Alliance WFF75_PS40F-Extractor Parts Diagram

PS40 F

Part No. D0892R1

Programming and adapting
wash programs

Manual

Alliance International bvba - Nieuwstraat 146 - B-8560 Wevelgem (Belgium)

Tel. [phone] - Fax [phone] - [e-mail] - www.alliancels.eu

Contents

1 Introduction ..................................................................................... 5

Programmer PS40 ..................................................................................... 5

Circuit diagrams ......................................................................................... 5

2 Division .......................................................................................... 7

3 Pre-programming mode ................................................................ 9

Pre-programming ....................................................................................... 9

4 Programming mode ........................................................................ 18

Programming ............................................................................................. 18

Inserting and deleting a program part ........................................................ 34

5 Copying mode ................................................................................. 36

Copying mode ............................................................................................ 36

6 Operating mode .............................................................................. 38

Selecting a program ................................................................................... 38

Starting a program ..................................................................................... 38

Course of the program ............................................................................... 38

Programmed start ...................................................................................... 39

Changing the program ............................................................................... 39

Changing the level, the washing time and the temperature once .............. 39

Controlling the temperature of the bath and the number of revolutions..... 39

Controlling the program during functioning ................................................ 40

Running through the program quicly .......................................................... 40

Programmed stop ...................................................................................... 40

Soaking ...................................................................................................... 40

Time stop ................................................................................................... 41

Interrupting and stopping the program ....................................................... 41

Filling up with water ................................................................................... 41

Discharging the water ................................................................................ 41

Heating the bath ........................................................................................ 41

Adding soap ............................................................................................... 42

Error messages ......................................................................................... 42

7 Test mode ....................................................................................... 45

8 Liquid soap connection ................................................................ 46

Standard programs .................................................................................... 47

Version 3.22 ß

Code: 249/00247/00

03/03/2009

Contents

4

Index

$C (( 21
$F (( 21

A

A (( 21
A2 42
A4 42
A5 42
A7 42
A8 42
A9 42
Ab 42
Ad 42
AH 42
ACCL 17,40
Add 17,27
ALArM ((( 17 27 33

B

Bu% 17

C

Cd'& (( 27
Cdn (( 27
Cdn& (( 27
Cdu (( 27
CLoSE 41
Cold 39
Cool 27
CoPY PrG 7,37

D

d1 13
d2 13
Data(((( 33
dAtA(((( 7
dEFaul 17
dESt.)) 37
dI 29,31
DiSt 31
diSt 31
door. oPEN 38
DrAin 31
dt ((( 31

E

EMEr 17
End 33
EntEr 40

F

F5 42
F6 42
FC 9
FrEE%((( 33

G

GEntlE 15,23
Good(((( 7

H

HEAt 15,21
HEAt-Mod 15,21
HEAt-SYS 15,21
HECo 15,23,39
HourS 7
HF 9
HYSt 17

I

i1 11,23
i2 11,13,23
i3 11
i4 11
i5 11
i6 11
iI 11
ir1 13

J

Jolt 31

L

L (( 39
L XX 39
LE (( 25
LECo 9,25,39
LoG 7
LS (( 25

M

Mod 15,21

N

no Add 27

O

oPEn door 41

P

P(( End 38
PrE 7,9
ProG 19
ProG (( 7,38
ProGcopY 7
ProGEdit 7
ProGList 7
ProG PC 7
ProGr 7
ProGrAM 7
ProM((((. 7

R

RaM full 19,35,37
rd1 13
rd2 13

S

S (( 21
SE-i 9,7,25,29,44
SoAk 27,40
SoAk ((( 27
SoAktiME 40
SoAP (( 15,25
SourCE.(( 37
SP (( 21
SP ((( 29
SPI- ( 29
SPin 29
SPit 29
StArt 7,43
StoP 27,40
StoP ((( 27
StoPtiME 40

T

t $C 15
t (( 39
t $F 15
t= (((( 31
t=(($C 39
t1 25
td ((( 29
tESt 7,43,45
tiHold 17
tu ((( 33

W

WASh 31

X

(( dEti 29
(( CYti 19
(( del 35
(( id (( 19
(( rotE 19
(( SE-i 23
(( SE-L 25
(( tEMP 21,25
((--)) 37
((tistop 41

5

Introduction 1

PS40F Programmer

On machines with an electronic freely programmable programmer PS40F, it is possible to program
40 programs of your choice (0 to 39). 10 standard programs (40 to 49) are also at your disposal.
Operating the machine, as well as entering the data in order to obtain a washing program, can be done by means
of the keyboard on the control panel or by optical downloading from the PC.
You can also download existing programs from the machine into the PC in order to modify or transfer them to
another machine.

Information

Program number

Windows of optical
download

Circuit diagrams

In this manual you will nd several circuit diagrams. Below is an explanation
of the symbols used.

Represents a text that appears on the display.

These symbols with rounded edges represent the pressing of certain keys, to
be found on the keyboard.

Ex. Digits, Start, Stop, etc. (X stands for a digit of your choice).

The symbols in rectangles represent mechanical actions to be executed.
Ex. Switch key switch in front

A symbol in a window represents a needed software implementation.
Ex. If a frequency controlled motor was chosen in the preprogram, a machine

with coin switch was selected, or not, etc.

6

data((((

Good((((

ProM((((

start

Prog

ProGEdit

ProG PC

ProgCopy

ProgList

ProG PrE

LoG

HourS

tESt

Hours

ProGList

7

Division 2

When a machine is placed under pressure, a so-called “Eprom test” is executed. “ ProM((((” and “
Good((((” appear temporarily on the display (XXXX stands for the serial number of the Eprom). Then

‘dAtA((((” appears temporarily. This is the “checksum” of all data. This value modies each time, that

there are changes in the programmation.

“StArt” appears afterwards.
By entering a program number, you can select a washing program (“ ProG ((" is shown) or you can proceed

to other modes by pushing the “-” or “+” button.

Remark :

When a machine is put under pressure for the rst time, or when an error occurs in the Ram memory (memory of

the washing program), “A3” will appear. Press “ENTER”.
When the switch is put in “Run” level, you can only select out of “ProGList” and “Hours”.

ProGEdit (programmation mode) (E455)

You can insert step by step the necessary data to obtain a full washing cycle of your choice.
To program a washing program : see further in chapter 4.

ProG PC (download mode) (E938)

Programs composed in a PC can be downloaded in the machine, or programs from the machine can be downloaded
in the PC.
To copy a program : see manual “WPS40”.

ProGcoPY(copy mode) (E328)

Existing programs can be programmed to another program number.
This can save you a lot of programmation work for similar programs.
To copy a program : see further in chapter 5.

ProGList(list mode) (E788)

You can check how many steps and programs are still available (free).

Push “Enter” and the programs are shown in turns with its respectively steps, at the end “FrEE%(((” shows

the number of still available steps.
By keeping the “NO” button pressed, you do not proceed automatically and the display stays.
By pressing “ENTER”, the reading process is stopped and the number of free steps is indicated.

ProG PrE (pre-programmation mode) (E619)

Here you can initialize the machine to its own technical caracteristics (f.ex. coin meter or manual machine, number
of water inlet valves, machine with or without heating, etc.) as well as certain free programmable options (f.ex.
temperature in °C or in °F, temperature readable during the cycle on the display or not, etc.)
To modify the “preprogram” : see further in chapter 3.

Remark :

The “preprogram” is programmed by the constructor and should normally not be modied.

LoG (error indications) (E605)

Here you can recall the last 20 error indications. Press “-” or “+” each time in order to return or proceed to the
previous or following error indication. Press “0” to leave the menu.

Hours(working hours)(E223)

Press “Enter” to see the number of working hours of a machine.

tESt (test mode) (E217)

Here you can technically test the machine (see chapter 7).

8

PrE

no HF HF

no FC FC

no LECo LECo

SE-i

9

Pre-programming mode 3

Pre-programming

To open the "pre-programming mode": see 2. Division in modes.

In most cases, the selection is done by changing the order on the display if necessary by " NO "
(ex. " no FC " and after pressing " NO ": " FC ") and conrming this with "ENTER".
While pre-programming, it is possible to return step by step by pressing ‘0’ ( stop-key ).

PrE = Preprogram (altering the "Preprogram" )

Press "ENTER".

HF = Machine type HF, WE 245/304, or WE of the "washer extractors"

FC = Frequency controlled (with frequency controlled motor)

LECo = Level control (water level control)

Temporarily stopping the program until the correct water level is reached.

SE-i = Select inlet (selection of the water inlet valves).

10

no i2 i2

no i4 i4

i6no i6

i1no i1

no i3 i3

no i5 i5

11

Pre-programming mode 3

HF - HW - HFP 3 soap supplies

i2 Soft (tub)

i4 Warm (tub)

i6 Hard (tub)

iI Soft (prewash)

i3 Warm (main wash)

i5 Hard (softener)

12

no ir1

no dI

dI VALVE

no d2

ir1

dI

dI PuMP

d2

d2 VALVE d2 PuMP

13

Pre-programming mode 3

ir1 Recuperation valve 1

d1 Discharge valve 1

d1 Discharge valve 1 or pump

d2 Discharge valve 2

d2 Discharge valve 2 or pump

14

HEAT-SYS

HEAT

HEAT-Mod

Mod

HECo

GEntLE

t $Ft $C

noGEntLE

no HECo

noSoAP01 SoAP01

noSoAP02 SoAP02

noSoAP12 SoAP12

SoAP03-----SoAP11

no SoAP SoAP

15

Pre-programming mode 3

HEAt-SYS = Heating system

On machines with hot water supply, the modulation technique can be used. For this purpose, a controlled
water mixing is applied during water supply, as a result of which the temperature of the bath after loading is
perfect in most cases. If this option is not used, a traditional mixing system is used.
In following steps, you have to enter whether this modulation technique will be used or not.

Therefore, select from the following:

HEAt (heating system without modulation)

HEAt-Mod (heating system and modulation)
Mod (no heating system, only modulation)

If no hot water inlet valves are selected (see SE-i) " HEAt " is automatically selected and " HEAt-SYS"

will not be displayed.

HECo = Execute heating control (temperature control)

This means stopping the program temporarily during warm up, until the right temperature is reached.

GEntlE = Converting the movement time and the dwell time of the tumbler during temperature control.

If the machine is not equipped with a heating system ( Mod at HEAt-SYS), the functions HECo and

GEntlE will not be displayed.

t $C of t $F = temperature selection in °C or °F.

SoAP = Injection pumps for liquid soap

If no liquid soap supplies are provided, continue with Add

SoAP 01 = Soap pump 1

Soap injection via pump 1

On PS40, a maximum of 12 liquid soap supplies can be connected (standard 6 + 6 optional).

Select the desired soap supplies from Soap 01 to SoAP 12 inclusive.

SoAP 12 = Soap pump 12

16

no Add Add

HYSt=

no bu%

no t

no ALArM no ALArm

no t

bu%

no ACCL ACCL

no EMEr EMEr

WAIT

iStilt

EStilt

StArt

nodefaul dEFAul

17

Pre-programming mode 3

Add = Additional programs

These are 3 options (Cool-down, time stop and a soaking program), which can be set later while
programming. (see chapter 4)

On a machine type WE , you proceed directly to "HYST".

iS.tilt.XX (Intermediate spin tilts)

With " X,X " you can enter the number of tilting breaks that may occur during intermediate spinning
(1 to 15) before skipping this spinning cycle.

ES.tilt.XX (End spin tilts)

With " X,X " you can enter the number of tilting breaks that may occur during intermediate spinning
(1 to 15) before skipping this spinning cycle.

HYSt = Hysterisis

Here you can set the hysteresis (in °C) on the heating. The smaller the value, the more constant the water
temperature will be, but the more frequent the heating element will switch off and on.
Enter the hysterisis with " X,X " (1-5°C).

Bu% Buzzer (signal) at the end of the program

t = Temperature

Reading the temperature, visible on the display.

ACCL = Acceleration (to accelerate)

This allows running through the program quickly by means of the " E " key (in the "operation mode").

EMEr = Emergency stop

The " STOP " key functions as emergency switch in the "operating mode".

ALArm

This way, an external source (horn or light) will be commanded, via outlet " SOAP 6 ", which will
announce f. ex. the end of a program or soaking cycle. This way, the number of soap exits will be reduced from
12 to 11.

dEFaul= default

This parameter has no inuence yet.

The pre-programming has nished now. " WAit" appears temporarily. You’ll return to " StArt ".

18

ProG

ProG ((

id

CYti

t ((((

(( rotE

(( ((

((

19

Programming mode 4

Programming

To open the "programming mode" , see 2. division in modes.
The selection can often be done by changing the order on the display if necessary with " NO "

(f. ex. " no HECo " and after pressing " NO ": " HECo "), and conrming this with "ENTER".

While programming, it is possible to return step by step by pressing " STOP " (stop-key).

ProG (blinking) = Programming

Press " ENTER ".

ProG (( = the program number that has to be programmed

Enter the desired program number with " X,X ".
On the program number display, the program number is displayed. In order to select a program number above
9, the number should be formed with a combination of keys.
Press " ENTER " again.

(( id (( = "program number" and "program part number".

The rst XX represent the program number entered at " ProG ".

The second XX represent the "program part number".

Example:

" 02id 03 " represents program 2, program part 3.

A program part is a part of a program (prewash, main wash cycle, rinsing etc.) and is ended by a water
discharge in each case. In order to obtain a full wash cycle, several program parts should be entered

consecutively. (max. 99 per wash cycle ).
Enter a program part number with " X,X " and press " ENTER ".

If during programming, there is insufcient space in the " RAM memory ", the error message

" RaM full " will appear.

(( CYti = Cycle time

This is the duration of the washing time in this program part ( XX) ( without taken into account the temperature
and level control )
From now on, " XX " stands for the program part number that has been entered.
Press " ENTER ".

t XX.XX = Time (Washing time in minutes and seconds)

Enter the time with " X,X " ( 0 to 60 minutes ) and press " ENTER ".

If " 0 " is entered, the program will proceed with " SPin " (or " no SPin ").

(( rotE = Rotation (Dwell - and washing movement times)

Press " ENTER ".

20

$C ((

A ((

S ((

SP ((

(( tEMP

HEAt

HEAt-Mod

Mod

21

Programming mode 4

A (( = Action time (movement time)

Enter the movement time with " X,X " (0 to 60 seconds).
When the motor frequency is controlled, a digit will appear after the decimal point and the time can be set
accurately to 0.1 sec.

When "0" seconds is entered (cycle without movement of the drum), the following step (" S XX " ) is

skipped.
Press "E ".

S (( = Stop time (dwell time)

Enter the dwell time with " X,X " (1 to 60 seconds).
When the motor frequency is controlled, a digit will appear after the decimal point and the time can be set
accurately to 0.1 sec. (minimum 0.5 sec).
Press "E ".

The next step depends on the selection during the "pre-programming".

- Without " FC " (frequency controlled motor ): change to " XX. tEMP ".

- With " FC " ( frequency controlled motor ): change to " SP XX ".

SP (( = Speed

Enter the revolutions per minute of the washing movement with " X,X " (10 to 50 revs/min)
Press " ENTER ".

(( tEMP = Temperature (of the bath)

Press " ENTER ".

$C (( = Temperature (Or " $F (( " °C or °F according to your selection in pre-programming ).

Enter with " X,X " the temperature (maximum 95°C) and press " ENTER ".

In case of a cold bath, enter "0". Proceed with " XX. SE-i " immediately.

The following step depends on the selection made in "preprogram" during " HEAt-SYS ".

If " HEAt-Mod " was selected, you can now make a selection with " NO " switched off:



HEAt (heating without modulation) transition to " HECo " or " (( SE-i ".

HEAt-Mod (modulation with supplementary heating) transition to " HECo " or " (( SE-i ".

Mod (modulation without supplementary heating) transition to " (( SE-i ".

Press " ENTER ".

If " HEAt " was selected, there will be an immediate transition to " HECo " or " (( SE-i ".



If " Mod " was selected, there will be an immediate transition to " (( SE-i ".



22

no HECo HECo

t ((((

noGEntLE GEntLE

(( SE-i

no i2

i2

no i4

i4

i6-i1-i3-i5-ir1