Alliance CTSA7AWN, CTSA7AWN1500, CTSA9AWN Installation Guide

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Page 1

Installation Instructions

for Stacked Dryers

Inside ......................................

Dimensions ........................................................................ 3

Before You Start ................................................................ 4

Installing the Dryer ............................................................ 5

Installer Checklist .............................................................. Back Cover

Para bajar una copia de estas instrucciones en espafiol, visite www.speedqueen.com.

Keep these instructions for future reference. (If this machine changes ownership, this manual must accompany machine.)

Date Purchased Model Number Serial Number

www.speedqueen.com

Part No. 512063R3

June 2007

Page 2

WARNING

FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

° Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

° WHAT TO DO IF YOU SMELL GAS:

- Do not try to light any appliance.

- Do not touch any electrical switch; do not use any phone in your building.

- Clear the room, building or area of all occupants.

- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

- If you cannot reach your gas supplier, call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas

supplier.

W033

WARNING

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

W053

The following information applies to the state of Massachusetts, USA.

• This appliance can only be installed by a Massachusetts licensed plumber or gas fitter.

• This appliance must be installed with a 36 inch (91 cm) long flexible gas connector.

• A "T-Handle" type gas shut-off valve must be installed in the gas supply line to this appliance.

• This appliance must not be installed in a bedroom or bathroom.

means without the expressed written consent of the publisher.

2 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 512063

Page 3

Dimensions

23.5 in.

(59.7 cm)

5.25 in.

(13.3 cm)

i i

j lifT',

...... I;%_.j

8.0 in.

(20.3 cm)

15.4 in.

-(39.1 cm)

° °i..... i° °

l'l

0.4 in. (1.1 cm)

* With leveling legs turned into base.

I_ 23.5 in.

(59.7 cm) --

i i'

(20.3 cm)

5.25 in.

(13.3 cm)

t *4.5 in.

8.0 in.

(11.4 cm)

(68.3 cm)

ELECTRIC DRYERS

15.44 in.

(39.2 cm)

DRY2212N

15.4 in.

(39.1 cm)

\ ¢:

_ S" \\

28 in.

(71.1 cm)

0.4 in. (1.1 cm)

*With leveling legs turned into base.

1 3/8 in. NPT Gas Connection

512063 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 3

e-_,_

2.3 in.

-- 26.9 in.

(6 (39.2 cm)

(68.3 cm) 1

GAS DRYERS

"15.44 in.

DRY2213N

Page 4

Before You Start

Parts Included

Supplies

For most installations, the basic supplies you will need are:

An accessories bag has been shipped inside your dryer. It includes:

• Installation Instructions

• User's Guide

• Product Registration Card

• Warranty Bond

• Three screws (electric dryers only). Refer to

Connecting Power Cord sections in Step 4 of

Installation.

1 2 3 4 5 6 7 8

Safety Glasses

Power Cord (Electric Models - 2 required) Wrench

Screwdriver Level

5/16 Inch Socket Wrench Duct Tape

Teflon Tape (Gas Models)

Figure 1

WARNING

Any disassembly requiring the use of tools must be performed by a suitably

qualified service person.

DRY2023N

W299

4 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 512063

Page 5

Installing the Dryer

Step 1" Position and Level the Dryer

Install dryer before washer. This allows room for attaching exhaust duct.

Select a location with a solid floor. Dryers installed in residential garages must be elevated 18 inches (46 cm)

above the floor.

No other fuel burning appliance should be installed in the same closet with the dryer.

The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.

The dryers needs sufficient clearance and an adequate air supply for proper operation and ventilation, and for easier installation and servicing. (Minimum clearances are shown below).

i i

ENCLOSURE

A A

FRONT VIEW

Area Description Closet Installation

A Dryer sides and rear clearance 0 in. (0 cm)

B Dryer top (Rear 24 in.) 12 in. (30.5 cm) C Dryer rear .4 in. (10.2 cm)

D Dryer Top (Front 4 in.) .5 in. (1.3 cm)

E Exhaust duct clearance to combustible material 2 in. (5.1 cm)

**NOTE: For new installations, locate top of wall vent 42 inches (106.7 cm) above floor to make venting easier to connect.

SIDE VIEW

DRY2053N

Figure 2

512063 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 5

Page 6

Place the dryer in position, and adjust the legs until the dryer is level from side to side and front to back. The dryer must not rock.

DRY2059N

Dryer Base Level

Leveling Leg

WARNING

This gas appliance contains or produces a chemical or chemicals which can cause

death or serious illness and which are

known to the State of California to cause

cancer, birth defects, or other reproductive

harm. To reduce the risk from substances in the fuel or from fuel combustion, make sure this appliance is installed, operated, and

maintained according to the instructions in this manual.

Wl15

To reduce the risk of fire, DO NOT use

plastic or thin foil ducting to exhaust the dryer.

W354

• DO NOT use plastic or thin foil ducting. Rigid

metal duct is recommended.

Figure 3

IMPORTANT: In mobile home installations, gas dryers MUST be permanently attached to the floor at the time of installation. Order No. 526P3 Dryer Installation Kit (available at extra cost) for a manufactured (mobile) home installation. Follow the instructions supplied with the kit.

Step 2: Connect Dryer Exhaust System

WARNING

To reduce the risk of fire and combustion

gas accumulation the dryer MUST be

exhausted to the outdoors.

W604

To reduce the risk of fire and the

accumulation of combustion gases, DO NOT exhaust dryer air into a window well, gas vent, chimney or enclosed, unventilated

area, such as an attic, wall, ceiling, crawl

space under a building or concealed space

of a building.

W045

L!Li i

• Locate dryer so exhaust duct is as short as

possible.

• Be certain old ducts are cleaned before installing your new dryer.

• Use 4 inch (102 mm) diameter rigid or flexible metal duct.

• The male end of each section of duct must point away from the dryer.

• Use as few elbows as possible.

• Use duct tape or pop-rivets on all duct joints.

Y//////////////////////,,

DON'T

DRY2010N

Figure 4

• Ductwork that runs through unheated areas must be insulated to help reduce condensation and lint build-up on pipe walls.

6 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 512063

Page 7

• In mobile home installations, dryer exhaust duct must be secured to mobile home structure.

• Dryer exhaust duct MUST NOT terminate under mobile home.

Dryer exhausts 220 cfm (measured at back of dryer).

Static pressure in exhaust duct should not be greater than .6 inches water column (1.5 cm), measured with manometer placed on exhaust duct two feet (61 cm) from dryer (check with dryer running and no load).

Exhaust Direction

The dryer can be exhausted to the outdoors through the back, left, right or bottom of the dryer. EXCEPTION: Gas dryers cannot be vented out the left side because of the burner housing.

Dryer is shipped from factory ready for rear exhaust. Exhausting the dryer through sides or bottom can be

accomplished by installing a Directional Exhaust Kit, 528P3, available as optional equipment at extra cost.

Exhaust System

Exhausting dryer in hard-to-reach locations can be done by installing 521 P3 Flexible Metal Vent Kit (available as optional equipment at extra cost).

Failure to exhaust dryer properly will void warranty.

NOTE: Venting materials are not supplied with the dryer (obtain locally).

For best drying results, recommended maximum length of exhaust system is shown in Table 1.

To prevent backdraft when dryer is not in operation, outer end of exhaust pipe must have a weather hood with hinged dampers (obtain locally).

NOTE: Weather hood should be installed at least 12 inches (30.5 cm) above the ground. Larger

clearances may be necessary for installations where heavy snowfall can occm:

Number of Weather HoodType

90° Elbows Recommended Use Onlyfor Short Run installations

4 in. 4 in.

(10.2 cm) (10.2 cm)

Maximum length of 4 in. (10.2 cm)diameter rigid metal duct.

0 65 feet (19.8 m) 55 feet (16.8 m)

1 55 feet (16.8 m) 47 feet (14.3 m)

2 47 feet (14.3 m) 41 feet (12.5 m) 3 36 feet (11.0 m) 30 feet (9.1 m)

4 28 feet (8.5 m) 22 feet (6.7 m)

Maximum length of 4 in. (10.2 cm) diameter flexible metal duct.

0 feet (13.7 m)

1 feet (10.7 m)

2 feet (9.1 m) 3 feet (7.6 m)

4 20 feet (6.1 m)

NOTE: Deduct 6 feet (1.8 m) for each additional elbow.

45 35 feet (10.7 m) 35 27 feet (8.2 m)

30 21 feet (6.4 m) 25 17 feet (5.2 m)

D6731

Table 1

2-1/2 in.

(6.35 cm)

15 feet (4.5 m)

D8021

512063 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 7

Page 8

Step 3: (Gas Dryer Only) Connect Gas Supply Pipe

WARNING

To reduce the risk of gas leaks, fire or explosion:

• The dryer must be connected to the type of gas as shown on nameplate located in

the door recess.

• Use a new flexible stainless steel connector.

• Use pipe joint compound insoluble in L.P. (Liquified Petroleum) Gas, or Teflon tape, on all pipe threads.

• Purge air and sediment from gas supply

line before connecting it to the dryer. Before tightening the connection, purge remaining air from gas line to dryer until

odor of gas is detected. This step is

required to prevent gas valve

contamination.

• Do not use an open flame to check for gas

leaks. Use a non-corrosive leak detection

fluid.

• Any disassembly requiring the use of

tools must be performed by a suitably qualified service person.

W316

Natural Gas Altitude Adjustments

Altitude

feet m

3000 915 6000 1830

8000 2440 9000 2740

10,000 3050

Orifice Size

No. inches mm

43 0.0890 2.26

44 0.0860 2.18

45 0.0820 2.08

46 0.0810 2.06 47 0.0785 1.99

Part No.

503778

58719 503779 503780

503781

Table 2

Remove the shipping cap from the gas connection at the rear of the dryer. Make sure you do not damage the pipe threads when removing the cap.

3. Connect to gas supply pipe.

NOTE: When connecting to a gas line, an equipment shut-off valve must be installed within

6 feet (1.8 m) of the dryel. An 1/8 in. NPT pipe plug must be installed as shown for checking inlet pressure. Refer to Figure 5.

Make certain your dryer is equipped for use with the type of gas in your laundry room. Dryer is equipped at the factory for Natural Gas with a 3/8 inch NPT gas connection.

NOTE: The gas service to a gas dryer must

conform with the local codes and ordinances, or in the absence of local codes and ordinances, with the

latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54 or the CAN/CGA-B149, National

Gas Installation Code.

Natural Gas, 1000 Btu/ft 3 (37.3 MJ/m 3) service must

be supplied at 6.5 + 1.5 inch water column pressure. For proper operation at altitudes above 3000 feet

(915 m) the natural gas valve spud orifice size must be reduced to ensure complete combustion. Refer to

Table 2.

D6991

New stainless steel flexible connector - (Use design CSA certified connector)

Use only if allowed by local codes

2 3 4

1/8 in. NPT Pipe Plug Equipment Shut-Off Valve Black Iron Pipe Shorter than 20 ft. (6.1 m) -

Use 3/8 in. (9.5 mm) pipe 3/8 in. NPT Gas Connection

Figure 5

8 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 512063

Page 9

Tighten all connections securely. Turn on gas and check all pipe connections (internal & external) for gas leaks with a non-corrosive leak detection

fluid.

NOTE: The dryer and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). Refer to Step 8 (Check Heat Source).

L.P. (Liquefied Petroleum) Gas, 2500 Btu/ft 3 (93.1 MJ/m 3) service must be supplied at 10 + 1.5 inch

water column pressure. For proper operation at altitudes above 3000 feet (915 m)

the L.R gas valve spud orifice size must be reduced to ensure complete combustion. Refer to Table 3.

L.P. Altitude Adjustments

Altitude

feet m

3000 915 8000 2440

Orifice Size

No. inches mm

55 0.0520 1.32 56 0.0465 1.18

Table 3

Part No.

58755

503786

NOTE: DO NOT connect the dryer to L.P. Gas Service without converting the gas valve. Install L.P. Gas Conversion Kit 649P3, available at extra

cost.

Step 4: (Electric Dryer Only) Connect Electrical Plug

Grounding Information

This dryer must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run

with the circuit conductors and connected to the equipment-grounding terminal or lead on the

dryer. The dryer has its own terminal block that must be

connected to a separate branch, 60 Hertz, single phase circuit, AC (alternating current) circuit, fused at 30 Amperes (the circuit must be fused

on both sides of the line). Electrical service for the dryer should be of maximum rated voltage

listed on the nameplate. Do not connect dryer to 110, 115, or 120 volt circuit.

Heating elements are available for field installation in dryers which are to be connected to electrical service of different voltage than that listed on nameplate, such as 208 Volt.

If branch circuit to dryer is 15 feet (4.57 m) or less in length, No. 10 AWG wire (copper wire only), or as required by local codes. If over 15 feet (4.57 m), use No. 8 AWG wire (copper wire only), or as required by local codes. Allow sufficient slack in wiring so dryer can be moved from its normal location when necessary.

The power cord connection between wall receptacle and dryer terminal block IS NOT supplied with dryeL Type of power cord and gauge of wire must conform to local codes.

Dryer requires 120/240 Volt or 120/208 Volt, 60 Hertz, 3 or 4 wire electrical suppy. Refer to serial plate for specific electrical requirements.

NOTE: The wiring diagram is located behind the control panel, inside the control cabinet.

WARNING

To reduce the risk of fire, electric shock,

serious injury or death, all wiring and grounding MUST conform with the latest

edition of the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical

Code, CSA C22.1, and such local regulations as might apply. It is the

customer's responsibility to have the wiring and fuses installed by a qualified electrician

to make sure adequate electrical power is

available to the dryer.

512063 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 9

W521

Page 10

Connecting Power Cord with Three-Wire Plug

NOTE: Four-wire cord is required for mobile homes or where codes do not permit grounding

through neutral.

NOTE: The power cord is NOT supplied with the

electric dryer. Type of power cord and gauge of wire

must conform to local codes and instructions. POWERSUPPLY

The method of wiring the dryer is optional and subject to local code requirements.

POWER SUPPLY

NOTE: Connect the dryer to the power supply with the MAXIMUM RATED VOLTAGE listed on the nameplate.

A typical

30-Amp

Three-Wire Receptacle

NEMAType

10-30R

120 -+

V.A.C.

±12

V.A.C.

NOTE: Use COPPER WIRE only. Shorter than 15 ft. (4.5 m) - use 10 AWG

INTERMEDIATE

FUSE BOX (may

be omitted if

service entrance

box is fused)

WALL

RECEPTACLE

POWER CORD CONNECTION DIRECT CONNECTION

Longer than 15 ft. (4.5 m) - use 8 AWG

3 Wire Grounded Neutral 120/240 Volt, 60 Hertz AC 1 Phase Service Entrance Switch Box

(Refer to NOTE above)

2 3

30 Ampere Fuses or Circuit Breaker Neutral Wire

41._._......- 7_

L1 L2 L1 L2

Metallic or Non-Metallic Sheathed Cable (Copper Wire Only)

5 6 7

Figure 6

Power Cord (Not supplied with dryer) Neutral

Terminal Block in Dryer

INTERMEDIATE SHUT-OFF BOX

(may or may not

be fused)

D8161

1. Disconnect power to dryer.

2. Remove access cover from rear of dryer.

D6951

Use a strain relief and insert end of power cord through power supply hole.

D6961

Figure 8

Figure 7

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Page 11

4. Use the three screws from the accessories bag to attach the power cord wires to the terminal block. Refer to Figure 9.

Connecting Power Cord with Four-Wire Plug

NOTE: Four-wire cord is required for mobile homes or where codes do not permit grounding

through neutral.

5. Tighten all screws firmly.

IMPORTANT: Failure to tighten these screws firmly may result in wire failure at the terminal

block.

Secure the strain relief to the power cord, or wires, where they enter the dryer cabinet.

Check the continuity of the ground connection before plugging the cord into an outlet. Use an acceptable indicating device connected to the center grounding pin of the plug and the green

screw on the back of the cabinet.

"L1" Terminal Neutral Terminal "L2" Terminal

Figure 9

D2861

V.A.C.

1 Typical Four-Wire Receptacle 2 Power Cord - Not Supplied with Dryer

3 Strain Relief Nut 4 Strain Relief

Figure 10

1. Disconnect power to dryer.

2. Remove access cover from rear of dryer.

DRY2016N

8. Reinstall access cover and screw.

D6951

Figure 11

Page 12

3. Remove ground screw and save for use in Step 5. Remove wire and use in Step 6.

D6971

Ground Screw

5. Attach power cord ground (green) wire to rear bulkhead using ground screw removed in Step 3.

Figure 12

Use a strain relief and insert end of power cord through power supply hole.

Figure 13

D6961

DRY1920N

1 White 2 "L2" Terminal 3 Black 4 Green 5 Red 6 Neutral Terminal 7 "LI" Terminal

Figure 14

Use the three screws from the accessories bag to attach the remaining power cord wires to the

terminal block as follows: a. Red wire to "L 1" terminal. b. Black wire to "L2" terminal. c. White wire to Neutral terminal.

NOTE: When installing the white wire, loop the free eyelet end of the ground wire (removed in Step 3) and attach along with the white wire to the neutral (center) terminal on the terminal block.

7. Tighten all screws firmly.

IMPORTANT: Failure to tighten these screws firmly may result in wire failure at the terminal

block.

Secure the strain relief to the power cord, or wires, where they enter the dryer cabinet.

Check the continuity of the ground connection before plugging the cord into an outlet. Use an acceptable indicating device connected to the center grounding pin of the plug and the green

screw on the back of the cabinet.

10. Reinstall access cover and screw.

Page 13

Step 5: Wipe Out Inside of Dryer

Gas Dryer

Before using dryer for the first time, use an all-purpose cleaner, or a detergent and water solution, and a damp cloth to remove shipping dust from inside dryer drum.

DRY2058N

Figure 15

Step 6: Plug In the Dryer

Electric Dryer

Connect the dryer to an electrical power source. Refer to Step 4 for information on connecting power cord.

Dryer requires 120 Volt, 60 Hertz electrical supply and comes equipped with a 3-prong grounding plug. Refer to serial plate for specific electrical requirements.

NOTE: The wiring diagram is located behind the control panel, inside the control cabinet.

WARNING

To reduce the risk of fire, electric shock, serious injury or death, all wiring and

grounding MUST conform with the latest edition of the National Electrical Code,

ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, and such local

regulations as might apply. It is the

customer's responsibility to have the wiring and fuses installed by a qualified electrician to make sure adequate electrical power is available to the dryer.

W521

When plugging in the dryer:

• Do not overload circuits.

° Do not use an adapter. ° Do not use an extension cord.

• Do not operate both a washer and gas dryer on the same circuit. Use separetely fused 15 amp

circuits.

The dryer is designed to be operated on a separate branch, polarized, three-wire, effectively grounded,

120 Volt, 60 Hertz, AC (alternating current) circuit

protected by a 15 Ampere fuse, equivalent fusetron or circuit breaker.

The three-prong grounding plug on the power cord should be plugged directly into a polarized three-slot effectively grounded receptacle rated 120 Volts AC (alternating current) 15 Amps. Refer to Figure ! 7 to determine correct polarity of the wall receptacle.

Connect to 30 Amp circuit.

D2751

Figure 16

Page 14

Grounding Information

The dryer must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. The dryer is equipped with a cord having an equipment-grounding conductor and a 3 prong grounding plug. The three-prong grounding plug on the power cord should be plugged directly into a polarized three-slot effectively grounded receptacle rated 110/120 Volts AC (alternating current) 15 Amps.

WARNING

This dryer is equipped with a three-prong

(grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three- prong receptacle. Do not cut or remove the grounding prong from this plug.

W036

WARNING

Improper connection of the equipment-

grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in

doubt as to whether the dryer is properly

grounded.

W038

Plug cord into separately fused 15 Amp circuit.

DRY2022N

1 "L1"

2 Ground 3 Neutral 4 Neutral Side

5 Round Grounding Prong

Figure 17

Step 7: Recheck Steps 1-6

Do not modify the plug provided with the dryer - if it will not fit the outlet, have a proper outlet installed by

Refer to Installer Checklist on the back cover of this manual and make sure that dryer is installed correctly.

a qualified electrician.

Step 8: Check Heat Source

NOTE: Have a qualified electrician check the polarity of the wall receptacle. If a voltage reading

is measured other than that illustrated, the

qualified electrician should correct the problem.

Do not operate other appliances on the same circuit when this appliance is operating.

Electric Dryers

Close the loading door and start the dryer in a heat setting (refer to the Operating Instructions supplied with the dryer). After the dryer has operated for three minutes, the exhaust air or exhaust pipe should be

warm.

WARNING

To reduce the risk of an electric shock or

fire, DO NOT use an extension cord or an

adapter to connect the dryer to the electrical

power source,

W037

Page 15

Gas Dryers

To view the burner flame, remove the lower front panel of the dryer.

Close the loading door, start the dryer in a heat setting (refer to the Operating Instructions supplied with the dryer); the dryer will start, the igniter will glow red and the main burner will ignite.

IMPORTANT: If all air is not purged out of gas line, gas igniter may go off before gas is ignited. If

this happens, after approximately two minutes igniter will again attempt gas ignition.

After the dryer has operated for approximately five minutes, observe burner flame through lower front panel. Adjust the air shutter to obtain a soft, uniform blue flame. (A lazy, yellow-tipped flame indicates lack of air. A harsh, roaring, very blue flame indicates too much air.) Adjust the air shutter as follows:

Loosen the air shutter lockscrew.

Turn the air shutter to the left to get a luminous yellow-tipped flame, then turn it back slowly to the right to obtain a steady, soft blue flame.

After the air shutter is adjusted for proper flame, tighten the air shutter lockscrew securely.

4. Reinstall the lower front panel.

AI WA N,NG

For personal safety, lower front panel must be in place during normal operation.

After the dryer has operated for approximately three minutes, exhaust air or exhaust pipe should be warm.

W046

D7021

Air Shutter Lockscrew Appliance Main Gas Valve

Air Shutter

1/8 in. (3.1 mm) Pipe Plug

(For checking manifold pressure)

Figure 18

Page 16

Installer Checklist

Fast Track for Installing the Unit

(Refer to the manual for more detailed information)

O • Position and

LEVEL ®

Level the Dryer.

CHECK

O • Connect Dryer Exhaust System.

D2551

D2591

CHECK

GAS ONLY

Supply Pipe _ _

i Connect Gas __

Hoses. ___

Check for Gas __ Leaks. __

D2561

• Wipe Out Inside of Dryer.

_ CHECK DRY2058N

Plug In the Dryer.

_ Ga__2541

Electric D2751

CHECK

• Recheck Steps 1-6.

ELECTRIC ONLY

• Connect Electrical Cord.

CHECK

_ D2581

W3151EOA

_ CHECK

CHECK

Check Heat Source. '_,_

.. J

___ D7021