Parts Ordering Information........................................................................................................................................ 3
Serial Plate Location ................................................................................................................................................. 3
Model Identification ................................................................................................................................................... 5
Product Overview - PS40 Control ............................................................................................................................. 6
Decals - Models through 8/31/09 (Drawing 1 of 2) ................................................................................................... 8
Decals - Models through 8/31/09 (Drawing 2 of 2) ................................................................................................. 10
Bearing Housing Assembly (Drawing 1 of 6) .......................................................................................................... 14
Bearing Housing Assembly (Drawing 2 of 6) .......................................................................................................... 16
Bearing Housing Assembly (Drawing 3 of 6) .......................................................................................................... 18
Bearing Housing Assembly (Drawing 4 of 6) .......................................................................................................... 20
Bearing Housing Assembly (Drawing 5 of 6) .......................................................................................................... 22
Bearing Housing Assembly (Drawing 6 of 6) .......................................................................................................... 24
Cabinet Assembly (Drawing 1 of 4) ........................................................................................................................ 26
Cabinet Assembly (Drawing 2 of 4) ........................................................................................................................ 28
Cabinet Assembly (Drawing 3 of 4) ........................................................................................................................ 30
Cabinet Assembly (Drawing 4 of 4) ........................................................................................................................ 32
Cylinder Assembly (Drawing 1 of 2)........................................................................................................................ 34
Cylinder Assembly (Drawing 2 of 2)........................................................................................................................ 36
Single Cup Dispenser Assembly............................................................................................................................. 38
5 Cup Dispenser Assembly..................................................................................................................................... 40
Door Assembly - Models through 2/9/09................................................................................................................. 42
Door Assembly - Models starting 2/10/09 ............................................................................................................... 44
Door Lock................................................................................................................................................................ 46
Door Lock Assembly with Magnetic Sensor ............................................................................................................ 48
5 Cup Hot Plumbing Assembly ............................................................................................................................... 50
1 Cup Hot Plumbing Assembly ............................................................................................................................... 52
5 Cup Cold Plumbing Assembly (Drawing 1 of 3) ................................................................................................... 54
5 Cup Cold Plumbing Assembly (Drawing 2 of 3) ................................................................................................... 56
5 Cup Cold Plumbing Assembly (Drawing 3 of 3) ................................................................................................... 58
Single Cup Cold Plumbing Assembly (Drawing 1 of 3) ........................................................................................... 60
Single Cup Cold Plumbing Assembly (Drawing 2 of 3) ........................................................................................... 62
Single Cup Cold Plumbing Assembly (Drawing 3 of 3) ........................................................................................... 64
Auxiliary Plumbing Assembly with Valve................................................................................................................. 66
Auxiliary Plumbing Assembly without Valve (Drawing 1 of 2) ................................................................................. 68
Auxiliary Plumbing Assembly without Valve (Drawing 2 of 2) ................................................................................. 70
Hot and Auxiliary Plumbing Assembly with Valve (Drawing 1 of 2) ........................................................................ 72
Hot and Auxiliary Plumbing Assembly with Valve (Drawing 2 of 2) ........................................................................ 74
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
Control Box Assembly............................................................................................................................................. 82
Drive Box Assembly (Drawing 1 of 2) ..................................................................................................................... 84
Drive Box Assembly (Drawing 2 of 2) ..................................................................................................................... 86
Electric Heat Drive Box Assembly .......................................................................................................................... 88
PowerFlex Drive and EMI Filter (Drawing 1 of 2).................................................................................................... 90
PowerFlex Drive and EMI Filter (Drawing 2 of 2).................................................................................................... 92
Main Assembly (Drawing 1 of 10) ........................................................................................................................... 94
Main Assembly (Drawing 2 of 10) ........................................................................................................................... 96
Main Assembly (Drawing 3 of 10) ........................................................................................................................... 98
Main Assembly (Drawing 4 of 10) ......................................................................................................................... 100
Main Assembly (Drawing 5 of 10) ......................................................................................................................... 102
Main Assembly (Drawing 6 of 10) ......................................................................................................................... 104
Main Assembly (Drawing 7 of 10) ......................................................................................................................... 106
Main Assembly (Drawing 8 of 10) ......................................................................................................................... 108
Main Assembly (Drawing 9 of 10) ......................................................................................................................... 110
Main Assembly (Drawing 10 of 10) ....................................................................................................................... 112
Parts Index ............................................................................................................................................................ 115
If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at
(920) 748-3950 for the name and address of the
nearest authorized parts distributor.
Serial Plate Location
When calling or writing about your product, be
sure to mention model and serial numbers. Model
and serial numbers are located on serial plate(s)
as shown. The serial plate is located inside the
door and on the upper rear panel.
For technical assistance, call either of the numbers listed below:
NAC000567Screw2 required for grease box to valve panel; 6 required for valve
panel to side panel; 2 required for top panel to valve panel;
12 required for front panel to side panel; 2 required for lower
front panel to frame; 6 required for side panel to frame; 4
required for rear cover to side panel; 4 or 5 required for front
electrical mounting bracket to side panel
NAF431024Nut2 required for grease box to valve panel; 6 required for valve
panel to side panel; 4 required for front panel to side panel; 4
or 5 required for front electrical mounting bracket to side
panel
NAN/ANut2 required for top panel to valve panel; 2 required for lower
front panel to frame; 6 required for side panel to frame; 2
required for rear electrical cover to valve panel
NAC000571Washer2 required for top panel to valve panel; 2 required for lower
front panel to frame; 6 required for side panel to frame; 4
required for rear cover to side panel
NAC000585Washer2 required for lower front panel to frame; 6 required for side
panel to frame
NAF430929Screw2 required for rear electrical cover to valve panel; 1 required
for inlet power cover to valve panel
NAF430910Screw6 required for rub rails to lower front panel
NAC000568Nut6 required for rub rails to lower front panel
NAC000567Screw6 required for valve panel to side panel; 2 required for top
panel to valve panel; 12 required for front panel to side panel;
2 required for lower front panel to frame; 6 required for side
panel to frame; 4 required for rear cover to side panel; 4 or 5
required for front electrical mounting bracket to side panel
NAF431024Nut6 required for valve panel to side panel; 4 required for front
panel to side panel; 4 or 5 required for front electrical
mounting bracket to side panel
NAN/ANut2 required for top panel to valve panel; 2 required for lower
front panel to frame; 6 required for side panel to frame; 2
required for rear electrical cover to valve panel
NAC000571Washer2 required for top panel to valve panel; 2 required for lower
front panel to frame; 6 required for side panel to frame; 4
required for rear cover to side panel
NAC000585Washer2 required for lower front panel to frame; 6 required for side
panel to frame
NAF430929Screw2 required for rear electrical cover to valve panel; 1 required
for inlet power cover to valve panel
NAF430910Screw6 required for rub rails to lower front panel
NAC000568Nut6 required for rub rails to lower front panel
NAC000567Screw2 required for top panel to valve panel; 12 required for front
panel to side panel; 2 required for lower front panel to frame; 4
or 5 required for front electrical mounting bracket to side panel
NAF431024Nut4 required for front panel to side panel; 4 or 5 required for front
electrical mounting bracket to side panel
NAN/ANut2 required for top panel to valve panel; 2 required for lower
front panel to frame
NAC000571Washer2 required for top panel to valve panel; 2 required for lower
front panel to frame
NAC000585Washer2 required for lower front panel to frame
NAF430910Screw6 required for rub rails to lower front panel
NAC000568Nut6 required for rub rails to lower front panel
1C002986Front Top Panel Assembly
2C002017Top Panel Access Cover
3C000817Rear Top PanelModels CPC140H, CPC140M, CP140PHN1, CP140PHQ1,
NAC000567Screw6 required for valve panel to side panel; 2 required for top
panel to valve panel; 12 required for front panel to side panel;
6 required for side panel to frame; 4 required for rear cover to
side panel; 4 or 5 required for front electrical mounting bracket
to side panel
NAF431024Nut6 required for valve panel to side panel; 4 required for front
panel to side panel; 4 or 5 required for front electrical mounting
bracket to side panel
NAN/ANut2 required for top panel to valve panel; 6 required for side
panel to frame; 2 required for rear electrical cover to valve
panel
NAC000571Washer2 required for top panel to valve panel; 6 required for side
panel to frame; 4 required for rear cover to side panel
NAC000585Washer6 required for side panel to frame
NAF430929Screw2 required for rear electrical cover to valve panel; 1 required
NAC001148ScrewModels starting 3/23/04; 4 required for hinges to cover; 4
required for hinges to control panel
NAF430920ScrewModels CPC140H, CPC140M, CP140PHN1,
CP140PHQ1, CP140PMN1, CP140PMQ1, IPH140H,
IPH140M, IPH640, IP140PHN1, IP140PHQ1,
IP140PMN1, IP140PMQ1, JP140PHQ1 and
JP140PMQ1; 4 required for hinges to cover for models
through 3/23/04; 4 required for hinges to control panel for
models through 3/23/04; 2 required for dispenser cover
to handle for models starting 3/23/04
NAF430909Screw2 required for dispenser cover to handle; Models through
3/23/04
NAF430925Screw2 required for dispenser to control panel for all models;
12 required for side dispenser to side panel for 125 and
570 models
NAN/ANut2 required for dispenser to control panel
NAC000552HoseFlush hose for supply dispenser; Models CPC140H,
NAC001148ScrewModels starting 3/23/04; 4 required for hinges to cover; 4
required for hinges to control panel
NAF430920ScrewModels CPC140H, CPC140M, CP140PHN1,
CP140PHQ1, CP140PMN1, CP140PMQ1, IPH140H,
IPH140M, IPH640, IP140PHN1, IP140PHQ1,
IP140PMN1, IP140PMQ1, JP140PHN1, JP140PHQ1
and JP140PMQ1; 4 required for hinges to cover for
models through 3/23/04; 4 required for hinges to control
panel for models through 3/23/04; 2 required for
dispenser cover to handle for models starting 3/23/04
NAF430909Screw2 required for dispenser cover to handle; Models
CPC140H, CPC140M, CP140PHN1, CP140PHQ1,
CP140PMN1, CP140PMQ1, IPH140H, IPH140M,
IPH640, IP140PHN1, IP140PHQ1, IP140PMN1,
IP140PMQ1, JP140PHQ1 and JP140PMQ1 through
3/23/04
NAF430925Screw2 required for dispenser to control panel for all models;
12 required for side dispenser to side panel for 125 and
570 models
NAN/ANut2 required for dispenser to control panel
NA36801Hose Clamp7 required for supply dispenser
NAC001004Spring Hose Clamp5 required for supply dispenser
CP140PHQ1, CP140PMN1, CP140PMQ1, IPH140H,
IPH140M, IPH640, IP140PHN1, IP140PHQ1,
IP140PMN1, IP140PMQ1, JP140PHN1, JP140PHQ1
and JP140PMQ1 use 22 inches for supply cup 1, 28
inches for supply cup 2, 33 inches for supply cup 3, 38
inches for supply cup 4, 42 inches for supply cup 5;
Models CPC125H, CP125PHN1, CP125PHN2,
CP125PHQ1, CP125PHQ2, IPH125H, IPH570,
IP125PHN1, IP125PHN2, IP125PHQ1, IP125PHQ2,
JP125PHN1 and JP125PHN2 use 16 inches for supply
cup 1, 20 inches for supply cup 2, 26 inches for supply
cup 3, 32 inches for supply cup 4, 35 inches for supply
cup 5
NAF430910Screw4 required for keypad to keypad mounting plate
NAC000567Screw1 required for keypad mounting plate to control panel; 4
required for electrical box to mounting bracket
NAF431024Nut1 required for keypad mounting plate to control panel
NAC003024PKeymode Switch Assembly
NAF200233700PEmergency Stop Button KitIncludes F200233500 E-Stop Pushbutton and
F200233401 Contact Block Switch
NAN/ANut4 required for electrical box to mounting bracket
NAC000571Washer4 required for electrical box to mounting bracket
NAF430909Screw2 required for electrical box cover to electrical box; 1
required for ground connection to electrical box for
models through 3/23/04; 2 required for ground
connection to electrical box for models starting 3/23/04
NAC000567Screw4 required for drive box to valve panel
NAN/ANut4 required for drive box to valve panel
NAC000571Washer4 required for drive box to valve panel
NAF430909Screw2 required for exhaust bracket to box; 4 required for chemical
terminal mounting bracket to box; 4 required for AC drive to
box; 4 required for EMI filter to box; 4 required for transformer to
box; 2 required for ground lug to box
NAF431133Washer4 required for AC drive to box; 4 required for EMI filter to box; 4
required for transformer to box
NAC000575Screw2 required for input power block to box
NAF430938Screw4 required for cooling fan to valve panel; 2 required for chemical
signal terminal block to bracket
NAC000568Nut4 required for cooling fan to valve panel; 2 required for chemical
signal terminal block to bracket
NAC002779Chemical Supply Harness
NAC002780Chemical Supply Harness
NAC002781Chemical Supply Harness
NAC002570Drive Box Harness
1C000373Mounting Bracket
2C000370Power Block Terminal2 required
3C000203Transformer
4C000318Thermostat
5C000324Exhaust Bracket
6N/AInverter200-240 Volt; Models CPC140M, IPH140M and IPH640 order
C002884 160-series to PowerFlex 40 Drive Kit; Models
CPC140H and IPH140H order C002886 160-series to
PowerFlex 40 Drive Kit
6N/AInverter380-480 Volt; Models CPC140M, IPH140M and IPH640 order
C002885 160-series to PowerFlex 40 Drive Kit; Models
CPC140H and IPH140H order C002887 160-series to
PowerFlex 40 Drive Kit
7F330284EMI Filter200-240 Volt; CE models
7F330283EMI Filter380-480 Volt; CE models
8C001050Drive Box Assembly
9C000290Power Block Terminal
10N/AGround Lug Terminal
11N/ACircuit BreakerDesign 1 models; 2 Amp; 200-240 Volt; Order C0978P3 Circuit
Breaker Kit
11N/ACircuit BreakerDesign 1 models; 1 Amp; 380-480 Volt; Order C0977P3 Circuit
Breaker Kit
11C0977P3Circuit Breaker Kit380-480 Volt; Includes F350217 Circuit Breaker
11C0978P3Circuit Breaker Kit200-240 Volt; Included C003135 Circuit Breaker
11F350217Circuit BreakerDesign 2 models or models that have been retrofitted with
C0977P3 Circuit Breaker Kit; .5 Amp; 380-480 Volt
11C003135PCircuit BreakerDesign 2 models or models that have been retrofitted with
NAC000567Screw4 required for drive box to valve panel
NAN/ANut4 required for drive box to valve panel
NAC000571Washer4 required for drive box to valve panel
NAF430909Screw2 required for exhaust bracket to box; 3 required for chemical
terminal mounting bracket to box; 4 required for AC drive to box;
4 required for EMI filter to box; 4 required for transformer to box;
2 required for ground lug to box
NAF431133Washer4 required for AC drive to box
NAC000575Screw2 required for input power block to box
NAF430938Screw4 required for cooling fan to valve panel; 2 required for chemical
signal terminal block to bracket
NAC000568Nut4 required for cooling fan to valve panel; 2 required for chemical
signal terminal block to bracket
NAC002779Chemical Supply HarnessControl box barrier to supply terminal block
NAC002780Chemical Supply HarnessChemical supply board to control box barrier
NAC002781Chemical Supply HarnessMain control board to chemical supply board
NAF140602Tie Wrap Mounting Clamp
NAC002570Drive Box Harness
1C002524Drive Box Assembly
2C000370Power Block Terminal2 required if 12 chemical machine
3C000373Mounting Bracket
4C000203Transformer
5C002892PowerFlex 40 Drive200-240 Volt; Models CPC140H, CPC140M, CP140PHN1,
5N/AInverter380-480 Volt; Models CPC125H, CP125PHN1, CP125PHQ1,
IPH125H, IPH570, IP125PHN1, IP125PHQ1 and JP125PHN1;
Order C003152 PowerFlex 40 Drive Kit
6C002526Exhaust Bracket
7F8054001EMI Filter200-240 Volt; CE models
7F8054002EMI Filter380-480 Volt; CE models
8C000290Power Block Terminal
9C001803Ground Terminal Lug
10C001132Terminal Bracket
11N/ACircuit BreakerDesign 1 models; 2 Amp; 200-240 Volt; Order C0978P3 Circuit
Breaker Kit
11N/ACircuit BreakerDesign 1 models; 1 Amp; 380-480 Volt; Order C0977P3 Circuit
Breaker Kit
11C0977P3Circuit Breaker Kit380-480 Volt; Includes F350217 Circuit Breaker
11C0978P3Circuit Breaker Kit200-240 Volt; Included C003135 Circuit Breaker
11F350217Circuit BreakerDesign 2 models or models that have been retrofitted with
C0977P3 Circuit Breaker Kit; .5 Amp; 380-480 Volt
11C003135PCircuit BreakerDesign 2 models or models that have been retrofitted with
NAC000567Screw4 required for drive box to valve panel
NAN/ANut4 required for drive box to valve panel
NAC000571Washer4 required for drive box to valve panel
NAF430909Screw2 required for exhaust bracket to box; 3 required for
chemical terminal mounting bracket to box; 4 required for
AC drive to box; 4 required for EMI filter to box; 4
required for transformer to box; 2 required for ground lug
to box
NAF431133Washer4 required for AC drive to box
NAC000575Screw2 required for input power block to box
NAF430938Screw4 required for cooling fan to valve panel; 2 required for
chemical signal terminal block to bracket
NAC000568Nut4 required for cooling fan to valve panel; 2 required for
chemical signal terminal block to bracket
NAC002779Chemical Supply HarnessUse with 12 chemical signal
NAC002780Chemical Supply HarnessUse with 12 chemical signal
NAC002781Chemical Supply HarnessUse with 12 chemical signal
NAC002570Drive Box Harness
NAC002830Electric Heat Harness400 Volt
NAC002831PElectric Heat Harness200 Volt
NAC002758Electric Heat Harness200-240 Volt
1C002524Drive Box Assembly
2C000370Power Block Terminal2 required if 12 chemical signal machine
3C000373Mounting Bracket
4C000203Transformer
5C002892PowerFlex 40 Drive200-240 Volt
5C002893PowerFlex 40 Drive380-480 Volt
6C002526Exhaust Bracket
7F8054001EMI Filter200-240 Volt; CE models
7F8054002EMI Filter380-480 Volt; CE models
8C002051Contactor200 Volt
8C000309PContactor400 Volt
9C001197Fuse Holder
10C002096Fuse200 Volt
10C001195Fuse400 Volt
11M413865Terminal Block
12N/AGround Lug
13N/ACircuit BreakerDesign 1 models; 2 Amp; 200-240 Volt; Order C0978P3
Circuit Breaker Kit
13N/ACircuit BreakerDesign 1 models; 1 Amp; 380-480 Volt; Order C0977P3
Circuit Breaker Kit
13C0977P3Circuit Breaker Kit380-480 Volt; Includes F350217 Circuit Breaker
13C0978P3Circuit Breaker Kit200-240 Volt; Included C003135 Circuit Breaker
13F350217Circuit BreakerDesign 2 models or models that have been retrofitted
with C0977P3 Circuit Breaker Kit; .5 Amp; 380-480 Volt
13C003135PCircuit BreakerDesign 2 models or models that have been retrofitted
with C0978P3 Circuit Breaker Kit; 1 Amp; 200-240 Volt