ALLIANCE CT050N, CU050L, CU050N, DR50G2-, BA050L Installation Operation & Maintenance

...
Tumble Dryers
TMB1277C_SVG
50 Pound (25 Kilogram) Capacity 75 Pound (34 Kilogram) Capacity
Starting Serial No. 0904004427
Refer to Page 9 for Model Identification
Installation/Operation/Maintenance
Original Instructions Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.alliancelaundry.com
Part No. 70457901ENR12
September 2015
Installation must conform with local codes or, in the absence of local codes, with:
In the U.S.A., installation must conform to the latest edition of the American National Standard Z223.1/ NFPA 54 “National Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric Code.”
In Canada, installation must comply with Standards CAN/CSA-B149.1 or Natural Gas and Propane Installation Code and CSA C22.1, latest edition, Canadian Electric Code, Part I.
In Australia and New Zealand, installation must comply with the Gas Installations Standard AS/NZS 5601 Part 1: General Installa­tions.
WARNING
FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
W033
WARNING
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appli­ance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the above safety information must be posted in a prominent location near the tumble dryer for customer use.
IMPORTANT: The installer must fully test the tumble dryer after installation and demonstrate to the owner how to operate the machine.
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W052
3 Part No. 70457901ENR12
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumble dryer before servicing.
Close gas shut-off valve to gas tumble dryer before servicing.
Close steam valve to steam tumble dryer before servicing.
Never start the tumble dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumble dryer is properly grounded.
W002R1
WARNING
Installation of unit must be performed by a qualified installer.
Install tumble dryer according to manufacturer’s instructions and local codes.
DO NOT install a tumble dryer with flexible plastic venting materials. If flexible metal (foil type) duct is instal­led, it must be of a specific type identified by the appliance manufacturer as suitable for use with tumble dryer. Refer to section on connecting exhaust system. Flexible venting materials are known to collapse, be easily crushed, and trap lint. These conditions will obstruct tumble dryer airflow and increase the risk of fire.
The following information applies to the state of Massachusetts, USA.
This appliance can only be installed by a Massachusetts licensed plumber or gas fitter.
This appliance must be installed with a 36 inch [91 cm] long flexible gas connector.
A “T-Handle” type gas shut-off valve must be installed in the gas supply line to this appliance.
This appliance must not be installed in a bedroom or bathroom.
W752R1
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4 Part No. 70457901ENR12
Table of Contents
Introduction........................................................................................... 9
Model Identification........................................................................................9
Contact Information...................................................................................... 11
Safety Information................................................................................13
Explanation of Safety Messages..................................................................... 13
Important Safety Instructions......................................................................... 13
Specifications and Dimensions.............................................................. 15
Specifications and Dimensions ...................................................................... 15
Cabinet Dimensions...................................................................................... 17
Exhaust Outlet Locations...............................................................................18
Gas Connection Locations............................................................................. 19
Electrical Connection Locations..................................................................... 20
Steam Connection Locations..........................................................................21
Installation........................................................................................... 22
Pre-Installation Inspection............................................................................. 22
Location Requirements..................................................................................22
Position and Level the Tumble Dryer..............................................................23
Fire Suppression System (Optional Equipment)............................................... 24
Check Local Codes and Permits..................................................................24
Water Requirements.................................................................................. 24
Water Connections.................................................................................... 24
Electrical Requirements............................................................................. 25
Auxiliary Alarm........................................................................................ 25
Bolt-On Angle Option................................................................................... 26
To Reverse the Loading Door ........................................................................27
Before Placing Tumble Dryer into Service...................................................... 29
Required for CE Models Only.................................................................... 31
Installing CE Gas Drying Tumble Dryer......................................................... 31
General Information.................................................................................. 31
CE Orifices ..............................................................................................32
Properties of CE Gases.............................................................................. 33
Changing Gas Configuration...................................................................... 34
Specific Conversion Procedures..................................................................35
Exhaust Requirements..........................................................................37
Exhaust Requirements...................................................................................37
Layout......................................................................................................... 37
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5 Part No. 70457901ENR12
Make-Up Air................................................................................................37
Venting........................................................................................................37
Individual Venting.....................................................................................38
Manifold Venting...................................................................................... 39
Gas Requirements.................................................................................42
Gas Requirements.........................................................................................42
Gas Supply Pipe Sizing and Looping.............................................................. 44
Low Pressure Gas Pipe Sizes......................................................................44
High Pressure Gas Pipe Sizes..................................................................... 46
High Altitude Burner Orifice Sizing ...............................................................48
Electrical Requirements........................................................................52
Electrical Requirements.................................................................................52
Wiring Diagram............................................................................................52
Wiring for Central Pay.................................................................................. 52
Grounding Instructions..................................................................................54
For CE Models Only..................................................................................54
Service/Ground Location........................................................................... 55
To Connect Electrical Service To The Tumble Dryer....................................... 56
Jumper Configuration Instructions..................................................................56
Ferrite Ring Installation ................................................................................57
Electrical Specifications ............................................................................... 59
Steam Requirements.............................................................................62
Steam Requirements......................................................................................62
Piping Recommendations.............................................................................. 64
Installing Steam Trap and Making Condensate Return Connections...................64
Thermal Oil Prep.......................................................................................... 64
Single Drop Timer................................................................................ 65
Power-Up Mode........................................................................................... 65
Ready Mode.................................................................................................65
Start Mode................................................................................................... 65
Run Mode.................................................................................................... 65
Door Open Mode.......................................................................................... 65
End of Cycle Mode....................................................................................... 65
Setting Dry Time Dipswitches........................................................................65
Models Through Serial No. 0908xxxxx....................................................... 65
Models Starting Serial No. 0909xxxxx........................................................ 65
Resetting Cycle Time to Zero.........................................................................65
Dipswitch Settings........................................................................................ 66
Topoffs........................................................................................................ 69
Temperature Selector Switch......................................................................... 69
To Program a Short Test Cycle.......................................................................69
Error Codes..................................................................................................69
Operating Instructions..........................................................................70
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6 Part No. 70457901ENR12
Operating Instructions................................................................................... 70
Emergency Stop Button On CE Models.......................................................... 70
Operating Instructions................................................................................... 70
Reversing Operation......................................................................................71
Control Instructions.......................................................................................71
Dual Digital Timer Control........................................................................ 71
Electronic OPL Micro Control....................................................................73
Single Drop Control...................................................................................74
MDC Coin and Card Control......................................................................74
Quantum Control ......................................................................................75
Galaxy 600 Control .................................................................................. 76
LED OPL Control .................................................................................... 77
UniLinc Control ....................................................................................... 78
DX4 Coin Control..................................................................................... 79
DX4 OPL Control..................................................................................... 80
Diagnostic Microprocessor Control ............................................................ 80
DMP OPL Models.....................................................................................82
DMP Coin................................................................................................ 84
Ignition Control Operation and Troubleshooting for Models Starting 3/11/13..... 86
Internal Control Failure..............................................................................86
Troubleshooting........................................................................................ 86
Proper Electrode Location..........................................................................87
Flame Current Measurement.......................................................................87
Ignition Control Operation for Non-CE Models Through 3/10/13...................... 87
Ignition Control Operation for CE Models Through 3/10/13............................. 88
System Tests.............................................................................................89
Diagnostic LED (DGN LED)/Error Codes...................................................89
Adjustments......................................................................................... 90
Adjustments................................................................................................. 90
Gas Burner Air Shutter.................................................................................. 90
Airflow Switch ............................................................................................ 91
Loading Door Switch.................................................................................... 91
Loading Door Catch .....................................................................................92
Drive Belt - Nonreversing Models.................................................................. 92
Drive Belt - Reversing Models....................................................................... 92
Maintenance......................................................................................... 94
Daily........................................................................................................... 94
Monthly....................................................................................................... 94
Quarterly......................................................................................................94
Bi-Annually................................................................................................. 95
Annually...................................................................................................... 95
Fire Suppression System (Optional Equipment) Maintenance Test.................... 95
Before You Call for Service...................................................................97
Removing Tumble Dryer from Service..................................................98
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7 Part No. 70457901ENR12
Disposal of Unit.................................................................................... 99
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8 Part No. 70457901ENR12
Introduction
Model Identification
Information in this manual is applicable to these models. Refer to the machine serial plate for the model number.
Gas Steam/Thermal Oil Electric
Introduction
050 Series
(25 Kg)
CA050L
CA050N
CK050N
CT050L
CT050N
CU050L
CU050N
DR50G2­BA050L
DR50G2­BA050N
DR50G2­BK050N
DR50G2­BT050D
DR50G2­BT050L
DR50G2­BT050N
DR50G2­BU050L
DR50G2­BU050N
DR55G2­BA050L
DR55G2­BA050N
DR55G2­BT050D
DR55G2­BT050L
DR55G2­BT050N
DR55G2­BU050L
DR55G2­BU050N
HA050L
HA050N
HK050N
HT050D
HT050L
HT050N
HU050L
HU050N
IPD50G2
IT050L
IT050N
LA050L
LA050N
LK050N
LT050L
LT050N
LU050L
LU050N
MT050L
MT050N
PA050L
PA050N
PK050N
PT050L
PT050N
PU050L
PU050N
SA050L
SA050N
SK050N
ST050D
ST050L
ST050N
SU050L
SU050N
UA050L
UA050N
UK050N
UT050L
UT050N
UU050L
UU050N
YT050L
YT050N
YU050L
YU050N
CT050S
CT050T
CU050S
CU050T
DR50S2­BT050S
DR50S2­BT050T
DR50S2­BU050S
DR50S2­BU050T
DR55S2­BT050S
DR55S2­BT050T
DR55S2­BU050S
DR55S2­BU050T
HT050S
HT050T
HU050S
HU050T
IPD50S2
IT050S
IT050T
LT050S
LT050T
LU050S
LU050T
MT050S
MT050T
PT050S
PT050T
PU050S
PU050T
ST050S
ST050T
SU050S
SU050T
UT050S
UT050T
UU050S
UU050T
YT050S
YT050T
YU050S
YU050T
CT050E
CU050E
DR50E2­BT050E
DR50E2­BU050E
DR55E2­BT050E
DR55E2­BU050E
HT050E
HU050E
IPD50E2
IT050E
LT050E
LU050E
MT050E
PT050E
PU050E
ST050E
SU050E
UT050E
UU050E
YT050E
YU050E
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Table continues...
9 Part No. 70457901ENR12
Introduction
Gas Steam/Thermal Oil Electric
075 Series
(34 Kg)
CA075L
CA075N
CK075N
CK075R
CT075L
CT075N
CT075R
CU075L
CU075N
CU075R
DR75G2­BA075L
DR75G2­BA075N
DR75G2­BK075N
DR75G2­BK075R
DR75G2­BT075D
DR75G2­BT075L
DR75G2­BT075N
DR75G2­BT075R
DR75G2­BU075L
DR75G2­BU075N
DR75G2­BU075R
DR80G2­BA075L
DR80G2­BA075N
DR80G2­BT075D
DR80G2­BT075L
DR80G2­BT075N
DR80G2­BU075L
DR80G2­BU075N
HA075L
HA075N
HK075N
HK075R
HT075D
HT075L
HT075N
HT075R
HU075L
HU075N
HU075R
IPD75G2
IT075L
IT075N
IT075R
LA075L
LA075N
LK075N
LT075L
LT075N
LU075L
LU075N
MT075L
MT075N
MT075R
PA075L
PA075N
PK075N
PT075L
PT075N
PU075L
PU075N
SA075L
SA075N
SK075N
SK075R
ST075D
ST075L
ST075N
ST075R
STF75L
STF75N
SU075L
SU075N
SU075R
UA075L
UA075N
UK075N
UK075R
UT075L
UT075N
UT075R
UTF75L
UTF75N
UU075L
UU075N
UU075R
YT075L
YT075N
YU075L
YU075N
CT075S
CT075T
CU075S
CU075T
DR75S2­BT075S
DR75S2­BT075T
DR75S2­BU075S
DR75S2­BU075T
DR80S2­BT075S
DR80S2­BT075T
DR80S2­BU075S
DR80S2­BU075T
HT075S
HT075T
HU075S
HU075T
IPD75S2
IT075S
IT075T
LT075S
LT075T
LU075S
LU075T
MT075S
MT075T
PT075S
PT075T
PU075S
PU075T
ST075S
ST075T
SU075S
SU075T
UT075S
UT075T
UU075S
UU075T
YT075S
YT075T
YU075S
YU075T
CT075E
CT075F
CU075E
CU075F
DR75E2­BT075E
DR75E2­BT075F
DR75E2­BU075E
DR75E2­BU075F
DR80E2­BT075E
DR80E2­BU075E
HT075E
HT075F
HU075E
HU075F
IPD75E2
IT075E
IT075F
LT075E
LU075E
MT075E
MT075F
PT075E
PU075E
ST075E
ST075F
SU075E
SU075F
UB075E
UT075E
UT075F
UU075E
UU075F
YT075E
YU075E
Explanation of digit in 6th position of model number:
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10 Part No. 70457901ENR12
D = Liquid Petroleum (L.P.) Gas, Japan
E = Electric
F = Reduced Electric (Eco Line)
L = L.P. Gas
N = Natural Gas
R = Reduced Gas, Natural Gas (Eco Line)
S = Steam
T = Thermal Oil
Includes models with the following control suffixes:
3B – reversing DX4 vended
KC – single coin
Introduction
R3 – reversing DX4 OPL
3K – reversing DX4 prep for central pay
3L – DX4 prep for central pay
3O – DX4 OPL
3V – DX4 vended
3W – reversing DX4 prep for coin
3X – DX4 prep for coin
BB – reversing basic electronic, coin
BC – basic electronic, coin
BG – basic electronic, OPL mode
BK – reversing basic electronic, prep for central pay
BL – basic electronic, prep for central pay
BW – reversing basic electronic, prep for coin
BX – basic electronic, prep for coin
BY – basic electronic, prep for card
BZ – reversing basic electronic, prep for card
DO – DMP OPL
KK – reversing prep for central pay
KL – prep for central pay
KW – reversing prep for coin
KX – prep for coin
KY – prep for card
KZ – reversing prep for card
LB – reversing network adaptable coin
LC – network adaptable coin
LK – reversing network adaptable, prep for central pay
LL – network adaptable, prep for central pay
LW – reversing network adaptable, prep for coin
LX – network adaptable, prep for coin
LY – network adaptable, prep for card
LZ – reversing network adaptable, prep for card
OM – OPL micro
QT – dual digital timer
RD – reversing DMP OPL
RE – reversing LED OPL
RM – reversing OPL micro
RQ – reversing dual digital timer
RU – reversing UniLinc OPL
SD – single drop
SX – single drop, prep for coin
UO – UniLinc OPL
WB – reversing network ready coin
WC – network ready coin
WK – reversing network ready, prep for central pay
WL – network ready, prep for central pay
WW – reversing network ready, prep for coin
WX – network ready, prep for coin
WY – network ready, prep for card
WZ – reversing network ready, prep for card
EO – LED OPL
KB – reversing single coin
Contact Information
If service is required, contact the nearest Factory Authorized Service Center.
If you are unable to locate an authorized service center or are un­satisfied with the service performed on your unit, contact:
Alliance Laundry Systems
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Shepard Street P.O. Box 990 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121 Ripon, Wisconsin +32 56 41 20 54 Wevelgem, Belgium
11 Part No. 70457901ENR12
TMB2235N_SVG
1
1
Introduction
When calling or writing about your unit, PLEASE GIVE THE MODEL AND SERIAL NUMBERS. The model and serial num­bers are located on the serial plate. The serial plate will be in the location shown in Figure 1 .
Date Purchased ______________________________
Model Number ______________________________
Serial Number _______________________________
Please include a copy of your bill of sale and any service receipts you have.
WARNING
To reduce the risk of serious injury or death, DO NOT repair or replace any part of the unit or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.
W329
If replacement parts are required, contact the source from where you purchased your unit or call +1 (920) 748-3950 or +32 56 41 20 54 for the name and address of the nearest authorized parts distributor.
1. Serial Plate
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Figure 1
12 Part No. 70457901ENR12
Safety Information
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to in­form the reader of specific procedures where minor machine damage will occur if the procedure is not fol­lowed.
NOTE: The word “NOTE” is used to communicate in­stallation, operation, maintenance or servicing informa­tion that is important but not hazard related.
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious in­jury or death to persons when using your tumbler, follow these basic precautions.
W776
Save These Instructions
Read all instructions before using the tumble dryer.
Install the tumble dryer according to the INSTALLATION in­structions. Refer to the EARTHING (grounding) instructions for the proper earthing (grounding) of the tumble dryer. All connections for electrical power, earthing (grounding) and gas supply must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.
Do not install or store the tumble dryer where it will be ex­posed to water and/or weather. The tumble dryer cannot be used in a closed room where the air supply is insufficient. If necessary, ventilation grids must be installed in the doors or the windows.
This appliance must not be activated without lint/foam filter.
When you perceive a gas odor, immediately switch off the gas supply and ventilate the room. Do not switch on electrical ap­pliances and do not pull electrical switches. Do not use matches or lighters. Do not use a phone in the building. Warn the fitter, and if so desired, the gas company, as soon as possi­ble.
To avoid fire and explosion, keep surrounding areas free of flammable and combustible products. Regularly clean the dryer drum and exhaust tube should be cleaned periodically by competent maintenance personnel. Daily remove piled up dust from filter and inside of filter compartment.
Do not use or store flammable materials near this appliance.
Do not dry articles that have been previously cleaned in, washed in, soaked in or spotted with gasoline or machine oils, vegetable or cooking oils, cleaning waxes or chemicals, dry­cleaning solvents, thinner or other flammable or explosive substances as they give off vapors that could ignite, explode or cause fabric to catch on fire by itself.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Items such as foam rubber (latex foam), shower caps, water­proof textiles, rubber backed articles and clothes or pillows filled with foam rubber pads should not be dried in the tumble dryer. Do not use the appliance to dry materials with a low melting temperature (PVC, rubber, etc.).
Do not tumble fiberglass curtains and draperies unless the la­bel says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.
Do not allow children on or in the tumble dryer. This appli­ance is not intended for use by young children or infirm per­sons without supervision. Young children should be super­vised to ensure that they do not play with the appliance.
Do not reach into the tumble dryer if the cylinder is revolving.
Use tumble dryer only for its intended purpose, drying fab­rics. Always follow the fabric care instructions supplied by the textile manufacturer and only use the dryer drum to dry
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13 Part No. 70457901ENR12
Safety Information
textiles that have been washed in water. Only insert spin-dried linen in the dryer.
Always read and follow manufacturer’s instructions on pack­ages of laundry and cleaning aids. Heed all warnings or pre­cautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
Do not use fabric softeners or products to eliminate static un­less recommended by the manufacturer of the fabric softener or product.
Remove laundry immediately after tumble dryer stops.
DO NOT operate the tumble dryer if it is smoking, grinding or has missing or broken parts or removed guards or panels. DO NOT tamper with the controls or bypass any safety devi­ces.
Tumble dryer will not operate with the loading door open. DO NOT bypass the door safety switch to permit the tumble dryer to operate with the door open. The tumble dryer will stop tumbling when the door is opened. Do not use the tumble dry­er if it does not stop tumbling when the door is opened or starts tumbling without pressing or turning the START mech­anism. Remove the tumble dryer from use and call for serv­ice.
Tumble dryer(s) will not operate with lint panel open. DO NOT bypass lint panel safety switch to permit the tumble dry­er to operate with the lint panel open.
Do not modify this appliance.
Always clean the lint filter daily. Keep area around the ex­haust opening and adjacent surrounding area free from the ac­cumulation of lint, dust and dirt. The interior of the tumble dryer and the exhaust duct should be cleaned periodically by qualified service personnel.
Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the drying unit. These acids are corrosive to the tumble dryer as well as the laundry load being dried. Be sure make-up air is free of solvent vapors.
At the end of each working day, close off all main supplies of gas, steam and current.
Do not repair or replace any part of the tumble dryer, or at­tempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair in­structions that the user understands and has the skills to carry out. ALWAYS disconnect and lockout the electrical power to the tumble dryer before servicing. Disconnect power by shut­ting off appropriate breaker or fuse.
Before the tumble dryer is removed from service or discarded, remove the door to the drying compartment and the door to the lint compartment.
Failure to install, maintain, and/or operate this tumble dryer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT SAFETY IN­STRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exer­cised when installing, maintaining, or operating the tumble dryer.
Always contact your dealer, distributor, service agent or the man­ufacturer on any problems or conditions you do not understand.
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14 Part No. 70457901ENR12
Specifications and Dimensions
Specifications and Dimensions
Refer to machine serial plate for additional specifications.
Specifications 050 Series 075 Series F75
Specifications and Dimensions
Heat dissipation of surface area exposed to conditioned air: Btu/ft2 [Joules/m2]
Noise level measured during operation at operator position of 3.3 feet [1 me­ter ] in front of machine and 5.2 feet [1.6 meters ] from floor (approximate)
Net Weight (approximate):
Pounds [Kilograms ]
Standard Packaging Weight: Pounds [Kilograms]
Standard Packaging Shipping Dimen­sions: Inches [Millimeters ]
Slat Crate Packaging Weight: Pounds [Kilograms]
Slat Crate Shipping Dimensions: Inches [Millimeters ]
Cylinder Size:
60 [681,392] 60 [681,392] 60 [681,392]
60 dBA 65 dBA 67 dBA
545 [247] 615 [279] 710 [322]
602 [273] 677 [307] 772 [350]
41.5 x 52.1 x 81 [1054 x 1323 x 2057]
669 [303] 742 [337] 837 [380]
44.5 x 55 x 87.75 [1130 x 1397 x 2229]
37 x 30 [940 x 762] 37 x 36 [940 x 914 ] 37 x 36 [940 x 914]
41.5 x 56.4 x 81 [1054 x 1433 x 2057] 41.5 x 56.4 x 81 [1054 x 1433 x 2057]
44.5 x 59.25 x 87.75 [1130 x 1505 x
2229]
44.5 x 59.25 x 87.75 [1130 x 1505 x 2229]
Inches [Millimeters ]
Cylinder Capacity (dry weight):
Pounds [Kilograms ]
Air Outlet Diameter:
Inches [Millimeters]
Maximum Static Back Pressure:
W.C.I. [Millibar, kPa]
Maximum Airflow:
C.F.M. [L/sec]
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50 [25] 75 [34] 75 [34]
8 [203] 8 [203] 10 [254]
0.5 [1.3, 0.13] 0.5 [1.3, 0.13] 0.5 [1.3, 0.13]
750 [354] Classic Line
Gas/Steam
60 Hz 920 [434]
50 Hz 750 [354]
Electric 750 [354]
15 Part No. 70457901ENR12
Eco Line
60 Hz 750 [354]
50 Hz 625 [295]
1100 [519]
Table continues...
Specifications and Dimensions
Specifications 050 Series 075 Series F75
Motor: Horsepower [kW]
Nonreversing 1/2 [0.373] 3/4 [0.560] Not Applicable
Reversing Fan 1/3 [0.249] 1/3 [0.249] 1 [0.746]
Reversing Cylinder 1/3 [0.249] 1/3 [0.249] 1/3 [0.249]
Gas Models
Gas Connection 1/2 in. NPT 1/2 in. NPT 3/4 in. NPT
Gas Burner Rating:
Btu/hr. [Mj/hr., kW]
130,000 [137, 38.1] Classic Line
165,000 [174,
48.359]
Eco Line
60 Hz 130,000 [137.2, 38.1]
225,000 [237, 65.94]
50 Hz 110,000 [116.1, 32.2]
Electric Models
Heating Element Rating:
Kilowatts
21 kW (240 V/50 Hz)
Classic Line - 30 kW
Eco Line - 21 kW
Not Applicable
30 kW (other vol­tages)
Steam Models
Steam Connection 3/4 in. NPT 3/4 in. NPT Not Applicable
Steam Coil Rating at 100 psig:
177,500 [83.14] 210,300 [98.5] Not Applicable
Btu/hr. [kg/hr.]
(recommended operating pressure 80-100 psig)
NOTE: All machines are shipped with extra nipple to convert to metric thread (from Standard).
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16 Part No. 70457901ENR12
Cabinet Dimensions
TMB2422N_SVG
E
I
H
G
F
D
K
L
J
C
B
A
Specifications and Dimensions
Models A B C D E* F
050 Series Gas and Electric
050 Series Steam
075 Series Gas and Electric
075 Series Steam
F75 Gas 30.75 in. [781
30.75 in. [781 mm]
30.75 in. [781 mm]
30.75 in. [781 mm]
30.75 in. [781 mm]
mm]
33.87 in. [860 mm]
33.87 in. [860 mm]
33.87 in. [860 mm]
33.87 in. [860 mm]
33.87 in. [860 mm]
48.25 in. [1226 mm]
48.25 in. [1226 mm]
54.25 in. [1378 mm]
54.25 in. [1378 mm]
53 in. [1346 mm]
76.625 in. [1946 mm]
76.625 in. [1946 mm]
76.625 in. [1946 mm]
76.625 in. [1946 mm]
76.625 in. [1946 mm]
36 in. [914 mm]
36 in. [914 mm]
36 in. [914 mm]
36 in. [914 mm]
36 in. [914 mm]
Models G H* I* J* K L
050 Series Gas and Electric
33 in. [838 mm]
7.1 in. [180 mm]
5.5 in. [140 mm]
6.53 in. [166 mm ]
29.5 in. [749 mm]
38.625 in. [981 mm]
38.625 in. [981 mm]
38.625 in. [981 mm]
38.625 in. [981 mm]
38.625 in. [981 mm]
33.24 in. [844 mm]
Table continues...
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17 Part No. 70457901ENR12
TMB2238N_SVG
C
A
B
Specifications and Dimensions
Models G H* I* J* K L
050 Series Steam
075 Series Gas and Electric
075 Series Steam
F75 Gas 33 in. [838
33 in. [838 mm]
33 in. [838 mm]
33 in. [838 mm]
mm]
7.1 in. [180 mm]
7.1 in. [180 mm]
7.1 in. [180 mm]
7.1 in. [180 mm]
* Fire suppression system optional - may not be on machine.
Exhaust Outlet Locations
5.5 in. [140 mm]
5.5 in. [140 mm]
5.5 in. [140 mm]
5.5 in. [140 mm]
6.53 in. [166 mm ]
6.53 in. [166 mm ]
6.53 in. [166 mm ]
6.53 in. [166 mm ]
29.5 in. [749 mm]
35.5 in. [902 mm]
35.5 in. [902 mm]
35.5 in. [902 mm]
33.24 in. [844 mm]
39.22 in. [996 mm]
39.22 in. [996 mm]
39.22 in. [996 mm]
Models A B C
050/075 Series 5.375 in. [137 mm ] 8 in. [203 mm ] 13.375 in. [340 mm ]
F75 6.5 in. [165 mm] 10 in. [254 mm ] 6.5 in. [165 mm]
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18 Part No. 70457901ENR12
Gas Connection Locations
TMB2239N_SVG
B
A
Specifications and Dimensions
Diameter A B
050/075 – 1/2 in. NPT 14.75 in. [375 mm] 65.75 in. [1670 mm]
F75 – 3/4 in. NPT
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19 Part No. 70457901ENR12
TMB2240N_SVG
B
A
1 2
B
A
Specifications and Dimensions
Electrical Connection Locations
1. Gas and Steam
2. Electric
A B
3.25 in. [83 mm] 75.5 in. [1918 mm]
NOTE: These figures are approximate dimensions only.
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20 Part No. 70457901ENR12
Steam Connection Locations
TMB2425N_SVG
B
A
C
D E
Specifications and Dimensions
Diameter A
3/4 in. NPT 15.25 in. [387
mm]
79.23 in. [2013 mm]
B
C D E
7.5 in. [190 mm] 64.64 in. [1642 mm]
78.14 in. [1985 mm]
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21 Part No. 70457901ENR12
Installation
Installation
Pre-Installation Inspection
Upon delivery, visually inspect the crate, carton and parts for any visible shipping damage. If the crate, carton, or cover is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is dis­covered.
Remove the crate and protective cover as soon as possible and check the items listed on the packing list. Advise the carrier of any damaged or missing articles as soon as possible. A written claim should be filed with the carrier immediately if articles are damaged or missing.
IMPORTANT: Remove the shipping tape from the two back draft dampers located in the exhaust outlet.
IMPORTANT: Warranty is void unless tumble dryer is installed according to instructions in this manual. In­stallation should comply with minimum specifications and requirements detailed in this manual and applica­ble local gas fitting regulations, municipal building co­des, water supply regulations, electrical wiring regula­tions, and any other relevant statutory regulations. Due to varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.
Materials Required (Obtain Locally)
All Models One Single Pole fused disconnect switch or
circuit breaker on 1 Phase models.
Circuit breaker on 3 Phase models.
Gas Models One gas shut-off valve for gas service line
to each tumble dryer.
Steam Models One steam shut-off valve for steam service
line to be connected upstream of solenoid steam valve.
Two steam shut-off valves for each conden­sate return line.
Table continues...
Materials Required (Obtain Locally)
Flexible steam hoses with a 125 psig [pounds per square inch gauge] [8.79 kg/sq. cm] working pressure for connecting steam coils. Refer to Figure 29 for sizing and con­nection configurations.
Two steam traps for steam coil outlets to condensate return line.
Optional – Two vacuum breakers for con­densate return lines.
IMPORTANT: 3 Phase Only – Each tumble dryer must be connected to its own individual branch circuit breaker, not fuses, to avoid the possibility of “single phasing” and causing premature failure of the mo­tor(s).
Location Requirements
The tumble dryer must be installed on a level floor. Floor cover­ing materials such as carpeting or tile should be removed.
To assure compliance, consult local building code requirements. The tumble dryer must not be installed or stored in area where it will be exposed to water and/or weather.
IMPORTANT: DO NOT block the airflow at the rear of the tumble dryer with laundry or other articles. Doing so would prevent adequate air supply to the combus­tion chamber of the tumble dryer.
A typical tumble dryer enclosure is shown in Figure 2 .
IMPORTANT: Install tumble dryers with sufficient clear­ance for servicing and operation, refer to Figure 2 .
WARNING
To reduce the risk of severe injury, clearance of tum­bler cabinet from combustible construction must conform to the minimum clearances, and/or local co­des and ordinances.
W770
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22 Part No. 70457901ENR12
TMB2242N_SVG
4
3
1
6
8
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2
5
T483I_SVG
Installation
NOTE: Shaded areas indicate adjacent structure.
1. 0.5 in. [13 mm] recommended between machines for removal or installation
2. Allow 2-4 in. [51-102 mm] opening at top of machine to aid in removal or installation. A removable trim piece may be used to
conceal the opening; zero clearance allowed for trim.
3. 4 in. [102 mm] maximum header thickness
4. Minimum clearance permitted for remainder: 12 in. [305 mm]
5. Guard
6. Provision for make-up air
7. 24 in. [610 mm] minimum, 36 in. [914 mm] recommended for maintenance purposes
8. 0.25 in. [6 mm] recommended for removal or installation purposes, zero clearance allowed
Position and Level the Tumble Dryer
1. Remove lint panel door, and unscrew the four shipping bolts (one at each corner).
2. Remove tumble dryer from skid.
NOTE: Do not throw bolts away – they are the level­ing legs.
3. Remove four nuts from the literature package, and screw one fully on to each leveling leg.
4. Screw the four leveling legs (bolts) back into the level adjust­ing fittings from the bottom.
5. Slide tumble dryer to its permanent location. Adjust the level­ing legs until the unit is level, or no more than 0.125 inch [3.18 mm] higher in the front. Refer to Figure 3 . Tumble dry­er must not rock. Lock leveling legs with nuts previously in­stalled.
Figure 2
NOTE: The front of the tumble dryer should be slightly higher than the rear (approximately 0.125 inch [3.18 mm]). This will prevent the clothes, while tumbling, from wearing on the door glass gasket.
IMPORTANT: Keep tumble dryer as close to floor as possible. The unit must rest firmly on floor so weight of tumble dryer is evenly distributed.
Figure 3
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23 Part No. 70457901ENR12
TMB2000N_SVG
3
2
1
Installation
Fire Suppression System (Optional
Equipment)
WARNING
Electrical shock can result in death or serious injury. If the water dispensing system is activated, do not attempt to operate the tumble dryer. If the water dis­pensing system is activated, have the tumble dryer inspected by a qualified agency before operating the tumble dryer.
Check Local Codes and Permits
Call your local water company or the proper municipal authority for information regarding local codes.
IMPORTANT: It is your responsibility to have ALL plumbing connections made by a qualified professio­nal to assure that the plumbing is adequate and con­forms to local, state, and federal regulations or codes.
W879
IMPORTANT: If temperature sensors inside the tumble dryer register a temperature below 40F° [4.4°C] , the fire suppression system control will lock out. This fea­ture protects against operation of the tumble dryer with a possible frozen water supply. Only when the temper­ature sensors register a temperature above 40F° [4.4°C] will the machine reset for operation.
IMPORTANT: Flexible supply line/coupling must be used. Solenoid valve failure due to hard plumbing con­nections will void the warranty. It is recommended that a filter or strainer be installed in the water supply line.
Water Connections
Connect machine to a backflow preventer (vacuum breaker) be­fore connecting to the public water main in all countries where local regulations require specific water approval certificates.
Two hoses and a Y-valve are provided with the tumble dryer to allow for connection of water supply to tumble dryer. The water connections are made to the bushings of the water solenoid valve, located on the rear of the tumble dryer. The Y-valve provides a single female hose connection (Standard US 3/4-11 1/2 NH thread). Refer to Figure 4 and Figure 5 .
IMPORTANT: It is the installation or owner’s responsi­bility to see that the necessary or required water, water pressure, pipe size, or connections are provided. Man­ufacturer assumes no responsibility if the fire suppres­sion system is not connected, installed, or maintained properly.
Water Requirements
IMPORTANT: Water must be supplied to the fire sup­pression system, or the fire suppression system will not operate as intended.
Connection point to the electric water solenoid valve is a 3/4 inch [19 mm] hose. The fire suppression system equipped tumble dry­er must be supplied with a minimum water pipe size of 1/2 inch [12.7 mm] and be provided with a minimum of 20 psi [138 kPa] and a maximum of 120 psi [827 kPa] of pressure at all times. Flowrate must be no less than, but approximately 15 gallons [57 liters] per minute.
NOTE: Water pressure under 20 psi [138 kPa] will cause low flow and water leakage at water solenoid valve.
1. Fire Suppression System Control Box
2. Water Solenoid Valve
3. Opening for Auxiliary Alarm Cable
If the rear of the tumble dryer or the water supply is located in an area where it will be exposed to cold/freezing temperatures, pro­visions must be made to protect these water lines from freezing.
IMPORTANT: Temperature of the water supply must be kept between 40°F and 120°F [4.4°C and 48.9°C] . If wa­ter in the supply line or water solenoid valve freezes,
To connect the two hoses (supplied with tumble dryer), insert rubber washers (from literature pack) in water inlet hose cou­plings. Refer to Figure 5 .
Figure 4
the fire suppression system will not operate.
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24 Part No. 70457901ENR12
TMB2008N_SVG
3
2
4
5
2
1
1. Lock
2. Hose Couplings
3. Y Valve
4. Inlet Hoses
5. Opening for Auxiliary Alarm Cable
Figure 5
Connect inlet hoses to water supply. Flush the lines for approxi­mately two minutes to remove any foreign materials that could clog the screens in the water mixing valve. This is especially im­portant when installing a tumble dryer in a newly constructed or renovated building. Then connect the hoses to the Y-valve; con­nect the Y-valve to the connections at the rear of the tumble dry­er.
IMPORTANT: Thread hose couplings onto valve con­nections finger tight, then turn 1/4 turn with pliers. Do not cross thread or overtighten couplings.
IMPORTANT: Hoses and other natural rubber parts de­teriorate after extended use. Hoses may develop cracks, blisters or material wear from the temperature and constant high pressure they are subjected to. All hoses should be checked on a yearly basis for any visi­ble signs of deterioration. Any hose showing the signs of deterioration listed above should be replaced imme­diately. All hoses should be replaced every five years.
Installation
Electrical Requirements
WARNING
Electrical power must be provided to tumbler at all times. The fire suppression system will be inopera­tive if the main electrical power supply is discon­nected.
W690
No independent external power source or supply connection is necessary. Power to operate the 24 Volt fire suppression system is from the rear junction/contactor box.
Auxiliary Alarm
The fire suppression system provides an auxiliary output signal when the system is activated. During tumble dryer installation, you have the option to connect a separate alarm system to this auxiliary output. Potential uses of the auxiliary output include, but are not limited to: (1) sounds an alarm, (2) activates a build­ing sprinkler system, (3) notifies a fire department, etc. Use of the auxiliary output is not required for the fire suppression system to operate, but may be used for additional protection.
The connection to the auxiliary output is made through the FS-1 and FS-2 fast-on connections inside the fire suppression control box. Refer to Figure 6 . The relay is rated for 24 VAC, 5.2 Amp, sealed current.
NOTE: The auxiliary output is activated during fire sup­pression system maintenance test sequence. Consider this fact prior to your system test every three months. (Example: If the external system uses the auxiliary out­put to call the fire department, inform the fire depart­ment before and after the fire suppression system maintenance test.)
NOTE: Longer inlet hoses are available (as optional equipment at extra cost) if the hoses supplied with the tumble dryer are not long enough for installation. Order hoses as follows:
Part No. 20617 Inlet hose 8 feet [2.44 m]
Part No. 20618 Inlet hose 10 feet [3.05 m]
NOTE: Replacement outlet hoses are available (at extra cost). Order 44073301 Hose, 39 in. [99 cm ].
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25 Part No. 70457901ENR12
TMB1999N_SVG1
6
7
5
4
3
1 2
TMB2014K_SVG
1
4
3
2
5
Installation
1. Opening for Auxiliary Alarm Cable
2. Fuse
3. Auxiliary Alarm Fast-On Connection
4. Test Button
5. Light
6. Reset Button
7. Auxiliary Alarm Fast-On Connection
Figure 6
Bolt-On Angle Option
050 Series Tumble Dryers Only
This option allows the tumble dryer depth to be reduced to 34 5/16 inches [871 mm]. The tumble dryer should then fit through a 36 inch [914 mm] door opening (actual 34.5 inches [876 mm ]).
1. Remove the loading door, access panel, front panel and lint panel. Refer to Figure 7 .
1. Loading Door
2. Front Panel
3. Access Panel
4. Cylinder
5. Lint Panel
Figure 7
2. Remove the drive guard. Refer to Figure 8 .
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26 Part No. 70457901ENR12
TMB2243N_SVG
2
1
8
7
6
5
4
3
TMB2015K_SVG
4
5
6
2
3
7
1
Installation
1. Number of Shims for this Channel
2. Cylinder Head
1. Trunnion Housing
2. Junction/Contactor Box
3. Vertical Trunnion Channel
4. Cylinder Pulley
5. Drive Guard
3. Trunnion
4. Channel Identifier
5. Shims
6. Channel Location
7. Number of Shims for this Channel
6. Exhaust Thimble
7. Motor
Figure 9
8. Motor Bracket
10. Remove the motor(s) and motor bracket(s). Refer to Figure
Figure 8
8 .
11. Unbolt and remove the two vertical trunnion channels.
3. Remove the drive belts. Refer to Figure 8 .
4. Remove the cylinder pulley and shaft key.
5. Pull the cylinder out through the front of the tumble dryer.
Refer to Figure 7 .
6. To ensure proper cylinder balance for reassembly, mark each channel’s original location on cylinder head and number of shims for each channel before removal. Refer to Figure 9 .
7. Remove the complete idler assembly.
8. Remove the trunnion housing. Refer to Figure 8 .
9. Disconnect the motor harness(es).
12. Remove the junction/contactor box. Refer to Figure 8 .
13. Remove the exhaust thimble.
14. The gas supply line may require removal if it extends past the
rear panel. If so, disconnect the union located between the gas and shutoff valves and remove the assembly out through the front of the tumble dryer.
15. Remove the tumble dryer from the crate base and slide it through the door, sideways.
16. Refer to the appropriate service video, installation manual and wiring diagram to reassemble and install the tumble dryer cor­rectly.
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To Reverse the Loading Door
1. Disconnect power supply to tumble dryer.
2. Unlock and remove control panel. Remove two control as-
sembly mounting screws from right side. Swing open control
27 Part No. 70457901ENR12
TMB1994P_SVG
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3
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4
4
8
7
5
5
6
TMB1995N_SVG
2
3
4
5
1
Installation
to access upper flange right guide lug assembly. Refer to Fig­ure 10 .
3. Remove lint panel.
IMPORTANT: Support door and hinge assembly se­curely to prevent it from dropping once side screws are removed from door hinge lug.
1. Control Assembly Mounting Screw
2. Control Assembly
3. Guide Lug Assembly
4. Side Screw
5. Screw
6. Lint Panel
7. Front Panel
8. Control Panel
Figure 10
4. Remove four front panel screws. Refer to Figure 10 . Keep door hinge cams in place on door hinge lug. Pull lug and door assembly off as one piece. Refer to Figure 11 .
5. Remove remaining front panel screws. Refer to Figure 10 . Disconnect door switch harness from switch. Take off front panel. Refer to Figure 11 .
6. Exchange switch and plug locations. Depress tabs with an ad­justable pliers to remove plug and switch from front panel. Reinstall switch, orienting button toward center of machine. Reinstall plug in switch’s previous location. Refer to Figure 11 .
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1. Plug
2. Switch
3. Side Screw
4. Door Hinge Lug
5. Door Assembly
Figure 11
7. Cut wire ties to remove door switch harness bundle. Be care­ful not to damage harness wires. Refer to Figure 12 .
8. Reroute door switch harness up through the hole in the right side of the top panel. Use the panel cutout opening to then put harness down through the hole in the left side of the top panel and into the upper left corner of the cylinder enclosure.
28 Part No. 70457901ENR12
TMB1996N_SVG
6
7
1
5
4
3
2
TMB1997N_SVG
2
3
1
4
Installation
1. Switch (New location)
2. Plug (New location)
1. Screw Cable Clamp
2. Beginning Location of Door Switch Harness
3. Door Assembly
4. Side Screw
3. Original Switch Location
4. Lint Panel Switch Harness
Figure 13
5. Wire Ties
6. Original Plug Location
7. Top Panel
NOTE: If machine is converted back to right hand hinge operation, the door switch harness must be rerouted.
Before Placing Tumble Dryer into Serv-
Figure 12
9. Place front panel on machine, loosely attach four bottom screws. Connect door switch harness to switch in new loca­tion. Install door assembly and four front panel side screws loosely. Refer to Figure 13 .
10. Check lint panel fit, adjusting front panel up or down as re­quired. Tighten four front panel side screws to maintain posi­tion of front panel for proper lint panel clearance.
11. Remove lint panel. Fully tighten bottom screws on front pan­el.
12. Reinstall top screws and guide lugs.
13. Adjust door catch if necessary to allow 7 – 15 pounds [0.48 –
1.03 bar] pull at center of handle.
14. Reinstall control assembly using mounting screws.
15. Reinstall control panel and lint panel.
IMPORTANT: Restore power to tumble dryer and test for proper operation of loading door switch. Tumble dryer should not start with door open; an operating tumble dryer should stop when door is opened.
ice
1. Remove or open all panels and check accessible bolts, nuts, screws, terminals and fittings for tightness.
2. Check belt tension and adjust if necessary. Refer to Adjust­ments section.
3. Replace all panels and guards.
4. Turn on electrical supply to tumble dryer.
5. Open the supply valve for gas or steam heated tumble dryers.
6. After performing the previous checks, start the tumble dryer
by pressing START. (Refer to the Operating section for de­tailed instructions.) Release the start button and open the loading door. The cylinder should stop rotating within seven seconds after the door is opened a maximum of 2 inches [51 mm]. If it does not, adjust the loading door switch. Refer to Adjustments section.
7. Gas Tumble Dryers: Start the tumble dryer and check the burner flame. Adjust the air inlet shutter as required. Refer to Adjustments section.
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29 Part No. 70457901ENR12
T452I_SVG
Installation
IMPORTANT: The electronic ignition system will at­tempt to light the gas by sparking for the “trial for ignition” period. If gas does not ignite within this period, the ignition control will go into a safety lock­out and the valve will no longer open until the con­trol is reset. It may be necessary to retry several times to bleed air from the gas lines. To reset, open and close the loading door and restart tumble dryer. If lockout condition persists, check that the manual gas shut-off valve is in the ON position and that the gas service is properly connected. If condition still persists, remove tumble dryer from service.
8. Load the cylinder with a full load of clean rags and run to re­move oil or dirt from cylinder.
9. Check the airflow switch operation by opening the lint panel; be sure to remove shipping tape from airflow switch prior to operation. Temporarily tape down the lint panel safety switch located behind the upper left corner of the lint panel. The heating systems should shut off when the lint panel is opened a maximum of 1.5 inches [ 38 mm].
The airflow switch operation may be affected by shipping tape still in place, lack of make-up air, or an obstruction in the exhaust duct. These should be checked. If there is a problem, contact an authorized service person.
10. Wipe out the cylinder using an all-purpose cleaner or deter­gent and water solution. Refer to Figure 14 .
IMPORTANT: The use of chlorine bleach for remov­ing any discoloration should be avoided because bleach could damage the finish.
Figure 14
WARNING
Do not operate tumble dryer if airflow switch is faulty. An explosive gas mixture could collect in tumble dryer if airflow switch does not operate properly.
Models
Models through 3/10/13
CE and
Australia
All others 1-3 10 Open loading door
W407R1
Prepurge Time (seconds)
Trial for Ignition (seconds)
Reset Lockout Condition By:
18 10 025, 030, 035, 055:
Press reset button on rear of machine
T30, T45: Press lighted reset button in rear contactor box
Table continues...
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30 Part No. 70457901ENR12
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