Alliance Laundry Systems 105, 000 BTU, 80, 250 C.F.M User Manual

Drying Tumblers
30 Pound Capacity (28" Wide)
30 Pound Capacity (31.5" Wide)
Refer to Page 7 for Model Numbers
Installation/Operation/Maintenance
NOTA: El manual en español aparace después del manual en inglés.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. (If this tumbler changes ownership, be sure this manual accompanies the tumbler.)
www.comlaundry.com
Part No. M414545
September 2002

TABLE OF CONTENTS

SECTION I
Safety
Important Safety Instructions . . . . . . . . . . . . . . . . . . 5
SECTION II Introduction
Information for Handy Reference . . . . . . . . . . . . . . 7
Parts Ordering Information . . . . . . . . . . . . . . . . . . . 8
Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . 8
Roughing-In Dimensions and Specifications
Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 9
Roughing-In Dimensions and Specifications
Exhaust Thimble Locations . . . . . . . . . . . . . . . . . . . 10
Roughing-In Dimensions and Specifications
Steam Connection Locations . . . . . . . . . . . . . . . . . . 11
Roughing-In Dimensions and Specifications
Gas Connection Locations . . . . . . . . . . . . . . . . . . . . 12
Roughing-In Dimensions and Specifications
Electrical Connection Locations . . . . . . . . . . . . . . . 13
28" wide Gas Tumbler . . . . . . . . . . . . . . . . . . . . . . . 14
28" wide Electric Tumbler . . . . . . . . . . . . . . . . . . . . 14
Gas Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electric Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Example of Gas Supply Piping . . . . . . . . . . . . . . . . . 26
Steam Requirements (Steam Drying Tumblers) . . . . 28
Piping Recommendations . . . . . . . . . . . . . . . . . . 28
Steam Valve Electrical Connections . . . . . . . . . . 28
Installing Steam Solenoid Valve
and Making Steam Inlet Connections . . . . . . . . 29
Installing Steam Trap and Making Condensate
Return Connections . . . . . . . . . . . . . . . . . . . . . . 29
Steam Requirements
Steam Drying Tumblers Only . . . . . . . . . . . . . . . . . . 30
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . 31
Grounding Instructions . . . . . . . . . . . . . . . . . . . . 31
Jumper Configuration Instructions
(OPL Micro Control Models Only) . . . . . . . . . . 33
Ring Ferrite Installation (Gas and Steam OPL Micro Control
Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical Requirements
For 28" wide Tumblers . . . . . . . . . . . . . . . . . . . . . . . 34
Electrical Requirements
For 31.5" wide Tumblers . . . . . . . . . . . . . . . . . . . . . 35
Accessory Timing Cam Installation
(Coin Meter Models) . . . . . . . . . . . . . . . . . . . . . . . . 36
Steam Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION III
Installation Instructions
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . 17
Materials Required (Obtain Locally) . . . . . . . . . . . . 17
Gas, Electric or Steam Drying Tumblers . . . . . . 17
Gas Drying Tumblers Only . . . . . . . . . . . . . . . . 17
Steam Drying Tumblers Only . . . . . . . . . . . . . . 17
Positioning the Tumbler . . . . . . . . . . . . . . . . . . . . . . 18
Leveling the Tumbler . . . . . . . . . . . . . . . . . . . . . . . . 18
Tumbler Enclosure Construction . . . . . . . . . . . . . . . 19
Facilities Required . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Make-Up Air . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Gas Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Example of Gas Loop Piping . . . . . . . . . . . . . . . . . . 26
Removal of Existing Timing Cam . . . . . . . . . . . 36
Installation of New Timing Cam . . . . . . . . . . . . 36
Preliminary Operating Checks . . . . . . . . . . . . . . . . . 37
Final Operating Checks . . . . . . . . . . . . . . . . . . . . . . 38
OPL Micro Control Tumbler . . . . . . . . . . . . . . . 38
Manual Dual Timer Tumbler . . . . . . . . . . . . . . . 38
Coin-Operated Tumbler . . . . . . . . . . . . . . . . . . . 38
SECTION IV
Adjustments
Main Gas Burner Air Shutter
All Gas Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Airflow Switch
For Gas and Electric Tumblers . . . . . . . . . . . . . . . . . 42
Loading Door Switch . . . . . . . . . . . . . . . . . . . . . . . . 43
Loading Door Strike . . . . . . . . . . . . . . . . . . . . . . . . . 44
Chain Drive Nonreversing Models . . . . . . . . . . . . . . 45
Belt Drive Nonreversing Models . . . . . . . . . . . . . . . 45
Belt Drive Reversing Models . . . . . . . . . . . . . . . . . . 46
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SECTION V
Operating Instructions
SECTION VI
Preventive Maintenance Instructions
Manual Dual Timer Tumbler . . . . . . . . . . . . . . . . . . 51
Coin-Operated Tumbler . . . . . . . . . . . . . . . . . . . . . . 52
Reversing Operation . . . . . . . . . . . . . . . . . . . . . . 53
Reverse Control Switch . . . . . . . . . . . . . . . . . . . 53
Electronically Controlled OPL Tumbler . . . . . . . . . . 54
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Status Lights, Signal and Reversing . . . . . . . . . . 56
Drying Laundry . . . . . . . . . . . . . . . . . . . . . . . . . 56
Security Lock-Out . . . . . . . . . . . . . . . . . . . . . . . 60
Temperature Adjustment . . . . . . . . . . . . . . . . . . 60
Show Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . 60
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Lint Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Lint Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Every Three Months . . . . . . . . . . . . . . . . . . . . . . . . .66
Lint Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Every Six Months . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Overall Check . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Energy Saving Tips . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Service Savers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Troubleshooting the Tumbler . . . . . . . . . . . . . . . . . .69
©Copyright 2002, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means
without the expressed written consent of the publisher.
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Section I
Safety
IMPORTANT: Warranty is void unless drying tumbler is installed according to instructions in this manual. Compliance with minimum specifications and requirements detailed herein, and with applicable local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Because of varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.
In the U.S.A., installation must conform to the latest edition of the American National Standard Z223.1 National Fuel Gas Code and Standard ANSI/NFPA 70 National Electric Code”.
In Canada, installation must comply with Standards CAN1-B149.1 or CAN1-B149.2 codes for gas burning appliances and equipment and CSA C22.1, latest edition, Canadian Electric Code, Part I.
In Australia, installation must comply with the Australian Gas Association Installation Code for Gas Burning Appliances and Equipment.
WARNING
Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler.
W051
Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.
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IMPORTANT: Information must be obtained from your local gas supplier on instructions to be followed if the user smells gas. These instructions must posted in a prominent location. Step-by-step instructions of the safety information below must be posted in a prominent location near the tumbler for customer use.
WARNING
FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
W033
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:Do not try to light any appliance.Do not touch any electrical switch; do not
use any phone in your building.
– Clear the room, building or area of all
occupants.
– Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
– If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
W052
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W053
AVERTISSEMENT
POUR VOTRE SÉCURITÉ il est impératif de suivre les instructions de ce manuel pour minimiser les risques dincendie ou dexplosion et pour éviter les dommages matériels, les blessures corporelles ou la mort.
W033Q
Ne pas entreposer ni utiliser dessence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
Ne pas tenter dallumer dapareil.Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans le bâtiment où vous vous trouvez.
–Évacuez la pièce, le bâtiment ou la zone.Appelez immédiatement votre
fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
– Si vous ne pouvez rejoindre le
fournisseur de gaz, appelez le service des incendies.
L’installation et lentretien doivent être assurés par un installateur ou un service dentretien qualifié ou par le fournisseur de gaz.
W052Q
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
W053Q
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IMPORTANT SAFETY INSTRUCTIONS

(SAVE THESE INSTRUCTIONS)
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your tumbler, follow these basic precautions:
1. Read all instructions before using the tumbler.
2. Refer to the GROUNDING INSTRUCTIONS for the proper grounding of the tumbler.
3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry­cleaning solvents, other flammable or explosive substances as they give off vapors that could ignite or explode.
4. Do not allow children to play on or in the tumbler. Close supervision of children is necessary when the tumbler is used near children. This is a safety rule for all appliances.
5. Before the tumbler is removed from service or discarded, remove the door to the drying compartment.
6. Do not reach into the tumbler if the cylinder is revolving.
7. Do not install or store the tumbler where it will be exposed to water and/or weather.
W054
8. Do not tamper with the controls.
9. Do not repair or replace any part of the tumbler, or attempt any servicing unless specifically recommended in the User-Maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.
10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials.
12. Always clean the lint filter before every load. A layer of lint in the filter reduces drying efficiency and prolongs drying time.
13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust and dirt.
14. The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel.
15. If not installed, operated and maintained in accordance with the manufacturer’s instructions or if there is damage to or mishandling of this product’s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.
16. Tumbler will not operate with the loading door open. DO NOT bypass the door safety switch by permitting the tumbler to operate with the door open. The tumbler will stop tumbling when the door is opened. Do not use the tumbler if it does not stop tumbling when the door is opened or starts tumbling without pressing or turning the START mechanism. Remove the tumbler from use and call the serviceman. Tumbler will not operate with lint panel open. DO NOT bypass lint panel safety switch by permitting the tumbler to operate with the lint panel open.
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17. Do not put articles soiled with vegetable or cooking oil in the tumbler, as these oils may not be removed during drying. Due to the remaining oil, the fabric may catch on fire by itself.
18. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with a dry-cleaning solvent in the tumbler.
19. Use the tumbler only for its intended purpose, drying fabrics.
20. ALWAYS disconnect the electrical power to the tumbler before servicing. Disconnect power by shutting off appropriate breaker or fuse.
21. Install this tumbler according to these INSTALLATION INSTRUCTIONS. All connections for electrical power, grounding, and gas supply must comply with local codes and be made by licensed personnel when required. Do not do it yourself unless you know how!
22. Remove laundry immediately after the tumbler stops.
23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings
or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).
24. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.
25. Always follow the fabric care instructions supplied by the garment manufacturer.
26. Never operate the tumbler with any guards and/or panels removed.
27. DO NOT operate the tumbler with missing or broken parts.
28. DO NOT bypass any safety devices.
29. Failure to install, maintain, and/or operate this machine according to the manufacturers instructions may result in conditions which can produce bodily injury and/or property damage.
30. Run tumbler with a load before putting tumbler into service.
WARNING
To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.
This machine is intended for commercial use.
W055
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Section II
Introduction
Information in this manual is applicable to these tumbler models.
30 Pound (28" Wide)
JT30XG JT30WE
ST30WE ST30WG ST30XG
30 Pound (31.5" Wide)
JT30CG STB30CG JTB30CG DTB30CG
JT30EG STB30EG JTB30EG DTB30EG
JT30CE STB30CE JTB30CE DTB30CE
JT30CSH STB30CSH JTB30CSH DTB30CSH
JT30CSL STB30CSL JTB30CSL DTB30CSL
Conversion Table
Multiply By To Obtain Multiply By To Obtain
BTU .252 kCal Pounds / sq. in. .06895 Bars BTU 1055 Joules Pounds / sq. in. .070 kg / sq. cm. Inch 2.54 Centimeters Pounds (lbs.) .454 Kilograms Inches W.C. .036 Pounds / sq. in. Boiler Horsepower 33479 BTU Inches W.C. .249 kPa Boiler Horsepower 34.5 lbs. Steam / hr. lbf / inch
3
ft
2
(psi)
.0369 kPa CFM .471 liters / second
28.32 Liters KW 3414 BTU / hr.

Information For Handy Reference

Date Purchased _________________________________________________________ Model No. _________________________ Serial No. __________________________ Dealers Name _________________________________________________________
NOTICE: For your own convenience and protection, record the above information and retain your sales slip for this appliance. The model and serial numbers will be found on the nameplate located on the tumbler. Refer to
Figure 1.
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PARTS ORDERING INFORMATION

If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call (920) 748-3121.

NAMEPLATE LOCATION

When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate as shown.
Nameplate
TMB1961N
Figure 1
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ROUGHING-IN DIMENSIONS AND SPECIFICATIONS
CABINET DIMENSIONS
OPENING
CLEARANCE
DEPTH
WIDTH
HEIGHT
T326IE3A
TUMBLER MODELS
30XG/30WE 72-1/4" (1835 mm) 28" (711 mm) 44-7/8" (1140 mm) 26-3/4" (679 mm) 30-3/4" (781 mm)
30CG/30EG 72-1/4" (1835 mm) 31-1/2" (800 mm) 46-11/16" (1186 mm) 28-1/4" (717 mm) 30-3/4" (781 mm)
30CE/30CSH 72-1/4" (1835 mm) 31-1/2" (800 mm) 44-7/8" (1140 mm) 28-1/4" (717 mm) 30-3/4" (781 mm)
30CSL 72-1/4" (1835 mm) 31-1/2" (800 mm) 45-1/32" (1144 mm) 28-1/4" (717 mm) 30-3/4" (781 mm)
HEIGHT WIDTH DEPTH OPENING CLEARANCE
OVERALL DOOR
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Roughing-In Dimensions and Specifications
Exhaust Thimble Locations
30XG and 30WE
ACROSS
ACROSS
DEPTH
HEIGHT
HEIGHT
ACROSS
TMB1959N
TUMBLER MODELS
30XG/30WE N/A N/A N/A 6" (152 mm) 3-3/8" (86 mm) 3-3/8" (86 mm)
30CG/30CE 30CSL/30CSH
30EG 8" (203 mm) 4-7/16" (113 mm) 55-3/8" (1407 mm) N/A N/A N/A
DIAMETER ACROSS HEIGHT DIAMETER ACROSS HEIGHT
8" (203 mm) 4-7/16" (113 mm) 21-7/8" (556 mm) N/A N/A N/A
HORIZONTAL EXHAUST VERTICAL EXHAUST
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Roughing-In Dimensions and Specifications
Steam Connection Locations
ACROSS
SPAN
STEAM
INLET
HEIGHT
STEAM
OUTLET
HEIGHT
TUMBLER
MODELS
30CSL 30CSH
T328IE3A
STEAM INLET STEAM OUTLET
DIAMETER ACROSS HEIGHT SPAN DIAMETER ACROSS HEIGHT SPAN
3/4" (19 mm) I.D.
14" (356 mm) 68-3/4"
(1746 mm)
7-1/2" (190 mm)
3/4" (19 mm) I.D.
14" (356 mm) 61-1/4"
(1556 mm)
7-1/2" (190 mm)
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Roughing-In Dimensions and Specifications
Gas Connection Locations
ACROSS
HEIGHT
T329IE3A
TUMBLER
MODELS
30XG 1/2" (12.7 mm) 12-1/4" (311 mm) 62-1/8" (1578 mm)
30CG/30EG 1/2" (12.7 mm) 15" (381 mm) 62-1/8" (1578 mm)
DIAMETER (N.P.T.) ACROSS HEIGHT
GAS CONNECTION
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Roughing-In Dimensions and Specifications
330IE3
Electrical Connection Locations
HEIGHT
ACROSS
Gas & Steam
HEIGHT
Electric
ACROSS
T
A
TUMBLER
MODELS
30XG/30CG/30EG 65" (1651 mm) 3" (76 mm) N/A N/A
30WE N/A N/A 60" (1524 mm) 14" (356 mm)
30CE N/A N/A 60" (1524 mm) 16" (406 mm)
30CSL/30CSH 65" (1651 mm) 3" (76 mm) N/A N/A
ELECTRICAL SERVICE - GAS & STEAM MODELS ELECTRICAL SERVICE - ELECTRIC MODELS
HEIGHT ACROSS HEIGHT ACROSS
NOTE: These are approximate dimensions only.
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28" wide Gas Tumbler

Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 26.5" x 30" (67.3 cm x 76.2 cm)
perforated galvanized steel with three baffles
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Gas Consumption: 75,000 BTU per hour (79.1 MJ/hr.)
Max. Airflow
Net Weight: 350 Pounds (159 kg) (approximate)
: 370 C.F.M. (175 liters/sec.)

28" wide Electric Tumbler

Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 26.5" x 30" (67.3 cm x 76.2 cm)
perforated galvanized steel with three baffles
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Element: 21,000 Watts (60 Hz models)
Long life nichrome wire 18,000 Watts (50 Hz models)
Max. Airflow
Net Weight: 410 Pounds (184.5 kg) (approximate)
14 M414545
: 625 C.F.M. (295 liters/sec.)
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Gas Tumbler

Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 30" x 30" (76.2 cm x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds (13.6 kg) dry weight (cotton load)
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Energy Saver Models 80,000 BTU per hour (84.4 MJ/hr.)
Gas Consumption:
Standard Models 105,000 BTU per hour (110.8 MJ/hr.)
Gas Connection: 1/2 inch N.P.T.
Max. Airflow: Energy Saver Models 250 C.F.M. (118 liters/sec.)
Standard Models 625 C.F.M. (295 liters/sec.)
Net Weight: 450 Pounds (204 kg) (approximate)

Electric Tumbler

Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 30" x 30" (76.2 cm x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds (13.6 kg) dry weight (cotton load)
Motor: 1/3 H.P., lifetime lubricated, internal overload protected
Element: 21,000 Watts (all voltages)
Max. Airflow
Net Weight: 450 Pounds (204 kg) (approximate)
: 625 C.F.M. (295 liters/sec.)

Steam Tumbler

Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 30" x 30" (76.2 x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds dry weight (13.6 kg) (cotton load)
Motor: High Pressure (4 coils) 1/2 H.P.
Low Pressure (4 coils) 3/4 H.P.
Boiler Horsepower: 4 coil High Pressure – 3.7 Bhp (123,950 BTU/hr., 58 kg/hr, 31,235 kCal/hr.)
4 coil Low Pressure – 2.6 Bhp (87,100 BTU/hr., 40 kg/hr, 21,949 kCal/hr.)
Max. Airflow
Net Weight: 470 Pounds (214 kg) (approximate)
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: 625 C.F.M. (295 liters/sec.)
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Notes
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Section III
Installation Instructions

RECEIVING INSPECTION

Upon delivery, visually inspect crate carton and parts for any visible shipping damage. If the crate, carton or cover are damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
Remove the crate and protective cover as soon as possible and check the items listed on the packing list. Advise the carrier of any damaged or missing articles as soon as possible. A written claim should be filed with the carrier immediately if articles are damaged or missing.
IMPORTANT: Remove the shipping tape from the two back draft dampers located in the exhaust thimble.

MATERIALS REQUIRED (Obtain Locally)

GAS, ELECTRIC OR STEAM DRYING TUMBLERS

One fused disconnect switch or circuit breaker.

GAS DRYING TUMBLERS ONLY

One gas shut-off valve for gas service line to each tumbler.

STEAM DRYING TUMBLERS ONLY

One steam shut-off valve for steam service line to be connected upstream of solenoid steam valve.
Two steam shut-off valves for each condensate return line.
Flexible steam hoses with a 125 psig (pounds per square inch gauge) (8.79 kg/sq. cm) working pressure for connecting steam coils. Refer to Figure 9 and Table 3.
Two steam traps for steam coil outlet to condensate return line.
Two vacuum breakers for condensate return lines.
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17

POSITIONING THE TUMBLER

LEVELING THE TUMBLER

The tumbler may be removed from the skid before moving it to the installation location or it may be moved while still attached to the skid. To remove tumbler from the skid, unscrew the four shipping capscrews (one at each corner) and remove the tumbler from the skid. The lint panel door will have to be removed in order to remove the two front capscrews.
NOTE: Do not throw these four capscrews away they are the leveling legs.
Screw the four leveling legs back into the level adjusting fittings from the top.
Slide the tumbler to its permanent location and level. Keep the tumbler as close to the floor as possible. The tumbler must rest firmly on the floor so weight of tumbler is evenly distributed. Tumbler must not rock.
Each tumbler should be leveled within 1/8 inch (3.2 cm) from front to rear, and 1/8 inch (3.2 cm) from side to side. Check front to rear level by rotating the clothes cylinder until one rib is at the bottom, then place a level on the rib. Side to side level should be checked by placing a level on the front and rear of the top panel.
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TUMBLER ENCLOSURE CONSTRUCTION

IMPORTANT: DO NOT block the airflow at the rear of the tumbler with laundry or other articles. Doing so would prevent adequate air supply to the combustion chamber of the tumbler.
A typical tumbler enclosure is shown in Figure 2. Note that the enclosure touches the tumbler top and side
To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.
panels. Also, note the minimum and maximum dimensions. Be aware that there may be local codes and ordinances which must be complied with.
IMPORTANT: Install tumblers with sufficient clearance for servicing and operation. Refer to
Figure 2.
WARNING
To reduce the risk of severe injury, clearance of tumbler cabinet from combustible construction must conform to the minimum clearances.
WARNING
W055
W056
12" (30.5 cm)
MINIMUM
CLEARANCE
PERMITTED
FOR REMAINDER
GUARD
PROVISION
MAKE-UP
T038IE3D
NOTE: Shaded areas indicate adjacent structure.
0" CLEARANCE PERMITTED
FOR FIRST 4" (10.16 cm)
0" CLEARANCE
4" (10.16 cm)
MAXIMUM
24" (61 cm) MINIMUM
36" (91.4 cm) RECOMMENDED
FOR MAINTENANCE PURPOSES
Minimum Recommended Clearances
Model Top
First 4" (10.2 cm)
To p (Remainder)
Back Sides
28" 0" (0.0 cm) 12" (30.5 cm) 24" (61 cm) 0" (0 cm)
FOR
AIR
31.5" 0" (0.0 cm) 12" (30.5 cm) 24" (61 cm) 0" (0 cm)
Figure 2
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19

FACILITIES REQUIRED

To assure compliance, consult local building code requirements.
WARNING
A drying tumbler produces combustible lint. To reduce the risk of fire, the tumbler must be exhausted to the outdoors.
W057

FLOOR

The tumbler must be installed on a level floor capable of supporting 100 pounds per square foot (488.3 kg/sq. m). Floor covering materials such as carpeting or tile must be removed.

LAYOUT

Whenever possible, tumblers should be installed along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Construction must not block the airflow at the top rear of the tumbler. Doing so would prevent adequate air supply to the tumblers combustion chamber.

VENTING

For maximum efficiency and minimum lint accumulation, tumbler air must be exhausted to the outdoors by the shortest possible route.
Proper sized exhaust ducts are essential for proper operation. All elbows should be sweep type. Exhaust ducts must be assembled so the interior surfaces are smooth, so the joints do not permit the accumulation of lint. Do not use sheet metal screws to join vent sections. Improperly sized or assembled ductwork causes excess back pressure which results in slow drying, lint collecting in the duct, lint blowing back into the room, and increased fire hazard.
preferred to exhaust tumbler(s) individually to the outdoors. At no point may the cross area of installed
venting be less than the cross area of the exhaust thimble of the tumbler.
The maximum allowable length venting is 14 feet (4.3 m) and two 90° elbows or equivalent. If the equivalent length of a duct required for an installation exceeds the maximum allowable equivalent length, the diameter of a round duct must be increased by 10% for each additional 20 feet (6.1 m). Cross section area of a rectangular duct must be increased by 20% for each addtional 20 feet (6.1 m). To determine equivalent venting, Refer to Tabl e 1 .
DUCT
DIAMETER
6" (15.2 cm) 8" (20.3 cm) 10" (25.40 cm) 12" (30.48 cm) 14" (35.56 cm) 16" (40.64 cm)
18" (45.72 cm)
Equivalent Length (feet) = 1.7 x Duct Diameter (inches)
Example: A 12" diameter duct’s equivalent length of 14 feet of duct and two 90° elbows is:
Equivalent Length = 14 feet + (2) 90° elbows
With the tumbler in operation, airflow at any point in the duct must be at least 1200 feet per minute (366 m./ min.) to insure that the lint remains airborne.
EQUIVALENT LENGTH OF
STRAIGHT DUCT
One 90° elbow = 7 feet (2.1 m) One 90° elbow = 9.3 feet (2.83 m) One 90° elbow = 11.6 feet (3.5 m) One 90° elbow = 14 feet (4.3 m) One 90° elbow = 16 feet (4.9 m) One 90° elbow = 18.7 feet (5.7 m)
One 90° elbow = 21 feet (6.4 m)
Table 1
= 14 feet + 14 feet + 14 feet = 42 feet (12.8 m)
Exhaust ducts shall be constructed of sheet metal or other noncombustible material. Such ducts must be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than
0.0195 inches (0.495 mm) thick.
Where the exhaust duct pierces a combustible wall or ceiling, an opening having a diameter of 4 inches (10.2 cm) larger than the diameter of the exhaust duct shall be provided, with the duct centered in the opening. When ducts pass through walls, ceilings, floors or partitions, the space around the duct shall be sealed with non­combustible material. Refer to Figures 3, 4 and 5.
Individual Venting
For maximum efficiency and performance, it is
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Collector Venting
While it is preferable to exhaust tumblers individually to the outdoors, a main collector duct may be used if it is sized accordingly. Refer to Figure 5. This illustration indicates minimum diameters, and should be increased if the collector length exceeds 20 feet (6.1 m). The collector duct may be rectangular in cross section, as long as the area is not reduced. Provisions should be made for lint removal and cleaning of the collector duct.
The collector duct must be tapered. Refer to Figure 5. The individual tumbler ducts must enter the collector duct at a 45° angle in the direction of airflow. Never
connect a tumbler duct at a 90° angle to the collector duct. Doing so will cause excessive back pressure, resulting in poor performance. Never connect two tumbler exhaust ducts directly across from each other at the point of entry to the collector duct.
The collector system must be designed so the static back pressure measured 12 inches (30.5 cm) from the exhaust thimble does not exceed the maximum allowable pressure specified on the installation sticker on the rear of the tumbler. This must be measured with all tumblers running that are vented into the collector.
At a minimum, the National Fuel Gas Code requires tumblers to have at least one square inch (6.5 sq. cm) of opening for every 1000 BTU/hr. of input rating for proper combustion.
Example: A tumbler with a rated input of 120,000
BTU/hr. requires 120 square inches of free opening.
The additional opening recomended by the manufacturer is required for optimum drying and reliability.
Protective louvers in the opening to the outdoors can reduce air movement by approximately 40 percent. The opening must compensate for the area taken up by the louvers.
The make-up air openings for a room containing tumbler(s) and/or gas fired hot water heater or other gravity vented appliances must be increased sufficiently to prevent downdrafts in any of the vents when all tumblers are in operation. Do not locate gravity vented appliances between tumbler(s) and make-up air openings. If it is necessary to duct make-up air to the tumbler(s), increase the area of the duct work by 25 percent to compensate for any restriction in air movement.

MAKE-UP AIR

A tumbler is forced air exhausted and requires provisions for make-up air to replace the air exhausted by the tumbler.
IMPORTANT: Do not obstruct the flow of combustion and ventilation air.
Recommended make-up air opening to the outside is 144 inches
2
(928 cm2).
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21
WARNING
WARNING
Solvent gases and vapors from dry cleaning machines create acids when drawn through the heater of a drying tumbler. These acids are corrosive to the drying tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent gases and vapors.
If the dry cleaning machines are in the same area as the tumbler, then the tumbler make-up air must come from a source free of solvent gases and vapors.
W058
FOR BEST PERFORMANCE provide an individual exhaust duct for each drying tumbler. Do not install a hot water heater in room containing drying tumblers. It is better to have the water heater in a separate room with a separate air inlet.
To reduce the risk of fire and accumulation of combustible gases, DO NOT exhaust tumbler air into a window well, gas vent, chimney or enclosed, unventilated area such as an attic wall, ceiling, crawl space under a building, or concealed space of a building.
W059
NOTE: Do not install wire mesh or screen in this opening as lint will build up and prevent proper discharge of air from drying tumblers.
ROOF 30" (76.2 CM)
T075IE3A
REMOVABLE STRIP OF PANEL IN FRAMING WALL
TO PERMIT REMOVAL OF DRYING TUMBLER
T108IE3A
FROM FRAMING WALL
ONE
DRYING
TUMBLER
TWO
DRYING
TUMBLERS
THREE
DRYING
TUMBLERS
ROOF 30" (76.2 cm)
PARTITION OR
BULKHEAD
CONSULT YOUR LOCAL BUILDING CODE FOR REGULATIONS WHICH MAY ALSO APPLY
NOTE: Inside of duct shall be smooth. Do not use sheet metal screws to join sections.
CEILING
WALL
36 INCHES
(91.4 cm)
RECOMMENDED
SERVICE AREA
24 INCHES
(61.0 cm) MINIMUM
T108IE3C
Figure 3
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VERTICAL EXHAUST INSTALLATION
HORIZONTAL EXHAUST INSTALLATION
WALL
CONNECT TO TUMBLER
2" (5.1 cm)
MINIMUM
WALL
2" (5.1 cm) MINIMUM
WALL
CONNECT TO TUMBLER
EXHAUST AIR FLOW
MAXIMUM LENGTH OF
DUCT 14 FEET
(4.3 m)
NOTE: WHERE THE EXHAUST DUCT PIERCES A COMBUSTIBLE WALL OR CEILING, AN OPENING HAVING A DIAMETER FOUR INCHES (10.2 cm) LARGER THAN THE DIAMETER OF THE EXHAUST DUCT SHALL BE PROVIDED, AND THE EXHAUST DUCT CENTERED WITHIN THE OPENING.
Figure 4
NOTE: WHERE THE EXHAUST DUCT PIERCES A COMBUSTIBLE WALL OR CEILING, AN OPENING HAVING A DIAMETER FOUR INCHES (10.2 cm) LARGER THAN THE DIAMETER OF THE EXHAUST DUCT SHALL BE PROVIDED, AND THE EXHAUST DUCT CENTERED WITHIN THE OPENING.
T030IE3B
2" (5.1 cm) MINIMUM
EXHAUST
OUTLET
NO SCREEN
OR CAP
INSPECTION OR
CLEANOUT COVER
ALKJ I HGF E DCB
NO SCREEN
OR CAP
AIR OUT
DUCT
STATION
28" WIDE
GAS & ELEC.
MINIMUM DIAMETER
30 LB.
GAS & ELEC.
30 LB. STEAM
A 7" (17.8 cm) 10" (25.4 cm) 10" (25.4 cm) B 10" (25.4 cm) 12" (30.5 cm) 14" (35.6 cm) C 12" (30.5 cm) 15" (38.1 cm) 17" (43.2 cm) D 14" (35.6 cm) 17" (43.2 cm) 20" (50.8 cm) E 16" (40.6 cm) 19" (48.3 cm) 22" (55.9 cm) F 18" (45.7 cm) 21" (53.3 cm) 24" (61.0 cm) G 19" (48.3 cm) 23" (58.4 cm) 26" (66.0 cm) H 20" (50.8 cm) 25" (63.5 cm) 28" (71.1 cm)
I 22" (55.9 cm) 26" (66.0 cm) 30" (76.2 cm) J 23" (58.4 cm) 27" (68.6 cm) 31" (78.0 cm) K 24" (61.0 cm) 29" (73.9 cm) 33" (83.8 cm) L 25" (63.5 cm) 30" (76.2 cm) 34" (86.4 cm)
Figure 5
45˚
T056IE3B
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23

GAS REQUIREMENTS

WARNING
To reduce the risk of fire or explosion, DO NOT CONNECT THE GAS LINE TO THE TUMBLER IF THE GAS SERVICE IS NOT THE SAME AS THAT SPECIFIED ON THE TUMBLER SERIAL PLATE! It will first be necessary to convert the gas burner orifice and gas valve. Appropriate conversion kits are available.
W060
IMPORTANT: Any product revisions or conversions must be made by the Manufacturers Authorized Dealers, Distributors or local service personnel.
WARNING
The tumbler and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa).
The size of gas service pipe is dependent upon many variables (lengths, tees, etc.). Specific pipe size information should be obtained from the gas supplier. Refer to Ta b le 2 for general pipe size.
A dirt and water vapor pipe trap must be furnished and installed by customer. Refer to Figure 6.
It is important that equal pressure be maintained at all tumbler gas connections. This can best be done by installing a one inch (2.54 cm) pipe gas loop. Refer to
Figure 7.
WARNING
To reduce the risk of fire or explosion, if the tumbler is to be connected to Liquefied Petroleum (L.P.) gas, a vent to the outdoors must be provided in the room where the tumbler is installed.
W062
NATURAL GAS service must be supplied at 6-1/2 ± 1-1/2 inch water column pressure (1.62 ± .37 kPa).
L.P. GAS service must be supplied at 11 ± .3 inch water column pressure (2.74 ± .07 kPa).
The tumbler must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig (3.45 kPa).
IMPORTANT: The installation must comply with local codes or, in the absence of local codes:
with the latest edition of the National Fuel Gas Code, ANSI Z223.1 in the U.S.A.
with CAN1-B149.1 or CAN1-B149.2 in Canada
and Australian Gas Association/Australian L.P. Gas Association requirements in Australia
W061
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WARNING
Check all pipe connections, internal and external, for gas leaks using a soapy solution. To reduce the risk of explosion or fire, DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS! Gas connections should be checked annually for leakage.
W063
GAS LINE
TO
DRYER
CONTROLS
SHUT-OFF
VALVE
DIRT AND
WATER VAPOR
TRAP
1/8" (.32 cm) N.P.T. plugged
tapping accessible for
pressure testing. Gauge
connection located upstream
from dryer main manual
shut-off
Figure 6
GAS SUPPLY
PIPING SYSTEM
GAS
T FITTING
6 INCHES (15.2 cm)
MINIMUM GAS PIPE
GAS
PIPE CAP
T135IE1A
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25

Example of Gas Loop Piping

IMPORTANT: Gas loop piping must be installed as illustrated to equalize gas pressure for all tumblers connected to single gas service. Other gas using appliances should be connected upstream from loop.
MAIN
REGULATOR
GAS SPACE HEATER
TUMBLERS
GAS
SHUT-OFF
VALVES
GAS LINE
PRESSURE TAP
GAS
METER
IMPORTANT: Line pressure must be maintained at 6-1/2 ± 1-1/2 water column inches (1.62 ± .37 kPa) for Natural Gas (11 ± .3 water column inches for L.P. Gas) (2.74 ± .07 kPa) with all gas appliances running (tumblers, water heaters, space heaters, furnace, etc.).
An in-line pressure regulator may be required on Natural Gas models if the line pressure exceeds eight water column inches (2.00 kPa) pressure with all gas appliances firing.
GAS WATER
HEATERS
PRESSURE
REGULATOR
(If required)
NOTE: Minimum pipe size to
tumbler is 1/2" (12.7 mm)
T034IE3D
ONE INCH
(2.54 cm)
GAS LOOP
Figure 7

Example of Gas Supply Piping

NOTE: See BTU/HR. rating on dryer nameplate.
GAS SPACE
HEATERS
(70,000 BTU/HR. each)
GAS TUMBLER DRYERS
(75,000 BTU/HR. each)
123456789
FURNACE
(120,000 BTU/HR.)
MAIN
REGULATOR
GAS
GAS WATER
HEATERS
(400,000 BTU/HR. each)
GAS
METER
PIPE
PRESSURE
25' (7.6 m)
SAMPLE CALCULATIONS: Equivalent Length = Total length of main gas supply pipe from
the gas meter to the far end of the tumbler dryers. = 25' + 19' (7.6 m + 5.8 m) gas supply pipe. = 44' (13.4 m) Total Gas Liner
The main supply pipe diameter should be 2" (5.08 cm). Refer to Table 2.
REGULATOR
Total BTU/HR = The sum of the BTU/HR. of all tumblers being fed by the main gas supply pipe. = 9 x 75,000 = 675,000 BTU/HR.
19' (5.8 m)
19' (5.8 m)
TMB1960N
Figure 8
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GAS PIPE SIZE REQUIRED FOR 1,000 BTU NATURAL GAS .64 SPECIFIC GRAVITY
GAS
APPLIANCES
TOTAL
BTU/HR.
100,000
AT 6½ ± 1½ INCH (1.62 ± .37 kPa) WATER COLUMN PRESSURE
25 FT.
(7.63 m)
BASED ON 0.3" WATER COLUMN PRESSURE DROP FOR LENGTH GIVEN
¾" (19.05mm)
50 FT.
(15.25 m)
¾" (19.05mm)
EQUIVALENT LENGTH
75 FT.
(22.88 m)
1" (2.54cm)
100 FT.
(30.50 m)
1" (2.54cm)
125 FT.
(38.13 m)
1" (2.54cm)
150 FT.
(45.75 m)
1" (2.54cm) 120,000 140,000 160,000 180,000 200,000 300,000 400,000 500,000 600,000 700,000 800,000 900,000
1,000,000 1,100,000 1,200,000 1,300,000 1,400,000 1,500,000
¾" (19.05mm) ¾" (19.05mm) ¾" (19.05mm)
1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¼" (3.18cm) 1¼" (3.18cm) 1½" (3.81cm) 1½" (3.81cm) 1½" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
1" (2.54cm) 1" (2.54cm) 1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¼" (3.18cm) 1¼" (3.18cm) 1½" (3.81cm) 1½" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
1" (2.54cm) 1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¼" (3.18cm) 1¼" (3.18cm) 1½" (3.81cm) 1½" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
1" (2.54cm)
1" (2.54cm) 1¼" (3.18cm) 1¼" (3.18cm) 1¼" (3.18cm) 1½" (3.81cm) 1½" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
1" (2.54cm)
1" (2.54cm) 1¼" (3.18cm) 1¼" (3.18cm) 1¼" (3.18cm) 1½" (3.81cm) 1½" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
3" (7.62cm)
3" (7.62cm)
1" (2.54cm) 1¼" (3.18cm) 1¼" (3.18cm) 1¼" (3.18cm) 1½" (3.81cm) 1½" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
1,600,000 1,700,000 1,800,000 1,900,000 2,000,000 2,200,000 2,400,000 2,600,000 2,800,000 3,000,000
FOR L. P. GAS, CORRECT THE TOTAL BTU/HR. BY MULTIPLYING IT BY 0.6. THE ANSWER IS THE EQUIVALENT BTU ON THE ABOVE CHART.
IMPORTANT: The installation must conform with local codes or, in the absence of local codes:
with the latest edition of the National Fuel Gas Code, ANSI Z223.1 in the U.S.A.,
with CAN1-B149.1 or CAN1-B149.2 in Canada,
2" (5.08cm)
2" (5.08cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm) 2½" (6.35cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
2½" (6.35cm) 2½" (6.35cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
3½" (8.89cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
3" (7.62cm) 3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
3" (7.62cm) 3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm)
3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm) 3½" (8.89cm)
and Australian Gas Association / Australian LP Gas Association requirements in Australia.
Table 2
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3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
4" (10.16cm)
27

STEAM REQUIREMENTS (Steam Drying Tumblers)

The size of the steam service pipe is dependent upon many variables (length, tees, high pressure system, low pressure system, etc.). Specific pipe size information should be obtained from the steam system supplier or a qualified steam fitter.
1. Refer to Figure 9 for proper steam pipe configurations.
2. To prevent condensate draining from headers to tumbler, piping should have a minimum 12 inch rise (30.5 cm) above respective header. Do not make steam connection to header with a horizontal or downward facing tee or elbow.
3. Whenever possible, horizontal runs of steam lines must drain, by gravity, to respective steam header. Water pockets, or an improperly drained steam header will provide wet steam, causing improper operation of tumbler. If pockets or improper drainage cannot be eliminated, install a bypass trap to drain condensate from the low point in the steam header to the return.
4. In both steam supply and steam return line, it is recommended that each have a pipe union and globe valve. This will enable you to disconnect the steam connections and service the tumbler while your facility is in operation.
5. Before connecting trap and check valve to tumbler, open shut-off valve in steam supply line and allow steam to flow through tumbler to flush out any dirt and scale from tumbler. This will assure proper operation of trap when connected.
6. After flushing system, install vacuum breaker, bucket trap (with built-in strainer) and check valve. For successful operation of tumbler, install trap 18 inches (45.7 cm) below coil and as near to the tumbler as possible. Inspect trap carefully for inlet and outlet markings and install according to trap manufacturer’s instructions. If steam is gravity returned to boiler, omit trap but install vacuum breaker and check valve in return line near tumbler.

PIPING RECOMMENDATIONS

1. Trap each steam coil individually. Always keep the trap clean and in good working condition.
2. When tumbler is on the end of a line of equipment, extend header at least 4 feet (1.2 m) beyond tumbler. Install shutoff valve, union, check valve and bypass trap at end of line. If gravity return to boiler, omit trap.
3. Insulate steam supply and return line for safety of operator and safety while servicing tumbler.
4. Keep tumbler in good working condition. Repair or replace any worn or defective parts.
NOTE: Steam heated tumbler models are not certified by the American Gas Association or the Canadian Gas Association.
WARNING
The flexible steam hoses connecting the coil outlet connections and steam traps must have a minimum of 172 psig (pounds per square inch gauge) (12.04 kg/sq. cm) working pressure. A shut-off valve must be installed downstream from each steam trap so the condensate return line can be isolated in event a steam trap requires maintenance.
W064

STEAM VALVE ELECTRICAL CONNECTIONS

Refer to wiring diagram for steam valve electrical connections in J-Box.
7. Install union and shut-off valve in return line and make final pipe connections to return header.
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