Alliance Laundry Systems 120 Pound Capacity, 170 Pound Capacity User Manual

Page 1
Drying Tumblers
NOTA: Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com.
Operation/Maintenance
120 Pound Capacity 170 Pound Capacity
Refer to Page 3 for Model Identification
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.comlaundry.com
Part No. 70283501R6
August 2007
Page 2
Page 3
Installation must conform with local codes or in the absence of local codes with:
In the U.S.A.
, installation must conform to the latest edition of the American National Standard Z223.1/
NFPA 54 “National Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric Code.”
In Canada
, installation must comply with Standards CSA-B149.1 or Natural Gas and Propane Code CSA
C22.1, latest edition, Canadian Electric Code, Part I.
In Australia
, installation must comply with the Australian Gas Association Installation Code for Gas
Burning Appliances and Equipment.
WARNING
FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do
not use any phone in your building.
– Clear the room, building or area of all
occupants.
– Immediately call your gas supplier from
a neighbor’s phone. Follow the gas supplier’s instructions.
– If you cannot reach your gas supplier,
call the fire department.
• Installation and service must be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY
W033
W052
POUR VOTRE SÉCURITÉ, les informations de ce guide doivent être respectées afin de réduire les risques d’incendie, d’explosion ou d’éviter les dommages matériels, personnels ou blessures mortelles.
• Ne pas entreposer ou utiliser d’essence ou toutes autres vapeurs et liquides inflammables à proximité de cette machine ou de tout autre appareil.
• QUE FAIRE EN CAS D’ODEUR DE GAZ : – Ne pas mettre d’appareil en marche. – Ne pas toucher aux interrupteurs
électriques ; ne pas utiliser le téléphone des lieux.
– Évacuer la pièce, le bâtiment ou la zone
de tous les occupants.
– Appeler immédiatement le fournisseur
de gaz de la maison d’un voisin. Respecter les instructions communiquées par le fournisseur.
– Si vous ne pouvez pas joindre le
fournisseur de gaz, appeler le service d’incendie.
• L’installation et l’entretien doivent être effectués par un installateur, service
MISE EN GARDE
d’entretien qualifiés ou par le fournisseur
Do not store or use gasoline or other
de gaz.
flammable vapors and liquids in the vicinity of this or any other appliance.
W053
POUR VOTRE SÉCURITÉ
W033R3QU
W052R5QU
Ne pas entreposer ou utiliser d’essence ou toutes autres vapeurs et liquides inflammables à proximité de cette unité ou de tout autre appareil.
W053R2QU
IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the above safety information must be posted in a prominent location near the tumbler for customer use.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70283501
1
Page 4
Table of
Contents
Introduction......................................................................................... 3
Model Identification ............................................................................. 3
Customer Service.................................................................................. 3
Wiring Diagram .................................................................................... 3
Serial Plate Location............................................................................. 4
Safety Information.............................................................................. 5
Explanation of Safety Messages........................................................... 5
Important Safety Instructions ............................................................... 6
Operation............................................................................................. 8
Emergency Stop Button on CE Models................................................ 8
Operating Instructions .......................................................................... 8
Control Instructions .............................................................................. 9
Manual Timer Control ..................................................................... 9
Electronic OPL Control ................................................................... 10
Dual Digital Timer Control.............................................................. 12
Ignition Control Operation ................................................................... 14
Maintenance ........................................................................................ 16
Daily ..................................................................................................... 16
Monthly................................................................................................. 17
Quarterly ............................................................................................... 17
Bi-Annually .......................................................................................... 17
Before You Call for Service ............................................................... 20
Customer Service.................................................................................. 20
© Copyright 2007, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
2
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 5
Introduction
Model Identification
Information in this manual is applicable to these models.
Gas Steam/Thermal Oil
SU120L SU120N UA120L UA120N UT120L UT120N UU120L UU120N WT120L WT120N XT120L XT120N
SU170L SU170N UA170L UA170N UT170L UT170N UU170L UU170N WT170L WT170N XT170L XT170N
120 Pound
170 Pound
AT120L AT120N HA120L HA120N HT120L HT120N HU120L HU120N SA120L SA120N ST120L ST120N
AT170L AT170N HA170L HA170N HT170L HT170N HU170L HU170N SA170L SA170N ST170L ST170N
XU120L XU120N YT120L YT120N
XU170L XU170N YT170L YT170N
AT120S HT120S HT120T HU120S HU120T ST120S ST120T SU120S SU120T UT120S UT120T UU120S
AT170S HT170S HT170T HU170S HU170T ST170S ST170T SU170S SU170T UT170S UT170T UU170S
UU120T WT120S WT120T XT120S XT120T XU120S XU120T YT120S YT120T YU120S YU120T
UU170T WT170S WT170T XT170S XT170T XU170S XU170T YT170S YT170T
Includes models with the following control suffixes:
RM – reversing OPL Micro RQ – reversing dual digital timer RT – reversing manual timer
Customer Service
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call (920) 748-3121.
Wiring Diagram
The wiring diagram is located in the junction or contactor box.
Models starting Serial No. 0309____ or later will have the wiring diagram part number in the lower portion of the electrical data on the serial plate.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
3
Page 6
Introduction
Serial Plate Location
When calling or writing for information about your product, be sure to mention model and serial numbers. Model and serial numbers are found on serial plate on rear of machine. Refer to Figure 1.
1 Serial Plate
1
1
TMB1298N
170 POUND TUMBLER120 POUND TUMBLER
TMB1298N
Figure 1
4
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 7
Safety Information
Explanation of Safety Messages
Throughout this manual and on machine decals, you will find precautionary statements (“DANGER,” “WARNING,” and “CAUTION”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
IMPORTANT: Warranty is void unless tumbler is installed according to instructions in the Installation Manual. Compliance with minimum specifications and requirements detailed herein, and with applicable local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Because of varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.
WARNING
Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
W051R1
NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler.
Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
5
Page 8
Safety Information
Important Safety Instructions
Save These Instructions
WARNING
Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive.
1. Read all instructions before using the tumbler.
2. Refer to the GROUNDING INSTRUCTIONS in
the Installation Manual for the proper grounding of the tumbler.
3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.
4. Do not allow children on or in the tumbler. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
5. Before the tumbler is removed from service or discarded, remove the door to the drying compartment and the door to the lint compartment.
6. Do not reach into the tumbler if the cylinder is revolving.
7. Do not install or store the tumbler where it will be exposed to water and/or weather.
8. Do not tamper with the controls.
9. Do not repair or replace any part of the tumbler, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.
W359
10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials.
12. Always clean the lint filter daily.
13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust, and dirt.
14. The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel.
15. If not installed, operated and maintained in accordance with the manufacturer’s instructions or if there is damage to or mishandling of this product’s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.
16. Tumbler will not operate with the loading door open. DO NOT bypass the door safety switch to permit the tumbler to operate with the door open. The cylinder will stop rotating when the door is opened. Do not use the tumbler if the cylinder does not stop rotating when the door is opened or starts rotating without pressing or turning the START mechanism. Remove the tumbler from use and call the service person.
17. Tumbler will not operate with lint panel open. DO NOT bypass lint panel safety switch to permit the tumbler to operate with the lint panel open.
18. Do not put articles soiled with vegetable or cooking oil in the tumbler, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.
6
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 9
Safety Information
19. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with dry-cleaning solvent in the tumbler.
20. Use the tumbler only for its intended purpose, drying water-washed fabrics.
21. ALWAYS disconnect the electrical power to the tumbler before servicing. Disconnect power by shutting off appropriate breaker or fuse.
22. Install this tumbler according to the Installation Manual. All connections for electrical power, grounding, and gas supply must comply with local codes and be made by licensed personnel when required.
23. Remove laundry immediately after tumbler stops.
24. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).
26. Always follow the fabric care instructions supplied by the garment manufacturer.
27. Never operate the tumbler with any guards and/or panels removed.
28. DO NOT operate the tumbler if it is smoking, grinding, has missing or broken parts.
29. DO NOT bypass any safety devices.
30. Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the drying unit. These acids are corrosive to the tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent vapors.
31. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
WARNING
To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.
W055
25. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
7
Page 10
Operation
WARNING
To reduce the risk of fire:
• DO NOT DRY articles containing foam rubber or similarly textured rubberlike materials.
• DO NOT DRY plastics, anything containing wax or chemicals such as mops and cleaning cloths, or anything dry-cleaned at home with a dry-cleaning solvent.
• DO NOT TUMBLE fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.
To reduce the risk of serious injury, allow cylinder to stop before cleaning lint screen.
W076
W412
Emergency Stop Button on CE Models
All CE approved OPL tumblers are factory equipped with an emergency stop button located on the front panel. Refer to Figure 2.
1
TMB1666N
1 Emergency Stop Button
Figure 2
To operate emergency stop button:
a. Press red emergency stop button to stop all
action.
b. To restart machine, pull red emergency stop
button out and press START pad or button.
NOTE: Activation of the emergency stop button stops all machine control circuit functions, but DOES NOT remove all electrical power from machine.
Operating Instructions
Step 1: Clean Lint Screen/Compartment
Remove any accumulated lint from the lint screen and compartment. Close panel tightly against tumbler frame and lock panel securely, if applicable.
IMPORTANT: Clean lint screen and lint compartment daily. Failure to clean the lint screen daily will result in higher than normal temperatures that may damage laundry.
Step 2: Load Laundry
Open loading door and load cylinder with laundry. DO NOT OVERLOAD.
NOTE: Overloading causes slow drying and wrinkling.
Close loading door. Tumbler will not operate with the door open.
Step 3: Determine Control Type and Temperature Setting
Refer to the various controls, pages 9 - 13, follow instructions for the appropriate control type.
The type of fabric being dried will determine the temperature setting. Consult the fabric care label or fabric manufacturer to determine proper temperature setting.
IMPORTANT: Always follow the fabric care instructions supplied by the garment manufacturer.
Step 4: Remove Laundry
When the cycle is complete, open door and remove the laundry.
8
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 11
Control Instructions
Operation
REVERSING MODELS
TMB804N
Figure 3
Manual Timer Control
RT Control Suffix
1. Set the HEAT/DRYING timer for the number of minutes (from 0-60) desired.
2. Set the COOL DOWN/COOLING timer for the number of minutes (from 0-15) desired.
3. Set the TEMPERATURE selector at HIGH, MEDIUM, LOW or anywhere between these settings.
4. Select reversing or nonreversing cylinder rotation setting, if applicable.
5. Press the PUSH TO START button in and hold it in for approximately three seconds. This starts the tumbler cycle.
IMPORTANT: If the loading door or lint panel door is opened during the cycle, the heating system will shut off and the motor will stop. To restart the cycle, door must be closed and the PUSH TO START button must be pressed in.
6. When the cycle is complete, open door and remove the laundry.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
9
Page 12
Operation
ON / SELECT
HIGH
MEDIUM
MED LOW
LOW
NO HEAT
Electronic OPL Control
RM Control Suffix
1. To use an Automatic Cycle, press an ON/ SELECT pad. Select HIGH, MEDIUM, MED LOW, LOW or NO HEAT for items that should not be dried with heat. A light to the left of the selected pad lights up.
To use a Time Dry or Custom Cycle, refer to the
Programming Manual.
START
STOP/RESET
TEMP
DISPLAY
F/ C
SIGNAL
REVERSING
STATUS
DRYING
COOL DOWN
DOOR OPEN
CUSTOM
Figure 4
NOTE: All pads can be pressed in any sequence without damaging control or tumbler. To stop the tumbler at any time, open the door or press STOP/ RESET. The window display will flash. Press STOP/RESET twice (within 3 seconds) to end the cycle and reset the control to idle status. To restart the tumbler, CLOSE door and press START pad.
PROGRAM
*
AUTO
AUTO
SPECIAL
CYCLE
AUTO
TEMP
MORE
TIME
SPECIAL
TIME
COOL
*
DOWN
LESS
+--
CONDITION
2. Select reversing or nonreversing cylinder rotation setting, if applicable.
3. Press START pad to start tumbler.
SAVE
CUSTOM
PROG
T359I
NOTE: Do not press directly on lights or the center of pad. For proper selection, press on pad slightly to the right of center. Refer to Figure 5.
TMB806N
TMB806N
Figure 5
10
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
IMPORTANT: If the loading door or lint panel door is opened during the cycle, the heating system will shut off and the motor will stop. To restart the cycle, both doors must be closed and the START pad must be pressed.
4. When the cycle is complete, open door and remove the laundry.
NOTE: This machine includes an anti-wrinkle/ extended tumble feature. After the drying cycle is complete, the cylinder will tumble without heat every few minutes. The intermittent tumbling will continue for one hour or until the door is opened.
70283501
Page 13
Operation
Reversing Operation
Tumblers with the reversing option prevent the tangling of large pieces of laundry and minimize wrinkling. These tumblers are equipped with a second motor and additional controls which reverse the rotation direction of the cylinder.
Reverse Control Switch
An “on-off” switch for manual timer models, or a touch pad for OPL Micro models is placed in the control panel area so the operator can select the reversing or nonreversing operation. In nonreversing mode, the cylinder will always turn clockwise (as viewed from the front of the tumbler). If the cylinder is turning counterclockwise when switched to nonreversing, it will continue for a few seconds and then start up in the proper direction.
IMPORTANT: After any electrical maintenance is done, make sure that the blower motor is turning counterclockwise. Then set the reverse control switch to “nonreversing” and note that the cylinder turns constantly clockwise as viewed from the front of the tumbler. If not, interchange L1 and L2 service leads to reverse the drive motor.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
11
Page 14
Operation
TMB2136N
Figure 6
Dual Digital Timer Control
RQ Control Suffix
1. Select HIGH, MED, LOW or NO HEAT by turning the temperature knob.
2. Set the HEAT TIME for the number of minutes (from 0-60) desired.
3. Set the COOL DOWN TIME for the number of minutes (from 0-15) desired.
4. Select reversing or nonreversing cylinder rotation setting, if applicable.
5. Press and release START button to start tumbler. Display will show minutes remaining before end of cycle.
NOTE: One touch drying is available for repetitive loads. If the START button is pressed while the machine is in Idle Mode, when the display is dark, the tumbler will repeat the last drying cycle. If the cycle time is adjusted before the cycle is started, the time displayed when the start button was pressed will be used for future cycles.
IMPORTANT: To stop the tumbler at any time during the cycle, OPEN DOOR. If the loading door or lint panel door is opened during the cycle, the heating system will shut off and the motor will stop. To restart the cycle, both doors must be closed and the START button must be pressed in.
If the load cools to 90° F before cool down time expires, the control will flash “Lr” (load ready) in the heat time display. If the door is not opened, the tumbler completes the selected cool down time. If the door is opened after reaching “Lr” temperature, the cycle will be terminated.
NOTE: If display shows an error code, refer to Error Codes section.
6. When the cycle is complete, open door and remove the laundry. Anti-wrinkle feature will tumble the load without heat for 30 seconds every 2 minutes for 1 hour OR until the loading door is opened.
NOTE: This machine includes an anti-wrinkle/ extended tumble feature. After the drying cycle is complete, the cylinder will tumble without heat every few minutes. The intermittent tumbling will continue for one hour or until the door is opened.
12
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 15
To Program a Short Test Cycle:
1. Unplug machine power cord.
Operation
2. Write down machine control dip switch settings, then set them all to the off position. Refer to
N
Figure 7.
3. Plug machine in and start a cycle.
NOTE: With all control dip switches off, the total cycle time will be 1 minute long.
78 6
2345 1
4. Once all testing is complete, unplug machine and re-set dip switches to their original settings.
5. Plug machine in.
Figure 7
Error Codes
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the tumbler before servicing.
• Close gas shut-off valve to gas tumbler before servicing.
• Close steam valve to steam tumbler before servicing.
• Never start the tumbler with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded.
1 2 3 4 5 6 7 8O
TMB2216N
W002
Display Definition Corrective Action
Open thermistor error
Check thermistor. Replace if inoperative.
Check wiring diagram between control and
OP
thermistor. Refer to wiring diagram for proper wiring.
Check control. Replace if inoperative.
Shorted thermistor error
SH
Check thermistor. Replace if inoperative.
Check wiring between control and thermistor.
Refer to wiring diagram for proper wiring.
Check control. Replace if inoperative.
AF - 1
AF - 2
Airflow switch closed when cycle started
Airflow switch failed to close after cycle started
Check airflow switch. Replace if inoperative.
Check airflow switch. Replace if inoperative.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
13
Page 16
Operation
Ignition Control Operation
Power Up
After 24 VAC is applied to the ignition control pins 24V and GND, the Diagnostic LED on the ignition control will turn orange/yellow. If a fault is detected the ignition control will enter Lockout Mode. If no faults are detected, the Diagnostic LED will turn Green and the ignition control will enter Standby Mode.
Standby Mode
While in Standby Mode, the ignition control will continually monitor the system for faults. Once 24VAC is applied to terminals TH and GND on the control, the ignition control will enter Start Up Mode.
Start Up Mode
During Start Up Mode, the ignition control will monitor the system for faults and begin the ignition sequence. If no faults are present, the ignition control will begin the ignition sequence by entering an 18 second waiting period. During this time the Green LED on the ignition control will switch between Red and Green, before maintaining a Green color.
After the waiting period, the ignition control will turn on the igniter and gas valve. The igniter will remain on until a flame is sensed, or up to 10 seconds.
Once a flame has been sensed the ignition control will stop sparking, the gas valve will remain on and ignition control will enter Run Mode.
If a flame is not sensed, the ignition control will then begin two additional retrials for ignition. The ignition control will re-enter the 18 seconds waiting period before the ignition control makes another attempt at ignition. If the three attempts at ignition fail, the ignition control will enter Lockout Mode.
Run Mode
While in Run Mode the ignition control leaves the gas valve on, monitors the flame signal, and leaves the igniter off.
If a flame signal is lost during Run Mode, one additional retrial for ignition will take place within one second. The ignition control will restore the spark for approximately 10 seconds. If the ignition re-attempt fails, the ignition control will enter Lockout Mode.
Termination of Flame
The flame will go out when power is removed from ignition control. The ignition control will turn off the gas valve and enter Standby Mode.
Lockout Mode
When Lockout Mode is entered, the ignition control will remove power to the gas valve, the igniter will turn off, the Lockout/Reset Light will turn on, and the Diagnostic LED will display the appropriate Error Code.
Lockout Manual Reset
Lockout Mode is cleared by pressing an external reset switch for three seconds. The ignition control will clear all error codes and enter Standby Mode. During Lockout Manual Reset, the Diagnostic LED on the ignition control flashes red and orange, and the Reset Light remains on until the ignition control is reset. After the Reset Light turns off, stop pressing the switch. Holding the reset for three seconds after lockout has been cleared will cause a fault and result in entering Lockout Mode again.
System Tests
The following system tests are performed during normal operation. System tests are performed at a minimum of every 24 hours.
Low Voltage Detection
If the voltage between terminals TH and GND on the control is below 18.75VAC +/- 0.75VAC for more than 3 seconds the ignition control will turn off the gas valve and will not attempt to spark. The Diagnostic LED will display Error Code 5. The ignition control will not enter Lockout Mode if a low voltage condition is detected, but will enter Standby Mode and wait for the low voltage condition to be cleared.
If the voltage between terminals TH and GND on the control rises above 19.75VAC +/- 0.1VAC for at least 3 seconds, the ignition control will then enter Start Up Mode.
Low Voltage Detection test is disabled during Run Mode.
The ignition control will remain in Run Mode until 24VAC is removed from terminals TH and GND on the control.
14
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 17
Operation
Gas Valve
The ignition control verifies that the gas valve is connected. Failure of this test results in the ignition control entering Lockout Mode with the Diagnostic LED displaying Error Code 2.
Flame Probe Tests
Unexpected Presence of Flame
The Unexpected Presence of Flame test is performed when no flame is expected. Failure of this test results in the ignition control entering Lockout Mode with the Diagnostic LED displaying Error Code 3.
Flame Monitoring
During the Flame Monitoring test, the flame is checked to ensure the gas is being burned when the gas valve is on. Failure of this test will result in the ignition control entering Lockout Mode with the Diagnostic LED displaying Error Code 3.
Error Code
1 2 3 4 5 6
Red Ignition Control Internal Failure
2 Red Flashes Gas Valve Not Connected
3 Red Flashes Ignition/Flame Sense Failure
4 Red Flashes Reset Switch is Shorted
Slow Red and Green Flashes Low Voltage Detection
Fast Red and Orange Flashes Ignition Control is in Reset Delay
DGN LED status Fault Type
Diagnostic LED (DGN LED) / Error Codes
The Diagnostic LED or DGN LED is located by the power connector on the ignition control. Refer to Figure 8. The Diagnostic LED will indicate the status of the ignition control. Refer to Table 1.
LED Color Description
Orange-Yellow Initialization Green Standby / Normal Operation Red Fault Indication Code
Table 1
The Diagnostic LED will flash error codes one half second on and one half second off. Error codes are separated by a one second pause before the code is repeated.
1 Diagnostic (DGN) LED
70283501
1
TMB2176N
Figure 8
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
15
Page 18
Maintenance
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the tumbler before servicing.
• Close gas shut-off valve to gas tumbler before servicing.
• Close steam valve to steam tumbler before servicing.
• Never start the tumbler with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded.
W002
Daily
1. Inspect the area surrounding tumblers, remove all combustible materials, including lint, before operating the machines.
2. Check cylinder for foreign objects to avoid damage to clothing and equipment.
3. Clean lint from lint compartment and screen to maintain proper airflow and avoid overheating.
WARNING
To reduce the risk of serious injury, do not open the lint panel while the tumbler is in operation. Before cleaning the lint screen, open tumbler door and allow cylinder to completely stop.
a. Open the lint panel.
b. Remove all accumulated lint in the lint
compartment area. Lightly brush any lint that may be left on the lint screen. Lint left in the lint compartment is drawn back onto the lint screen and will restrict airflow.
W410
d. The lint screen is designed to completely
cover the entire opening in the lint screen panel. Be sure that it does so. Excessive gaps between the lint screen and the lint screen panel allow lint to pass into the ductwork system and may restrict airflow.
e. Carefully wipe any accumulated lint off of the
cabinet high limit thermostat and thermistor. Failure to do so will allow a buildup of lint in this area to act as an insulator, causing the tumbler to overheat. Refer to Figure 9.
f. Replace the lint compartment panel on the
tumbler ensuring a tight fit, and lock if applicable.
1
c. Be sure the lint screen is not torn. If it is,
replace immediately. A torn lint screen allows lint to pass from the tumbler to the ductwork system and may restrict airflow.
16
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
TMB1266R
2
TMB1266R
1 Thermistor 2 Lint Screen
Figure 9
70283501
Page 19
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the tumbler before servicing.
• Close gas shut-off valve to gas tumbler before servicing.
• Close steam valve to steam tumbler before servicing.
• Never start the tumbler with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded.
Maintenance
W002
Monthly
1. Remove lint and debris from inside exhaust duct to maintain proper airflow and avoid overheating.
a. Remove external duct and duct access covers,
if present.
b. Clean inside of duct with a vacuum.
c. Clean dampers and make sure they operate
freely.
d. Replace duct and all access covers before
returning operation.
2. Ensure even lint distribution over lint screen, replace if distribution of lint is uneven to maintain proper airflow and avoid overheating.
3. Carefully wipe any accumulated lint off the cabinet high limit thermostat and thermistor, including perforated cover. Lint buildup will act as an insulator, causing machine to overheat.
4. Clean lint and debris buildup from blower to maintain proper airflow, to avoid overheating and prevent possible vibration.
Bi-Annually
1. Check mounting hardware for any loose nuts, bolts or screws.
2. Check gas connections for leakage.
3. Check for loose electrical connections.
4. Check steam connections for looseness and leakage.
5. Remove all front panels and vacuum, including coin drop mechanisms.
6. Check cylinder and front panel seals.
7. Inspect cabinet and inner panels for any damage, replace or repair as needed.
8. Clean burner tubes of any lint buildup.
Quarterly
1. Use a vacuum to clean air vents on drive motors.
2. Use a vacuum to clean lint from rear limit thermostat cover.
3. Check and clean steam coils, if applicable.
4. Check flow of combustion and ventilation air.
5. Check belt tension and condition. Replace worn or cracked belts.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
17
Page 20
Maintenance
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the tumbler before servicing.
• Close gas shut-off valve to gas tumbler before servicing.
• Close steam valve to steam tumbler before servicing.
• Never start the tumbler with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
Daily Maintenance
Inspect the area surrounding tumblers, remove all combustible materials, including lint, before operating the machine.
Check cylinder for foreign objects to avoid damage to clothing and equipment.
W002
Clean lint from lint compartment and screen to maintain proper airflow and avoid overheating.
Monthly Maintenance
Remove lint and debris from inside exhaust duct to maintain proper airflow and avoid overheating.
Ensure even lint distribution over lint screen, replace if distribution of lint is uneven to maintain proper airflow and avoid overheating
Carefully wipe any accumulated lint off the cabinet high limit thermostat and thermistor, including perforated cover. Lint buildup will act as an insulator, causing machine to overheat.
Clean lint and debris buildup from blower to maintain proper airflow, to avoid overheating and prevent possible vibration.
18
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Page 21
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the tumbler before servicing.
• Close gas shut-off valve to gas tumbler before servicing.
• Close steam valve to steam tumbler before servicing.
• Never start the tumbler with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded.
Quarterly Maintenance
Use a vacuum to clean air vents on drive motors.
Use a vacuum to clean lint from rear limit thermostat cover.
Check and clean steam coils.
Maintenance
W002
Check flow of combustion and ventilation air.
Check belt tension and condition. Replace worn or cracked belts.
Bi-Annually Maintenance
Check mounting hardware for any loose nuts, bolts or screws.
Check gas connections for leakage.
Check for loose electrical connections.
Check steam connections for looseness and leakage.
Remove all front panels and vacuum, including coin drop mechanisms.
Check cylinder and front panel seals.
Inspect cabinet and inner panels for any damage, replace or repair as needed.
Clean burner tubes of any lint buildup.
70283501
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
19
Page 22
Before You Call for Service
Won’t
Start
Won’t
Heat
Clothes Not Dry
Possible Reason – Corrective Actions
Insert correct coin(s) or valid card if applicable.
Close the loading door tightly.
Close lint panel tightly.
Press the PUSH TO START or START pad/button.
Be sure power cord is plugged all the way into the electrical outlet.
Drying timer is in OFF position.
Check the main fuse and circuit breaker.
Check fuses located in the machine.
Insufficient airflow.
Gas shut-off valve in OFF position.
Are controls properly set?
••
••
••
Broken drive belt. Call the service person.
Tumbler is in Cool Down Mode.
Lint screen clogged. Clean lint screen.
Exhaust duct to outside is blocked. Clean out.
Customer Service
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call (920) 748-3121.
20
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70283501
Loading...