H L L H 01100110 66 L H L L L H 01010110 64 H L L L L H 00110110 68 L L L L L H 01110110

SW3 SW2 SW1 S TF Stop STR

421685 333333

Terminal

(SW3)

#4

Terminal

#2

(SW2)

Terminal

#1

(SW1)

Terminal

#6

(STF)

Terminal

#8

(Stop)

Terminal

#5

(STR)

Table 26

0 = No signal received

1 = Signal received

Preset Status –

Parameter 15

SW3

Not Used

SW2

Input Status – Parameter 12

SW1

Not Used

STF

STR

Stop

42

F232120

Pocket Hardmount WE-6 Control Designs 6, 7 and 8

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

Extract Speed 1 Extract Speed 2

Extract Speed 3 (Default)

Extract Speed 3 (Maximum)

Frequency

Preset

Parameter #

N/A H H H H L/H H 0000000/10

61 H H H L L H 00000110 61 H H H H L L 00000011 63 H L H L L H 00110110 63 H L H H L L 00100011 62 H H L L L H 00010110 67 L H L L L H 01010110 66 L H L L L H 01000110 64 H L L L L H 00110110 68 L L L L L H 01110110 65 L H H L L H 01000110

Allen-Bradley 160-Series AC Drives

SW3 SW2 SW1 S TF Stop STR

421685 333333

Terminal

(SW3)

#4

Terminal

#2

(SW2)

Terminal

#1

(SW1)

Terminal

#6

(STF)

Terminal

#8

(Stop)

Terminal

#5

(STR)

Table 27

0 = No signal received

1 = Signal received

Preset Status –

Parameter 15

SW3

Not Used

SW2

Input Status – Parameter 12

SW1

Not Used

STF

STR

Stop

F232120

43

Allen-Bradley 160-Series AC Drives

160 Series Drive Control Logic Chart

Cabinet Hardmount A Control, B control, V control and EDC/Netmaster control

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

SW3 SW2 SW1 S TF Stop STR

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Frequency

Preset

Parameter #

N/A H H H H L/H H 0000000/10

62 H H L L L H 00010110 62 H H L H L L 00010011 63 H L H L L H 00100110 63 H L H H L L 00100011 65 L H H L L H 01000110 64 H L L L L H 00110110 67 L L H L L H 01100110 66 L H L L L H 01010110

421685 333333

Terminal

(SW3)

#4

Terminal

#2

(SW2)

Terminal

#1

(SW1)

Table 28

Terminal

#6

(STF)

Terminal

#8

(Stop)

Terminal

#5

(STR)

0 = No signal received

1 = Signal received

Preset Status –

Parameter 15

SW3

Not Used

SW2

Input Status – Parameter 12

SW1

Not Used

STF

STR

Stop

44

F232120

160 Series Drive Control Logic Chart

Cabinet Freestanding - 18 lb. and 25 lb. P Control, V control and EDC/Netmaster control

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

SW3 SW2 SW1 S TF Stop STR

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Cabinet Freestanding WE-6 Control

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract

High 1 Extract High 2 Extract High 3 Extract

Frequency

Preset

Parameter #

N/A H H H H L/H H 0000000/10

62 H H L L L H 00010110 62 H H L H L L 00010011 63 H L H L L H 00100110 63 H L H H L L 00100011 65 L H H L L H 01000110 64 H L L L L H 00110110 67 L L H L L H 01100110 66 L H L L L H 01010110

Frequency

Preset

Parameter #

N/A H H H H L/H H 0000000/10

65 L H H L L H 01000110 65 L H H H L L 01000011 63 H L H L L H 00100110 63 H L H H L L 00100011 62 H H L L L H 00010110 67 L L H L L H 01100110 66 L H L L L H 01010110 64 H L L L L H 00110110 68 L L L L L H 01110110

421685 333333

Terminal

(SW3)

Terminal

(SW3)

Terminal

#4

SW3 SW2 SW1 S TF Stop STR

#4

(SW2)

421685 333333

Terminal

(SW2)

#2

Terminal

#1

(SW1)

Terminal

#1

(SW1)

Table 29

Terminal

#6

(STF)

Terminal

#6

(STF)

Terminal

#8

(Stop)

Terminal

#8

(Stop)

Allen-Bradley 160-Series AC Drives

0 = No signal received

1 = Signal received

Terminal

#5

(STR)

Terminal

#5

(STR)

Preset Status –

Parameter 15

SW3

Not Used

Preset Status –

Parameter 15

Not Used

SW2

0 = No signal received

1 = Signal received

SW3

SW2

Input Status – Parameter 12

SW1

Not Used

Input Status – Parameter 12

SW1

Not Used

STF

Stop

STR

F232120

45

Allen-Bradley 160-Series AC Drives

160 Series Drive Control Logic Chart

Pocket Hardmount - IPH, IP and CP Models PS40 control

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

Fwd Stop Rev

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Low Spin Speed

Medium Spin Speed

High Spin Speed

SmartSpin

NOTE: These models use analog signals to control speed – refer to parameter #6 (command freq.) and parameter #16 (analog input %) to verify speed input signal.

06 08 05 03 03 03

Terminal

(STF)

Terminal

#06

(Stop)

HLH0010 LL H0110 HL L0011 LL H0110 LLH0110 LLH0110 LLH0110 LLL0111

#08

Terminal

#05

(STR)

Table 30

0 = No signal received

1 = Signal received

Control Input Status –

Parameter 12

STF

Not Used

Stop

STR

46

F232120

The Preset and Input Status displays of 1s and 0s

CAUTION

MACHINE DAMAGE AND/OR PERSONAL INJURY. Balance output terminals TB3-10 and TB3-11 should never be jumpered. This action will force the machine beyond designed tolerances.

W669

represent the drive’s display of parameters #12 and #15. These inputs can be viewed in the status display with a Program Key Module (Parameter Unit). Refer to the AC drive Diagnostics/Parameter Viewing Section. Parameter #15 displays the Preset Status and Parameter #12 displays the Input Status. When voltage is high (inactive) for an input, the status display will read “0” (Logic 0). When voltage is low (active) for an input, the status display will read “1” (Logic 1). Table 31 contains the correct display value for each function. The first digit in the Preset and Input Status parameters do not correspond to a control input function.

Balance Output

The AC Drive Balance Output is transmitted to the machine controller by the closure of an on-board normally open mechanical relay shown in Figure 24. This action occurs at distribution speed connecting TB3-10 and TB3-11 when the drive detects an acceptable balance condition.

Allen-Bradley 160-Series AC Drives

A secondary out-of-balance switch has been added to some machine models to prevent an extreme out-ofbalance load from spinning. The switch opens the STOP input which disables the drive. The control inputs must be removed and reapplied to the drive for motion to resume after a STOP input has been interrupted.

Control Terminal (TB3) Torque Specifications

Max/Min Wire Size

mm

2

(AWG)

2.5/0.5

(14/22)

Maximum Torque

N-m (lb-in)

0.8/0.4 (8/4)

Table 31

F232120

47

Allen-Bradley 160-Series AC Drives

COM

X - fmr

RL RM RH STR STF

P/N F370314

V-Computer Output Board

Drive Control

Connections

V-COMPUTER OUTPUT BOARD

J8

J2A

30 31 32 33 34 35

J7A

J3B J1

Ribbon

Terminals 1 thru 16

Terminals 17 thru 29

Drive Control

Connections

P/N F370577

WE-6 Output Board

WE-6 INTERFACE BOARD

1

7

6

12

H2

H4

H1

H3

H5

Drive Control Connections

P/N: 370433 EDC Output Board

EDC OUTPUT BOARD

Computer Output Boards

Connections identified on these figures set speed and direction of the drive.

U135ME3A

Figure 25

Figure 26

Figure 27

48

U136ME3A

U148ME3A

F232120

Figure 28

A AND B-CONTROL OUTPUT BOARD

Drive Harness

Connection J11

PS40 CONTROL OUTPUT BOARD

Drive Harness

Connection J11

Allen-Bradley 160-Series AC Drives

PHM776N

F232120

PHM777N

Figure 29

49

Allen-Bradley 160-Series AC Drives

Control Wire

During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 32 for wire connection numbers.

Control Wire Connection Reference Table.

Output Board Terminal

V-Control F370314, F8206501 and F370447-6, etc.

STF STR

RH

RM

RL

COM

WE-6 Interface Board P/N: F370577, F0370446-xx

J2A-30 J2A-31

6 5 4 2 1 3

3 2

Table 32 (continued)

Output Board Terminal

A and B-Control P/N: F0370448xx

J11-1-8/STF J11-1-7/STR

J11-1-6/RH J11-1-5/RM J11-1-4/RL

J11-1-3/COM

PS40 Main Board P/N: C000281

C12 OV, R-, L-

C12 0-10v

C12 R+ C12 L+

Jumper

6 5 4 2 1 3

3 2 6 5

7 and 8

J2A-32 J2A-33 J2A-34 J2A-35

EDC – Output Board P/N: F370433

H2-7 H2-8

H2-9 H2-10 H2-11 H2-12

Table 32 (continued)

6 4 1 5

4 2 1 3 5 6

Table 32

50

F232120

Allen-Bradley 160-Series AC Drives

CAUTION

Users are prohibited from changing parameter values unless specifically instructed by the washer-extractor manufacturer. Modification to parameter values may present potential harmful operating conditions for both hardware and personnel.

W673

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

AC Drive Diagnostics/Parameter Viewing

160 Program Keypad Module (PKM or Parameter Unit)

Installation/Removal

The following are instructions for installing/removing the Program Keypad Module (P/N F370851) for parameter viewing and basic troubleshooting. Refer to Table 31.

Installing the PKM

1. Remove power from the machine at main disconnect. Delay approximately three minutes.

2. Insert a small screwdriver into slot, pry back, and remove status display cover. Refer to Figure 30.

3. Insert the PKM bottom end first and then press the symbol at the top of the module until the

module is fully seated. The module is fully seated when its face is flush with the edges of its surrounding case.

Removing the PKM

1. Remove power from the machine at main disconnect. Delay approximately three minutes.

2. Insert small screwdriver into slot, pry back, and pivot module out. Avoid bending or twisting contact pins located underneath center portion of the module (Figure 30).

3. Reinstall the status display cover.

F232120

51

Allen-Bradley 160-Series AC Drives

A

STATUS DISPLAY COVER

PROGRAM KEYPAD MODULE

(PKM OR PARAMETER UNIT)

FA

Status Display Cover

FAULT READY

30. 0.0

ESC SEL

U091M

Program

Keypad Module

(PKM)

3

0.

ESC

0. 0

SEL

U090ME3

Figure 30

Program Keypad Module (PKM) Operation

The PKM contains a six-digit display on the front. The parameter number is displayed as the left two digits and the value obtained from the right four digits (Figure 31).

Figure 31

PKM – Key Explanation

ESC

Escape key. Use to return to last or original

position.

SEL

Select key. Use to move cursor position.

Up arrow key. Scroll up.

Down arrow key. Scroll down.

Enter key . Use to enter program selection or new

parameter value. The PKM displays two groups of parameters: display

and program. The parameters are listed in . The Display Group shows commonly viewed conditions that are helpful for troubleshooting problems. The Program Group contains parameters used to match the drive to a particular motor and application.

52

F232120

Allen-Bradley 160-Series AC Drives

CAUTION

Users are prohibited from changing parameter values unless specifically instructed by the washer-extractor manufacturer. Modification to parameter values may present potential harmful operating conditions for both hardware and personnel.

W673

Viewing a Display Group

(Parameters #1 – 16 for Series A & B or Parameters #1 – 19 for Series C)

1. Install PKM on A-B 160 drive. Refer to “Installation/Removal”.

2. Turn on machine power.

3. Select the desired parameter by pressing the Up and Down arrow keys . The parameter

value is shown in the last four digits of the display.

01 0.0

Display Mode Parameter Set

Output Frequency

1

Output Voltage

2

Output Current

3

Output Power

4

Bus Voltage

5

Frequency Command

6

Last Fault

7

Heatsink Temperature

8

Controller Status

9

Controller Type

10

Control Version

11

Input Status

12

Power Factor Angle

13

Memory Probe Address

14

Preset Status

15

Balance Angle

16

Fault Buffer 0

*17

Fault Buffer 1

*18

Fault Buffer 2

*19

Viewing a Program Group

(Parameters #30 – 80 for Series A & B or Parameters #30 – 86 for Series C)

1. Install PKM on A-B 160 drive. Refer to “Installation/Removal.”

2. Turn on machine power.

3. The PKM begins in Display. Press the ESC key

ESC

to enter the Program Group.

NOTE: Confirmation of the mode is presented by a decimal point after the second parameter digit.

4. Parameter #30 should be displayed if entering the program group for the first time.

5. From this point, parameters #30 – 80 can be viewed by pressing the Up and Down arrow keys

.

30. 5.0

6. To e xit the Program Group, press the

ESC

ESC key .

Table 33

F232120

53

Allen-Bradley 160-Series AC Drives

CAUTION

Users are prohibited from changing parameter values unless specifically instructed by the washer-extractor manufacturer. Modification to parameter values may present potential harmful operating conditions for both hardware and personnel.

W673

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

A

CopyCat Keypad

(For use with A-B 160 Series C Drives P/N F370843, F370844, and F370853 – F370858)

The operation of the CopyCat Keypad requires the installation of the 160 Series C Parameter Unit Kit (F798751). The kit includes the following parts.

F370733 – Remote Programming Adapter

(RPA)

F370732 – Connector Cable (Note: This cable

is different than P/N F370716 used with the HIM units on the 1305 and 1336 Model Drives).

F370734 – CopyCat Keypad

Remote Programming Adapter (RPA) Installation/Removal

Installing the RPA

1. Remove power from machine at main disconnect. Delay for approximately three minutes.

2. Insert a small screwdriver into slot, pry back, and remove status display cover. Refer to Figure 32.

RPA

FAULT

READY

Remote

Program

Adaptor

4

5

6

7

8

9

10

LT

FA

U

LT R E

A

D

Y

1

2

3

4

5

6

7

8

9

10

11

1

2

Contact Pins (underneath)

F

AU

L

T

R

E

A

R

D

e

P

m

Y

ro

o

A

te

g

d

ra

a

p

m

to

r

3

4

5

6

7

8

9

10

11

U/T1

V/T2

/T3

W

DC-

DC+

U/T1

V/T2

W/T3

DC-

DC+

U167ME3

Figure 32

3. Insert the RP A bottom end first and then press the

symbol at the top of the adapter until its face is flush with the edges of its surrounding case.

54

F232120

Figure 33

CAUTION

It is required that the RP A be earth grounded to improve noise immunity and to guard the CopyCat Keypad against hazardous DC bus potential voltages.

W667

U168M

F

A

U

L

T

R

E

A

D

Y

1

2

11

10

9

8

7

6

5

4

3

Remote

Program

Adaptor

WARNING

A hazard of electric shock exists if the RPA is not tied to earth ground. Failure to provide an earth ground connection can result in severe personal injury or death.

W668

Cable Connector

Allen-Bradley 160-Series AC Drives

Removing the RPA

1. Remove power from machine at main disconnect. Delay approximately three minutes.

2. Insert small screwdriver into slot, pry back, and pivot module out. Avoid bending or twisting contact pins located underneath center portion of the module. Refer to Figure 32.

3. Reinstall the status display cover.

Connector Cable

To remove the cable from the drive or the CopyCat Keypad, pull back on the plastic housing of the cable connector. Refer to Figure 34. The connector cable has a locking mechanism to ensure the cable will not be accidentally disconnected.

F

A U

LT R E

A

R

D

e

Y

P

m

ro

A

o

g

te

d

ra

a

p

m

to

1

in

r

2

g

3

4

5

6

7

8

9

1

0

11

U/T1

V/T2

/T3

W

DC-

C+

D

AB

ALLEN-BRADLEY

P

R

O G

R A

M

L

E

O

A

S

D

C

12

R

U N

S

E

45

L

R

E VE

R

S

78

.

0

9

D E

L

E

3

6

U169M

Figure 34

F232120

55

Allen-Bradley 160-Series AC Drives

ALLEN-BRADLEYAB

ESC

PROGRAM LOAD RUN REVERSE

12

3

45

6

78

9

.

0

SEL

DEL

U175ME1A

INDICATOR LEDS

PROGRAM LOAD RUN REVERSE

CAUTION

Users are prohibited from changing parameter values unless specifically instructed by the washer-extractor manufacturer. Modification to parameter values may present potential harmful operating conditions for both hardware and personnel.

W673

CopyCat Keypad Operation

Figure 35

CopyCat Keypad – Key Explanation

Indicator LEDs. Indicate mode of operation.

SEL

Select key. In Program mode, press to use Up or

Down arrow keys to edit a parameter value.

Up and Down arrow keys. In Program

mode, use to scroll parameter numbers or change a parameter value. In Load mode, use to select a menu option. In Display mode, use to scroll through display parameters.

Numeric keys. Numbers 0 through 9, decimal point, and Delete keys enable direct entry of parameter values.

Enter key. Press to save a new parameter value.

ESC

Escape key. Use to navigate a menu structure.

Press to select mode of operation or, in Edit mode, to cancel an edit sequence.

56

F232120

Allen-Bradley 160-Series AC Drives

Output Current P-03: 0.00 >17

DEL

ERROR, No Parameter P-33

ESC

Selecting a Parameter

There are two methods for selecting and viewing Display and Program Group parameters: scrolling through the parameters or entering the parameter number with the numeric keypad.

Scroll Parameter List

1. Connect CopyCat Keypad to Drive. Refer to “Installation/Removal” in this section.

2. Turn on machine power.

3. For Display Group parameters (#1 – 19), press the Escape key until the Program LED and

Load LED are both off; for Program Group parameters (#30 – 86), press the Escape key until the Program LED lights.

4. Press the Up or Down arrow key to scroll to the next or previous parameter. Press and hold the Up or Down arrow key to increase scrolling speed.

Enter Parameter Number

ESC

4. Enter the desired two-digit parameter number using the numeric keys.

The display shows the parameter number entered. For example: >17.

To correct an entry, press the Delete key

.

5. Press the Enter key , and the newly selected parameter name, number and value are displayed.

Fault Buffer 0 P-17: Under Volt

If the parameter number entered does not exist, an error message is displayed

.

1. Connect CopyCat Keypad to Drive. Refer to “Installation/Removal”.

2. Turn on machine power.

3. For Display Group parameters (#1 – 19), press the Escape key until the Program LED and

ESC

Load LED are both off; for Program Group parameters (#30 – 86), press the Escape key until the Program LED lights.

6. Press the Enter key or the Escape key

to return to the previous parameter.

NOTE: Ensure the parameter to be displayed is in the group that is currently being display ed: Display Group (#1 – 19) or Program Group (#30 – 86). Refer to Step 3.

F232120

57

Allen-Bradley 160-Series AC Drives

A

FAULT INDICATOR LIGHT LOCATION

Fault Display and Troubleshooting Information

This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.

Each drive is equipped with a fault indicator light which illuminates when a fault condition exists.

Fault Code Identification

A-B 160

When a fault occurs, the fault indicator light will illuminate on the front cover of the A-B 160 drive, as shown in Figure 36. To view the fault type, the PKM or CopyCat Keypad must be installed. The A-B 160 fault number is located in parameter #07. Refer to PKM or CopyCat Keypad installation and operation. The PKM will flash the display when a fault is present as shown below (i.e., Fault Code 22). Cross reference the number in Table 34 for fault identification and possible corrective action.

Clearing Faults

When a fault occurs, the cause must be corrected before the fault can be cleared. Resetting a fault will not correct the cause of the fault condition. After corrective action has been taken, simply cycling power to the drive will clear the fault.

FAULT

Fault Indicator

Light

READY

U071ME3

Figure 36

In addition, A-B 160 Series C fault codes are stored in a fault buffer with the capability to store up to three fault codes. If more than three faults are identified, the least recent fault is deleted to make room for the additional fault. “Fault Buffer 0” is the most recent fault. The faults are viewed using a PKM as shown below. Refer to PKM installation and operation.

The fault parameters are identified as follows: “Last Fault” Parameter #7 Most Recent “Fault Buffer 0” Parameter #17 Most Recent

(same as

Parameter #7) “Fault Buffer 1” Parameter #18 — “Fault Buffer 2” Parameter #19 —

Fault

Parameter

Fault Code

07 22

58

F232120

Allen-Bradley Drive Fault Codes

Allen-Bradley 160-Series AC Drives

Allen-Bradley Drive Fault Codes

Fault Description

03 Power Loss Fault DC Bus voltage remains below

85% nominal for longer than 0.005 seconds.

04 Under Voltage Fault DC Bus voltage fell below

minimum.

05 Over Voltage Fault DC Bus maximum voltage

exceeded.

06 Motor Stall Motor has stalle d. Motor loa d is

excessive.

07 Motor Overload Fault Internal electronic overload trip.

Excessive motor load exists.

08 Over Temperature Fault Excessive heat detected by

heatsink transducer.

11 Serial Fault Drive lost communication with

controlling device.

12 Overcurrent Fault Overcurrent detected in

instantaneous hardware trip circuit.

20 IPM Overtemp Fault Internal power module thermal

limit exceeded.

Corrective Action/

Remarks

Monitor incoming AC line for low voltage or line power interruption.

Monitor AC incoming AC line for low voltage or line power interruption.

Monitor the AC line for high line voltage or transient conditions. High voltage can result from motor regeneration. Buck transformer may be required.

Check motor wiring and connection terminals. Check wash basket freedom of movement and excess belt tension.

Clear blocked or dirty heatsink fins. Check ambient temperature. Check for blocked or nonoperating fan.

HIM removed while power applied, cycle power to clear.

Check short circuit at the controller output or excessive load conditions at motor.

Check for blocked or dirty heatsink fins. Check ambient air. Check fan operation or filter blockage.

22 Controller Reset Fault Stop input not present. Check stop input into control terminal board. Close door

32 EEPROM Fault EEProm has invalid data. Consult the factory for further instructions.

33 Max Retries Fault Controller failed to reset fault

within the number of retries.

38 Phase U Fault Phase-to-ground fault detected

between controller and motor in Phase U.

and ensure any jumpers are placed correctly.

Fault exists that must be corrected before further operation. Check “Fault Buffer 1” on 1305 and 1336 for specific fault that triggered max retries fault.

Check wiring between the drive and motor. Check for grounded phase.

Table 34 (co nt i nu ed )

F232120

59

Allen-Bradley 160-Series AC Drives

Allen-Bradley Drive Fault Codes (continued)

Table 34 (continued)

Fault Description

39 Phase V Fault Phase to ground fault detected

between controller and motor in Phase V.

40 Phase W Fault Phase to ground fault detected

between controller and motor in Phase W.

41 UV Short Fault Excessive current has been

detected between two controller output terminals.

42 UW Short Fault Excessive current has been

detected between two controller output terminals.

43 VW Short Fault Excessive current has been

detected between two controller output terminals.

48 Reset to Default Values Parameters were reset to the

factory default values.

Table 34

Corrective Action

Remarks

Check wiring between the drive and motor. Check for grounded phase.

Check motor and external wiring to the controller output terminals for shorted condition.

Verify and re-load the desired parameters.

60

F232120

Allen-Bradley 160-Series AC Drives

T roubleshooting Suggestions

Important Considerations

• Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation.

• Resetting a fault will not correct the cause of the fault condition. Corrective action must be taken prior to resetting a fault. Many drive error codes are reset by cycling power to the drive. The fault may not reappear until drive operation is initiated.

• Drive to motor wiring is critical to proper drive operation. Loose or bad connections can generate heat and increase current output from drive. These problems can manifest themselves in operation by many fault codes indicating overcurrent condition and maximum retries fault.

Problem/Corrective Action

Problem:

Wash ba sket does not rotate.

Corrective Action

1. Ensure computer control display on washer is showing proper operation.

Problem:

Wash basket not accelerating properly.

Corrective Action

1. Verify drive to motor wires are damage-free,

properly connected and torqued to specifications.

2. Verify speed selection control wire connections. Refer to applicable table.

Problem:

Drive gives Serial Fault (F10) when HIM is removed from the drive.

Corrective Action

1. Cycle power to drive to clear the fault.

When a HIM is disconnected with the drive powered, communication is lost and a fault results. Always remove power from the drive prior to HIM or PKM removal or installation.

Problem:

Drive displays fault code #22 (i.e., “0722”).

Corrective Action

1. Verify connection between TB3 terminals 7 and 8.

This fault is most likely caused by the absence of the Stop Input.

2. Check power circuit, supply voltage, fuses and disconnects.

3. Verify drive to motor wires are damage free, properly connected and torqued to specifications.

4. Check belt tension and condition.

5. Verify no mechanical problems exist (i.e., binding, motion restriction).

6. Check control input signals. Refer to applicable table of inputs.

Problem:

Drive started but wash basket is not rotating.

Corrective Action

1. Verify drive to motor wires are damage-free, properly connected and torqued to specifications.

2. Verify no mechanical problems exist (i.e., binding, motion restriction).

3. Check control input signals. Refer to applicable table of inputs.

F232120

61

Allen-Bradley 1305-Series AC Drives

An incorrectly installed system can result in component damage or reduction in product life. The most common causes are:

1. Wiring AC line to drive output or control terminals.

2. EXTERNAL voltage application to control terminals.

3. Incorrect or inadequate AC supply. Contact factory for assistance with

application or wiring.

W660

CAUTION

Allen-Bradley 1305-Series AC Drives

Installation/Wiring

Input Power Condition Corrective Action

Low Line impedance (less than 1% line reactance) Greater than 120 kVA supply transformer

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in

T able 35

cause component damage or reduction in product life. If any of the conditions exist, as described in Table 35, install one of the devices listed under the heading Corrective Action on the line side of the drive.

IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.

• Install Line Reactor

• or Isolation Transformer

• or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives

are certain input power conditions which may

only Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V

(lightning) Phase to ground voltage exceeds 125% of normal line to line

voltage Ungrounded distribution system

240V open delta configuration (stinger leg)

(1)

For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.

(1)

• Install Line Reactor

• or Isolation Transformer

• Remove MOV jumper to ground.

• or Install Isolation Transformer with grounded

secondary if necessary

• Install Line Reactor

Table 35

62

F232120

Electrical Interference

CAUTION

ELECTRIC SHOCK HAZARD! Service and maintenance to be performed only by an

authorized technician. Disconnect power before opening any access panels.

W661

A

EMI

Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. Be sure to replace all ground connections to their appropriate locations.

RFI

Drives can be installed with an RFI filter, which controls high-frequency conducted emissions into the main supply lines.

Where it is essential that very low emission levels must be achieved or if conformity with standards is required, the optional RFI filter may be present. Figure 37 displays an electrical schematic for various RFI configurations. Table 39 shows associated RFI filter part numbers.

1 2

INPUT

POWER

1 2

INPUT

POWER

PROVEN EARTH GROUND

3

PROVEN EARTH GROUND

3

Allen-Bradley 1305-Series AC Drives

SINGLE PHASE MACHINES

ALLEN-BRADLEY

L1

RFI

L2

LINE

FILTER

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL.

WASHING

MACHINE

GROUNDING

TERMINAL

BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

THREE PHASE MACHINES

L1

ALLEN-BRADLEY

L2

RFI

LINE

L3

FILTER

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL.

WASHING

MACHINE

GROUNDING

TERMINAL

BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

LOAD

2

3

LOAD

2

3

U166ME3

U166ME3A

Figure 37

RFI Filter Part Number Information

Drive P/N Drive Catalog Machine Voltage Filter P/N

370815 1305-AA12 200-240V/1 Phase Not Available 370815 1305-AA12 200-240V/3 Phase 330272 370816 1305-BA06 380-480V/3 Phase 330271 370818 1305-BA09 380-480V/3 Phase 330272

Table 36

F232120

63

Allen-Bradley 1305-Series AC Drives

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

E S

C

S

E

L

Stopped +0.00 Hz

TB2

Retaining Lever

Front Panel

Hinged Panel

HIM

TB1

U145ME3B

A-B 1305

Terminal Block Access

The following information illustrates the terminal block designations for each of the drive models.

To access the power and control terminal blocks, refer to Figure 38 and perform the following procedure:

1. Remove power from the machine at main disconnect.

2. Lower hinged panel located below HIM or blank front cover.

3. For drives equipped with a blank front panel, slide panel downward and remove it from drive. Skip to Step 5.

4. For drives equipped with a Human Interface Module (HIM), press retaining lever directly beneath the HIM and slide the HIM downward to remove it from drive.

5. Loosen front panel fastener by rotating counterclockwise 90 degrees. Refer to Figure 38.

6. Holding upper corners of front panel, pull top of panel down 90 degrees and lift off.

64

U145ME3B

Figure 38

F232120

Allen-Bradley 1305-Series AC Drives

GRD GRD L1RL2SL3T+DC BRK

(-DC)T1UT2VT3W

To

Motor

To Motor

Protected AC Input

1

U082ME3A

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

CAUTION

The controller is supplied with an internal 5V supply. Dry contacts or open collectors are required for discrete control inputs. If an external voltage is applied, component failure could occur.

W670

Power Terminal Block Description

Input and output power connections are performed through a ten-position terminal block, TB1. Refer to Figure 39.

U082ME3A

Figure 39

Power Block Terminal (TB1)

Terminals Description

GRD Earth Ground R, S, T (L1, L2, L3) AC Input Line Terminals +DC, BRK (or -DC) Dynamic Brake Option – Refer

to instructions with option

U, V, W (T1, T2, T3) Motor Connection

Table 37

Torque Specifications

Terminal

TB1 (0.37 to

0.75 kW 1/2 to 1 HP)

TB1 (All except above)

TB2 (All) M3.5 1.5/0.20

Screw

Size

M4 3.5/0.75

M4 4/0.75

Max/Min Wire

Size mm

(AWG)

(12/18)

(10/18)

(14/24)

Table 38

2

N-m (lb-in)

Max/Min

Torque

0.90 (8)

1.81

(16)

0.90 (8)

Control Terminal Blocks Description and Control Logic

Control terminal functions are unique to each AllenBradley Drive. Each drive’s control terminal is addressed independently.

Control Terminal Block (TB2) Function

Input Mode Parameter

The control terminal functions are determined in part by the Input Mode parameter #21. Changing this parameter affects the function of some terminals. All machines equipped with 1305 drives use Input Mode “UNIMAC”.

NOTE: If the Input Mode is changed, power must be cycled to the drive for the change to take effect.

Speed Selection

Motor speeds are controlled by solid state or mechanical switch closure inputs to SW1, SW2 and SW3 in conjunction with STR and STF (direction) inputs. Refer to Figure 40 and Table 39.

Table 44 designates the preset speed selection based on the inputs to the control terminals. A disconnected control terminal will seek the high control voltage condition (approx. 5 Volts DC). To activate a control input (i.e., SW1, SW2, etc.), the terminal is connected to a common terminal (TB2-7, TB2-12, or TB2-15) to lower the control voltage to a low condition (less than 1 Vol t DC).

F232120

65

Allen-Bradley 1305-Series AC Drives

CAUTION

MACHINE DAMAGE AND/OR PERSONAL INJURY. Balance output terminals TB2-9 and TB2-10 should never be jumpered. This action will force machine beyond designated tolerances.

W664

CAUTION

MACHINE DAMAGE AND/OR PERSONAL INJURY. Never jumper inputs if not previously configured with jumpers as identified on the applicable electrical schematic. Jumpering these inputs will override safety features.

W665

The Input Status’ display of 1s and 0s represents the drive’s display of parameter #55. These inputs can be viewed in the status display with a Human Interface Module (HIM or parameter unit). Parameter #55 displays the Input Status. When voltage is high (inactive) for an input, the status display will read “0” (Logic 0). When voltage is low (active) for an input, the status display will read “1” (Logic 1).

Table 44 contains the correct display value for each function.

The first digit in the Input Status parameter does not correspond to a control input function. Refer to Table 44.

NOTE: The Preset Speed logic is specific to the type of computer the machine is equipped with (i.e., WE-6 or V-Control).

Balance Output

The Balance Output is transmitted to the machine controller by the closure of a normally open mechanical relay shown in Figure 40. This action occurs at distribution speed connecting TB2-9 and TB2-10 when the drive detects an acceptable balance condition.

A secondary out-of-balance switch has been added to some machine models to prevent an extreme out-ofbalance load from spinning. The switch opens the Enable or STOP input which disables the drive. The control inputs must be removed and reapplied to the drive for motion to resume after a STOP or Enable input has been interrupted.

Jumpered Inputs

Carefully review electrical schematics when replacing a drive. Some machine models jumper the STOP and/ or ENABLE inputs to the drive (refer to Figure 40).

NOTE: Verify that inputs are jumpered. Wire or metal clip jumpers may be used and can be easily overlooked during a replacement.

66

Running Status

Some machines require an output from the drive indicating the drive is running. TB2-19 and TB2-20 connect to the computer (V-Computer, EDC). The drive connects the two terminals with a solid state switch to indicate the drive is running.

Control Terminal Block Designations

Terminal

Number

1, 2, 3

2, 3

4, 3

5, 3 6, 7 8, 7

9, 10

11, 12

13, 12 14, 15

16, 15

17, 15

18, 15

19, 20

Signal

External Speed Pot Specialty

0 – 10V Analog Input Specialty

4 – 20mA Analog Input Specialty

0 – 10V Analog Output Specialty

STF Forward Motion Stop Out-of-Balance

Programmable Output 1 Normally Open

Drive Enable Emergency Stop

STR Reverse Motion Jog Unused SW1 Preset Speed

SW2 Preset Speed

SW3 Preset Speed

Programmable Output 2 Normally Open

Table 39

Typical

Machine Use

Machines Only

Switch or Jumper Balance Relay

Disable Out-ofBalance Switch or Jumper

Input #1

Input #2

Input #3 Drive running

output

F232120

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

TB2

STF - Start Forward

Common

Stop

Output - Balance Relay

Common

STR - Start Reverse

Unused

Common

SW1 - Preset Input 1

SW2 - Preset Input 2

SW3 - Preset Input 3

Enable

Solid State Switch or

Relay Contact

Output 2 - Solid State Switch (Sink) Running Indication

1305

Drive Hardware

Input Mode = “UniMac” Parameter #21

Typical Configuration

Output Run

Indication

Output

Balance

Detection

1/2 Wash Relay

On Some Machines

Jumper,

Drive Interlock or

Out-of-Balance

Switch

Washer-Extractor Control Hardware

Allen-Bradley 1305-Series AC Drives

1 Jumper Balance Switch or Drive Interlock Relay 3 1/2 WashRelay on some machines 2 Jumper or Motor Overtemp Switch 4 Fault Indicator Light

F232120

Figure 40

PHM665N

67

Allen-Bradley 1305-Series AC Drives

Control Logic Chart

Pocket Hardmount V Control

H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC)

SW3 SW2 SW1 Rev Stop Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

18 17 16 13 8 6

777777

0 = No Signal Received

1 = Signal Received

Input Status - Parameter #55

Action

Idle

1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Pocket Hardmount WE-6 Control

H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle

Half-Wash Speed Forward Half-Wash Speed Reverse

Wash Speed Forward Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

High 1 Extract High 2 Extract High 3 Extract

Frequency

Preset

Parameter

N/A

27 H H L H L L 00010011 27 H H L L L H 00010110 28 H L H H L L 00100110 28 H L H L L H 01000011 73 L H H H L L 01000011 29 L L H H L L 01110011 75 L L H H L L 01100011 74 L H L H L L 01010011

Frequency

Preset

Parameter

N/A HHHHL/HH0000000/10

73 L H H H L L 01000011 73 L H H L L L 01000110 28 H L H H L L 00100011 28 H L H L L H 00100110 27 H H L H L L 00100110 75 L L H H L L 01100011 74 H L L H L L 01010011 29 H L L H L L 00110011 76 L L L H L L 01110011

Terminal

(SW3)

SW3 SW2 SW1 Rev Stop Fwd

Terminal

(SW3)

Terminal

#18

18 17 16 13 8 6

#18

(SW2)

HHHHL/HH0000000/10

777777

Terminal

(SW2)

#17

Terminal

#16

(SW1)

Terminal

#16

(SW1)

Terminal

#13

(STR)

Terminal

#13

(STR)

Terminal

#8

(Stop)

Terminal

#8

(Stop)

Terminal

#6

(STF)

Terminal

#6

(STF)

SW3

SW2

Not Used

Input Status - Parameter #55

SW3

Not Used

SW1

Not Used

0 = No Signal Received

1 = Signal Received

SW2

SW1

Not Used

Rev (STR)

Table 40

Stop

Fwd (STF)

Stop

Fwd (STF)

Control Te rminal (TB2) Torque Specifications

Max/Min Wire Size

mm

2

AWG

1.5/0.20 (14/24)

68

Table 41

Maximum Torque

N-m (lb-in)

0.90 (8)

F232120

1305-Series Drive Control Logic Chart

Cabinet Hardmount V-Control and EDC/Netmaster Control

H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC)

SW3 SW2 SW1 Rev Stop Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

18 17 16 13 8 6

777777

Allen-Bradley 1305-Series AC Drives

0 = No Signal Received

1 = Signal Received

Input Status - Parameter #55

Action

Idle

1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Frequency

Preset

Parameter

N/A

27 H H L H L L 00010011 27 H H L L L H 00010110 28 H L H H L L 00100011 28 H L H L L H 00100110 73 L H H H L L 01000011 29 H L L H L L 00100011 75 L L H H L L 01100011 74 L H L H L L 01010011

Terminal

(SW3)

Terminal

#18

(SW2)

HHHHL/HH0000000/10

#17

Terminal

#16

(SW1)

Terminal

#13

(STR)

Terminal

#8

(Stop)

Terminal

#6

(STF)

SW3

Not Used

SW2

SW1

Not Used

Rev (STR)

Table 42

Stop

Fwd (STF)

F232120

69

Allen-Bradley 1305-Series AC Drives

1305-Series Drive Control Logic Chart

Cabinet freestanding P Control, V Control and EDC/Netmaster Control

H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC)

SW3 SW2 SW1 Rev Stop Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

18 17 16 13 8 6

777777

0 = No Signal Received

1 = Signal Received

Input Status - Parameter #55

Action

Idle

1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Cabinet Freestanding WE-6 Control

H – Control Voltage High (approximately 5 V DC) L – Control Voltage Low (less than 1 V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle

Half-Wash Speed Forward Half-Wash Speed Reverse

Wash Speed Forward Wash Speed Reverse

Distribution Speed

Medium Extract

High 1 Extract High 2 Extract High 3 Extract

Frequency

Preset

Parameter

N/A

27 H H L H L L 00010011 27 H H L L L H 00010110 28 H L H H L L 00100011 28 H L H L L H 00100110 73 L H H H L L 01000011 29 H L L H L L 00110011 75 L L H H L L 01100011 74 L H L H L L 01010011

Frequency

Preset

Parameter

N/A HHHHL/HH0000000/10

73 L H H H L L 01000011 73 L H H L L H 01000110 28 H L H H L L 00100011 28 H L H L L H 00100110 27 H H L H L L 00100011 75 L L H H L L 01100011 74 L H L H L L 01010011 29 H L L H L L 00110011 76 L L L H L L 01110011

Terminal

(SW3)

SW3 SW2 SW1 Rev Stop Fwd

Terminal

(SW3)

Terminal

#18

18 17 16 13 8 6

#18

(SW2)

HHHHL/HH0000000/10

777777

Terminal

(SW2)

#17

Terminal

#16

(SW1)

Terminal

#16

(SW1)

Terminal

#13

(STR)

Terminal

#13

(STR)

Terminal

#8

(Stop)

Terminal

#8

(Stop)

Terminal

#6

(STF)

Terminal

#6

(STF)

SW3

SW2

Not Used

Input Status - Parameter #55

SW3

Not Used

SW1

Not Used

0 = No Signal Received

1 = Signal Received

SW2

SW1

Not Used

Rev (STR)

Table 43

Stop

Fwd (STF)

Stop

Fwd (STF)

70

F232120

Computer Output Boards

COM

X - fmr

RL RM RH STR STF

P/N F370314

V-Computer Output Board

Drive Control

Connections

V-COMPUTER OUTPUT BOARD

J8

J2A

30 31 32 33 34 35

J7A

J3B J1

Ribbon

Terminals 1 thru 16

Terminals 17 thru 29

Drive Control

Connections

P/N F370577

WE-6 Output Board

WE-6 INTERFACE BOARD

1

7

6

12

H2

H4

H1

H3

H5

Drive Control Connections

P/N: 370433 EDC Output Board

EDC OUTPUT BOARD

Connections identified on these figures set speed and direction of the drive.

Allen-Bradley 1305-Series AC Drives

U135ME3A

Figure 41

Figure 42

F232120

Figure 43

U136ME3A

U148ME3A

71

Allen-Bradley 1305-Series AC Drives

Control Wire

During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 44 for wire connection numbers.

Control Wire Connection Reference Table.

Output Board Terminal

V-Control F370314, F8206501 and F370447-6, etc.

STF STR

RH

RM

RL

COM

WE-6 Interface Board P/N: F370577, F0370446-xx

J2A-30 J2A-31 J2A-32 J2A-33 J2A-34 J2A-35

EDC – Output Board P/N: F370433

H2-7

6 13 18 17 16

7

7 17

6 18 16 13

18

72

H2-8

H2-9 H2-10 H2-11 H2-12

17 16

7

13

6

Table 44

F232120

Allen-Bradley 1305-Series AC Drives

CAUTION

Users are prohibited from changing parameter values unless specifically instructed by the washer-extractor manufacturer. Modification to parameter values may present potential harmful operating conditions for both hardware and personnel.

W673

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

A

AC Drive Diagnostics/Parameter Viewing

Human Interface Module (HIM or Parameter Unit)

Installation/Removal

The following are instructions for installing/removing the Human Interface Module (P/N F370597) on the drive for parameter viewing and basic troubleshooting. The parameter unit (F370597) and instructions (F232120) are included in the Parameter Kit (P/N F744501).

3. Slide blank panel cover toward base of drive and remove it. Place top edge of HIM approximately 1/2 inch from top edge of the cover. Push inward on bottom of HIM and slide HIM up (toward the top of the drive) into position.

Removing the HIM

1. Remove power from machine at main disconnect. Delay approximately three minutes.

2. Lower hinged panel located below HIM.

3. Press retaining lever located directly beneath HIM. Slide HIM downward and remove it from drive.

4. Reinstall blank panel cover. Close hinged panel.

External HIM Connection

The HIM unit can be installed using an adapter cable (P/N P370716). This method of attaching the HIM uses an external connector shown in Figure 44. The HIM unit operates in the same manner in this configuration.

NOTE: If the HIM is removed while the drive is powered, a communication fault (Serial Fault #10) will occur and the drive will be disabled. Cycle power to the drive to reset the fault condition.

Installing the HIM

1. Remove power from machine at main disconnect. Delay approximately three minutes.

2. Lower the hinged panel located below the HIM.

F232120

External HIM

Cable Connection

Retaining Lever

Stopped +0.00 Hz

E

S

C

S

E

L

Hinged Panel

Human Interface

Module

Blank Panel Cover

U079ME3

Figure 44

73

Allen-Bradley 1305-Series AC Drives

ESC SEL

Stopped +0.00 Hz

U093M

Human Interface Module (HIM)

Human Interface Module (HIM) Operation

When power is first applied to the drive, the HIM will cycle through a series of displays. The displays will show drive name, HIM ID number, and communications status. Upon completion, the Status Display will be displayed. If a fault condition exists, it will appear on the display.

NOTE: If “Not Enabled” is displayed, the Enable input is not active. Check that the door is closed and locked, or that all necessary jumpers are in place. Refer to Section 2 of this manual.

HIM – Key Explanation

ESC

Escape key. Use to return to last or original

position.

SEL

Select key. Use to move cursor position.

Up arrow key. Scroll up.

Down arrow key. Scroll down.

Enter key . Use to enter program selection or new

parameter value. The structure charts on the following pages illustrate

how to navigate between the levels to obtain information necessary for troubleshooting for earlier and later HIM versions.

The HIM Structure is broken into 4 levels: Operator Level, Mode Level, Group Level (Main File for earlier versions), and Parameter Level.

In the Group Level (Main File for earlier versions), only three Groups are used: Metering, Faults, and Linear List. Most diagnostic information is found in Metering or Faults.

Figure 45

74

F232120

HIM Structure Chart – Series A 3.00,

Diagnostics

Ratings

(1336 only)

Masks Owners

Adapter I/O

Process

Display

Encoder

Feedback

(1336 only)

Setup

Advanced

Setup

Frequency

Set

Feature

Select

Output

Config

PARAMETER LEVEL

Power-Up Mode &

Status Display

Output Current Output Voltage Output Power DC Bus Voltage Output Freq Freq Command ... Heatsink Temp Last Fault ...

Fault Buffer 0 Fault Buffer 1 Fault Buffer 2 Fault Buffer 3 ...

ESC SEL

OPERATOR LEVEL

MODE LEVEL

Display Process Program EEProm Search

Control

Status

Password

"Choose Mode"

GROUP LEVEL

Parameters Listed By Number

Metering

Faults

Linear List

U141M

Series B 1.01 or Later Versions

Allen-Bradley 1305-Series AC Drives

F232120

75

Allen-Bradley 1305-Series AC Drives

HIM Structure Chart – Earlier Versions

Power-Up Mode &

Status Display

ESC SEL

OPERATOR LEVEL

MODE LEVEL

"Choose Mode"

Display Process Program EEProm

MAIN FILE

Metering

Setup

Advanced

Setup

Frequency

Set

Password

Feature

Select

Output

Config

Output Current Output Voltage Output Power DC Bus Voltage Output Freq Freq Command ... Heatsink Temp Last Fault ...

Faults

Diagnostics

Adapter I/O

Ratings

(1336 only)

Process

Display

PARAMETER LEVEL

Fault Buffer 0 Fault Buffer 1 Fault Buffer 2 Fault Buffer 3 ...

Masks Owners

Encoder

Feedback

(1336 only)

Linear List

Parameters Listed By Number

U138M

76

F232120

NOTE: The following programming instructions

Faulted Drive

Normal Condition

Examples of Faults Example of Normal

Condition

Fault Description Fault Number

Max Retries Fault F 33

Serial Fault F 10

Stopped +0.00 Hz

ESC SEL

.

Choose Mode Display

Choose Group Metering

ESC

include information for two versions of HIMs (Human Interface Modules or parameter units). Refer to the nameplate information on the back of HIM to determine which programming information to use.

Allen-Bradley 1305-Series AC Drives

6. Press the Enter key to choose Group Level.

Display will read:

Displaying Metering Information

1. Install the HIM on the A-B drive.

2. Turn on machine power.

3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below.

Status of Drive Frequency Commanded

4. Press any key to enter Mode Level,

For earlier HIM versions, press the Enter key

to choose Main File. Display will read:

Metering Main File

7. Use the Up and Down arrow keys to

select “Metering” if not displayed immediately.

8. Press the Enter key to choose Parameter

Level. Display now shows parameters under the “Metering” Group.

Output Current

0.00 Amps

9. Use the Up and Down arrow keys to

select desired parameter display.

10. From this point, press the Escape key to move display up one Level (i.e., press the Escape key three times to return to Operator Level).

5. Use the Up and Down arrow keys to

select “Display” if not displayed immediately.

F232120

. Display will read:

77

Allen-Bradley 1305-Series AC Drives

Faulted Drive

Normal Condition

Examples of Faults Example of Normal

Condition

Fault Description Fault Number

Max Retries Fault F 33

Serial Fault F 10

Status of Drive Frequency Commanded

ESC SEL

.

Choose Mode Display

Choose Group Faults

Faults Main File

ESC

Displaying Fault Buffers

1. Install the HIM on the A-B drive.

2. Turn on machine power.

3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below.

6. Press the Enter key to choose Group Level.

Display will read:

For earlier HIM versions, press the Enter key

to choose Main File. Display will read:

7. Use the Up and Down arrow keys to

select “Faults.”

Stopped +0.00 Hz

4. Press any key to enter Mode Level,

. Display will read:

5. Use the Up and Down arrow keys to select “Display” if not displayed immediately.

8. Press the Enter key to choose Parameter

Level. Display now shows parameters under the “Faults” Group.

Fault Buffer 0

48

9. Use the Up and Down arrow keys to

select desired fault buffer display.

10. From this point, press the Escape key to move display up one Level (i.e., press the Escape key three times to return to Operator Level).

78

F232120

Displaying Linear List of Parameters

Faulted Drive

Normal Condition

Examples of Faults Example of Normal

Condition

Status of Drive Frequency Commanded

Max Retries Fault F 33

Serial Fault F 10

ESC SEL

.

Choose Mode Display

.

Output Voltage

0 Vlts 1

ESC

1. Install the HIM on the A-B drive.

2. Turn on machine power.

3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below.

Fault Description Fault Number

Allen-Bradley 1305-Series AC Drives

6. Press the Enter key to choose Group Level.

Display will read:

Choose Group Linear List

For earlier HIM versions, press the Enter key

to choose Main File. Display will read:

Linear List Main File

7. Use the Up and Down arrow keys to

select “Linear List.”

Stopped +0.00 Hz

4. Press any key to enter Mode Level,

. Display will read:

5. Use the Up and Down arrow keys to select “Display” if not displayed immediately.

8. Press the Enter key to choose Parameter

Level. Display now shows all parameters in numerical order.

9. Use the Up and Down arrow keys to

select desired parameter display.

10. From this point, press the Escape key to move display up one Level (i.e., press the Escape key three times to return to Operator Level).

F232120

79

Allen-Bradley 1305-Series AC Drives

Serial Fault F 10

Fault Buffer 0

48

A

Fault Display and Troubleshooting Information

This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.

Each drive is equipped with a fault indicator light which illuminates when a fault condition exists.

Fault Code Identification

When the A-B 1305 drives encounter a fault, an LED is illuminated. Refer to Figure 46 and Figure 45, respectively. These LEDs are viewed with the front cover removed. To view the specific fault description, the HIM (parameter unit) must be installed. Refer to HIM installation and operation.

Once the HIM is installed, the current fault condition is displayed as shown below with the corresponding fault code. Cross reference the number in Table 45 for fault identification and possible corrective action.

The fault parameters are identified as follows: “Last Fault” Parameter #4 Most Recent “Fault Buffer 0” Parameter #86 Most Recent

(same as

Parameter #4) “Fault Buffer 1” Parameter #87 — “Fault Buffer 2” Parameter #88 — “Fault Buffer 3” Parameter #89 Least Recent

Clearing Faults

When a fault occurs, the cause must be corrected before the fault can be cleared. Resetting a fault will not correct the cause of the fault condition. After corrective action has been taken, simply cycling power to the drive will clear the fault.

In addition, A-B 1305 fault codes are stored in a fault buffer with the capability to store up to four fault codes. If more than four faults are identified, the least recent fault is deleted to make room for the additional fault. “Fault Buffer 0” is the most recent fault. The faults are viewed using a HIM as shown below. Refer to HIM installation and operation

.

Fault Indicator Light

Blank Panel

U076ME3

Figure 46

80

F232120

Allen-Bradley Drive Fault Codes

Allen-Bradley 1305-Series AC Drives

Allen-Bradley Drive Fault Codes

Fault Description

03 Power Loss Fault DC Bus voltage remains below

85% nominal for longer than .5 seconds.

04 Under Voltage Fault DC Bus voltage fell below

minimum.

05 Over Voltage Fault DC Bus maximum voltage

exceeded.

06 Motor Stall Motor has stalle d. Motor loa d is

excessive.

07 Motor Overload Fault Internal electronic overload trip.

Excessive motor load exists.

08 Over Temperature Fault Excessive heat detected by

heatsink transducer.

10 Serial Fault Drive lost communication with

controlling device.

12 Overcurrent Fault Overcurrent detected in

instantaneous hardware trip circuit.

22 Controller Reset Fault Stop input not present. Check stop input into control terminal board. Close door

Monitor incoming AC line for low voltage or line power interruption.

Monitor AC incoming AC line for low voltage or line power interruption.

Monitor the AC line for high line voltage or transient conditions. High voltage can result from motor regeneration. Buck transformer may be required.

Check motor wiring and connection terminals. Check wash basket freedom of movement and excess belt tension.

Clear blocked or dirty heatsink fins. Check ambient temperature. Check for blocked or nonoperating fan.

HIM removed while power applied, cycle power to clear.

Check short circuit at the controller output or excessive load conditions at motor.

and ensure any jumpers are placed correctly.

Corrective Action/

Remarks

32 EEPROM Fault EEProm has invalid data. Consult the factory for further instructions.

33 Max Retries Fault Controller failed to reset fault

within the number of retries.

38 Phase U Fault Phase-to-ground fault detected

between controller and motor in Phase U.

Fault exists that must be corrected before further operation. Check “Fault Buffer 1” on 1305 and 1336 for specific fault that triggered max retries fault.

Check wiring between the drive and motor. Check for grounded phase.

Table 45 (co nt i nu ed )

F232120

81

Allen-Bradley 1305-Series AC Drives

Allen-Bradley Drive Fault Codes (continued)

Table 45 (continued)

Fault Description

39 Phase V Fault Phase to ground fault detected

between controller and motor in Phase V.

40 Phase W Fault Phase to ground fault detected

between controller and motor in Phase W.

41 UV Short Fault Excessive current has been

detected between two controller output terminals.

42 UW Short Fault Excessive current has been

detected between two controller output terminals.

43 VW Short Fault Excessive current has been

detected between two controller output terminals.

44 IPM Current Fault Internal power module overcurrent

limit exceeded.

45 IPM Overtemp Fault Internal power module thermal

limit exceeded.

Corrective Action

Remarks

Check wiring between the drive and motor. Check for grounded phase.

Check motor and external wiring to the controller output terminals for shorted condition.

Check for short circuit at the drive output or excessive load conditions at the motor, specifically cable capacitance to ground.

Check for blocked or dirty heatsink fins. Check ambient air. Check fan operation or filter blockage.

48 Reset to Default Values Parameters were reset to the

factory default values.

Table 45

Verify and re-load the desired parameters.

82

F232120

Allen-Bradley 1305-Series AC Drives

T roubleshooting Suggestions

Important Considerations

• Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation.

• Resetting a fault will not correct the cause of the fault condition. Corrective action must be taken prior to resetting a fault. Many drive error codes are reset by cycling power to the drive. The fault may not reappear until drive operation is initiated.

• Drive to motor wiring is critical to proper drive operation. Loose or bad connections can generate heat and increase current output from drive. These problems can manifest themselves in operation by many fault codes indicating overcurrent condition and maximum retries fault.

Problem/Corrective Action

Problem:

Wash ba sket does not rotate.

Corrective Action

1. Ensure computer control display on washer is showing proper operation.

2. Check power circuit, supply voltage, fuses and disconnects.

3. Verify drive to motor wires are damage free, properly connected and torqued to specifications.

4. Check belt tension and condition.

5. Verify no mechanical problems exist (i.e., binding, motion restriction).

Problem:

Wash basket not accelerating properly.

Corrective Action

1. Verify drive to motor wires are damage-free,

properly connected and torqued to specifications.

2. Verify speed selection control wire connections. Refer to applicable table.

Problem:

Drive gives Serial Fault (F10) when HIM is removed from the drive.

Corrective Action

1. Cycle power to drive to clear the fault.

When a HIM is disconnected with the drive powered, communication is lost and a fault results. Always remove power from the drive prior to HIM or PKM removal or installation.

Problem:

HIM displays “Pin ID Error” or “Network Error.”

Corrective Action

1. Place the HIM directly on the drive.

This communication error with the drive may be the result of a bad cable or connector that establishes communication with the HIM.

Problem:

HIM displays “Not Enabled.”

Corrective Action

1. Verify the jumper connecting the control terminal “Enable” to “Common” is present and is not loose.

This connection must be present to enable the drive.

6. Check control input signals. Refer to applicable table of inputs.

Problem:

Drive started but wash basket is not rotating.

Corrective Action

1. Verify drive to motor wires are damage-free, properly connected and torqued to specifications.

2. Verify no mechanical problems exist (i.e., binding, motion restriction).

3. Check control input signals. Refer to applicable table of inputs.

F232120

83

Allen-Bradley 1336-Series AC Drives

An incorrectly installed system can result in component damage or reduction in product life. The most common causes are:

1. Wiring AC line to drive output or control terminals.

2. EXTERNAL voltage application to control terminals.

3. Incorrect or inadequate AC supply. Contact factory for assistance with

application or wiring.

W660

CAUTION

Allen-Bradley 1336-Series AC Drives

Installation/Wiring

Input Power Condition Corrective Action

Low Line impedance (less than 1% line reactance) Greater than 120 kVA supply transformer

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in

T able 46

cause component damage or reduction in product life. If any of the conditions exist, as described in Table 46, install one of the devices listed under the heading Corrective Action on the line side of the drive.

IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.

• Install Line Reactor

• or Isolation Transformer

• or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives

are certain input power conditions which may

only Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V

(lightning) Phase to ground voltage exceeds 125% of normal line to line

voltage Ungrounded distribution system

240V open delta configuration (stinger leg)

(1)

For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.

(1)

• Install Line Reactor

• or Isolation Transformer

• Remove MOV jumper to ground.

• or Install Isolation Transformer with grounded

secondary if necessary

• Install Line Reactor

Table 46

84

F232120

Allen-Bradley 1336-Series AC Drives

CAUTION

ELECTRIC SHOCK HAZARD! Service and maintenance to be performed only by an

authorized technician. Disconnect power before opening any access panels.

W661

A

Electrical Interference

EMI

Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. Be sure to replace all ground connections to their appropriate locations.

RFI

Drives can be installed with an RFI filter, which controls high-frequency conducted emissions into the main supply lines.

Where it is essential that very low emission levels must be achieved or if conformity with standards is required, the optional RFI filter may be present. Figure 47 displays an electrical schematic for various RFI configurations. Table 47 shows associated RFI filter part numbers.

1 2

INPUT

POWER

1 2

INPUT

POWER

PROVEN EARTH GROUND

3

PROVEN EARTH GROUND

3

SINGLE PHASE MACHINES

ALLEN-BRADLEY

L1

RFI

L2

WASHING

MACHINE

GROUNDING

TERMINAL

LINE

FILTER

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

LOAD

2

3

THREE PHASE MACHINES

L1

ALLEN-BRADLEY

L2

RFI

LINE

L3

WASHING

MACHINE

GROUNDING

TERMINAL

FILTER

TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.

LOAD

2

3

Figure 47

U166ME3

U166ME3A

RFI Filter Part Number Information

Drive P/N Drive Catalog Machine Voltage Filter P/N

370838 1336-AQF50 200-240V/1 Phase Not Available 370838 1336-AQF50 200-240V/3 Phase 330274 370835 1336-BRF50 380-480V/3 Phase 330273 370837 1336-AQF100 200-240V/3 Phase Not Available 370834 1336-BRF100 380-480V/3 Phase 330274 370828 1336-AO15 200-240V/3 Phase 330268 370825 1336-BO25 380-480V/3 Phase 330268

Table 47

F232120

85

Allen-Bradley 1336-Series AC Drives

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

Front Cover

TB3

TB2 TB1 TB3 TB2 TB1

E

S C

S

E

L

Stopped +0.00 Hz

E

S

C

S E

L

Stopped +0.00 Hz

U077ME3B

A-B 1336

Terminal Block Access

The following information illustrates the terminal block designations for each of the drive models.

To access the power and control terminal blocks, perform the following procedure:

1. Remove power from machine at main disconnect. Verify power light is off.

2. Loosen the front cover fastener located at the base of the front cover. Refer to Figure 48.

3. Lift off cover.

NOTE: HIM unit extension unit cable inserts into separate port for 1305 and 1336 A-B drives.

86

Figure 48

F232120

Power Terminal Block Description

GRD GRD R

(L1)S(L2)T(L3)DC+DC-U(T1)V(T2)W(T3)

To

Motor

To Motor

Protected AC Input

200-240V, 0.37 Ð 3.7 kW (0.5 Ð 5 HP) Terminal Designations

380-480V, 0.37 Ð 3.7 kW (7.5 Ð 10 HP) Terminal Designations

A1-A3 Frame

U083ME3A

A

Dynamic Brake

PE PE R

(L1)S(L2)T(L3)

DC+DC

-

U

(T1)V(T2)W(T3)

To

Motor

To Motor

Protected

AC Input

200-240V, 5.5 kW (7.5 HP) Terminal Designations

380-480V/500-600V, 5.5 Ð 11 kW (7.5 Ð 15 HP) Terminal Designations

B1

Frame

U085ME3A

Input and output connections are performed through terminal block TB1. Refer to Figure 49.

Allen-Bradley 1336-Series AC Drives

4

Frame

380-480V, 5.5 Ð 7.5 kW (7.5 Ð 10 HP) Terminal Designations

2

DC

GRD GRD R

(L1)S(L2)T(L3)DC+

-

COM

BRK

-

(T1)V(T2)W(T3)

U

To

Motor

Protected

AC Input

B2

Frame

200-240V, 7.5 Ð 11 kW (10 Ð 15 HP) Terminal Designations

380-480V, 15 Ð 22 kW (20 Ð 30 HP) Terminal Designations

PE PE R

DC+DC

To

Motor

Dynamic Brake

Input Line

Dynamic Brake

(L1)S(L2)T(L3)

-

Protected

AC Input

DC

Figure 49

Power Block Terminal (TB1) Torque Specifications

To Motor

U

(T1)V(T2)W(T3)

To Motor

U084ME3

U086ME3A

Terminal Description

PE Potential Earth Ground R (L1), S (L2), T (L3) AC Line Inp ut Terminals +DC, -DC DC Bus Terminals U (T1), V (T2), W (T3) Motor Connection

F232120

Table 48

Drive

Frame

Size

A1-A4 5.3/0.8

B1 8.4/0.8

B2 13.3/0.5

Wire sizes given are maximum/minimum sizes that TB1 will accept –

*

these are not recommendations.

Max./Min. Wire

Size*

2

mm

(AWG)

(10/18)

(8/18)

(6/20)

Maximum Torque

N-m (lb.-in.)

1.81 (16)

1.70 (15)

Table 49

87

Allen-Bradley 1336-Series AC Drives

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

WARNING

The controller is supplied with an internal 5V supply. Dry contacts or open collectors are required for discrete control inputs. If an external voltage is applied, component failure could occur.

W670

CAUTION

MACHINE DAMAGE AND/OR PERSONAL INJURY. Balance output terminals TB2-16 and TB2-17 should never be jumpered. This action will force machine beyond designed tolerances.

W666

Control Terminal Blocks Description and Control Logic

Control terminal functions are unique to each AllenBradley Drive. Each drive’ s control terminal is addressed independently.

Control Terminal (TB2/TB3) Function

The Input Status’ display of 1s and 0s represents the drive’s display of parameter #55. These inputs can be viewed in the status display with a Human Interface Module (HIM or parameter unit). Parameter #55 displays the Input Status. When voltage is high (inactive) for an input, the status display will read “0” (Logic 0). When voltage is low (active) for an input, the status display will read “1” (Logic 1). Table 50 contains the correct display value for each function. The sixth display digit from the left in Input Status parameter does not correspond to a control input function. Refer to Table 50.

NOTE: The Preset Speed logic is specific to the type of computer the machine is equipped with (i.e., WE-6 or V-Computer).

Balance Output

The AC drive Balance Output is transmitted to the machine controller by the closure of an on-board normally open mechanical relay shown in Figure 50. This action occurs at distribution speed connectin g TB3-16 and TB3-17 when the drive detects an acceptable balance condition.

NOTE: Do not connect drive common terminals (TB2 or TB3) to ground. There must be no ground potential difference between source and drive.

Input Mode Parameter

The control terminal functions are determined in part by the Input Mode parameter #21. Changing this parameter affects the function of some terminals. All machines equipped with A-B 1336 drives use Input Mode “12”.

NOTE: If the Input Mode is changed, power must be cycled to the drive for the change to take effect.

Speed Selection

Motor speeds are controlled by solid state or mechanical switch closure inputs to SW1, SW2, and SW3 in conjunction with STR and STF (direction) inputs. Refer to Figure 50 and Table 50.

Table 50 designates the preset speed selection based on the inputs to the control terminals. A disconnected control terminal will seek the high control voltage condition (approx. 5 Volts DC). To activate a control input (i.e., SW1, SW2, etc.), the terminal is connected to a common terminal (TB3-21, TB3-25, or TB3-29) to lower the control voltage to a low condition (less than 1 Volt DC).

Stop Input (Door Interlock /Out-of-Balance Switch)

The Stop Input function is machine dependent. The input is used in some machines to disable the drive in case of an excessive out-of-balance condition; in others, the input is used to disable the drive when the door is open. Refer to the applicable electrical schema t i c t o s e e t h e correct wiring of this input. The control inputs must be removed and reapplied to the drive for motion after a STOP input has been interrupted.

Jumpered Inputs

Carefully review electrical schematics when replacing a drive. Some machine models jumper the STOP, Motor Temp Input, and/or ENABLE inputs to the drive (refer to Figure 50).

NOTE: Wire or metal clip jumpers may be used and can be easily overlooked during a replacement.

88

F232120

Motor Thermal Protection

CAUTION

MACHINE DAMAGE AND/OR PERSONAL INJURY. Never jumper inputs if not previously configured with jumpers as identified on the applicable electrical schematic. Jumpering these inputs will override safety features.

W665

On some machines the motor is equipped with a thermal protection switch. Switch inputs are placed between TB3-24 and TB3-25. If an over-temp occurs, the switch is opened triggering a drive fault indicator light to illuminate. If no thermal switch is present, the connections are jumpered. This input can be viewed in the Input Status parameter . For normal operation, logic input for “Motor T emp” remains “1”. If the logic input is “0”, a jumper is missing or an over-temp condition exists with the motor.

Allen-Bradley 1336-Series AC Drives

Fault Indicator Light

The A-B 1336 is equipped with a mechanical relay which transitions when a drive fault occurs. Some machines use this contact for lighting an external indicator light. This relay is used to switch the neutral (AC common) lead to the fault indictor light and connects between TB3-13 and TB3-14. Refer to Figure 50.

F232120

89

Allen-Bradley 1336-Series AC Drives

1

2

3

1

5

Input Mode =“12” Parameter #21

Typical Configuration

Washer-Extractor Control Hardware

1336

Drive Hardware

TB3

19

20

21

22

23

24

25

26

27

Resistor

or

Potentiometer

on some

Models

TB2

1

2

3

28

29

30

+5v

A/D

Common

STF - Start Forward

Stop

Common

STR - Start Reverse

Common

Motor Temp Input

Common

SW3 - Preset Input 3

SW2 - Preset Input 2

SW1 - Preset Input 1

Common

Enable

12

Output

Balance

Detection

13

14

15

16

17

18

A1

A2

Fault Indicator Contact

(Some Machines)

Output - Balance Relay

Solid State Switch or

Relay Contact

PHM638N

1 Jumper, Balance Switch or drive interlock relay 3 1/2 wash relay on some machines 2 Jumper or motor overtemp switch 5 Fault indicator light

Figure 50

PHM638N

90

F232120

Allen-Bradley 1336-Series AC Drives

Control Te rminal Block Designations

Terminal

Number

TE

1, 2, 3

4

5

6

7, 8

9 10, 11 11, 12

13, 14

14, 15 16, 17 17, 18

A1, A2

19, 29

20, 21

21 22, 29 23, 21

24, 25

25 28, 29

27, 29

26, 29

29

30, 29

True Earth Not Used External Speed Pot Select Machines

Signal Common Specialty

0 – 10V DC Input Specialty

4 – 20 mA Input Specialty

Pulse Input for Frequency

Analog Output Not Used Programmable Contact Not Used Run Contact Not Used Fault Contact NO Fault Indicator

Fault Contact NC Not Used Alarm Contact NO Balance Relay Alarm Contact NC Not Used Future Use Not Used STF Forward Motion Stop Drive Balance

Common STR Reverse Motion Input Not Used Input Motor Thermal

Common SW1 Preset Speed Input

SW2 Preset Speed Input

SW3 Preset Speed Input

Common Enable Balance Switch,

Signal Machine Use

Only

Machines Only

Machines Only Specialty

Machines Only

Light (Some Machines)

Switch Interlock Relay or Jumper

Switch (Some Machines)

#1

#2

#3

Drive Interlock or Jumper

Torque Specifications

Max/Min Wire Size

mm

2.1/0.3 (14/22)

2

(AWG)

Table 51

Maximum Torque

N-m (lb-in)

1.36 (12)

F232120

Table 50

91

Allen-Bradley 1336-Series AC Drives

Allen-Bradley 1336-Series 1336-Series Drive Control Logic Chart

Pocket Hardmount WE-6 Control - Design 5 and Earlier

H – Signal Voltage High (approximately 5V DC) L – Signal Voltage Low (less than 1V DC)

SW2 SW1 SW3 Rev Stop Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

27 28 26 22 20 19 29 29 29 29 29 29

0 = No Signal Received

1 = Signal Received

Input Status – Parameter #55

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

High 1 Extract High 2 Extract High 3 Extract

Pocket Hardmount WE-6 Control Designs 6, 7 and 8

H – Signal Voltage High (approximately 5V DC) L – Signal Voltage Low (less than 1V DC)

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Medium Extract/Spray Rinse

High Extract Speed 1 High Extract Speed 2 High Extract Speed 3

(Default)

High Extract Speed 3

(Maximum)

Frequency

Preset

Parameter #

N/A H H H H L/H H 0001000/10

73 H H L H L L 00110011 73 H H L L L H 00111010 28 L H H H L L 10010011 28 L H H L L H 10011010 27 H L H H L L 01010011 75 L H L H L L 10110011 74 H L L H L L 01110011 29 L L H H L L 11010011 76 L L L H L L 11110011

Frequency

Preset

Parameter #

N/A H H H H L/H H 0001000/10

73 H H H H L L 00010011 73 H H H L L H 00011010 28 L H H H L L 10010011 28 L H H L L H 10011010 27 H L H H L L 01010011 75 L H L H L L 10110011 74 H L L H L L 01110011 29 H L L L L H 00110011 76 H H L H L L 11110011

76 H H L H L L 00110011

Terminal

(SW2)

Terminal

(SW2)

Terminal

#27

SW2 SW1 SW3 Rev Stop Fwd

27 28 26 22 20 19 29 29 29 29 29 29

#27

(SW1)

Terminal

(SW1)

#28

Terminal

#26

(SW3)

Terminal

#26

(SW3)

Terminal

#22

(STR)

Terminal

#22

(STR)

Terminal

#20

(Stop)

Terminal

#20

(Stop)

Table 52

Terminal

#19

(STF)

Terminal

#19

(STF)

SW2

SW1

SW3

0 = No Signal Received

1 = Signal Received

Input Status – Parameter #55

SW2

SW1

SW3

Rev (STR)

Not Used

Stop

Not Used

Fwd (STF)

Auxiliary

Stop

92

F232120

1336-Series Drive Control Logic Chart

Cabinet Freestanding WE-6 Control

H – Control Voltage High (approximately 5 V DC) L – Control Voltage Low (less than 1 V DC)

SW2 SW1 SW3 Rev Stop Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

27 28 26 22 20 19 29 29 29 29 29 29

Allen-Bradley 1336-Series AC Drives

0 = No Signal Received

1 = Signal Received

Input Status - Parameter #55

Action

Idle Half-Wash Speed Forward Half-Wash Speed Reverse

Wash Speed Forward Wash Speed Reverse

Distribution Speed

Medium Extract

High 1 Extract High 2 Extract High 3 Extract

Frequency

Preset

Parameter

N/A HHHHL/HH0001000/10

73 H H L H L L 00110011 73 H H L L L H 00111010 28 L H H H L L 10010011 28 L H H L L H 10011010 27 H L H H L L 01010011 75 L H L H L L 10110011 74 H L L H L L 01110011 29 L L H H L L 11010011 76 L L L H L L 11110011

Terminal

#27

(SW2)

Terminal

#28

(SW1)

Terminal

#26

(SW3)

Terminal

#22

(STR)

Terminal

#20

(Stop)

Terminal

#19

(STF)

SW2

SW1

SW3

Auxiliary

Rev (STR)

Not Used

Table 53

Stop

Fwd (STF)

F232120

93

Allen-Bradley 1336-Series AC Drives

1336-Series Drive Control Logic Chart

Cabinet Hardmount A Control and V Control

H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC)

SW2 SW1 SW3 Rev Stop Fwd

DC Volt Meter Red Probe Terminal Location

DC Volt Meter Black Probe Terminal Location

Action

Idle 1/2 Wash Speed Forward 1/2 Wash Speed Reverse

Wash Speed Forward

Wash Speed Reverse

Distribution Speed

Spin 1 Spin 2 Spin 3

Frequency

Preset

Parameter #

N/A H H H H L/H H 0001000/10

73 H H L H L L 00110011 73 H H L L L H 00111010 28 L H H H L L 10010011 28 L H H L L H 10011010 27 H L H H L L 01010011 75 L H L H L L 10110011 29 L L H H L L 11010011 74 H L L H L L 01110011

27 28 26 22 20 19 29 29 29 29 29 29

Terminal

#27

(SW2)

Terminal

#28

(SW1)

Terminal

#26

(SW3)

Table 54

Terminal

#22

(STR)

Terminal

#20

(Stop)

Terminal

#19

(STF)

0 = No signal received

1 = Signal received

Input Status – Parameter 55

SW2

SW1

SW3

Auxiliary

Rev (STR)

Stop

Not Used

Fwd (STF)

94

F232120

Computer Output Boards

COM

X - fmr

RL RM RH STR STF

P/N F370314

V-Computer Output Board

Drive Control

Connections

V-COMPUTER OUTPUT BOARD

J8

J2A

30 31 32 33 34 35

J7A

J3B J1

Ribbon

Terminals 1 thru 16

Terminals 17 thru 29

Drive Control

Connections

P/N F370577

WE-6 Output Board

WE-6 INTERFACE BOARD

Connections identified on these figures set speed and direction of the drive.

Allen-Bradley 1336-Series AC Drives

U135ME3A

Figure 51

Figure 52

F232120

U136ME3A

95

Allen-Bradley 1336-Series AC Drives

P/N: F8108001 UniLinc Output Board

Drive Harness Connection H13

16 9

81

UNILINC OUTPUT BOARD

PHM738N

Figure 53

96

F232120

Control Wire

During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 55 for wire connection numbers.

Control Wire Connection Reference Table.

Output Board Terminal

V-Control F370314, F8206501 and F370447-6, etc.

Allen-Bradley 1336-Series AC Drives

STF STR

RH

RM

RL

COM

WE-6 Interface Board P/N: F370577, F0370446-xx

J2A-30 J2A-31 J2A-32 J2A-33 J2A-34 J2A-35

UniLinc Control– Output Board F8108001

H13-2

19 22 28 27 26 29

29 27 19 26 28 22

29

F232120

H13-3 H13-4

H13-5 H13-6 H13-7

28 27 26 22 19

Table 55

97

Allen-Bradley 1336-Series AC Drives

CAUTION

Users are prohibited from changing parameter values unless specifically instructed by the washer-extractor manufacturer. Modification to parameter values may present potential harmful operating conditions for both hardware and personnel.

W673

WARNING

To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.

W662

External HIM

Cable Connection

Blank Panel Cover

Human Interface

Module

Front Cover

ESC

SEL

S

to

p p

e

d

+

0

.0

0

H

z

Retaining

Lever

U092ME3A

AC Drive Diagnostics/Parameter Viewing

Human Interface Module (HIM or Parameter Unit)

Installation/Removal

The following are instructions for installing/removing the Human Interface Module (P/N F370597) on the drive for parameter viewing and basic troubleshooting. The parameter unit (F370597) and instructions (F232120) are included in the Parameter Kit (P/N F744501).

External HIM Connection

The HIM unit can be installed using an adapter cable (P/N P370716). This method of attaching the HIM uses an external connector shown in Figure 54. The HIM unit operates in the same manner in this configuration.

NOTE: If the HIM is removed while the drive is powered, a communication fault (Serial Fault #10) will occur and the drive will be disabled. Cycle power to the drive to reset the fault condition.

Installing the HIM

1. Remove power from machine at main disconnect. Delay approximately three minutes.

2. Remove the front cover.

3. Slide blank panel cover toward base of drive and remove it. Place top edge of HIM approximately 1/2 inch from top edge of the cover. Push inward on bottom of HIM and slide HIM up (toward the top of the drive) into position.

Removing the HIM

1. Remove power from machine at main disconnect. Delay approximately three minutes.

2. Remove front cover.

3. Press retaining lever located directly beneath

4. Replace front cover.

98

HIM. Slide HIM downward and remove it from drive.

Figure 54

F232120

Alliance Laundry Systems 1336, 1305, 160 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual