ALLIANCE HCD020LDF, HCL020GNF, HCD020LDV, CCN020HNV, CCN020KNF Installation Operation & Maintenance

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Page 1
Washer-Extractors
CHM1786C_SVG
Cabinet Hardmount
Design 2 and 3 Models
Refer to Page 8 for Model Identification
Installation/Operation/Maintenance
Original Instructions Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.alliancelaundry.com
Part No. F8429301ENR15
May 2015
Page 2
Page 3
Table of Contents
Safety Information..................................................................................5
Explanation of Safety Messages....................................................................... 5
Important Safety Instructions........................................................................... 6
Safety Decals................................................................................................. 7
Operator Safety.............................................................................................. 7
Introduction........................................................................................... 8
Model Identification........................................................................................8
Delivery Inspection.......................................................................................12
Serial Plate Location..................................................................................... 12
Replacement Parts ........................................................................................12
Customer Service..........................................................................................12
Specifications and Dimensions.............................................................. 14
General Specifications...................................................................................14
Machine Dimensions.....................................................................................17
20-60 Pound Capacity Machines.................................................................17
80 and 100 Pound Capacity Machines ........................................................ 19
Mounting Bolt Hole Locations – 20 and 30 Pound Models................................21
Mounting Bolt Hole Locations - 40 and 60 Pound Models................................ 23
Mounting Bolt Hole Locations – 80 and 100 Pound Models .............................25
Floor Mounting Layout – 20-60 Pound Models................................................27
Floor Mounting Layout – 80 and 100 Pound Models........................................ 30
Installation........................................................................................... 35
Pallet Jack Cover Plate Removal (80 and 100 Pound Models Only)................... 35
Single Machine Foundation Requirements.......................................................35
Machine Installation with Existing Floor..................................................... 35
Elevated Pad Installation with Existing Floor............................................... 35
Elevated Base Frame Installation with Existing Floor................................... 35
New Foundation........................................................................................36
Isolated Pad Installation............................................................................. 36
Machine Foundation and Pad Installation........................................................ 37
Machine Installation......................................................................................39
Machine Mounting and Grouting....................................................................41
Drain Connection..........................................................................................44
Water Connection Requirements.................................................................... 46
Electrical Installation Requirements................................................................48
Input Power Conditioning..............................................................................49
Input Voltage Requirements....................................................................... 49
Circuit Breakers and Quick Disconnects......................................................... 49
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Copyright 2015, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
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3 Part No. F8429301ENR15
Page 4
Connection Specifications..............................................................................50
Single-Phase Connections.......................................................................... 50
Three-Phase Connections........................................................................... 50
Grounding................................................................................................ 50
Phase Adder..............................................................................................51
Thermal Overload Protector....................................................................... 51
North American Approval..........................................................................52
CE Approval.............................................................................................57
Steam Requirements (Steam Heat Option Only)...............................................62
Supply Dispensing........................................................................................ 62
External Supplies..........................................................................................62
Chemical Injection Using Internal 24VAC Control Transformer.................... 62
Chemical Injection Using External AC Power Source................................... 64
External Supply Signals............................................................................. 65
Connection of External Liquid Supplies.......................................................67
Start Up................................................................................................68
Pallet Jack cover Plate Installation (80 and 100 Pound Models Only).................68
Basket Rotation............................................................................................ 68
Operation............................................................................................. 69
Operating Instructions................................................................................... 69
Maintenance......................................................................................... 71
Maintenance.................................................................................................71
Daily........................................................................................................... 71
Beginning of Day...................................................................................... 71
End of Day............................................................................................... 71
Weekly........................................................................................................ 71
Monthly....................................................................................................... 72
Quarterly......................................................................................................73
Care of Stainless Steel...................................................................................75
Disposal of Unit.................................................................................... 76
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4 Part No. F8429301ENR15
Page 5
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Safety Information
Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to in­form the reader of specific procedures where minor machine damage will occur if the procedure is not fol­lowed.
NOTE: The word “NOTE” is used to communicate in­stallation, operation, maintenance or servicing informa­tion that is important but not hazard related.
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5 Part No. F8429301ENR15
Page 6
Safety Information
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious in­jury or death to persons when using your washer, follow these basic precautions:
W023
Read all instructions before using the washer.
Install the washer according the INSTALLATION instruc­tions. Refer to the GROUNDING instructions in the IN­STALLATION manual for the proper grounding of the wash­er. All connections for water, drain, electrical power and grounding must comply with local codes and be made by li­censed personnel when required. It is recommended that the machine be installed by qualified technicians.
Do not install or store the washer where it will be exposed to water and/or weather.
To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-clean­ing solvents, flammable chemicals, thinners, or other flamma­ble or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.
Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several mi­nutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.
Do not allow children to play on or in the washer. Close su­pervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young chil­dren should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.
DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an immi­nently hazardous situation that, if not avoided, will cause se­vere personal injury or death.
Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.
Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the ma­chine. This could result in serious damage to the basket or tub.
Use only low-sudsing, no-foaming types of commercial deter­gent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instruc­tions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times [preferably in a locked cabinet].
Do not use fabric softeners or products to eliminate static un­less recommended by the manufacturer of the fabric softener or product.
Always follow the fabric care instructions supplied by the tex­tile manufacturer.
Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.
Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.
Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.
Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.
Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have wash­er checked by a qualified service person.
DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 5 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazard­ous situation that, if not avoided, will cause severe personal injury or death.
Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-main­tenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. AL­WAYS disconnect the washer from electrical, power and wa­ter supplies before attempting any service.
Disconnect the power by turning off the circuit breaker or by unplugging the machine. Replace worn power cords.
Before the washer is removed from service or discarded, re­move the door to the washing compartment.
Failure to install, maintain, and/or operate this washer accord­ing to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
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6 Part No. F8429301ENR15
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Safety Information
NOTE: The WARNINGS and IMPORTANT SAFETY IN­STRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exer­cised when installing, maintaining, or operating the washer.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.
WARNING
Machine installations must comply with minimum specifications and requirements stated in the appli­cable Installation Manual, any applicable municipal building codes, water supply requirements, electrical wiring regulations and any other relevant statutory regulations. Due to varied requirements and applica­ble local codes, this machine must be installed, ad­justed, and serviced by qualified maintenance per­sonnel familiar with applicable local codes and the construction and operation of this type of machi­nery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury, property damage, and/or equipment damage, and will void the warran­ty.
W820
IMPORTANT: Ensure that the machine is installed on a level floor of sufficient strength. Ensure that the recom­mended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
Operator Safety
WARNING
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in se­rious injury.
SW012
The following maintenance checks must be performed daily:
1. Verify that all warning labels are present and legible, replace as necessary.
2. Check door interlock before starting operation of the ma­chine:
a. Attempt to start the machine with the door open. The ma-
chine should not start.
b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while a cycle is in progress. The
door should not open.
If the door lock and interlock are not functioning properly, dis­connect power and call a service technician.
3. Do not attempt to operate the machine if any of the following conditions are present:
a. The door does not remain securely locked during the en-
tire cycle. b. Excessively high water level is evident. c. Machine is not connected to a properly grounded circuit.
Do not bypass any safety devices in the machine.
WARNING
Never touch internal or external steam pipes, con­nections, or components. These surfaces can be ex­tremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the oper­ator or service technician.
Use manufacturer-authorized spare parts to avoid safety hazards.
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WARNING
Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.
W728
SW014
7 Part No. F8429301ENR15
Page 8
Introduction
Model Identification
Information in this manual is applicable to Design 2 models or later. Refer to the 12th position of the model number (e.g. *CN040*YVXU 2 001):
Introduction
Models
20 POUND CCN020HNF
CCN020HNV CCN020KNF CCN020KNV HCD020LDF HCD020LDV HCL020GNF HCL020HDF HCL020HNF HCL020HNV HCL020KDF HCL020KDV HCL020KEV HCL020KXV HCN020GNF HCN020HCF HCN020HDF HCN020HEF HCN020HNF HCN020HNV HCN020HXF HCN020HYF HCN020KCF HCN020KCV HCN020KDF HCN020KDV HCN020KEF HCN020KEV HCN020KXF
HCN020KYF HCN020KYV HCU020GNF HCU020HEF HCU020HNF HCU020HNV HCU020HXF HCU020KCF HCU020KCV HCU020KEV HCU020KLF HCU020KLV HCU020KXV HCU020KYF HCU020KYV HCZ020GNF ICN020GNF ICN020HNF ICN020HNV ICN020KCF ICN020KCV ICN020KDF ICN020KDV ICN020KEF ICN020KEV ICN020KNF ICN020KNV ICN020KXF ICN020KYF
ICN020KYV SCD020JDF SCD020LDF SCD020LDV SCL020GNF SCL020HNF SCL020HNV SCL020JCF SCL020JCV SCL020JDF SCL020JDV SCL020JEF SCL020JEV SCL020JXF SCL020JYF SCL020KNV SCL020LCF SCL020LDF SCL020LDV SCL020LEF SCL020LEV SCL020LLV SCL020LXF SCL020LYF SCL020LYV SCL020WEF SCL020WEV SCL020WXF SCL020WYV
SCN020GNF SCN020HNF SCN020HNV SCN020JCF SCN020JCV SCN020JDF SCN020JEF SCN020JXF SCN020JYF SCN020JYV SCN020KNF SCN020KNV SCN020LCF SCN020LCV SCN020LDF SCN020LDV SCN020LEF SCN020LEV SCN020LYF SCN020LYV SCN020WCF SCN020WCV SCN020WDF SCN020WDV SCN020WEF SCN020WEV SCN020WYF SCN020WYV SCU020GNF
SCU020GNV SCU020HNF SCU020JCF SCU020JCV SCU020JDF SCU020JDV SCU020JEF SCU020JEV SCU020JLF SCU020JLV SCU020JXF SCU020JXV SCU020JYF SCU020JYV SCU020KNF SCU020LCV SCU020LDV SCU020LEV SCU020LLV SCU020LXV SCU020LYV SCU020WCV SCU020WDV SCU020WEV SCU020WXV SCU020WYV SCY020JDV SCY020JEF SCY020KNF
SCY020KNV SCY020LEV SCY020WEV SCZ020GNF UCL020GNF UCL020GNV UCL020HNF UCL020HNV UCL020KNF UCL020KNV UCN020GNF UCN020GNV UCN020HNF UCN020HNV UCN020KNF UCN020KNV UCU020GNF UCU020GNV UCU020HNF UCU020HNV UCU020KNF UCU020KNV UCY020KNF UCY020KNV UCZ020GNF UCZ020HNF
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8 Part No. F8429301ENR15
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Models
Introduction
30 POUND CCN030HNF
CCN030HNV CCN030KNF CCN030KNV HCD030LDF HCD030LDV HCL030GNF HCL030HCF HCL030HDF HCL030HEF HCL030HLF HCL030HNF HCL030HNV HCL030KCV HCL030KDF HCL030KDV HCL030KEF HCL030KEV HCL030KXV HCL030KYF HCN030GNF HCN030GNV HCN030HCF HCN030HDF HCN030HEF HCN030HNF HCN030HNV HCN030HXF HCN030HYF HCN030KCF HCN030KCV HCN030KDF
HCN030KDV HCN030KEF HCN030KEV HCN030KXF HCN030KYF HCN030KYV HCU030GNF HCU030GNV HCU030HLF HCU030HNF HCU030HNV HCU030HXF HCU030KCF HCU030KCV HCU030KEV HCU030KLV HCU030KXV HCU030KYF HCU030KYV HCZ030GNF HCZ030HNV ICN030GNF ICN030HNF ICN030HNV ICN030KCF ICN030KCV ICN030KDF ICN030KDV ICN030KEF ICN030KEV ICN030KNF ICN030KNV
ICN030KXF ICN030KYF ICN030KYV SCD030JDF SCD030LDF SCD030LDV SCL030GCF SCL030GNF SCL030GNV SCL030HNF SCL030HNV SCL030JCF SCL030JCV SCL030JDF SCL030JDV SCL030JEF SCL030JEV SCL030JXF SCL030JYV SCL030KNF SCL030KNV SCL030KYF SCL030LCV SCL030LEF SCL030LEV SCL030LXF SCL030LXV SCL030LYV SCL030WCF SCL030WCV SCL030WEF SCL030WEV
SCL030WXF SCL030WYV SCN030GNF SCN030GNV SCN030HNF SCN030HNV SCN030JCF SCN030JCV SCN030JDF SCN030JEF SCN030JXF SCN030JYF SCN030JYV SCN030KNF SCN030KNV SCN030LCF SCN030LCV SCN030LDF SCN030LDV SCN030LEF SCN030LEV SCN030LXF SCN030LXV SCN030LYF SCN030LYV SCN030WCF SCN030WCV SCN030WDF SCN030WDV SCN030WEF SCN030WEV SCN030WLV
SCN030WYF SCN030WYV SCU030GNF SCU030GNV SCU030HNF SCU030JCF SCU030JCV SCU030JDF SCU030JDV SCU030JEF SCU030JEV SCU030JLF SCU030JLV SCU030JXF SCU030JXV SCU030JYF SCU030JYV SCU030KNF SCU030KNV SCU030LCV SCU030LDV SCU030LEF SCU030LEV SCU030LLV SCU030LXV SCU030LYV SCU030WCV SCU030WDV SCU030WEV SCU030WXV SCU030WYV SCY030JDV
SCY030JEF SCY030KNF SCY030KNV SCY030LEV SCY030WEV SCZ030GNF UCL030GNF UCL030GNV UCL030HNF UCL030HNV UCL030KNF UCL030KNV UCN030GNF UCN030GNV UCN030HNF UCN030HNV UCN030KNF UCN030KNV UCU030GNF UCU030GNV UCU030HNF UCU030HNV UCU030KNF UCU030KNV UCY030KNF UCY030KNV UCZ030GNF UCZ030HNF
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9 Part No. F8429301ENR15
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Introduction
Models
40 POUND CCN040HNF
CCN040HNV CCN040KNF CCN040KNV HCB040GNF HCB040HCF HCB040HNF HCB040HNV HCB040KCF HCB040KCV HCB040KEV HCB040KLV HCB040KXF HCB040KYF HCB040KYV HCB040LDF HCD040LDF HCD040LDV HCL040GNF HCL040GNV HCL040HCF HCL040HDF HCL040HEF HCL040HNF HCL040HNV HCL040KCV HCL040KDF HCL040KDV HCL040KEV HCL040KXV HCN040GNF HCN040GNV HCN040HCF HCN040HDF HCN040HEF HCN040HNF HCN040HNV HCN040HXF HCN040HYF
HCN040KCF HCN040KCV HCN040KDF HCN040KDV HCN040KEF HCN040KEV HCN040KXF HCN040KYF HCN040KYV HCU040GNF HCU040GNV HCU040HLF HCU040HNF HCU040HNV HCU040HXF HCU040KCF HCU040KCV HCU040KEV HCU040KLV HCU040KXF HCU040KXV HCU040KYF HCU040KYV ICN040GNF ICN040HNF ICN040HNV ICN040KCF ICN040KCV ICN040KDF ICN040KDV ICN040KEF ICN040KEV ICN040KNF ICN040KNV ICN040KXF ICN040KYF ICN040KYV SCB040GNF SCB040HNF
SCB040HNV SCB040JCF SCB040JCV SCB040JDF SCB040JDV SCB040JEF SCB040JEV SCB040JLF SCB040JLV SCB040JXF SCB040JXV SCB040JYF SCB040JYV SCB040KNF SCB040KNV SCB040LCV SCB040LDV SCB040LEF SCB040LEV SCB040LLF SCB040LXV SCB040LYV SCB040WCF SCB040WCV SCB040WDV SCB040WEV SCB040WXV SCB040WYV SCD040JDF SCD040LDF SCD040LDV SCL040GCF SCL040GNF SCL040GNV SCL040HNF SCL040HNV SCL040JCF SCL040JCV SCL040JDF
SCL040JDV SCL040JEF SCL040JEV SCL040JXF SCL040JXV SCL040JYF SCL040KNF SCL040KNV SCL040LCF SCL040LCV SCL040LEF SCL040LEV SCL040LLF SCL040LXF SCL040LYF SCL040WCF SCL040WEF SCL040WEV SCL040WLV SCL040WXF SCL040WXV SCL040WYV SCN040GNF SCN040GNV SCN040HNF SCN040HNV SCN040JCF SCN040JCV SCN040JDF SCN040JEF SCN040JXF SCN040JYF SCN040JYV SCN040KNF SCN040KNV SCN040LCF SCN040LCV SCN040LDF SCN040LDV
SCN040LEF SCN040LEV SCN040LLF SCN040LXF SCN040LXV SCN040LYF SCN040LYV SCN040WCF SCN040WCV SCN040WDF SCN040WDV SCN040WEF SCN040WEV SCN040WYF SCN040WYV SCU040GNF SCU040GNV SCU040HNF SCU040JCF SCU040JCV SCU040JDF SCU040JDV SCU040JEF SCU040JEV SCU040JLF SCU040JLV SCU040JXF SCU040JXV SCU040JYF SCU040JYV SCU040KNF SCU040KNV SCU040LCV SCU040LDV SCU040LEF SCU040LEV SCU040LLF SCU040LLV SCU040LXV
SCU040LYV SCU040WCF SCU040WCV SCU040WDV SCU040WEV SCU040WXV SCU040WYV SCY040JDV SCY040JEF SCY040KNF SCY040KNV SCY040LEV SCY040WEV UCB040HNF UCB040HNV UCB040KNF UCB040KNV UCL040GNF UCL040GNV UCL040HNF UCL040HNV UCL040KNF UCL040KNV UCN040GNF UCN040GNV UCN040HNF UCN040HNV UCN040KNF UCN040KNV UCU040GNF UCU040GNV UCU040HNF UCU040HNV UCU040KNF UCU040KNV UCY040KNF UCY040KNV
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10 Part No. F8429301ENR15
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Models
Introduction
60 POUND CCN060HNF
CCN060HNV CCN060KNF CCN060KNV HCD060LDF HCD060LDV HCL060GNF HCL060GNV HCL060HCF HCL060HDF HCL060HNF HCL060HNV HCL060KDF HCL060KDV HCL060KEV HCL060KXV HCN060GNF HCN060GNV HCN060HCF HCN060HDF HCN060HEF HCN060HNF HCN060HNV HCN060HXF HCN060HYF HCN060KCF HCN060KCV HCN060KDF HCN060KDV
HCN060KEF HCN060KEV HCN060KXF HCN060KYF HCN060KYV HCU060GNF HCU060GNV HCU060HLF HCU060HNF HCU060HNV HCU060HXF HCU060KCF HCU060KCV HCU060KEV HCU060KLV HCU060KYF HCU060KYV ICN060GNF ICN060HNF ICN060HNV ICN060KCF ICN060KCV ICN060KDF ICN060KDV ICN060KEF ICN060KEV ICN060KNF ICN060KNV ICN060KXF
ICN060KYF ICN060KYV SCD060JDF SCD060LDF SCD060LDV SCL060GNF SCL060GNV SCL060HNF SCL060HNV SCL060JCF SCL060JCV SCL060JDF SCL060JDV SCL060JEF SCL060JEV SCL060JXF SCL060JYF SCL060KNF SCL060KNV SCL060LCV SCL060LEF SCL060LEV SCL060LLF SCL060LXF SCL060WEF SCL060WEV SCL060WXF SCL060WYV SCN060GNF
SCN060GNV SCN060HNF SCN060HNV SCN060JCF SCN060JCV SCN060JDF SCN060JEF SCN060JXF SCN060JYF SCN060JYV SCN060KNF SCN060KNV SCN060LCF SCN060LCV SCN060LDF SCN060LDV SCN060LEF SCN060LEV SCN060LXF SCN060LXV SCN060LYF SCN060LYV SCN060WCF SCN060WCV SCN060WDF SCN060WDV SCN060WEF SCN060WEV SCN060WYF
SCN060WYV SCU060GNF SCU060GNV SCU060HNF SCU060HNV SCU060JCF SCU060JCV SCU060JDF SCU060JDV SCU060JEF SCU060JEV SCU060JLF SCU060JLV SCU060JXF SCU060JXV SCU060JYF SCU060JYV SCU060KNF SCU060KNV SCU060LCV SCU060LDV SCU060LEV SCU060LLV SCU060LXV SCU060LYV SCU060WCV SCU060WDV SCU060WEV SCU060WXV
SCU060WYV SCY060JDV SCY060JEF SCY060KNF SCY060KNV SCY060LEV SCY060WEV UCL060GNF UCL060GNV UCL060HNF UCL060HNV UCL060KNF UCL060KNV UCN060GNF UCN060GNV UCN060HNF UCN060HNV UCN060KNF UCN060KNV UCU060GNF UCU060GNV UCU060HNF UCU060HNV UCU060KNF UCU060KNV UCY060KNF UCY060KNV
80 POUND CCN080HNF
CCN080HNV CCN080KNV HCD080LDF HCD080LDV HCL080GNF HCL080HNF HCL080HNV HCL080KDF HCL080KDV HCN080GNF HCN080HCF HCN080HCV HCN080HDF HCN080HNF HCN080HNV HCN080HYF HCN080HYV HCN080KCF HCN080KCV
HCN080KDF HCN080KDV HCN080KEF HCN080KEV HCN080KYF HCN080KYV HCU080GNF HCU080HCF HCU080HNF HCU080HXF HCU080KCF HCU080KCV HCU080KYF HCU080KYV ICN080GNF ICN080HNF ICN080HNV ICN080KCF ICN080KCV ICN080KDF
ICN080KDV ICN080KEF ICN080KEV ICN080KNF ICN080KNV ICN080KYF ICN080KYV SCD080LDF SCD080LDV SCL080GNF SCL080HNF SCL080KNF SCL080KNV SCN080GNF SCN080HNF SCN080JCF SCN080JCV SCN080JDF SCN080JYF SCN080JYV
SCN080KNF SCN080KNV SCN080LCF SCN080LCV SCN080LDF SCN080LDV SCN080LEF SCN080LYF SCN080LYV SCN080WCF SCN080WCV SCN080WDV SCN080WEV SCN080WYF SCN080WYV SCU080GNF SCU080HNF SCU080JCF SCU080JCV SCU080JDF
SCU080JDV SCU080JEF SCU080JEV SCU080JLF SCU080JLV SCU080JXF SCU080JXV SCU080JYF SCU080JYV SCU080KNV SCU080LCV SCU080LDV SCU080LEV SCU080LXV SCU080LYV SCU080WCV SCU080WDV SCU080WEV SCU080WXV SCU080WYV
SCY080KNF SCY080KNV UCL080GNF UCL080HNF UCL080HNV UCL080KNF UCL080KNV UCN080GNF UCN080HNF UCN080HNV UCN080KNF UCN080KNV UCU080GNF UCU080HNF UCU080HNV UCU080KNF UCU080KNV UCY080KNF UCY080KNV
Table continues...
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11 Part No. F8429301ENR15
Page 12
CHM2433N_SVG
1
Introduction
Models
100 POUND CCN100HNF
CCN100HNV HCL100GNF HCL100HNV HCL100KDF HCL100KDV HCN100GNF HCN100HNV HCN100KCF HCN100KCV HCN100KDF HCN100KDV
HCN100KEF HCN100KEV HCN100KXF HCN100KXV HCN100KYF HCN100KYV HCU100HNV ICN100GNF ICN100HNF ICN100HNV ICN100KCF ICN100KCV
ICN100KDV ICN100KEV ICN100KNF ICN100KNV ICN100KXV ICN100KYV SCL100GNF SCL100KNV SCN100GNF SCN100JCF SCN100KNF SCN100KNV
Delivery Inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If signs of possible damage are evident, have the carrier note the condition on the shipping pa­pers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
Serial Plate Location
The serial plate is located at the rear of the machine and inside door. Provide the machine’s serial number and model number when ordering parts or seeking technical assistance. Refer to Fig- ure 1 .
SCN100LCF SCN100LCV SCN100LDF SCN100LDV SCN100LEF SCN100LEV SCN100LXF SCN100LXV SCN100LYF SCN100LYV SCN100WCF SCN100WCV
SCN100WDF SCN100WDV SCN100WEF SCN100WEV SCN100WXF SCN100WXV SCN100WYF SCN100WYV SCU100KNV SCY100KNF UCL100GNF UCL100HNF
UCL100HNV UCL100KNF UCL100KNV UCN100GNF UCN100HNF UCN100HNV UCN100KNV UCU100HNF UCU100HNV UCU100KNF UCU100KNV UCY100KNV
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1. Serial Plate
Figure 1
Replacement Parts
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laun­dry Systems at +1 (920) 748-3950 for the name and address of the nearest authorized parts distributor.
Customer Service
For technical assistance, contact your local distributor or contact:
12 Part No. F8429301ENR15
Page 13
Alliance Laundry Systems Shepard Street P.O. Box 990 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121 Ripon, Wisconsin Alliance International: +32 56 41 20 54 Wevelgem, Belgium
Introduction
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13 Part No. F8429301ENR15
Page 14
Specifications and Dimensions
Specifications and Dimensions
General Specifications
Specification 20 30 40 60 80 100
Overall Dimensions
Overall width, in. [mm] 26.0 [660] 29.0 [737] 30.63 [778] 34.06 [865] 41.5 [1054] 41.5 [1054]
Overall height, in [mm] Design 2 42.0 [1067] 44.95
Design 3 43.0 [1092]
Overall depth, in. [mm] 30.85 [784] 35.29 [896] 42.25
Weight and Shipping Information
Net weight, lbs. [kg] 335 [152] 460 [209] 550 [249] 695 [315] 1210 [549] 1260 [572]
Standard shipping weight, lbs. [kg] 365 [166] 495 [225] 59 [268] 745 [338] 1260 [572] 1310 [594]
Standard shipping volume, ft3 [m3] Design 2 26.5 [0.75] 36 [1.01] 44 [1.24] 57 [1.61] 81 [2.29] 87 [2.4]
Design 3 27 [0.77]
Standard shipping dimensions (WxDxH), in. [mm]
Slat crate shipping weight, lbs. [kg ] 450 [204] 590 [268] 690 [313] 860 [390] 1385 [628] 1435 [651]
Design 2 28 x 33.8 x
48.4 [711 x 859 x 1229]
Design 3 28 x 33.8 x
49.4 [711 x 859 x 1256]
[1142]
31.5 x 38.3 x 51.3 [800 x 973 x 1303]
47.2 [1199] 49.89 [1267]
4.7 [1135] 48.6 [1234] 52.6 [1336]
[1073]
32.5 x 43.5
x 53.6 [826 x 1105 x 1361]
37.5 x 46.9 x 56.3 [953 x 1191 x 1430]
56.16 [1426]
44 x 54.5 x
58.6 [1118 x 1384 x 1488]
56.16 [1426]
44 x 58.5 x
58.6 [1118 x 1486 x 1488]
Slat crate shipping volume, ft3 [m3] Design 2 36.2 [1.04] 47 [1.33] 54 [1.52] 78 [2.20] 105 [2.97] 112 [3.17]
Design 3 38 [1.07]
Slat crate shipping dimensions (WxDxH), in. [mm]
Wash Cylinder Information
Cylinder diameter, in. [mm] 21 [533] 24 [610] 26.3 [668] 30 [762] 36 [914] 36 [914]
Cylinder depth, in. [mm] 13.8 [350] 16 [406] 20.3 [515] 22 [559] 21.9 [556] 25.9 [657]
Cylinder volume, ft3 [l] 2.8 [79.3] 4.2 [119] 6.3 [178] 9.00 [255] 12.9 [365] 15.2 [430]
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Design 2 32.5 x 36.8
Design 3 32.5 x 36.8
36 x 41.3 x x 49.8 [826 x 935 x 1240]
x 55 [826 x 935 x 1397]
Table 1  continues...
55 [914 x
1049 x
1397]
14 Part No. F8429301ENR15
37 x 45.9 x 55 [940 x 1166 x 1397]
42 x 49.9 x 64 [1067 x 1267 x 1626]
48.5 x 57.5 x 65.1 [1232 x 1461 x 1654]
48.5 x 61.5 x 65.1 [1232 x 1562 x 1654]
Page 15
Specifications and Dimensions
Specification 20 30 40 60 80 100
Perforation size, in. [mm] 0.188 [4.78] 0.188
[4.78]
0.188 [4.78]
0.188 [4.78]
0.188 [4.78]
0.188 [4.78]
Perforation open area, % 17.3 18.6 18.8 18.8 19.6 20.2
Door Opening Information
Door opening size, in. [mm] 11.6 [295] 14.3 [363] 16.3 [414] 16.3 [414] 18.5 [470] 18.5 [470]
Height of door bottom above floor, in.
14.38 [365] 14 [356] 14.56 [370] 14.94 [379] 17.91 [455] 17.91 [455]
[mm]
Height of door opening above floor,
17 [432] 17 [431] 17.74 [451] 18.12 [460] 20.77 [528] 20.77 [528]
in. [mm]
Power Consumption
Average power used per cycle, kW-hr. (X-voltage shown)
No load .05 .09 .10 .15 .19 .19
80 % load .06 .11 .14 .22 .28 .28
Estimated Building Heat Load
HVAC load, Btu/hr. [Kcal/hr.] (Non-
400 [101] 450 [113] 510 [129] 750 [189] 950 [239] 950 [239]
heat models)
Drive Train Information
Number of motors in drive train 1 1 1 1 1 1
Drive motor power, hp [kW] * 2 [1.5] 2 [1.5] 3 [2.2] 5 [3.7] 5 [3.7]
Cylinder Speeds
Gentle wash/reverse speed, RPM [G] 37 [0.4] 34 [0.4] 33 [0.4] 31 [0.4] 28 [0.4] 28 [0.4]
Wash/reverse speed, RPM [G] 51 [0.8] 48 [0.8] 46 [0.8] 43 [0.8] 39 [0.8] 39 [0.8]
Distribution speed, RPM [G] 92 [2.5] 86 [2.5] 82 [2.5] 77 [2.5] 70 [2.5] 70 [2.5]
Extract Speed 1 (very low), RPM [G] 301 [27] 282 [27] 269 [27] 252 [27] 230 [27] 230 [27]
Extract Speed 2 (low), RPM [G] 518 [80] 485 [80] 464 [80] 434 [80] 396 [80] 396 [80]
Extract Speed 3 (medium), RPM [G] 579 [100] 542 [100] 518 [100] 485 [100] 443 [100] 443 [100]
Extract Speed 4 (high), RPM [G] 648 [120] 606 [120] 579 [120] 542 [120] 495 [120] 495 [125]
Extract Speed 5 (very high), RPM [G] 710 [150] 664 [150] 635 [150] 594 [150] 542 [150] 542 [150]
Extract Speed 6 (ultra high), RPM [G] 819 [200] 766 [200] 733 [200] 686 [200] 626 [200] 568 [165]
Direct Steam Heating (Optional)
Steam inlet connection size, NPT 1/2 1/2 1/2 1/2 1/2 1/2
Number of steam inlets ** ** 1 1 1 1
Steam required to raise bath water temperature 10°F/lbs. [10°C/kg]
LOW .74 [0.34] .94 [0.43] 2.09 [0.94] 3.80 [1.63] 3.80 [1.72] 3.80 [1.72]
MED 1.07 [0.49] 1.28 [0.58] 2.40 [1.09] 4.65 [2.11] 4.65 [2.11] 5.49 [2.49]
HIGH 1.44 [0.65] 1.74 [0.79] 2.84 [1.29] 5.79 [2.63] 5.79 [2.63] 6.84 [3.10]
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Table 1  continues...
15 Part No. F8429301ENR15
Page 16
Specifications and Dimensions
Specification 20 30 40 60 80 100
Average steam consumption per cy-
.34 .41 .78 .98 1.34 1.58
cle, bHP
Electrical Heating
Total electrical heating capacity, kW
Input Volt­age
200V 5.4 5.4 10.8 10.8 19.1 19.1
240V 7.8 7.8 15.6 15.6 27.4 27.4
380V 6.5 6.5 13.0 13.0 17.2 17.2
415V 7.8 7.8 15.5 15.5 20.5 20.5
480V N/A N/A 15.6 15.6 27.4 27.4
Electrical heating elements 3 3 6 6 6 6
Electrical heat element size, kW 2.6 2.6 2.6 2.6 4.2 4.2
Noise Emissions
dBA Wash 58 58 58 58 58 58
Extract 100G 52 59 59 59 69 69
200G 61 66 66 66 76 73
* For B, Q and X-voltage models = 1 hp [.75 kW] and for N and P-voltage models = 2 hp [1.7 kW]
** 20 and 30 pound models can be prep for steam and a kit is available for conversion.
N/A = Not Applicable
Table 1
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16 Part No. F8429301ENR15
Page 17
Machine Dimensions
CHM2434N_SVG
G
F
E
D
C
B
A
W
V
U
T
S
R
Q
P
O
N
M
L
K
J
I
H
6
5
43
2
1
20-60 Pound Capacity Machines
20-60 Pound Models
Specifications and Dimensions
1. Supply Dispenser
2. Input Power Block Compartment
3. Hot Water Inlet
4. Cold Water Inlet
5. Vacuum Breaker
6. Drain Outlet
Specification
Figure 2
Machine Capacity Dimensions - 20-60 Pound Models, in. [mm]
20
(Design 2)
20
(Design 3)
30 40 60
A 38.0 [965] 39.0 [991] 40.94 [1040] 43.19 [1097] 45.88 [11.65]
B 35.0 [889] 36.0 [914] 37.94 [964] 40.19 [1021] 42.88 [1089]
C 34.52 [902] 35.52 [902] 37.46 [951] 39.71 [1009] 42.4 [1077]
D 4.7 [119] 4.7 [119] 4.14 [105] 4.51 [115] 4.87 [124]
Table 2  continues...
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17 Part No. F8429301ENR15
Page 18
Specifications and Dimensions
Machine Capacity Dimensions - 20-60 Pound Models, in. [mm]
Specification
20
(Design 2)
20
(Design 3)
30 40 60
E 7.83 [199] 7.83 [199] 9.33 [237] 8.82 [224] 9.89 [251]
F 2.99 [76] 2.99 [76] 2.99 [76] 2.99 [76] 2.99 [76]
G 6.94 [176] 6.94 [176] 6.94 [176] 6.94 [176] 6.94 [176]
H 8.82 [224] 8.82 [224] 8.82 [224] 8.82 [224] 8.82 [224]
I 15.15 [385] 15.15 [385] 15.15 [385] 15.15 [385] 19.9 [505]
J 15.65 [398] 15.65 [398] 15.65 [398] 15.65 [398] 20.4 [518]
K N/A N/A N/A 19.48 [495] 22.91 [582]
L N/A N/A N/A 44.61 [1133] 47.3 [1201]
M 0.34 [9] 0.34 [9] 0.34 [9] 2.0 [51] 2.0 [51]
N 26.83 [681] 26.83 [681] 31.5 [800] 35.52 [902] 38.62 [981]
O 27.31 [694] 27.31 [694] 31.82 [808] 36.96 [939] 39.45 [1002]
P 30.85 [784] 30.85 [784] 35.29 [896] 42.25 [1073] 44.7 [1135]
Q 9.0 [254] 9.0 [254] 9.0 [254] 9.0 [254] 9.0 [254]
R 23.01 [584] 23.01 [584] 24.0 [610] 26.0 [660] 26.38 [670]
S 17.0 [432] 17.0 [432] 17.0 [432] 17.74 [451] 18.12 [460]
T 14.38 [365] 14.38 [365] 14 [356] 14.56 [370] 14.94 [379]
U 26.0 [660] 26.0 [660] 29.0 [737] 30.63 [778] 34.06 [865]
V 42.0 [1067] 43.0 [1092] 44.95 [1142] 47.2 [1199] 49.89 [1267]
W 1.5 [38] 1.5 [38] 1.5 [38] 1.5 [38] 1.5 [38]
N/A = Not Applicable
Table 2
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18 Part No. F8429301ENR15
Page 19
80 and 100 Pound Capacity Machines
CHM2435N_SVG
G
F
E
D
C
B
A
W
X
Y
Z
AA
V
U
T
S
R
Q
P
O
N
M
L
K
J
I
H
8
5
6
7
4
3
2
1
80 and 100 Pound Models
Specifications and Dimensions
1. Supply Dispenser
2. Input Power Block Compartment
3. Auxiliary Hot Water Inlet
4. Auxiliary Cold Water Inlet
5. Cold Water Inlet
6. Hot Water Inlet
7. Vacuum Breaker
8. Drain Outlet
Figure 3
Machine Capacity Dimensions - 80 and 100 Pound Models, in. [mm]
A 51.82 [1316] O 1.36 [35]
B 50.32 [1278] P 39.24 [997]
C 48.68 [1236] Q 80 44.16 [1122]
100 48.16 [1223]
Table 3  continues...
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19 Part No. F8429301ENR15
Page 20
Specifications and Dimensions
Machine Capacity Dimensions - 80 and 100 Pound Models, in. [mm]
D 6.41 [163] R 80 48.6 [1234]
100 52.6 [1336]
E 2.55 [65] S 9.0 [229]
F 2.99 [76] T 30.91 [785]
G 6.94 [176] U 20.77 [528]
H 8.82 [224] V 17.91 [455]
I 16.66 [423] W 41.5 [1054]
J 18.18 [462] X 26.15 [664]
K 21.65 [550] Y 3.57 [91]
L 26.15 [664] Z 56.16 [1426]
M 30.35 [771] AA 1.5 [38]
N 53.57 [1361]
Table 3
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20 Part No. F8429301ENR15
Page 21
Mounting Bolt Hole Locations – 20 and 30 Pound Models
CHM2395N_SVG
R
Q
P
ONM
L
K
J
I
H
G
F
E
D
C
B
A
3
2
1
20 and 30 Pound Models (refer to Table 4 )
Specifications and Dimensions
1. Elevated Base Width
2. Front of Base
3. Machine Width
Mounting Bolt Hole Locations – 20 and 30 Pound Models, in. [mm]
Specification 20 30
Figure 4
A 2 [51] 2 [51]
B 26.37 [670] 29.38 [746]
C 20.88 [530] 23.89 [607]
Table 4  continues...
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21 Part No. F8429301ENR15
Page 22
Specifications and Dimensions
Mounting Bolt Hole Locations – 20 and 30 Pound Models, in. [mm]
Specification 20 30
D 2.75 [70] 2.75 [70]
E 0.18 [5] 0.18 [5]
F 0.25 [6] 0.25 [6]
G 0.64 [16] 0.64 [16]
H 2.71 [69] 2.37 [60]
I 2.15 [55] 1.81 [46]
J 4.69 [119] 4.69 [119]
K 0.19 [5] 0.19 [5]
L 9.64 [245] 10.5 [267]
M 23.94 [608] 28.94 [735]
N 24.69 [627] 29.69 [754]
O 27.92 [709] 32.59 [828]
P 20.65 [524] 23.5 [597]
Q 26.37 [670] 29.38 [746]
R 26 [660] 29.02 [737]
Table 4
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22 Part No. F8429301ENR15
Page 23
Mounting Bolt Hole Locations - 40 and 60 Pound Models
CHM2397N_SVG
Q
P
O
NM
L
K
J
I
H
G
F
E
D
C
B
A
3
2
1
40 and 60 Pound Models (refer to Table 5 )
Specifications and Dimensions
1. Elevated Base Width
2. Front of Base
3. Machine Width
Figure 5
Mounting Bolt Hole Locations - 40 and 60 Pound Models, in. [mm]
Specification 40 60
A 2 [51] 2 [51]
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Table 5  continues...
23 Part No. F8429301ENR15
Page 24
Specifications and Dimensions
Mounting Bolt Hole Locations - 40 and 60 Pound Models, in. [mm]
Specification 40 60
B 30.88 [784] 34.44 [875]
C 26 [660] 30 [762]
D 2.44 [62] 2.22 [56]
E 0.12 [3] 0.12 [3]
F 0.64 [16] 0.64 [16]
G 2.37 [60] 2.37 [60]
H 2 [51] 1.75 [44]
I 4.75 [121] 5.15 [131]
J 1.19 [30] 1.25 [32]
K 12.5 [318] 11.93 [303]
L 32.5 [826] 36 [914]
M 33.54 [852] 36.87 [936]
N 37.25 [946] 40.5 [1029]
O 23.63 [600] 27.5 [699]
P 30.88 [784] 34.44 [875]
Q 30.63 [778] 34.19 [868]
Table 5
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24 Part No. F8429301ENR15
Page 25
Mounting Bolt Hole Locations – 80 and 100 Pound Models
CHM2399N_SVG
A
A
A
A
A
A
B
B
B
B
B
B
R
Q
P
O
N
M
L
K
J
I
H
G
F
E
D
C
A
B
80 and 100 Pound Models (refer to Table 6 )
Specifications and Dimensions
NOTE: For single machine installations or two machines installed back to back, use the outside bolt holes marked “A”. For multiple machines installed side by side with minimum clearance, use the inside bolt holes marked “B”.
Specification 80 100
Mounting Bolt Hole Locations – 80 and 100 Pound Models, in. [mm]
Figure 6
A 41.5 [1054] 41.5 [1054]
B 39.62 [1006] 39.62 [1006]
C 31.62 [803] 31.62 [803]
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Table 6  continues...
25 Part No. F8429301ENR15
Page 26
Specifications and Dimensions
Mounting Bolt Hole Locations – 80 and 100 Pound Models, in. [mm]
Specification 80 100
D .94 [24] .94 [24]
E 4.94 [124] 4.94 [124]
F 6.63 [164] 6.63 [164]
G 3.3 [84] 3.3 [84]
H 16 [406] 16 [406]
I 35 [889] 35 [889]
J 37.3 [947] 37.3 [947]
K 42.2 [1073] N/A
L N/A 46.2 [1260]
M 1 [25] 1 [25]
N 1.96 [50] 1.96 [50]
O Outside 42.72 [1085] 35.43 [900]
P Inside 52.86 [1342] 47.16 [1197]
Q Outside 35.43 [900] 42.72 [1085]
R Inside 47.16 [1197] 52.86 [1342]
N/A = Not Applicable
Table 6
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26 Part No. F8429301ENR15
Page 27
Floor Mounting Layout – 20-60 Pound Models
CHM2426N_SVG
1
2
3
4
5
A
C
C
B
B
Dimensional Clearances - Single Machine Mount (refer to Table 7 )
Specifications and Dimensions
1. Wall
2. Rear of Base
3. Edge of Concrete Pad
4. Machine 1
5. Front of Base
Figure 7
Dimensional Clearances - Single Machine Mount - 20-60 Pound Models, in. [mm]
Description 20 30 40 60
A Distance to wall (minimum) 24 [610] 24 [610] 24 [610] 24 [610]
B Distance of machine base to
edge of pad (minimum)
C Distance of machine base to
edge of pad (minimum)
3.44 [87] 4 [102] 3.99 [101] 5.99 [152]
2.52 [64] 2.51 [64] 2.81 [71] 5.18 [131]
Table 7
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27 Part No. F8429301ENR15
Page 28
CHM2375N_SVG
1
2
3
3
6
2
4
6
2
5
6
A
B B
Specifications and Dimensions
Dimensional Clearances - Side-by-Side Mount (refer to Table 8 )
1. Wall
2. Rear of Base
3. Machine 1
4. Machine 2
5. Machine 3
6. Front of Base
Figure 8
Dimensional Clearances - Side-by-Side Mount - 20-60 Pound Models, in. [mm]
Description 20 30 40 60
A Distance to wall (minimum) 24 [610] 24 [610] 24 [610] 24 [610]
B Mounted without bases (min-
imum)
Mounted with bases (mini-
5.14 [131] 5.12 [130] 4.63 [118] 4.06 [103]
5.5 [139] 5.5 [139] 4.88 [124] 4.44 [112]
mum)
Table 8
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28 Part No. F8429301ENR15
Page 29
Dimensional Clearances - Back-to-Back Mount (refer to Table 9 )
CHM2376N_SVG
1
5
2
3
3
4
1
A
B
B
Specifications and Dimensions
1. Front of Machine
2. Machine 2
3. Rear of Machine
4. Machine 1
5. Edge of Concrete Pad
Figure 9
A Adjacent rear bolt spacing
Dimensional Clearances - Back-to-Back Mount - 20-60 Pound Models, in. [mm]
Description 20 30 40 60
28.3 [719] 27.6 [702] 28.0 [710] 27.5 [699]
(minimum)
B Distance from front bolt to
5.26 [134] 5.26 [134] 6.19 [157] 8.9 [226]
edge of pad (minimum)
Table 9
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29 Part No. F8429301ENR15
Page 30
CHM2427N_SVG
1
2
3
4
5
A
C
C
B
B
Specifications and Dimensions
Floor Mounting Layout – 80 and 100 Pound Models
Standard Mount for Single Machine (refer to Table 10 )
1. Wall
2. Rear of Base
3. Edge of Concrete Pad
4. Machine 1
5. Front of Base
Figure 10
Standard Mount for Single Machine - 80 and 100 Pound Models, in. [mm]
Description 80-100
A Distance to wall (minimum) 24 [610]
B Distance of machine base to edge of pad (minimum) 4.98 [126]
C Distance of machine base to edge of pad (minimum) 8 [203]
Table 10
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30 Part No. F8429301ENR15
Page 31
Standard Mount Side-by-Side (refer to Table 11 )
PHM819N_SVG
1
2
3
5
2
4
5
A
B
Specifications and Dimensions
1. Wall
2. Rear of Base
3. Machine 1
4. Machine 2
5. Front of Base
Figure 11
Standard Mount Side-by-Side - 80 and 100 Pound Models, in. [mm]
Description 80-100
A Distance to wall (minimum) 24 [610]
B Adjacent unit bolt spacing (minimum) 6 [152]
Table 11
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3
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B
Specifications and Dimensions
Close Mount Side-by-Side (refer to Table 12 )
1. Wall
2. Rear of Base
3. Machine 1
4. Machine 2
5. Front of Base
Figure 12
Close Mount Side-by-Side - 80 and 100 Pound Models, in. [mm]
Description 80-100
A Distance to wall (minimum) 24 [610]
B Adjacent unit bolt spacing (minimum) 10.38 [264]
IMPORTANT: When close mounting, bolt machine using inside bolt holes.
Table 12
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32 Part No. F8429301ENR15
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Back-to-Back Mount (refer to Table 13 )
PHM810N_SVG
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5
2
3
B
B
3
4
1
A
Specifications and Dimensions
1. Front of Machine
2. Machine 2
3. Rear of Machine
4. Machine 1
5. Edge of Concrete Pad
Figure 13
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33 Part No. F8429301ENR15
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Specifications and Dimensions
Back-to-Back Mount - 80 and 100 Pound Models, in. [mm]
Description 80-100
A Adjacent rear bolt spacing (minimum) 33.3 [846]
B Distance from front bolt to edge of pad (minimum) 8 [203]
Table 13
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34 Part No. F8429301ENR15
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Installation
CHM2400N_SVG
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Pallet Jack Cover Plate Removal (80
and 100 Pound Models Only)
Installation
WARNING
Prior to installing an 80 and 100 pound machine, the optional pal­let jack cover plate can be removed in preparation of re-installing to machine base frame after machine installation.
1. Locate cover plate on back panel.
2. Remove back panel.
3. Remove all hardware holding cover plate on back panel, refer
to Figure 14 . DO NOT DISCARD HARDWARE.
4. Remove cover plate.
1. Nut
2. Stud
3. Cover Plate
4. Back Panel
Figure 14
5. Re-install back panel.
NOTE: Refer to Pallet Jack cover Plate Installation (80 and 100 Pound Models Only) section to install cover plate to
machine base after machine installation.
Single Machine Foundation Require-
ments
A minimum 3500 psi (refer to rating per supplier) reinforced con­crete set on a prepared bed is required for all new machine instal­lations.
: Do not mount on wooden floors, tile floors, ele-
NOTE vated floor levels, stacked multiple base frames, or over basements or crawl spaces because of the high extract speed and the G-forces exerted. For 80 pound models and larger, do not mount on metal base frames.
Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation, eliminating possibilities of ex­cessive vibration during extract.
To reduce the risk of fire, serious injury, property damage and/or death, install the machine on a level (within 3/8 inch), uncovered concrete floor of suffi­cient strength at grade.
W787
For new foundations a mounting bolt template or an elevated metal base frame is available at extra cost. For all installations a concrete hardware kit is available at extra cost.
The machine must be anchored to a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface.
IMPORTANT: Do not permanently support the machine on only four points with spacers. Grouting is required and spacers must be removed.
Machine Installation with Existing Floor
The existing floor slab must meet minimum requirements shown in Machine Foundation and Pad Installation per machine model. The floor must be reinforced concrete without voids under slab. If the floor meets these requirements and an elevated pad is NOT desired, refer to Figure 16 and proceed to Machine Mounting and Grouting section.
Elevated Pad Installation with Existing Floor
The existing floor slab must meet minimum requirements shown in Machine Foundation and Pad Installation per machine. The floor must be reinforced concrete without voids under slab. If the slab meets these requirements and an elevated pad is desired, re­fer to Figure 17 and proceed to Machine Foundation and Pad In- stallation section.
Elevated Base Frame Installation with Existing Floor
The existing floor slab must meet minimum requirements shown in Machine Foundation and Pad Installation per machine. The floor must be reinforced concrete without voids under slab. If the slab meets these requirements and an elevated base frame is de­sired, refer to Figure 16 and Figure 18 and proceed to Machine Mounting and Grouting section.
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35 Part No. F8429301ENR15
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CHM2412N_SVG
Installation
Figure 15
New Foundation
If the existing floor slab does not meet the single machine foun­dation requirements per model, refer to Figure 18 and proceed to Machine Foundation and Pad Installation section.
Isolated Pad Installation
This type of installation is NOT recommended. Installer MUST consult a Structural Engineer for concrete specifications and re­quirements for installations that will not be tied into adjacent foundations.
IMPORTANT: The above instructions and recommenda­tions are conservative specifications for a typical in­stallation based on consultations with a structural en­gineer. Alliance Laundry Systems stands behind all in­stallations meeting these specifications. For alternate installation specifications based on your soil type, lo­cation, building structure, unique floor geometry, ma­chine types, and utilities, consult a structural engineer in your local area.
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36 Part No. F8429301ENR15
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Installation
Machine Foundation and Pad Installa-
tion
A concrete pad may be constructed to elevate a machine. Care must be exercised in the design of the pad due to the force exer-
Machine Foundation and Pad Installation, in. [mm]
Specification 20 30 40 60 80-100
Minimum Foun­dation Thickness
Minimum Exca­vation Depth
Minimum Pad Size
Single machine (WxD) 31.4 x 34.8 [798
Two machines, Side-by-side (WxD) 57.54 x 34.8
Two machines, Back-to-back (WxD)
F-speed 4 [102] 4 [102] 4 [102] 4 [102] 6 [152]
V-speed 6 [152] 6 [152] 9 [229]
F-speed 8 [203] 8 [203] 8 [203] 8 [203] 12 [305]
V-speed 12 [305] 12 [305] 15 [381]
34.4 x 39.5 [874
x 884]
x 1003]
63.52 x 39.5
[1462 x 884]
31.4 x 88.63 [798 x 2251]
[1613 x 1003]
34.4 x 98.37 [874 x 2499]
ted by the machine during extract. This concrete pad, recommen­ded not to exceed
8 inches [203 mm] above existing floor, must be placed, reinforced with rebar and tied to the existing floor. Re­fer to Table 14 , Figure 16 , Figure 17 and Figure 18 for multiple machine installations.
36.5 x 43.5 [927 x 1105]
67.38 x 43.5 [1711 x 1105]
36.5 x 115.23 [927 x 2927]
44.8 x 50.6 [1139 x 1285]
78.98 x 50.6 [2006 x 1285]
44.8 x 119.48 [1138 x 3035]
57.5 x 49.2 [1461 x 1250]
99.5 x 49.2 [2527 x 1250]
51.5 x 130.56 [1308 x 3316]
NOTE: Inside and outside mounting only available on 80 and 100 pound models.
N/A = Not Applicable
Table 14
IMPORTANT: Do NOT install a pad on top of the exist­ing floor. The foundation and pad must be constructed and tied together as one piece.
If the existing floor is not reinforced concrete at least of mini­mum thickness (depending on model), an elevated pad is desired or multiple machines are to be installed, the following steps must be performed (refer to Figure 16 , Figure 17 , and Figure 18 ):
1. Cut a hole larger on all sides than the machine base through the existing floor, refer to Table 14 .
2. Excavate to a depth as indicated in Table 14 from the top of the existing floor.
3. If installing a foundation with elevated pad, prepare a form for the above-ground portion of the foundation. Verify that the top of the foundation is level. The height of the foundation pad must not exceed
8 inches [203 mm] above the existing
floor.
4. Backfill with clean fill dirt.
5. Compact backfill, making sure to allow for correct concrete
thickness.
6. Drill holes [refer to manufacturer’s requirements for drill hole size] for the perimeter reinforcing bar at a depth of 2.5 inches [64 mm] into the existing floor. The reinforcing should be 12 inches [305 mm] on center each way around entire perimeter.
7. Clean out debris from each reinforcing bar hole.
8. Fill half the hole depth with acrylic adhesive.
9. Using #4 (60 ksi) reinforcing bar, tie new pad to existing floor
making sure to tie reinforcing bars at the intersections and us­ing proper reinforcing bar supports to hold bars at the proper depth in the pad.
10. Allow adhesive around reinforcing bar to cure properly, refer to adhesive manufacturer for recommended cure times.
11. Completely fill with 3500 psi minimum concrete up to the ex­isting foundation level plus any added level (maximum of 8 inches [203 mm]) for the desired elevated pad. The concrete must be poured so that the entire foundation and pad cures as one piece.
12. Allow concrete to cure, refer to manufacturer’s recommended cure times.
13. Using a mounting bolt template, elevated base frame or the machine base, mark where the holes should be drilled to mount the machine.
NOTE: As an alternate method, cast in the Grade 5 (minimum SAE rating), 5/8 inches [16 mm] for 20-60 pound models and 3/4 inch [19 mm] for 80-100 pound models anchor bolts as the concrete is pour­ed, refer to Figure 20 and Table 18 .
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37 Part No. F8429301ENR15
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Installation
14. Proceed to Machine Mounting and Grouting section.
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38 Part No. F8429301ENR15
Page 39
Machine Installation
PHM814N_SVG
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PHM852N_SVG
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C
E
D
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5
Installation
Existing Floor (refer to Table 15
)
1. Existing Floor with 3500 PSI (minimum) Concrete
2. Compacted Fill (minimum 6 in. [152 mm])
Description 20-30
A Required thickness of existing floor
(minimum)
Figure 16
Existing Floor, in. [mm]
40-60
(F-speed)
40-60
(V-speed)
4 [102] 4 [102] 6 [152] 9 [229]
Table 15
80-100
Elevated Pad (refer to Table 16
)
1. Existing Floor
2. 3500 PSI (minimum) Concrete
3. Reinforcing Bar
4. Perimeter Reinforcing Bar
5. Compacted Fill (minimum 6 in. [152 mm])
Figure 17
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39 Part No. F8429301ENR15
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C
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3
Installation
Elevated Pad, in. [mm]
Description 20-30
A Height of elevated pad above floor
(maximum)
B Distance between reinforcing bars
(maximum)
C Length of reinforcing bar extending in-
to existing floor (minimum)
D Total depth of foundation (concrete
plus 6 in. [152 mm] fill) (minimum)
E Required thickness of existing floor
(minimum)
Tie-in to Existing Floor (refer to Table 17
)
40-60
(F-speed)
40-60
(V-speed)
80-100
8 [203] 8 [203] 8 [203] 8 [203]
12 [305] 12 [305] 12 [305] 12 [305]
2.5 [64] 2.5 [64] 2.5 [64] 2.5 [64]
8 [203] 8 [203] 12 [305] 15 [381]
4 [102] 4 [102] 6 [152] 6 [152]
Table 16
1. Existing Floor
2. 3500 PSI (minimum) Concrete
3. Reinforcing Bar
4. Perimeter Reinforcing Bar
5. Compacted Fill (minimum 6 in. [152 mm])
Description 20-30
A Required thickness of existing floor
(minimum)
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Figure 18
Tie-in to Existing Floor, in. [mm]
40-60
(F-speed)
4 [102] 4 [102] 6 [152] 6 [152]
Table 17  continues...
40 Part No. F8429301ENR15
40-60
(V-speed)
80-100
Page 41
Tie-in to Existing Floor, in. [mm]
Installation
Description 20-30
B Total depth of foundation (concrete
8 [203] 8 [203] 12 [305] 15 [381]
plus 6 in. [152 mm] fill)(minimum)
C Distance between reinforcing bars
12 [305] 12 [305] 12 [305] 12 [305]
(minimum)
D Length of reinforcing bar extending in-
2.5 [64] 2.5 [64] 2.5 [64] 2.5 [64]
to existing floor (minimum)
Machine Mounting and Grouting
NOTE: After the concrete has cured completely and the cast-in-place method was used, refer to Figure 20 and proceed to step 7. If acrylic adhesive anchors are de­sired, refer to Figure 19 and proceed with step 1 after concrete has cured completely.
1. Refer to Table 18 to set the drill depth gauge.
2. Drill the holes to the set depth.
3. Use compressed air or squeeze bulb to clean out debris from
each hole.
4. Fill half the hole depth with an industry-accepted adhesive an­choring system.
5. Insert anchor bolt until it reaches the bottom. Refer to Table 18 .
6. Ensure all air pockets are removed from adhesive surrounding the bolt.
7. Allow adhesive around bolt to cure completely.
8. Remove shipping materials and place the machine or elevated
base frame carefully over the bolts.
NOTE: Never attempt to lift the machine by the door handle or by pushing on the cover panels. Always insert a pry bar or other lifting device under the bot­tom frame of the machine to move it.
IMPORTANT: DO NOT install 80 pound or larger ma­chines on an elevated metal base frame.
9. Raise and level the machine or elevated base frame 0.5 inch [1.27 cm] off the floor on four corners, using spacers such as nut fasteners.
Table 17
40-60
(F-speed)
40-60
(V-speed)
80-100
WARNING
Crush hazard. To avoid personal injury and/or property damage, do not tip the machine more than 25 degrees in any direction.
W793
10. Completely fill the space between the elevated base frame or machine base and the floor with a good quality non-shrink- ing machinery precision grout to ensure a stable installation. Grout completely under frame. Remove front panel and back panel to gain access to entire perimeter of base plates. Force grout under base until all voids are filled.
IMPORTANT: Minimum Grade 5, SAE rating, flat washers and minimum Grade 5, SAE rating, serrated hex flange locknuts are the recommended hardware for anchoring machine or elevated base frame to an­chor bolts.
11. Position the flat washers and locknuts on the anchor bolts and finger-tighten to machine base or elevated base frame.
12. Allow machine grout to set, but not cure.
IMPORTANT: Refer to bolt manufacturer’s recom­mended adhesive cure times.
13. Remove the spacers carefully, allowing the machine base or elevated base frame to settle into the wet grout.
NOTE: If installing a 20 through 60 pound model di­rectly to finished floor, wait until grout is completely cured and skip to Step 18. If installing on elevated base frame, proceed to Step 14.
20-60 Pound Models
14. After the grout is completely cured, position the machine over
the elevated base frame.
15. Align the mounting holes on the machine with the corre­sponding holes on the elevated base frame.
16. Install a bolt, flat washer and locknut in each mounting hole.
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41 Part No. F8429301ENR15
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E
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6
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4
Installation
17. Hand tighten each nut.
a. Tighten the two rear nuts two turns. b. Tighten the two front nuts two turns. c. Tighten the two middle nuts firmly.
18. Torque all the locknuts to 90 ± 9 ft.-lbs. – one after the other – until all are tightened evenly and the machine is fastened se­curely to the elevated base frame or floor.
80 Pound and Larger Models
Acrylic Adhesive Anchors (refer to Table 18 )
19. After the grout is completely cured, torque the locknuts to 150 ± 15 ft.-lbs. – one after the other – until all are tightened even­ly and the machine is fastened securely to the floor.
IMPORTANT: Refer to recommended grout cure times from manufacturer before torquing locknuts.
NOTE: Check and retighten the locknuts after five to ten days of operation and every month thereafter.
1. Machine Frame Base
2. Grout 0.5 in. [13 mm]
3. Acrylic Adhesive
4. Anchor Bolt (minimum Grade 5 SAE rating)
5. Concrete
6. Drill Hole Size per Manufacturer Requirements
7. Edge of Pad
Figure 19
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42 Part No. F8429301ENR15
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Cast-in-place Anchors (refer to Table 18 )
CHM2438N_SVG
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A
D
E
B
C
1
2
4
3
1. Machine Frame Base
2. Grout
3. Anchor Bolt (minimum Grade 5 SAE rating)
4. Concrete
5. Edge of Pad
Installation
Figure 20
Minimum Anchoring Specifications, in. [mm]
Description 20-40 60 80-100
Number of Bolts 4 or 6* 6 6
A Bolt Length 6 [152] 6 [152] 8.75 [216]
B Thread Extension 2.5 [64] 2.5 [64] 2.75 [64]
C Bolt Diameter 5/8 [16] 5/8 [16] 3/4 [19]
D Embedment Depth 3.5 [89] 3.5 [89] 6 [152]
E Distance from Bolt Center to Edge of
Refer to Table 8 Refer to Table 8 Refer to Table 11
Concrete Pad
* On 20-40 pound models, the four (4) corner bolts are required and the two (2) center bolts are optional when mounting a machine or elevated base frame to floor.
Table 18
Floor Load Data
Specification 20 30 40 60 80 100
Static floor load, lbs. [kN] 420 [1.87] 570 [2.54] 700 [3.11] 940 [4.18] 1550 [6.89] 1670 [7.51]
Static pressure, lbs.-ft2 [kN-m2] 96 [4.60] 99 [4.74] 100 [4.79] 106 [5.08] 137 [6.56] 147 [7.04]
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43 Part No. F8429301ENR15
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Installation
Floor Load Data
Specification 20 30 40 60 80 100
Dynamic floor load, lbs. [kN] 420 [1.86] 630 [2.80] 840 [3.74] 1260 [5.61] 1680 [7.48] 1680 [7.48]
Dynamic floor pressure, lbs.-
96 [4.60] 109 [5.22] 119 [5.70] 143 [6.85] 149 [7.13] 149 [7.13]
ft2 [kN-m2]
Dynamic load frequency, Hz
Maximum moment about ma-
F-speed 9.7 9.0 8.6 8.1 7.4 7.4
V-speed 13.7 12.8 12.2 11.4 10.4 9.5
805 [1.09] 1260 [1.71] 1820 [2.47] 2770 [3.76] 4330 [5.87] 4330 [5.87]
chine base, lbs.-ft. [kN-m]
Maximum vertical load, lbs.
795 [3.54] 1150 [5.12] 1470 [6.54] 2080 [9.25] 3050 [13.57] 3140 [13.82]
[kN]
N/A = Not Applicable
Drain Connection
IMPORTANT: Machine must be installed in accordance with all local codes and ordinances.
All drain systems must be vented to prevent an air lock or siphon­ing.
Use the supplied black rubber adapter and clamps to transition from the machine drain outlet to the 2 inches [51 mm] schedule
Table 19
40 PVC plumbing (20 and 30 models) and the 3 inches [76 mm]schedule 40 PVC plumbing (40-100 models).
If proper drain size is not available or practical, a surge tank is required. A surge tank along with a sump pump should be used when gravity drainage is not possible.
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44 Part No. F8429301ENR15
Page 45
Drain Trough System
CHM2379N_SVG
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CHM2386N_SVG
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5*
3
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2
1
1. Rear of Machine
2. Drain Pipe
3. Steel Grate
4. Drain Trough
5. Strainer
6. Waste Line
7. 1 in. [25 mm] minimum gap
Installation
Direct Drain System
* Drain line must be vented to meet local plumbing codes.
1. Drain Hose
2. Drain Valve
3. Drain Tee
4. Overflow Hose
5. Vent Pipe*
6. Trap (as required by local codes)
Figure 21
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Figure 22
45 Part No. F8429301ENR15
Page 46
Installation
IMPORTANT: Increasing the drain hose length, instal­ling elbows, or causing bends will decrease drain flow rates and increase drain times, impairing machine per-
NOTE: Installation of additional machines will require larger drain connections. Refer to Drain Line Sizing / Minimum Drain ID .
formance.
Drain Information
Specification 20 30 40 60 80 100
Drain connection size, in. [mm] 2 [51] 2 [51] 3 [76]* 3 [76]* 3 [76]* 3 [76]*
Overflow drain connection size,
1.5 [457] 1.5 [457] 1.5 [457] 1.5 [457] 2.25 [686] 2.25 [686]
in. [mm]
Number of drain outlets 1 1 1 1 1 1
Drain flow capacity, gal/min
25 [95] 30 [114] 40 [151] 50 [189] 55 [208] 55 [208]
[l/min]
Recommended drain pit size, ft
3
2.0 [57] 2.5 [71] 3.5 [128] 5.7 [99] 8.0 [221] 9.5 [269]
[l]
* Also works with 3 in. [76 mm] OD PVC pipe if connected to inside of drain tee connector.
Table 20
Drain Line Sizing / Minimum Drain ID, in. [mm]
Number of Machines
Model
1 2 3 4 5
20 2 [50] 3 [76] 3 [76] 4 [102] 4 [102]
30 2 [50] 3 [76] 3 [76] 4 [102] 4 [102]
40 3 [76] 4 [102] 4 [102] 4 [102] 6 [152]
60 3 [76] 4 [102] 4 [102] 4 [102] 6 [152]
80-100 3 [76] 6 [152] 6 [152] 8 [203] 8 [203]
Table 21
perature for on-premises models is 150°F [66°C] (standard mod-
Water Connection Requirements
els) or 140°F [60°C] (WRAS approved models) .
Connections should be supplied by a hot and a cold water line of
WARNING
at least the sizes shown in Water Supply Line Sizing . Installation of additional machines will require proportionately larger water lines.
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit [51° Celsius] and hot surfaces.
W748
Connections should be supplied by a hot and a cold water line per national and local codes and in accordance with AS/NZS 3500.I.
To connect water service to a machine with hoses, use the follow­ing procedure:
The maximum water inlet temperature for vended models is 125°F [51°C]and the recommended maximum water inlet tem-
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1. Before installing hoses, flush the building’s water system at the machine connection valves for at least two (2) minutes.
46 Part No. F8429301ENR15
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PHM831N_SVG
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Installation
2. Check filters in the machine’s inlet hoses for proper fit and cleanliness before connecting.
3. Hang hoses in a large loop; do not allow them to kink.
If additional hose lengths are needed or using hoses other than those supplied by manufacturer, flexible hoses with screen filters are required.
Cabinet Hardmount Water Supply Information
Require-
Specification Model
Water Inlet Connection size,
20-100 3/4 [19]
ment
in. BSP [mm]
Thread pitch, GHT [BSPP] 20-100 3/4 x 11.5 [3/4
x 14]
Number of water inlets 20-100 2
Number of auxiliary water in­lets
80-100
(standard
2
models)
80-100
0
(WRAS- ap­proved mod­els)
Alliance Laundry Systems, LLC ranges of front loading commer­cial clothes washing machines have solenoid valves at the inlets. The water supply to the washing machines is supplied with an AB air gap between the soap tray and the drum. Minimum and maximum working pressure 1.4 bar and 8.3 bar. The machines are supplied with approved inlet hoses with a maximum inlet di­mension of 0.50 inch [15 mm] (ID).
NOTE: This machine has a fluid category 5 backflow prevention device built in between the soap tray and drum.
Recommended pressure, psi
20-100 20-85
[bar]
Inlet flow capacity per inlet, gal/min at 85 psi [l/min at 5.5 bar]
20-100 5.2 [20]
80-100
(auxillary water inlets)
Table 22
Water Supply Line Sizing, in. [mm]
Supply Line Size
Number of Machines
Main Hot/Cold
1 .75 [19] .75 [19]
2 1 [25] .75 [19]
3 1.25 [32] 1 [25]
4 1.5 [38] 1 [25]
Table 23
[1.4-5.7]
4.0 [15]
1. Air Cushions (Risers)
2. Water Supply Faucets
3. Dual Check Valves
4. Filters
5. Hoses
Figure 23
To comply with WRAS (IRN R150) and Australian water regula­tions, European standard EN1717 and Australian standard ATS5200.101, an approved double check valve backflow preven­tion device with the watermark is provided with the unit and must be fitted at the point of connection(s) between the supply and the fitting. Refer to Figure 23 .
NOTE: No more than two (2) water connection hoses should be used on WRAS-approved models.
Suitable air cushions (risers) should be installed in supply lines to prevent “hammering.” Refer to Figure 23 .
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Figure 24
47 Part No. F8429301ENR15
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CHM2436N_SVG
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Installation
Figure 25
Electrical Installation Requirements
IMPORTANT: Electrical ratings are subject to change. Refer to serial plate for electrical ratings information specific to your machine.
DANGER
Electrical shock hazard will result in death or serious injury. Disconnect electric power and wait five (5) mi­nutes before servicing.
on the serial plate on the rear of the machine, using copper con­ductors only.
IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage.
Make sure the correct transformer jumper (208 Volt or 240 Volt) is in place. Refer to the “optional” Electrical Service Conversion label located on the back of the machine near the serial plate. Re­fer to Figure 26 .
W810
WARNING
Dangerous voltages are present inside the machine. Only qualified personnel should attempt adjustments and troubleshooting. Disconnect power from the ma­chine before removing any cover and guards, and before attempting any service procedures.
W736
WARNING
Hazardous Voltage. Can cause shock, burn or death. Verify that a ground wire from a proven earth ground is connected to the lug near the input power block on this machine.
NOTE: For voltages above or below listed specifica­tion, a qualified electrical contractor must be consulted to install the appropriate transformer to meet the OEM electrical specifications. Refer to North American Appro- val and CE Approval.
W360
1. Electrical Service Conversion Label
Figure 26
Machines are equipped with an AC inverter drives requiring a clean power supply, free from voltage spikes and surges. Use voltage monitor to check incoming power.
Electrical connections are made at the rear of the machine. The machine must be connected to the proper electrical supply shown
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48 Part No. F8429301ENR15
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Installation
Input Power Conditioning
The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Input Power Condition are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist,
Input Power Condition Possible Corrective Action(s)
Low Line impedance (less than 1% line reactance) Install Line Reactor
Greater than 120 kVA supply transformer
Line has power factor correction capacitors Install Line Reactor
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)* Install Line Reactor
* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.
install one of the devices listed under the Possible Corrective Ac­tion(s).
IMPORTANT: Only one device per branch circuit is re­quired. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.
Isolation Transformer
Isolation Transformer
Remove MOV jumper to ground
Install Isolation Transformer with grounded secondary (if necessary)
Table 24
Input Voltage Requirements
For voltages above or below listed specifications, contact your power company or local electrician.
If machine is intended for four-wire service, a neutral leg must be provided by power company.
If a delta supply system is used on a four-wire model, connect high leg to L3.
IMPORTANT: Improper connections will result in equip­ment damage and will void warranty.
DANGER
Electrical shock hazard will result in death or serious injury. Disconnect electric power and wait five (5) mi­nutes before servicing.
W810
DANGER
Hazardous Rotation Speed. Will cause serious injury when controlling AC inverter drive with a parameter unit, safety features are bypassed allowing basket to rotate at high speeds with the door open. Place large sign on front of machine to warn people of imminent danger.
W361
Circuit Breakers and Quick Disconnects
Single-phase machines require a single-phase inverse-time circuit breaker. Three-phase machines and V-speed machines require a separate, three-phase inverse-time circuit breaker to prevent dam­age to the motor by disconnecting all legs if one should be lost accidentally. Refer to North American Approval section for mod­el-specific circuit breaker requirements.
IMPORTANT: All quick disconnects should comply with the specifications. DO NOT use fuses instead of circuit breakers.
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49 Part No. F8429301ENR15
Page 50
CHM2425N_SVG
1
3
4
2
CHM2407N_SVG
1
4
2
3
Installation
Connection Specifications
IMPORTANT: Connection must be made by a qualified electrician using wiring diagram provided with ma­chine, or according to accepted European Union stand­ards.
Connect machine to an individual branch circuit not shared with lighting or other equipment. Shield connection in a liquid-tight or approved flexible conduit. Copper conductors of correct size must be installed in accordance with National Electric Code (NEC) or other applicable codes.
Use wire sizes indicated in the Electrical Specifications chart for runs up to 50 feet [15 m]. Use next larger size for runs of 50 to 100 feet [15 to 30 m]. Use two sizes larger for runs greater than 100 feet [30 m].
Single-Phase Connections
For single-phase input, connect L1, L2 and Ground and cap neu­tral as shown in Figure 27 .
1. L1
2. L2
3. L3
4. Ground
Figure 28
Grounding
1. L1
2. L2
3. Ground
4. Neutral [capped]
Figure 27
Three-Phase Connections
For three-phase input, connect L1, L2, L3 and Ground as shown in Figure 28 .
IMPORTANT: If a stinger leg is used for three-phase in­put, it MUST be connected to L3.
For personal safety and proper operation, the machine must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform to the National Elec­tric Code, article 250 (current edition). The ground connection must be made to a proven earth ground, not to conduit or water pipes.
WARNING
Electrically heated machines DO NOT require dual power sources. Do not connect customer power or customer load to the Internal Load Distribution ter­minal block. Refer to the machine electrical schemat­ic for details.
W759
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50 Part No. F8429301ENR15
Page 51
Machines with Electric Heat
SERVICE
GROUND
CHASIS
TB1
CHM2380N_SVG
L1
L2
L3
1
2 3
SERVICE
GROUND
CHASIS
TB1
CHM2381N_SVG
1
2
1. Grounding Lug: Connect to proven earth ground
2. Customer Input Power Terminals
3. Internal Load Distribution - DO NOT connect customer
power source or load.
Figure 29
Machines without Electric Heat
Installation
1. Grounding Lug: Connect to proven earth ground
2. Customer Input Power Terminals
Figure 30
Machines can be converted for lower voltage operation and/or 50 Hz operation. Refer to conversion label by serial plate for details.
Phase Adder
IMPORTANT: Do not use a phase adder on any ma­chine.
Thermal Overload Protector
For V-speed machines, the inverter drive provides overload pro­tection for the drive motor.
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51 Part No. F8429301ENR15
Page 52
Installation
North American Approval
20 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
F and V-Speed Models (unless otherwise noted)
B (F-speed) 120 60 1 2 7 15 14 2.5
B (V-speed) 120 60 1 2 8 15 14 2.5
X 200-208 50/60 1/3 2/3 4/3 15 14 2.5
220-240
Q Standard 200-208 50/60 3 3 3 15 14 2.5
Electric
220-240 21 30 10 6.0
Heat
N 440–480 50/60 3 3 2 15 14 2.5
P Standard 380–415 50/60 3 3 2 15 14 2.5
Electric
13 15 14 2.5
Heat
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 25
30 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
F and V-Speed Models (unless otherwise noted)
B 120 60 1 2 16 20 12 4
X (F-speed) 200–208 50/60 1/3 2/3 5/4 15 14 2.5
220-240
X (V-speed) 200-208 50/60 1/3 2/3 6/4 15 14 2.5
220-240
Table 26  continues...
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52 Part No. F8429301ENR15
Page 53
30 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Installation
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
Q Standard 200–208 50/60 3 3 4 15 14 2.5
Electric
220-240 22 30 10 6.0
Heat
N 440–480 50/60 3 3 3 15 14 2.5
P Standard 380–415 50/60 3 3 3 15 14 2.5
Electric
13 15 14 2.5
Heat
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 26
40 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
F and V-Speed Models (unless otherwise noted)
B 120 60 1 2 16 20 12 4
X (F-speed) 200–208 50/60 1/3 2/3 6/4 15 14 2.5
220-240
X (V-speed) 200–208 50/60 1/3 2/3 7/4 15 14 2.5
220-240
Q Standard 200-208 50/60 3 3 4 15 14 2.5
Electric
220-240 42 50 8 10.0
Heat
N Standard 440-480 50/60 3 3 3 15 14 2.5
Electric
22 30 10 6.0
Heat
Table 27  continues...
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53 Part No. F8429301ENR15
Page 54
Installation
40 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
P Standard 380–415 50/60 3 3 3 15 14 2.5
Electric
25 30 10 6.0
Heat
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 27
60 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
F and V-Speed Models (unless otherwise noted)
X (F-speed) 200–208 50/60 1/3 2/3 9/6 15 14 2.5
220-240
X (V-speed) 200-208 50/60 1/3 2/3 10/6 15 14 2.5
220-240
Q Standard 200-208 50/60 3 3 6 15 14 2.5
Electric
220-240 43 50 8 10.0
Heat
N Standard 440-480 50/60 3 3 4 15 14 2.5
Electric
22 30 10 6.0
Heat
P Standard 380-415 50/60 3 3 4 15 14 2.5
Electric
25 30 10 6.0
Heat
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 28
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54 Part No. F8429301ENR15
Page 55
80 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Installation
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
F-Speed Models
X 200–208 50/60 1/3 2/3 12/8 15 14 2.5
220-240
Q Standard 200-208 50/60 3 3 8 15 14 2.5
Electric
220-240 72 80 4 25.0
Heat
N Standard 440-480 50/60 3 3 5 15 14 2.5
Electric
37 40 8 10.0
Heat
P Standard 380-415 50/60 3 3 5 15 14 2.5
Electric
33 40 8 10.0
Heat
V-Speed Models
X 200-208 50/60 1/3 2/3 15/9 20/15 12/14 4/2.5
220-240
Q Standard 200-208 50/60 3 3 9 15 14 2.5
Electric
220-240 72 80 4 25.0
Heat
N Standard 440-480 50/60 3 3 6 15 14 2.5
Electric
37 40 8 10.0
Heat
P Standard 380-415 50/60 3 3 6 15 14 2.5
Electric
33 40 8 10.0
Heat
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 29
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55 Part No. F8429301ENR15
Page 56
Installation
100 Pound Capacity Models (North American Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er AWG mm2
F-Speed Models
X 200-208 50/60 1/3 2/3 16/9 20/15 12/14 4/2.5
220-240
Q Standard 200-208 50/60 3 3 9 15 14 2.5
Electric
220-240 74 80 4 25.0
Heat
N Standard 440-480 50/60 3 3 6 15 14 2.5
Electric
37 40 8 10.0
Heat
P Standard 380-415 50/60 3 3 6 15 14 2.5
Electric
34 40 8 10.0
Heat
V-Speed Models
X 200-208 50/60 1/3 2/3 16/10 20/15 12/14 4/2.5
220-240
Q Standard 200-208 50/60 3 3 10 15 14 2.5
Electric
220-240 74 80 4 25.0
Heat
N Standard 440-480 50/60 3 3 7 15 14 2.5
Electric
37 40 8 10.0
Heat
P Standard 380-415 50/60 3 3 7 15 14 2.5
Electric
34 40 8 10.0
Heat
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 30
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56 Part No. F8429301ENR15
Page 57
CE Approval
Installation
20 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
F and V-Speed Models
N 440-480 50/60 3 3 2 6 2.5
X 200–208 50/60 1/3 2/3 4/3 6 2.5
220-240
Q Standard 200–208 50/60 3 3 3 6 2.5
Electric Heat 220-240 21 25 2.5
P Standard 380–415 50/60 3 3 2 6 2.5
Electric Heat 13 16 2.5
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 31
30 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
F and V-Speed Models (unless otherwise noted)
N 440-480 50/60 3 3 3 6 2.5
X (F-speed) 200–208 50/60 1/3 2/3 5/4 6 2.5
220-240
X (V-speed) 200–208 50/60 1/3 2/3 7/4 10/6 2.5
220-240
Q Standard 200-208 50/60 3 3 4 6 2.5
Electric Heat 220-240 22 25 2.5
P Standard 380–415 50/60 3 3 3 6 2.5
Electric Heat 13 16 2.5
Table 32  continues...
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57 Part No. F8429301ENR15
Page 58
Installation
30 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 32
40 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
F and V-Speed Models (unless otherwise noted)
N Standard 440-480 50/60 3 3 3 6 2.5
Electric Heat 22 25 2.5
X 200–208 50/60 1/3 2/3 7/4 10/6 2.5
220-240
Q Standard 200–208 50/60 3 3 4 6 2.5
Electric Heat 220-240 42 50 10.0
P (F-Speed) Standard 380-415 50/60 3 3 3 6 2.5
Electric Heat 26 32 2.5
P (V-Speed) Standard 380-415 50/60 3 3 3 6 2.5
Electric Heat 26 32 2.5
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 33
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58 Part No. F8429301ENR15
Page 59
60 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Installation
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
F and V-Speed Models (unless otherwise noted)
N Standard 440-480 50/60 3 3 4 6 2.5
Electric Heat 22 25 2.5
X 200–208 50/60 1/3 2/3 11/7 16/10 2.5
220-240
Q Standard 200–208 50/60 3 3 7 10 2.5
Electric Heat 220-240 43 50 10.0
P (F-Speed) Standard 380-415 50/60 3 3 4 6 2.5
Electric Heat 26 32 2.5
P (V-Speed) Standard 380-415 50/60 3 3 4 6 2.5
Electric Heat 26 32 2.5
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 34
80 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
F-Speed Models
N Standard 440-480 50/60 3 3 7 10 2.5
Electric Heat 37 40 4.0
X 200–208 50/60 1/3 2/3 12/8 16/10 2.5
220-240
Q Standard 200–208 50/60 3 3 8 10 2.5
Electric Heat 220-240 72 80 16.0
Table 35  continues...
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59 Part No. F8429301ENR15
Page 60
Installation
80 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
P Standard 380-415 50/60 3 3 7 10 2.5
Electric Heat 33 40 4.0
V-Speed Models
N Standard 440-480 50/60 3 3 7 10 2.5
Electric Heat 37 40 4.0
X 200–208 50/60 1/3 2/3 17/11 20/16 2.5
220-240
Q Standard 200–208 50/60 3 3 11 16 2.5
Electric Heat 220-240 72 80 16.0
P Standard 380-415 50/60 3 3 7 10 2.5
Electric Heat 33 40 4.0
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 35
100 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
F and V-Speed Models
N Standard 440-480 50/60 3 3 7 10 2.5
Electric Heat 38 40 4.0
X 200–208 50/60 1/3 2/3 17/11 20/16 2.5
220-240
Q Standard 200–208 50/60 3 3 11 16 2.5
Electric Heat 220-240 74 80 16.0
Table 36  continues...
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60 Part No. F8429301ENR15
Page 61
100 Pound Capacity Models (CE Approval)
Voltage Designation Specifications
Installation
Code Voltage Cycle Phase Wire
Full
Load
Amps
Circuit Break-
er mm2
P Standard 380-415 50/60 3 3 7 10 2.5
Electric Heat 34 40 4.0
NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
Table 36
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61 Part No. F8429301ENR15
Page 62
Installation
Steam Requirements (Steam Heat Op-
tion Only)
WARNING
Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and compo­nents to cool before touching.
W505
For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam re­quirements are shown in Table 37 .
Steam Supply Information
Steam inlet connec­tion size, in. [mm]
Number of steam inlets 1
Required pressure, (min. - max. psi [bar]) 30–80 [2.0–5.4]
Maximum pressure, psi [bar] 80 [5.4]
* 20 and 30 pound models can be prep for steam and a kit is available for conversion.
IMPORTANT: Failure to install the customer supplied steam filter may void the warranty.
40–100 pound* 1/2 [13]
Table 37
Supply Dispensing
Number of supply compartments 4
Number of external liquid supply connections 5
Liquid supply connection size, in. [mm] 3/8 [8]
Table 38
IMPORTANT: Undiluted chemical dripping can damage the machine. All chemical injection supply dispenser pumps and dispenser tubing should be mounted below the washer’s injection point. Loops do not prevent drips if these instructions are not followed.
IMPORTANT: Failure to follow these instructions could damage the machine and void the warranty.
External Supplies
For proper communication between the machine and an external chemical supply system, it is important for the low-voltage signal power to be connected properly. The included wiring diagram shows several different options for safe and correct wiring of this interface.
The preferred method for connecting the wiring from the external chemical supply system to the machine is to use the 300mA pow­er of the machine’s 24VAC control transformer, which is inten­ded strictly for this purpose. Other voltage and current options are available, but require some wiring changes and must be pro­vided with an external power source. Under no circumstances should the high-voltage machine supply connections or source be used for the communication wiring.
Supply Dispensing
WARNING
Dangerous Chemicals. May damage eyes and skin. Wear eye and hand protection when handling chemi­cals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye­rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.
Supply Dispensing
Number of liquid chemical supply signals (OPL only)
Table 38  continues...
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Communication wiring connections, which include a single row of identified terminal blocks, can be found under a service panel at the upper back of the machine.
Chemical Injection Using Internal 24VAC Control
Transformer
NOTE: Using the Internal 24VAC 300 Milliamp Control Transformer is recommended by Alliance Laundry Sys­tems.
CAUTION
W363
4
Do not attempt to increase fuse rating or alter wiring of external chemical supply terminal strip in such as way that may conflict with the suggested methods provided on the Optional External Supply Wiring Dia­gram.
W699
62 Part No. F8429301ENR15
Page 63
EXTERNAL DISPENSER CONNECTIONS
RELAY COM
RELAY
COM
Supply 1
External Dispensing System
Internal Supply
300mA Max
24VAC COM
24VAC COM
JUMPER FOR INTERNAL
24 VAC SUPPLY
CONNECTED TO RELAY
COM. (REMOVE IF NOT WIRING TO INTERNAL
24 VAC SUPPLY
STEP 1: Insert screwdriver & press down
to open cage clamp.
STEP 2: Insert Wire
8.5mm
Strip Length
Wire Size 28-16AWG
0.08-1.5mm
24VAC
RED
ES 1
ES 2
ES 3
ES 4
EXAMPLE FOR EXTERNAL DISPENSER CONNECTION
CHM2336N_SVG
4
3
2
1
Installation
IMPORTANT: DO NOT remove the red jumper wire from the terminal strip.
1. Relay Com
2. Red Jumper Wire
3. 24 VAC
4. Transformer
There are 3 terminals necessary for this connection option.
Terminal “24VAC COM” is used to connect one side of the internal control transformer to the external dispenser input signals common.
The second terminal is used to connect the other side of the control transformer to the machine output signals common through a red jumper wire between “24VAC” and “RELAY COM”. Refer to Figure 32 .
IMPORTANT: Do not use the transformer terminals if an external power supply is used.
Figure 31
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Page 64
PHM821N_SVG
= Power
= Neutral
7
6
5
4
3
2
1
Installation
1. External Supply Power Output
2. Internal Control Transformer
3. RELAY COM Terminal
4. External Dispenser Input Signal Common
5. Red Jumper Wire
6. 24VAC Terminal
7. 24VAC COM Terminal
Figure 32
Chemical Injection Using External AC Power Source
NOTE: An External AC Power Source is NOT provided by Alliance Laundry Systems.
1. Remove the red jumper wire installed by the factory between “24VAC”, and “RELAY COM”.
2. Connect one side of the external power to the “RELAY COM” and the other to the external dispenser input signals common. Refer to Figure 33 .
NOTE: Power for external supplies must not be derived from the high-voltage main power connection point.
IMPORTANT: The external power must supply power of 240VAC or less and be protected at 3 Amps or less.
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64 Part No. F8429301ENR15
Page 65
PHM823N_SVG
= Power
= Neutral
5
4
3
2
1
1. External Supply Power Output
2. Red Jumper Wire
3. External Supply Input Signal Common
4. VAC Power Terminal
5. VAC RETURN Terminal
Installation
Figure 33
External Supply Signals
CAUTION
Wash-cycle signals are provided to the external chemical supply
Do not attempt to increase fuse rating or alter wiring of external chemical supply terminal strip in such as way that may conflict with the suggested methods provided on the Optional External Supply Wiring Dia­gram.
W699
equipment and a “wait for the next step” signal can be received from the supply equipment.
For example, if ES1 is selected the K1 contact will close and power will be supplied to Supply 1 Signal. The contact will re­main closed for the amount of time programmed in control. Refer to Figure 34 for Internal Supply Connection or Figure 35 for Ex­ternal AC Connection.
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PHM822N_SVG
= Power
= Neutral
3
2
1
PHM824N_SVG
= Power
= Neutral
3
2
1
Installation
1. ES1 Power supply
2. K1 Contact
3. Supply 1 Signal
Figure 34
1. ES1 Power supply
2. K1 Contact
3. Supply 1 Signal
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Figure 35
66 Part No. F8429301ENR15
Page 67
Connection of External Liquid Supplies
CHM2388N_SVG
1
OPL Models
1. Facing the rear of the machine, locate the five (5) 3/8 inch [10 mm] supply hose connections found on the right-hand side of the valve panel. Refer to Figure 36 .
Valve Panel-Rear View
1. External Supply Hose Opening
Figure 36
2. Drill through the five (5) plastic holes on the valve panel for the external supply hoses as needed.
3. Remove plastic debris.
4. Attach the external supply hoses to the ports at each of the
drilled holes.
5. Secure with proper clamps.
Installation
NOTE: Do not attempt to make chemical injection sup­ply pump electrical connections to points other than those provided specifically for that purpose by the fac­tory.
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Page 68
Start Up
CHM2392N_SVG
1
3
2
1
4
Pallet Jack cover Plate Installation (80
and 100 Pound Models Only)
After machine is fully installed, the optional pallet jack cover plate can be installed.
1. Locate the two holes on the front of the machine base frame. Refer to Figure 37 .
Start Up
1. Nut
2. Cover Plate
3. Stud
4. Machine Base Frame
Figure 37
2. Using the hardware from removing plate from back panel, in­stall the cover plate to the machine base frame. The square on stud goes into square hole in machine frame. Refer to Figure 37 .
Basket Rotation
Check that basket rotation is counterclockwise in the extract step.
1. If rotation is not counterclockwise, disconnect power to ma­chine.
2. Have a qualified electrician reverse any two motor leads at the inverter terminal block.
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Page 69
Operation
CHM2243N_SVG
U003I_SVG
CHM2244N_SVG
Operation
Operating Instructions
1. Turn on main power source (circuit breaker).
2. Turn handle clockwise to open. Refer to Figure 38 .
Figure 38
3. Load to capacity whenever possible. DO NOT OVERLOAD. Refer to Figure 39 .
NOTE: Underloading can cause out-of-balance con­ditions that can shorten machine life.
5. The default wash cycle will display.
WARNING
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit [51° Celsius] and hot surfaces.
W748
6. Select the desired soil setting (select models only), cycle set­ting (select models only) and cycle/temperature. The LED in­dicator(s) for that cycle will light.
CAUTION
Water cannot be extracted from rubber backed items. To avoid damage to machine from out of bal­ance conditions, do not use a spin (extract) step when washing rubber backed items. Warranty will be voided.
W880
Figure 39
4. Close door and turn handle counter clockwise. Refer to Fig- ure 40 .
Figure 40
7. Add liquid and/or powder supplies to supply dispenser. Refer to Table 39 .
a. Detergent:
Liquid - Compartment 1 (prewash) + Compartment 3
Powder - Compartment 1 (prewash) + Compartment 2
b. Bleach:
Liquid - Compartment 3
Powder - Compartment 2
c. Softener:
Liquid - Compartment 4
8. For vended models only, insert coin(s) or card as necessary.
If the machine is a coin operated unit, add coins. As each
coin is added, the vend counts down to the amount re­maining.
If the machine is a card operated unit, insert and remove
card per card system instructions.
If the unit is interfaced to a central/remote pay system, go
to the central/remote pay console, make payment and se­lect the machine and follow central/remote pay system in­structions.
9. Press the START keypad.
10. During first fill, the desired wash cycle can be changed. After
first fill has ended, the wash cycle active at that moment re­mains the chosen wash cycle.
11. When cycle is complete, display shows “00”.
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69 Part No. F8429301ENR15
Page 70
CHM2228N_SVG
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CHM2227N_SVG
2
CHM2229N_SVG
3
CHM2230N_SVG
4
CHM2231N_SVG
5
Operation
a. DETERGENT
b. BLEACH
c. SOFTENER
1. Liquid Detergent
3. Liquid Bleach
2. Powder Detergent
4. Powder Bleach
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5. Liquid Softener
Table 39
70 Part No. F8429301ENR15
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Maintenance
Maintenance
Maintenance
WARNING
Sharp edges can cause personal injury. Wear safety glasses and gloves, use proper tools and provide lighting when handling sheet metal parts.
W366R1
IMPORTANT: Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with bro­ken or missing parts. Do not bypass any safety devi­ces.
Daily
WARNING
Do not spray the machine with water. Short circuit­ing and serious damage may result.
W782
IMPORTANT: Door lock should be checked daily to en­sure proper operation. Also check that all safety and instruction stickers are on the machine. Any missing or illegible safety instructions stickers should be replaced immediately.
Beginning of Day
1. Check door interlock before starting operation:
a. Attempt to start the machine with the door open. The ma-
chine should not start.
b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while the cycle is in progress.
The door should not open.
If the door lock and interlock are not functioning properly, dis­connect power and call a service technician.
IMPORTANT: Door lock should be checked daily to ensure proper operation. Also, check that all safety and instruction stickers are on the machine. Re­place as necessary.
2. Inspect water inlet valve hose connections on the back of the machine for leaks.
3. Inspect steam hose connections for leaks (where applicable).
4. Inspect all chemical inlets, lines and connections for leaks.
WARNING
To reduce the risk of electrical shock, serious in­jury or death, disconnect the electrical power to washer-extractor before examining the wiring.
W636
5. Verify that insulation is intact on all external wires and that all connections are secure. If bare wire is evident, call a serv­ice technician.
End of Day
1. Clean the door gasket of residual detergent and all foreign matter.
2. Clean the door glass with a damp cloth.
3. Clean automatic supply dispenser lid and general area.
4. Clean the machine’s top, front and side panels with mild de-
tergent. Rinse with clean water. DO NOT use products that contain alcohol on the control panel.
5. Inspect and clean basket.
6. Clean the inverter drive box filter(s) weekly or more frequent-
ly as needed (where applicable):
a. Wash the filter with warm water and allow filter to air dry.
As an alternative, the filter may be vacuumed clean.
NOTE: Unload the machine promptly after each com­pleted cycle to prevent moisture buildup. Leave load­ing door open after each completed cycle to allow moisture to evaporate.
Weekly
1. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine. b. Verify that door and door gasket do not leak. c. Verify that the drain valve is operating and that the drain
system is free from obstruction. If water does not leak out during the first wash segment, the drain valve is closed and functioning properly.
2. Clean the inverter drive box filter(s) weekly or more frequent­ly as needed (where applicable):
a. Wash the filter with warm water and allow filter to air dry.
As an alternative, the filter may be vacuumed clean.
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71 Part No. F8429301ENR15
Page 72
PHM963N_SVG
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2
5
4
3
Maintenance
IMPORTANT: The control module cover and fan filter must be in place for the fan to properly cool the inver­ter drive. Failure to observe this warning will void the warranty and could lead to expensive inverter drive re­pair.
3. On machines equipped with an automatic chemical supply system, check chemical connections by inspecting all connec­tions and chemical hoses for leaks or cracks.
IMPORTANT: Chemical leaks can quickly cause perma­nent damage to the machine components and struc­ture.
Monthly
NOTE: Disconnect power to the machine at its source before performing the monthly maintenance proce­dures.
1. Check belt(s) require replacement or adjustment. Call a quali­fied service technician in either case.
a. Check belt(s) for uneven wear and frayed edges. Belts
must not be twisted and must be properly seated on pul­leys.
b. After disconnecting power to the machine and removing
all panels necessary for access to the drive belt, use one of the following methods to verify that the belt is properly tensioned.
NOTE: Basket pulley must be rotated three (3) full turns before assessing belt tension after ev­ery adjustment.
Frequency Gauge. Tighten eyebolt top nut until the correct frequency (refer to Table 42 ) is obtained mid­span. Torque jam nut to spring bracket to 20.6 ± 2 ft.­lbs. Refer to Figure 41 .
1. Top Nut
2. Jam Nut
3. Spring Length
4. Spring
5. Eyebolt
Figure 41
Tension Gauge. Tighten eyebolt top nut until the proper belt gauge (refer to Table 42 ) is obtained mid­span. Torque jam nut to spring bracket to 20.6 ± 2 ft.­lbs. Refer to Figure 41 .
Spring Length. Tighten eyebolt top nut until the spring measures the correct distance between the hooks. Refer to Table 40 . Torque jam nut to spring bracket to 20.6 ± 2 ft.-lbs. Refer to Figure 41 .
Spring Length, in. [mm]
Distance Between
Model
Hooks
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20 (2 HP) 5 1/8 [130]
30-40 4 3/4 [121]
60 5 1/16 [129]
80-100 4 3/4 [121]
Table 40
Burroughs Gauge (20 pound 1 HP models only). Use a Burroughs belt gauge to obtain proper tension. Proper belt tension is obtained when belt can be de­flected from normal position (refer to Figure 42 ) when moderate pressure of is applied to the point mid­way between pulleys.
72 Part No. F8429301ENR15
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CHM2437N_SVG
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Maintenance
Belt Tension by Frequency or Belt Tension
Gauge
1. 1/4 inch [6.35 mm] deflection
Figure 42
Maintain Tension During Belt Removal. If proper tension is achieved, tape the jam nut in place and loos­en eyebolt top nut to release the belt. Replace belt and retighten eyebolt top nut back to jam nut position. Re­fer to Figure 41 .
c. Verify allowable distance of belt from edge of basket pul-
ley. Refer to Flat-Pulley Alignment .
Flat-Pulley Alignment, in. [mm]
Minimum Allowable Distance
Model
from Edge
20 .09 [2]
30 .09 [2]
40 .09 [2]
60 .38 [10]
Table 41
Model
Frequen-
cy (Hz)
Belt Ten-
sion
(lbs.)
Tension
Gauge
(N)
20 (1 HP) 95 ± 2 39.6 ± 1.5 176 ± 7
20
98 ± 2 70.2 ± 5.6 312 ± 25
(2 HP)*
30* 99 ± 4 71 ± 5.6 317 ± 25
40* 87 ± 84 70.3 ± 6.3 313 ± 28
60* 87 ± 4 92.7 ± 8.8 413 ± 39
80-100 102 ± 2 132 ± 5 588 ± 23
* Models made before 10/13/14 are self-tensioning and do not require any adjustment.
Table 42
2. For 80 through 100 pound capacity models only, lubricate bearings and seals each month OR after every 200 hours of operation.
a. Use a premium-grade lithium-based #2 grease. Never mix
two types of grease, such as petroleum and silicone.
b. Pump the grease gun slowly, permitting only 2 strokes for
each bearing grease fitting.
NOTE: Do not pump the grease gun until grease comes out of the bearing housing. This can result in over lubrication, causing damage to bearings and seals.
3. Check overflow hose and drain hose for leaks.
4. Check the supply dispenser hoses and hose connections.
5. Clean inlet hose filter screens:
a. Turn water off and allow valve to cool, if necessary. b. Unscrew inlet hose and remove filter screen. c. Clean with soapy water and reinstall. Replace if worn or
damaged.
Quarterly
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NOTE: Disconnect power to the machine at its source before performing the quarterly maintenance proce­dures.
1. Tighten door hinges and fasteners, if necessary.
2. Tighten anchor bolts, if necessary.
3. Tighten anchor bolts as specified in the Machine Mounting
and Grouting section, if necessary.
4. Verify that the drain motor shield is in place and secure, if so equipped.
73 Part No. F8429301ENR15
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H042I_SVG
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Maintenance
5. Clean customer-supplied steam filter, where applicable. Refer to Figure 43 .
a. Turn off steam supply and allow time for the valve to
cool. b. Unscrew cap. c. Remove element and clean. d. Replace element and cap.
1. Cap
2. Steam Filter Element
Figure 43
6. Check the bearing mounting bolts to make sure they are tor­qued properly. Refer to Torque .
Torque, ft-lbs.
Model Bearing Torque
20 All 41
30-40 All 101
60 All 201
80-100 All 357
Table 43
7. Tighten motor mounting bolt locknuts and bearing bolt lock­nuts.
8. Vacuum lint from motor vents.
9. Clean all electronic boards of moisture and dust with canned
air.
10. Verify the insulation is intact on all external wires and that all connections are secure. If bare wire is evident, call a service technician.
11. Clean inverter drive cooling fan blades (where applicable).
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Page 75
Care of Stainless Steel
Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing.
Avoid contact with dissimilar metals to prevent galvanic cor­rosion when salty or acidic solutions are present.
Do not allow salty or acidic solutions to evaporate and dry on stainless steel. Wipe clean of any residues.
Rub in the direction of the polish lines or “grain” of the stain­less steel to avoid scratch marks when using abrasive clean­ers. Use stainless steel wool or soft, non-metal bristle brushes. Do not use ordinary steel wool or steel brushes.
If the stainless steel appears to be rusting, the source of the rust may be an iron or steel part not made of stainless steel, such as a nail or screw.
Remove discoloration or heat tint from overheating by scour­ing with a powder or by employing special chemical solu­tions.
Do not leave sterilizing solutions on stainless steel equipment for prolonged periods of time.
When an external chemical supply is used, ensure no siphon­ing of chemicals occurs when the machine is not in use. High­ly concentrated chemicals can cause severe damage to stain­less steel and other components within the machine. Damage of this kind is not covered by the manufacturer’s warranty. Locate the pump and tubing below the machines’s injection point to prevent siphoning of chemicals into the machine.
Maintenance
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Page 76
Disposal of Unit
MIX1N_SVG
This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Refer to Figure 44 . Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. En­suring this product is disposed of correctly will help prevent po­tential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact the local city office, household waste disposal service, or the source from which the product was purchased.
Disposal of Unit
Figure 44
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76 Part No. F8429301ENR15
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