Alliance WD400_CYGNUS-PRO-Extractor Parts Diagram

Washer-Extractor

CFD198R

Cygnus Professional

Refer to Page 3 for Model Numbers

Programming

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. D1353ENR1

September 2012

NOTE: The WARNING and IMPORTANT

Failure to install, maintain, and/or operate this machine according to the manufacturer's instructions may result in conditions which can produce bodily injury and/or property damage.

W030

WARNING

instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and carefulness are factors which cannot be built into these washer-extractors. These factors MUST BE supplied by the person(s) installing, maintaining, or operating the washerextractor.

Always contact the distributor, service agent, or the manufacturer about any problems or conditions you do not understand.

D1353 (EN)

1

Table of

Contents

Model Identification ........................................................................... 3

Preliminary Information.................................................................... 6

About the Control ................................................................................. 6

Glossary of Terms................................................................................. 6

Power Failure Recovery ....................................................................... 6

Communications ................................................................................... 6

Control Identification......................................................................... 7

Selection Keypads ................................................................................ 7

Display Identification ......................................................................... 8

Cycle Screen ......................................................................................... 8

Special Features .................................................................................. 11

Programming Control ........................................................................... 11

Viewing Control Information ............................................................... 11

Testing Machine Components .............................................................. 11

Rapid Advance Feature......................................................................... 11

Communication Mode .......................................................................... 11

Washer-Extractor Operation ............................................................ 12

Start Up................................................................................................. 12

Start Mode ............................................................................................ 12

Run Mode ............................................................................................. 12

Stop Mode............................................................................................. 12

End of Cycle Mode............................................................................... 12

The Non-Active Menu ........................................................................ 13

What is Available in the Non-Active Menu? ....................................... 13

Non-Active Menu Navigation.......................................................... 14

Non-Active Menu Options ................................................................... 16

1. Logbook Sub-Menu ..................................................................... 16

2. Info Sub-Menu ............................................................................. 17

3. Advanced Functions Sub-Menu................................................... 20

3.1 Test Menu .................................................................................. 21

3.2 Edit Menu................................................................................... 28

3.3 Edit Menu Subroutine ................................................................ 34

3.4 Data Transfer Menu ................................................................... 35

3.5 Settings Menu ............................................................................ 44

Error Messages ................................................................................... 50

Events................................................................................................... 53

Rapid Advance Feature...................................................................... 55

How to Use Rapid Advance............................................................. 55

Communication Mode........................................................................ 56

Infra-red Communications.................................................................... 56

means without the expressed written consent of the publisher.

2

D1353 (EN)

Model Identification

Information in this manual is applicable to these washer-extractor models:

CHF455

CHF575

CHF730

CHG065Z

CHG075Z

CHG100Z

CHG135Z

CHG150Z

CHG165Z

CHG185Z

CHG235Z

CHG305Z

CHG400Z

CHN065Z

CHN075Z

CHN100Z

CHN135Z

CHW065Z

CHW075Z

CHW100Z

CHW135Z

CHW150Z

CHW165Z

CHW185Z

CHW235Z

CHW305Z

CHW400Z

CHZ065Z

CHZ075Z

CHZ100Z

CHZ135Z

CHZ150Z

CHZ165Z

CHZ185Z

CXN165Z

CXN235Z

CXN305Z

CXU060Z

CXU065Z

CXU075Z

CXU100Z

CXU135Z

CXU165Z

CXU235Z

CXU305Z

CXW060Z

CXW065Z

CXW075Z

CXW100Z

CXW135Z

CXW165Z

CHN150Z

CHN165Z

CHN185Z

CHN235Z

CHN305Z

CHN400Z

CHU065Z

CHU075Z

CHU100Z

CHU135Z

CHU150Z

CHU165Z

CHU185Z

CHU235Z

CHU305Z

CHU400Z

CHZ235Z

CHZ305Z

CHZ400Z

CXG060Z

CXG065Z

CXG075Z

CXG100Z

CXG135Z

CXG165Z

CXG235Z

CXG305Z

CXN060Z

CXN065Z

CXN075Z

CXN100Z

CXN135Z

CXW235Z

CXW305Z

CXZ060Z

CXZ065Z

CXZ075Z

CXZ100Z

CXZ135Z

CXZ165Z

CXZ235Z

CXZ305Z

HD100_CYGNUS-PRO

HD135_CYGNUS-PRO

HD165_CYGNUS-PRO

HD235_CYGNUS-PRO

HD305_CYGNUS-PRO

HD60_CYGNUS-PRO

(Continued)

D1353 (EN)

3

Model Identification

HD65_CYGNUS-PRO

IHU185Z

(Continued)

XN100Z

HD75_CYGNUS-PRO

HF455_CYGNUS-PRO_OPL

HF575_CYGNUS-PRO_OPL

HF730_CYGNUS-PRO_OPL

HF900_CYGNUS-PRO_OPL

IHF455

IHF575

IHF730

IHG065Z

IHG075Z

IHG100Z

IHG135Z

IHG150Z

IHG165Z

IHG185Z

IHG235Z

IHG305Z

IHU235Z

IHU305Z

IHU400Z

IHW065Z

IHW075Z

IHW100Z

IHW135Z

IHW150Z

IHW165Z

IHW185Z

IHW235Z

IHW305Z

IHW400Z

IHZ065Z

IHZ075Z

IHZ100Z

IHZ135Z

IXN135Z

IXN165Z

IXN235Z

IXN305Z

IXU060Z

IXU065Z

IXU075Z

IXU100Z

IXU135Z

IXU165Z

IXU235Z

IXU305Z

IXW060Z

IXW065Z

IXW075Z

IXW100Z

IXW135Z

IHG400Z

IHN065Z

IHN075Z

IHN100Z

IHN135Z

IHN150Z

IHN165Z

IHN185Z

IHN235Z

IHN305Z

IHN400Z

IHU065Z

IHU075Z

IHU100Z

IHU135Z

IHU150Z

IHU165Z

IHZ150Z

IHZ165Z

IHZ185Z

IHZ235Z

IHZ305Z

IHZ400Z

IXG060Z

IXG065Z

IXG075Z

IXG100Z

IXG135Z

IXG165Z

IXG235Z

IXG305Z

IXN060Z

IXN065Z

IXN075Z

IXW165Z

IXW235Z

IXW305Z

IXZ060Z

IXZ065Z

IXZ075Z

IXZ100Z

IXZ135Z

IXZ165Z

IXZ235Z

IXZ305Z

JHW065Z

JHW075Z

JHW100Z

JHW135Z

JHW150Z

JHW165Z

(Continued)

4

D1353 (EN)

JHW185Z

JXW100Z

Model Identification

(Continued)

WD150_CYGNUS-PRO

JHW235Z

JHW305Z

JHW400Z

JXW060Z

JXW065Z

JXW075Z

JXW135Z

JXW165Z

JXW235Z

JXW305Z

WD100_CYGNUS-PRO

WD135_CYGNUS-PRO

WD165_CYGNUS-PRO

WD185_CYGNUS-PRO

WD235_CYGNUS-PRO

WD400_CYGNUS-PRO

WD65_CYGNUS-PRO

WD75_CYGNUS-PRO

D1353 (EN)

5

Preliminary Information

About the Control

This control is an advanced, programmable computer that lets the operator control machine features by pressing a sequence of keypads. Refer to Figure 1.

The control allows the operator to obtain information from the machine, run test cycles, modify the control’s programmable features, set the service counters and view the error code history. Refer to The Non-Active Menu section for a list of features.

IMPORTANT: In the event of a power failure, the control will not have to be reprogrammed. It is designed with a memory system that will remember how it was programmed until the electrical power is restored.

IMPORTANT: It is extremely important that the washer-extractor has a good ground connection and that all mechanical and electrical connections to the control are made before applying power to or operating the washer-extractor.

Glossary of Terms

Communications

The control may be programmed manually or by infrared communication with an external device.

Infra-red Communications

A PC allows the owner to program and retrieve information from the control without using the machine’s keypad, which greatly expands the programming options available to the owner. However, it is not required to program and operate the washerextractor. The operation of a PC and the advanced features available are covered separately in the instructions included with the PC programming software, Cygnus Assist.

The following are a few terms and abbreviations to learn. These are referred to throughout the instructions.

Display – This term refers to the window area of the control that displays words and values.

Power Failure Recovery

If a cycle is in progress and the power fails, the water will be drained from the machine and the door can be opened after approximately 3 minutes. If the door is not opened and the power failure is shorter than 2 weeks, the washer-extractor will resume the previously active cycle.

If the door is opened or if the length of the power failure is longer than 2 weeks, the control will end the cycle and the display will revert back to Start Mode.

6

D1353 (EN)

Control Identification

1

3

2

4

Selection Keypads

(Refer to Figure 1)

The Selection keypads are used in various combinations to obtain information from the machine, run wash cycles, run test cycles, modify the control’s programmable features, set the service counters and view the error code history. These instructions cover the manual programming and data retrieval options.

1 Display 3 Selection keypads 2 Optical Download Window 4 Start/Stop keypad

Figure 1

CFD198R

D1353 (EN)

7

Display Identification

CFD936R

Hot wash 30°-90°C

40 °C

26.0cm

27°C

1h 09

1

2

3

4

5

6

7

8

9

Cycle Screen

1 Title Bar 6 Water Level 2 Cycle Phase Bar 7 Next Screen 3 Step Bar 8 Navigation 4 Cycle Time Remaining 9 Info 5 Water Temperature

CFD936R

Title Bar (Refer to Figure 2, Item 1)

Displays the cycle.

Figure 2

Cycle Phase Bar (Refer to Figure 2, Item 2)

Displays how the various phases of the cycle are progressing. The active phase is highlighted.

CFD203R

CFD202R

CFD201R

CFD204R

CFD205R

Wash C y cl e

Rinse Cycle

Spin Cycle

Ta bl e 1

8

D1353 (EN)

Display Identification

Step Bar (Refer to Figure 2, Item 3)

Displays the phase components. The active component appears in the selection box.

Symbol Description

CFD206R

CFD207R

CFD208R

CFD209R

CFD210R

CFD211R

CFD213R

CFD214R

CFD215R

Wash Phas e

Wash Action

Heating

Controlled Heating

Drain

Label

Water Inlet

Water Level Time Stop

Heating Time Stop

Cycle Time Remaining (Refer to Figure 2, Item 4)

Displays the remaining program time.

1h 27

CFD226R

Figure 3

Water Temperature (Refer to Figure 2, Item 5)

Displays the temperature of the water. This symbol is flashing when heating is activated.

13°C

CFD227R

Figure 4

Water Level (Refer to Figure 2, Item 6)

Displays the water level in the wash tub. This symbol is flashing when machine is filling.

CFD216R

CFD217R

CFD218R

CFD219R

CFD220R

CFD221R

CFD222R

CFD224R

Time

Spin

Subroutine

Water Level

Soap Inlet

Cool Down

Hold

Relay Contact

Predefined Start

Tab le 2

23.0cm

CFD228R

Figure 5

Next Screen (Refer to Figure 2, Item 7)

View the next screen.

CFD426R

Figure 6

Proceed - Return (Refer to Figure 2, Item 8)

Go to the next component.

CFD261R

Restart the current phase.

CFD423R

Start the next phase.

CFD424R

Resume the previous or first

CFD425R

phase.

Ta bl e 3

D1353 (EN)

9

Display Identification

1

500

min

rpm

00

40 °C

2.0

°C

min

40 °C

2.0

°C

min

1h59

Explanation

8:00

Info (Refer to Figure 2, Item 9)

Displays information on the active component:

Symbol Description

15 cm

CFD229R CFD214R

Level Stop: Target level is displayed.

40 °C

CFD230R CFD215R

12min25

CFD231R CFD216R

1

CFD232R CFD210R

CFD233R CFD217R

CFD234R CFD221R

CFD235R CFD209R

Heat Stop: Target temperature.

Time: Time remaining.

Drain: Selected drain.

Spin: Set spin speed and remaining

spin time.

Cool-down: Target temperature and drop in temperature per minute.

Controlled Heating: Ta rget temperature and rise in temperature per minute.

CFD236R CFD222R

CFD237R CFD224R

Waiting: Remaining waiting time and self-composed comment.

Predefined Start: Time at which the program will start or resume.

Tab le 4

10

D1353 (EN)

Special Features

Programming Control

The control allows the washer-extractor’s operator to program the control with the use of the keypad.

For details on programming select cycle options, refer to the Advanced Functions Sub-menu section.

Viewing Control Information

The control will store information in its memory that can be retrieved by pressing various combinations of keypads. The control will record machine cycles and hours of operation.

For more information, refer to the Logbook Sub-menu section.

Testing Machine Components

By entering the Non-Active Menu’s Test Menu under the Advanced Functions Sub-menu, the operator may perform the following tests:

• Water Level Test

• Water Inlet Test

• Motor Test

• Temperature Sensor Test and Calibration

• Water Outlet Valve or Drain Pump Test

• Expansion Relay Test

• Rotation Sensor Door Lock and Out-Of-Balance

Switch Test

Rapid Advance Feature

This feature allows the operator to manually advance through an active cycle. This feature is useful when tests must be performed immediately on a washerextractor currently in an active cycle.

For detailed information on using the Rapid Advance feature, refer to the Rapid Advance Feature section.

Communication Mode

This feature allows the control to communicate with a PC equipped with the Cygnus Assist software using infra-red communication. This allows the control to be programmed and have its data read without using the machine’s keypad.

For more detailed information on using the Communication Mode feature, refer to the Communication Mode section.

For detailed information, refer to the Test Menu section under the Advanced Functions Sub-menu.

D1353 (EN)

11

Washer-Extractor Operation

Start Up

When power is applied to the washer-extractor, if the control was not powered down during a running cycle, it will enter Start Mode.

Start Mode

The control enters this mode when the machine is ready for operation. The display will show the available cycles.

After pressing the Start/Stop keypad with the door closed and locked, the cycle will begin.

Run Mode

Upon the start of a cycle, the control displays detailed information about the cycle and current phase.

Stop Mode

The control enters this mode if the operator ends the cycle before it is completed by pressing the Start/Stop keypad. Once the control does not detect water or cylinder rotation, it will enter End of Cycle mode.

End of Cycle Mode

When a cycle is complete, the control will display “End” until the door is opened. When the door is opened, the control will return to Start Mode.

12

D1353 (EN)

The Non-Active Menu

1

What is Available in the Non-Active Menu?

The Non-Active menu can be used to obtain information from the machine, run test cycles, modify the control’s programmable features, set the service counters and view the error code history.

NOTE: To enter the Non-Active Menu, a cycle must not be in process.

To enter the Non-Active Menu, press and hold the keypad below the Menu icon.

Normal wash 40º-40ºC War m wash 30º-60ºC Hot wash 30º-90ºC Delicate 30ºC Synthetic 1 40ºC

1h00

CFD937R

1

Menu

Figure 7

D1353 (EN)

13

The Non-Active Menu

Non-Active Menu Navigation

Option

Number

1

2

3

a.

i.

Option

Icon

CFD272R

CFD275R

CDF284R

CFD293R

Logbook Sub-Menu: displays information about cycles that have been run.

Info Sub-Menu: displays technical information about the machine, configurations and cycle programs.

Advanced Functions Sub-Menu: run test

program, create or edit cycle programs.

Tes t Me nu : test operation of certain electrical components

Water Level Sensor: set 0 level and calibrate

Description

Option

Number

vii.

b.

vi.

ii.

(Continued Table 5)

Option

Icon

Description

Expansion Relay: activate the (optional) expansion relay

CFD327R

Inputs: test inputs

CFD329R

Edit Menu: create, edit, copy or delete cycle programs

CFD333R

Edit Program

i.

CFD335R

Copy Program

ii.

iii.

iv.

CFD296R

Water Inlet Valves: activate valves

CFD300R

iii.

Motor: test motor and frequency inverter

CFD308R

iv.

Temperature Sensor: test sensor

CFD319R

v.

Water Outlet Valve or Pump: test operation and

v.

CFD323R

seal of valves or pump

c.

(Continued Table 5)

CFD336R

Delete Program

CFD337R

Create Program

CFD338R

Modify Program Title

CFD339R

Edit Menu Subroutine: create, edit, copy or delete subroutines

CFD376R

(Continued Table 5)

14

D1353 (EN)

The Non-Active Menu

Option

Number

d.

iii

iv.

(Continued Table 5)

Option

Icon

Edit Subroutine

Description

Option

Number

(Continued Table 5)

Option

Icon

Upload Price and Time

Description

File to Machine: load

i.

CFD385R

v.

CFD398R

Copy Subroutine

price and time file

Download Price and Time File from

ii

vi.

Machine: write price and time files to data card

CFD386R

Delete Subroutine

CFD401R

Upload Help File to Machine: load help file to

machine

Download Help File

CFD387R

vii.

CFD402R

Create Subroutine

from Machine: write help

file to data card

Upload Firmware

CFD338R

viii.

CFD403R

Modify Subroutine Title

(*.csp) to Machine: load

v.

ix.

firmware and updates to machine

CFD339R

Data Transfer Menu: upload software or download data from the

e.

CFD404R

Setting Menu: edit user settings

machine using a data card

CFD379R

Content of Data Card:

CFD405R

Date and Time

read content of data card

i.

D1353 (EN)

ii.

iii.

iv.

CFD385R

Upload Wash Data to Machine: load cycle

programs to machine

CFD392R

Download Wash Data form Machine: write

cycle programs to data card

CFD395R

Download Logbook from Machine: write

logbook contents to data card

CFD397R

(Continued Table 5)

CFD408R

Display: contrast

ii.

CFD410R

Password/Access Code: change access code

iii.

CFD284R

Address: set network address number

iv.

CFD413R

(Continued Table 5)

15

The Non-Active Menu

12oC

20 10

0

CFD271R

2

1

Option

Number

vii.

viii.

vi.

(Continued Table 5)

Option

Icon

Description

Maintenance Counters: set maintenance warning

v.

CFD415R

times

Non-Active Menu Options

1. Logbook Sub-Menu

The Logbook Sub-Menu allows the operator to view information about cycles that have been run.

Advance: activate/ deactivate rapid advance

CFD419R

History Overview (graph): write to a data

card

CFD420R

Put Out of Order: disable machine

CFD271R

CFD421R

1 Logbook Sub-Menu

Tab le 5

Figure 8

To access the Logbook Sub-Menu, press the keypad below the Logbook Sub-Menu icon. Refer to Figure 8.

16

D1353 (EN)