Alliance KG5009-1102 Parts Diagram

Home Laundry

Dryers

KE and KG Models

Refer to Page 3 for Model Numbers

Parts

www.comlaundry.com

Part No. 511459R1

November 2005

Model Identification

Information in this manual is applicable to these dryer models:

KE5003-1102 KE5003-4562 KG5009-1102

511459 3

Control Panel and Controls - 2 Cycle and 5 Cycle Timer Models

DRY1711P_511459

4 511459

Control Panel and Controls - 2 Cycle and 5 Cycle Timer Models

REF PART NO. DESCRIPTION COMMENTS

1 N/A Retainer 2 24206 Nut 3 91176 Washer 4 N/A End Casting Left 5 N/A Nut 6 25820 Washer 7 58813 Fabric Selector Switch 3 position

7 58032 Fabric Selector Switch 5 position

8 N/A Buzzer Optional on some models

9 501086 Screw 10 N/A Timer 11 57349 Start Switch Assembly Includes item 12 12 52947 Nut 13 25232 Screw 14 N/A End Casting Right 15 N/A Control Panel 16 N/A Timer Knob Assembly 17 N/A Screw 18 N/A Switch Collar 19 N/A Switch Knob Assembly

N/A = Part no longer available

511459 5

Control Panel and Controls - 1 Cycle Timer Models

DRY1710P_511459

6 511459

Control Panel and Controls - 1 Cycle Timer Models

REF PART NO. DESCRIPTION COMMENTS

1 52947 Nut

2 N/A End Casting Left

3 N/A Nut

4 25820 Washer

5 55882 Switch Assembly Includes item 1

6 N/A Timer

7 25232 Screw

8 N/A End Casting Right

9 N/A Control Panel 10 N/A Screw 11 N/A Timer Knob Assembly

N/A = Part no longer available

511459 7

Control Hood

DRY1709P_511459

8 511459

Control Hood

REF PART NO. DESCRIPTION COMMENTS

1 N/A Control Hood

2 24522 Nut

3 501086 Screw

4 N/A Mounting Angle

5 N/A Support Angle Sleeve

N/A = Part no longer available

511459 9

Cabinet Top

GROUND

WIRE

DRY920P_511459

10 511459

Cabinet Top

REF PART NO. DESCRIPTION COMMENTS

1 23008 Screw

2 36020 Nut

3 N/A Top Panel Assembly

4 52909 Screw

5 32670 Foam Pad

6 N/A Top Brace

N/A = Part no longer available

511459 11

Loading Door, Front Panel and Seals

DRY1708P_511459

12 511459

Loading Door, Front Panel and Seals

REF PART NO. DESCRIPTION COMMENTS

1 56079 Panel Locator

2 39733 Screw

3 28835 Speed Clip

4 N/A Front Panel

5 504570 Switch

6 61380P Front Panel Seal

7 51236 Nut

8 503661 Screw

9 56534 Support Barrel 10 N/A Access Door Model KG5009-1102 11 61379P Door Seal White 12 23407 Nut 13 52864 Screw 14 56045 Hinge 15 22649 Screw 16 N/A Outer Door Panel 17 61925 Door Pull 18 62152P Door Liner 19 33561 Screw 20 510181 Door Strike 21 510177 Door Catch Assembly

N/A = Part no longer available

511459 13

Motor, Exhaust Fan and Belt

DRY1707P_511459

14 511459

Motor, Exhaust Fan and Belt

REF PART NO. DESCRIPTION COMMENTS

1 23222 Screw

2 56410 Thermostat

3 23962 Screw

4 511969P Blower Housing and Cover Kit

5 58044 Motor Includes switch; 60 Hertz

5 58056 Motor 50 Hertz

6 510180 Motor Mount Clamp

7 N/A Motor Switch

8 56095 Cylinder Belt

9 62541 Screw 10 56062P Motor Pulley Kit 60 Hertz

10 56447 Motor Pulley Assembly 50 Hertz

11 20492 Washer 12 503661 Screw 13 510139P Blower Fan Assembly 14 501086 Screw 15 61203 Thermostat Opening Cover Use on models equipped with 1 cycle timer 16 56065 Seal 17 N/A Thermostat Use on models equipped with 2 cycle or 5 cycle timers 18 510185 Idler Spring 19 56156 Nut 20 56461 Shaft 21 510142P Idler Wheel and Bearing Assembly 22 23748 Retaining Ring 23 N/A Screw 24 511227 Motor Mount and Idler Assembly 25 52549 Washer 26 N/A Idler Lever 27 52566 Nut 28 510060 Motor Mount

N/A = Part no longer available

511459 15

Front Bulkhead, Air Duct, Felt Seal and Cylinder

DRY1706P_511459

16 511459

Front Bulkhead, Air Duct, Felt Seal and Cylinder

REF PART NO. DESCRIPTION COMMENTS

1 60645P Cylinder Assembly Includes item 2

2 61399 Cylinder Baffle

3 62588 Screw

4 52310 Spring

5 23222 Screw

6 61448 Cylinder Glide

7 56058 Felt Pad

8 33561 Screw

9 60786 Air Duct Assembly 10 N/A Bumper 11 61376P Lint Filter 12 503661 Screw 13 N/A Front Bulkhead Assembly 14 56090 Seal Strap 15 56088 Seal Assembly

N/A = Part no longer available

511459 17

Rear Bulkhead, Felt Seal and Cylinder Roller

DRY1705P_511459

18 511459

Rear Bulkhead, Felt Seal and Cylinder Roller

REF PART NO. DESCRIPTION COMMENTS

1 56090 Seal Strap

2 61135P Rear Bulkhead Assembly

3 M400664 Screw

4 N/A Terminal Block Bracket

5 503661 Screw

6 52909 Screw Green

7 51474 Washer

8 N/A Rear Bulkhead Bracket

9 56156 Nut 10 56461 Shaft 11 62649 Cylinder Roller 12 23748 Retaining Ring 13 56088 Seal Assembly 14 52549 Washer 15 23886 Washer 16 52310 Spring

N/A = Part no longer available

511459 19

Heater Duct and Element Assembly

Models KE5003-1102 and KE5003-4562

DRY1704P_511459

20 511459

Heater Duct and Element Assembly

REF PART NO. DESCRIPTION COMMENTS

1 57239 Thermostat Optional on some models

2 23222 Screw

3 500180P Heater Duct Assembly Models equipped with item 1

3 510025P Heater Duct and Screw Assembly All other models

4 503661 Screw

5 51780 Screw

6 60952 Heat Duct Shield

7 N/A Terminal Bushings Assembly

8 56552 Washer

9 Q6163 Nut 10 61928 Heater Kit Assembly 208 Volt; 4.75 kW; White

10 61927 Heater Kit Assembly 230 Volt; 5.0 kW 10 61929 Heater Kit Assembly 240 Volt; 4.8 kW 10 61930 Heater Kit Assembly 240 Volt; 4.0 kW 10 61931 Heater Kit Assembly 240 Volt; 3.1 kW

N/A = Part no longer available

511459 21

Heater Duct Assembly

Model KG5009-1102

DRY1703P_511459

22 511459

Heater Duct Assembly

REF PART NO. DESCRIPTION COMMENTS

1 510025P Heater Duct and Screw Assembly

2 503661 Screw

3 60952 Heat Duct Shield

4 51780 Screw

5 23222 Screw

6 489P3 Thermostat and Plate Kit

7 N/A Combustion Duct

8 510101 Heat Duct Shroud

N/A = Part no longer available

511459 23

Gas Valve, Igniter and Gas Conversion Kits

Model KG5009-1102

DRY927P_511459

24 511459

Gas Valve, Igniter and Gas Conversion Kits

REF PART NO. DESCRIPTION COMMENTS

NA 56412 L.P. Conversion Kit Assembly To convert dryers from Natural Gas (N.G.) or Mixed Gas

to Liquid Petroleum Gas (L.P.)

NA N/A N.G. Conversion Kit Assembly To convert dryers from L.P. to N.G. or Mixed Gas

1 510205 Elbow Shut-Off Valve

2 N/A Lead-In Pipe Assembly

3 23222 Screw

4 510213 Sensor

5 N/A Screw

6 55438 Igniter

7 M409136 Spring and Connector Assembly

8 503661 Screw

9 510149P Burner Assembly 10 N/A Screw 11 N/A Valve Mounting Bracket 12 56124 Screw 13 596P3 Gas Valve Conversion Kit N.G. or Mixed Gas; 60 Hertz; Replaces 56225 Gas Valve

Assembly

13 N/A Gas Valve 50 Hertz

14 N/A Air Shutter

N/A = Part no longer available

511459 25

56225 Gas Valve Assembly

Model KG5009-1102

DRY928P_511459

26 511459

56225 Gas Valve Assembly

REF PART NO. DESCRIPTION COMMENTS

1 56225A Coil Assembly Kit 60 Hertz

1 N/A Gas Valve Coil 50 Hertz

2 56225D Secondary Coil

3 N/A Nut

4 N/A Nipple

5 56225C Booster Coil

6 56225B Holding Coil

N/A = Part no longer available

511459 27

GROUND WIRE

(GREEN)

Terminal Block

GROUND WIRE

(GREEN)

DRY924P_511459

28 511459

Terminal Block

REF PART NO. DESCRIPTION COMMENTS

1 50854 Terminal Block

2 Q6163 Nut

3 503661 Screw

4 51474 Washer

5 56552 Washer

6 Q6535 Screw

7 56087 Terminal Block Shield

8 52909 Screw

511459 29

Cabinet, Exhaust Duct and Base

DRY2002P_511459

30 511459

Cabinet, Exhaust Duct and Base

REF PART NO. DESCRIPTION COMMENTS

1 56128 Bumper Pad

2 56079 Panel Locator

3 39733 Screw

4 503661 Screw

5 N/A Top Hinge

6 60821 Access Cover Plate

7 33561 Screw

8 N/A Exhaust Duct Assembly

9 N/A Dryer Cabinet Assembly 10 52909 Screw 11 20274 Nut 12 52696 Screw 13 70282 Rubber Foot 14 N/A Base Assembly

N/A = Part no longer available

511459 31

Lead-In Cord and Terminals

DRY1991P_511459

32 511459

Lead-In Cord and Terminals

REF PART NO. DESCRIPTION COMMENTS

1 56222 Lead-In Cord

2 00117 Female Pin Terminal

3 26301 Molex Receptacle

4 26302 1 Circuit Plug

5 00116 Male Pin Terminal

6 23039 3 Circuit Receptacle

7 23040 Plug

8 56451 2 Circuit Receptacle

9 56265 2 Circuit Receptacle 10 56266 2 Circuit Plug 11 00127 Male Pin Terminal 12 56448 2 Circuit Plug 13 00130 Female Pin Terminal 14 00161 Grounding Clip 15 51291 Wire Clip 16 38384 Strain Relief 17 00223 Female Spade Terminal Large spade 18 00112 Female Spade Terminal Small spade 19 00120 Female Flag Terminal 20 70210 Insulator Blue 21 00110 Ring Terminal No. 10; Small shank 22 00111 Ring Terminal No. 10; Large shank 23 00113 Ring Terminal 14 ring 24 00114 Female Spade Terminal 25 00139 Male Tab Terminal 1/4 inch 26 21091 Connector

511459 33

Wire Harnesses and Wires

PART NO. DESCRIPTION COMMENTS

N/A Wire Harness Assembly

N/A 18 Gauge Wire

N/A 12 Gauge Wire

N/A = Part no longer available NOTE: Individual wires are not available separately. Order complete harness, or order wire by the foot. When applying terminals to

wires, it is recommended that the terminals be soldered to the wires.

34 511459

Parts Index

A

Access Cover Plate

60821...................................................................... 31

Air Duct Assembly

60786...................................................................... 17

B

Blower Fan Assembly

510139P.................................................................. 15

Blower Housing and Cover Kit

511969P.................................................................. 15

Booster Coil

56225C ...................................................................27

Bumper Pad

56128...................................................................... 31

Burner Assembly

510149P.................................................................. 25

C

Coil Assembly Kit

56225A.................................................................... 27

Connector

21091...................................................................... 33

Cylinder Assembly

60645P.................................................................... 17

Cylinder Baffle

61399...................................................................... 17

Cylinder Belt

56095...................................................................... 15

Cylinder Glide

61448...................................................................... 17

Cylinder Roller

62649...................................................................... 19

D

Door Catch Assembly

510177.................................................................... 13

Door Liner

62152P.................................................................... 13

Door Pull

61925...................................................................... 13

Door Seal

61379P.................................................................... 13

Door Strike

510181.................................................................... 13

F

Fabric Selector Switch

58032 ........................................................................5

58813 ........................................................................5

Felt Pad

56058 ......................................................................17

Female Flag Terminal

00120 ......................................................................33

Female Pin Terminal

00117 ......................................................................33

00130 ......................................................................33

Female Spade Terminal

00112 ......................................................................33

00114 ......................................................................33

00223 ......................................................................33

Foam Pad

32670 ......................................................................11

Front Panel Seal

61380P....................................................................13

G

Gas Valve Conversion Kit

596P3......................................................................25

Grounding Clip

00161 ......................................................................33

H

Heat Duct Shield

60952 ................................................................21, 23

Heat Duct Shroud

510101 ....................................................................23

Heater Duct and Screw Assembly

510025P............................................................21, 23

Heater Duct Assembly

500180P..................................................................21

Heater Kit Assembly

61927 ......................................................................21

61928 ......................................................................21

61929 ......................................................................21

61930 ......................................................................21

61931 ......................................................................21

Hinge

56045 ......................................................................13

Holding Coil

56225B....................................................................27

I

Idler Spring

E

Elbow Shut-Off Valve

510205.................................................................... 25

511459 35

510185 ....................................................................15

Idler Wheel and Bearing Assembly

510142P..................................................................15

Igniter

55438 ......................................................................25

N/A items do not appear in index.

Insulator

70210...................................................................... 33

R

Rear Bulkhead Assembly

L

Lead-In Cord

56222...................................................................... 33

Lint Filter

61376P.................................................................... 17

L.P. Conversion Kit Assembly

56412...................................................................... 25

M

Male Pin Terminal

00116...................................................................... 33

00127...................................................................... 33

Male Ta b Ter m in a l

00139...................................................................... 33

Molex Receptacle

26301...................................................................... 33

Motor

58044...................................................................... 15

58056...................................................................... 15

Motor Mount

510060.................................................................... 15

Motor Mount and Idler Assembly

511227.................................................................... 15

Motor Mount Clamp

510180.................................................................... 15

Motor Pulley Assembly

56447...................................................................... 15

Motor Pulley Kit

56062P.................................................................... 15

N

Nut

Q6163 ............................................................... 21, 29

20274...................................................................... 31

23407...................................................................... 13

24206........................................................................ 5

24522........................................................................ 9

36020...................................................................... 11

51236...................................................................... 13

52566...................................................................... 15

52947.................................................................... 5, 7

56156................................................................ 15, 19

P

Panel Locator

56079................................................................ 13, 31

Plug

23040...................................................................... 33

Plug, 1 Circuit

26302...................................................................... 33

Plug, 2 Circuit

56266...................................................................... 33

56448...................................................................... 33

N/A items do not appear in index.

36 511459

61135P....................................................................19

Receptacle, 2 Circuit

56265 ......................................................................33

56451 ......................................................................33

Receptacle, 3 Circuit

23039 ......................................................................33

Retaining Ring

23748 ................................................................15, 19

Ring Terminal

00110 ......................................................................33

00111 ......................................................................33

00113 ......................................................................33

Rubber Foot

70282 ......................................................................31

S

Screw

M400664 .................................................................19

Q6535......................................................................29

22649 ......................................................................13

23008 ......................................................................11

23222 ..............................................15, 17, 21, 23, 25

23962 ......................................................................15

25232 ....................................................................5, 7

33561 ..........................................................13, 17, 31

39733 ................................................................13, 31

501086 ............................................................5, 9, 15

503661 ....................13, 15, 17, 19, 21, 23, 25, 29, 31

51780 ................................................................21, 23

52696 ......................................................................31

52864 ......................................................................13

52909 ....................................................11, 19, 29, 31

56124 ......................................................................25

62541 ......................................................................15

62588 ......................................................................17

Seal

56065 ......................................................................15

Seal Assembly

56088 ................................................................17, 19

Seal Strap

56090 ................................................................17, 19

Secondary Coil

56225D....................................................................27

Sensor

510213 ....................................................................25

Shaft

56461 ................................................................15, 19

Speed Clip

28835 ......................................................................13

Spring

52310 ................................................................17, 19

Spring and Connector Assembly

M409136 .................................................................25

Start Switch Assembly

57349 ........................................................................5

Strain Relief

38384 ......................................................................33

Support Barrel

56534 ......................................................................13

Switch

504570.................................................................... 13

Switch Assembly

55882........................................................................ 7

T

Ter m i nal B lock

50854...................................................................... 29

Terminal Block Shield

56087...................................................................... 29

Thermostat

56410...................................................................... 15

57239...................................................................... 21

Thermostat and Plate Kit

489P3...................................................................... 23

Thermostat Opening Cover

61203...................................................................... 15

W

Washer

20492...................................................................... 15

23886...................................................................... 19

25820.................................................................... 5, 7

51474................................................................ 19, 29

52549................................................................ 15, 19

56552................................................................ 21, 29

91176........................................................................ 5

Wire Clip

51291...................................................................... 33

N/A items do not appear in index.

511459 37

Notes

38 511459

Alliance KG5009-1102 Parts Diagram

Table of Contents

Parts Ordering Information

Nameplate Location

Model Identification

Control Panel and Controls - 2 Cycle and 5 Cycle Timer Models

Control Panel and Controls - 1 Cycle Timer Models

Control Hood

Cabinet Top

Loading Door, Front Panel and Seals

Motor, Exhaust Fan and Belt

Front Bulkhead, Air Duct, Felt Seal and Cylinder

Rear Bulkhead, Felt Seal and Cylinder Roller

Heater Duct and Element Assembly

Heater Duct Assembly

Gas Valve, Igniter and Gas Conversion Kits

56225 Gas Valve Assembly

Terminal Block

Cabinet, Exhaust Duct and Base

Lead-In Cord and Terminals

Wire Harnesses and Wires

Parts Index