Alliance CA120L, CU170T, CU170S, CU170N, CU170L Installation Manual

...

Drying Tumblers

NOTA: Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com.

Installation

120 Pound Capacity 170 Pound Capacity

Refer to Page 5 for Model Identification

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

TMB1268C

TMB126

Part No. 70260301R8

January 2009

Installation must conform with local codes or, in the absence of local codes, with:

In the U.S.A. NFPA 54 “National Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric Code.”

In Canada Installation Code and CSA C22.1, latest edition, Canadian Electric Code, Part I.

In Australia Burning Appliances and Equipment.

, installation must conform to the latest edition of the American National Standard Z223.1/

, installation must comply with Standards CAN/CSA-B149.1 or Natural Gas and Propane

, installation must comply with the Australian Gas Association Installation Code for Gas

WARNING

FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do not use any phone in your building. – Clear the room, building or area of all occupants. – Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

– If you cannot reach your gas supplier, call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas supplier.

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MISE EN GARDE

POUR VOTRE SÉCURITÉ, les informations de ce guide doivent être respectées afin de réduire les risques d’incendie, d’explosion ou d’éviter les dommages matériels, personnels ou blessures mortelles.

• Ne pas entreposer ou utiliser d’essence ou toutes autres vapeurs et liquides inflammables à proximité de cette machine ou de tout autre appareil.

• QUE FAIRE EN CAS D’ODEUR DE GAZ : – Ne pas mettre d’appareil en marche. – Ne pas toucher aux interrupteurs électriques ; ne pas utiliser le téléphone des lieux. – Évacuer la pièce, le bâtiment ou la zone de tous les occupants. – Appeler immédiatement le fournisseur de gaz de la maison d’un voisin. Respecter les

instructions communiquées par le fournisseur.

– Si vous ne pouvez pas joindre le fournisseur de gaz, appeler le service d’incendie.

• L’installation et l’entretien doivent être effectués par un installateur, service d’entretien qualifiés ou par le fournisseur de gaz.

IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the above safety information must be posted in a prominent location near the tumbler for customer use.

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WARNING

• Installation of unit must be performed by a qualified installer.

• Install tumbler according to manufacturer’s instructions and local codes.

• DO NOT install a tumbler with flexible plastic venting materials. If flexible metal (foil type) duct is installed, it must be of a specific type identified by the appliance manufacturer as suitable for use with tumbler. Refer to section on connecting exhaust system. Flexible venting materials are known to collapse, be easily crushed, and trap lint. These conditions will obstruct tumbler airflow and increase the risk of fire.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

MISE EN GARDE

• L'unité doit être installée par un installateur qualifié.

• Installer la sécheuse conformément aux instructions du fabricant et aux codes locaux.

• NE PAS installer une sécheuse avec des matériaux d'aération souples en plastique. Si un conduit d'aération souple en métal (de type feuille mince) est utilisé, il doit être d'un type spécifiquement mentionné par le fabricant de l'appareil comme convenable pour utilisation avec sécheuses. Se reporter à la section sur la façon de connecter le système d'évacuation. Les matériaux d'aération souples risquent de s'affaisser, ils s'écrasent facilement, et les fibres et les peluches s'y accumulent. Ces conditions obstruent l'écoulement de l'air et augmentent les risques d'incendie.

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POUR VOTRE SÉCURITÉ

Ne pas entreposer ou utiliser d’essence ou toutes autres vapeurs et liquides inflammables à proximité de cette unité ou de tout autre appareil.

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The following information applies to the state of Massachusetts, USA.

● This appliance can only be installed by a Massachusetts licensed plumber or gas fitter.

● This appliance must be installed with a 36 inch (91 cm) long flexible gas connector.

● A "T-Handle" type gas shut-off valve must be installed in the gas supply line to this appliance.

● This appliance must not be installed in a bedroom or bathroom.

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Table of

Contents

Introduction......................................................................................... 5

Model Identification ............................................................................. 5

Customer Service.................................................................................. 5

Wiring Diagram Location..................................................................... 5

Serial Plate Location............................................................................. 6

Safety Information.............................................................................. 7

Important Safety Instructions ............................................................... 8

Specifications and Dimensions........................................................... 10

120 Pound Tumbler Dimensions and Exhaust Outlet Locations.......... 11

170 Pound Tumbler Dimensions and Exhaust Outlet Locations.......... 12

Electric and Gas Connection Locations for Gas Models...................... 13

Electric and Steam Connection Locations for Steam Models .............. 14

Installation........................................................................................... 15

Pre-Installation Inspection .................................................................... 15

Location Requirements......................................................................... 15

Position and Level the Tumbler............................................................ 17

Before Placing Tumbler into Service ................................................... 17

Required for CE Models Only.............................................................. 18

Installing CE Gas Drying Tumblers ..................................................... 19

General Information......................................................................... 19

Basic Configuration ......................................................................... 21

Specific Conversion Procedures ...................................................... 22

Exhaust Requirements ....................................................................... 25

Layout ................................................................................................... 25

Make-Up Air......................................................................................... 25

Venting ................................................................................................. 25

Individual Venting ........................................................................... 27

Manifold Venting............................................................................. 27

Gas Requirements............................................................................... 31

Gas Supply Pipe Sizing and Looping ................................................... 33

High Altitude Orifice Sizing................................................................. 35

Electrical Requirements..................................................................... 36

Grounding Instructions ......................................................................... 36

For CE Models Only........................................................................ 36

Service/Ground Location...................................................................... 37

To Connect Electrical Service to the Tumbler................................. 38

Jumper Configuration Instructions ....................................................... 39

Ferrite Ring Installation........................................................................ 39

Electrical Requirements........................................................................ 40

Steam Requirements........................................................................... 41

Piping Recommendations ..................................................................... 41

Installing Steam Trap and Making Condensate Return

Connections........................................................................................ 42

Thermal Oil Prep .................................................................................. 42

120 Pound Tumblers............................................................................. 43

170 Pound Tumblers............................................................................. 44

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Adjustments......................................................................................... 45

Gas Burner Air Shutter ......................................................................... 45

Airflow Switch...................................................................................... 46

Loading Door Strike ............................................................................. 46

Loading Door Switch............................................................................ 46

Belt Drive.............................................................................................. 47

Removing Tumbler from Service...................................................... 48

70260301

Introduction

Model Identification

Information in this manual is applicable to these models.

Gas Steam/Thermal Oil

HT120N HU120L HU120N IPD120G2-IT120L IPD120G2-IT120N SA120L SA120N ST120L ST120N SU120L SU120N UA120L UA120N UT120L UT120N UU120L UU120N

HT170N HU170L HU170N IPD170G2-IT170L IPD170G2-IT170N SA170L SA170N ST170L ST170N SU170L SU170N UA170L UA170N UT170L UT170N UU170L UU170N

120 Pound

170 Pound

AT120L AT120N DR120G2-BA120L DR120G2-BA120N DR120G2-BT120L DR120G2-BT120N DR120G2-BU120L DR120G2-BU120N CA120L CA120N CT120L CT120N CU120L CU120N HA120L HA120N HT120L

AT170L AT170N DR170G2-BA170L DR170G2-BA170N DR170G2-BT170L DR170G2-BT170N DR170G2-BU170L DR170G2-BU170N CA170L CA170N CT170L CT170N CU170L CU170N HA170L HA170N HT170L

WT120L WT120N XT120L XT120N XU120L XU120N YT120L YT120N

WT170L WT170N XT170L XT170N XU170L XU170N YT170L YT170N

AT120S DR120S2-BT120S DR120S2-BT120T DR120S2-BU120S DR120S2-BU120T CT120S CT120T CU120S CU120T HT120S HT120T HU120S HU120T IPD120S2-IT120S IPD120S2-IT120T ST120S ST120T

AT170S DR170S2-BT170S DR170S2-BT170T DR170S2-BU170S DR170S2-BU170T CT170S CT170T CU170S CU170T HT170S HT170T HU170S HU170T IPD170S2-IT170S IPD170S2-IT170T ST170S ST170T

SU120S SU120T UT120S UT120T UU120S UU120T WT120S WT120T XT120S XT120T XU120S XU120T YT120S YT120T YU120S YU120T

SU170S SU170T UT170S UT170T UU170S UU170T WT170S WT170T XT170S XT170T XU170S XU170T YT170S YT170T

Includes models with the following control suffixes:

RM – reversing OPL Micro RQ – reversing dual digital timer RT – reversing manual timer

Customer Service

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

For technical assistance, call (920) 748-3121.

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Wiring Diagram Location

The wiring diagram is located in the junction or contactor box.

Models starting Serial No. 0309_____ or later will have the wiring diagram part number in the lower portion of the electrical data on the serial plate.

Introduction

Serial Plate Location

When calling or writing for information about your product, be sure to mention model and serial numbers.

Model and serial numbers are located on the serial plate as shown.

120 POUND TUMBLER

1 Serial Plate

170 POUND TUMBLER

TMB1298N

Conversion Table

Multiply By To Obtain Multiply By To Obtain

Btu 0.252 kCal Pounds/sq. inch 0.06895 Bars

TMB1298N

Btu 1055 Joules Pounds/sq. inch 0.070 kg/sq. cm

Inch 25.4 Millimeters Pounds (lbs.) 0.454 Kilograms

Inches W.C. 0.036 Pounds/sq. inch Boiler Horsepower 33,479 Btu/hr.

Inches W.C. 0.249 kPa Boiler Horsepower 34.5 lbs. steam/hr.

lb/inch

(psi)

6.895 kPa CFM 0.471 liters/second

28.32 Liters kW 3414 Btu/hr.

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Safety Information

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

DANGER

WARNING

Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.

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DANGER – Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

WARNING

WARNING – Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

CAUTION

CAUTION – Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The WARNINGS and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler.

Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

70260301

Safety Information

Save These Instructions

Important Safety Instructions

WARNING

Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive.

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1. Read all instructions before using the tumbler.

2. Refer to the Grounding Instructions for the proper grounding of the tumbler.

3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not allow children on or in the tumbler. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

5. Before the tumbler is removed from service or discarded, remove the door to the drying compartment and the door to the lint compartment.

6. Do not reach into the tumbler if the cylinder is revolving.

7. Do not install or store the tumbler where it will be exposed to water and/or weather.

8. Do not tamper with the controls.

9. Do not repair or replace any part of the tumbler, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials.

13. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust and dirt.

14. The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel.

15. If not installed, operated and maintained in accordance with the manufacturer’s instructions or if there is damage to or mishandling of this product’s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.

16. Tumbler will not operate with the loading door open. DO NOT bypass the door safety switch to permit the tumbler to operate with the door open. The cylinder will stop rotating when the door is opened. Do not use the tumbler if the cylinder does not stop rotating when the door is opened or starts rotating without pressing or turning the START mechanism. Remove the tumbler from use and call for service.

17. Tumbler will not operate with lint panel open. DO NOT bypass lint panel safety switch to permit tumbler to operate with the lint panel open.

18. Do not put articles soiled with vegetable or cooking oil in the tumbler, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.

19. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with dry-cleaning solvent in the tumbler.

20. Use the tumbler only for its intended purpose, drying fabrics.

21. ALWAYS disconnect the electrical power to the tumbler before servicing. Disconnect power by shutting off appropriate breaker or fuse.

12. Always clean the lint filter daily.

70260301

Safety Information

22. Install this tumbler according to this Installation Manual. All connections for electrical power,

grounding and gas supply must comply with local codes and be made by licensed personnel when required.

23. Remove laundry immediately after tumbler stops.

24. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).

25. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass.

26. Always follow the fabric care instructions supplied by the garment manufacturer.

27. Never operate the tumbler with any guards and/or panels removed.

28. DO NOT operate the tumbler if it is smoking,

grinding, has missing or broken parts.

29. DO NOT bypass any safety devices.

30. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

31. Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the unit. These acids are corrosive to the tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent vapors.

WARNING

To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers.

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70260301

Specifications and Dimensions

Specifications 120 Pound 170 Pound

Noise level measured during operation at operator position of 3.3 feet (1 meter) in front of machine and 5.2 feet (1.6 meters) from floor.

66 dBA 66 dBA

Cylinder Size: Inches (mm)

Cylinder Capacity dry weight: Pounds (kg)

Cylinder Motor Horsepower Fan Motor Horsepower Air Outlet Diameter:

Inches (mm) Maximum Static Back Pressure:

W.C.I. (mbar) Maximum Airflow:

C.F.M (L/sec.)

Net Weight (approximate): Pounds (kg)

Gas Connection Gas Burner Rating:

Btu/hr (Mj/hr)

(1118 x 1041)

Gas Models

3/4 in. NPT 1 in. NPT

300,000

44 x 41

120

(54.4)

0.75 0.75

(254)

0.3

(0.8)

1600 (755)

1275 (580)

(316)

50.75 x 42.5

(1289 x 1080)

170

(77.1)

(300)

0.3

(0.8)

2450

(1156)

1575

(716)

395,000

(421)

Net Weight (approximate): Pounds (kg)

Steam Connection

Steam Coil Rating at 100 psig: Boiler Horsepower (Btu/hr)

Steam Models

3/4 in. NPT inlet

3/4 in. NPT outlet

(405,000)

1375 (625)

11.7

1675

(761)

3/4 in. NPT inlet

1 in. NPT outlet

18.8

(648,000)

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120 Pound Tumbler Dimensions and Exhaust Outlet Locations

TOP VIEW OF

EXHAUST

DUCT

Specifications and Dimensions

TMB2211N

Cabinet Dimensions

ModelsABCDEFGH

120L/N

120S

31.38 in.

(797 mm)

31.38 in.

(797 mm)

32.5 in.

(826 mm)

32.5 in.

(826 mm)

48.91 in.

(1242 mm)

48.91 in.

(1242 mm)

49.91 in.

(1268 mm)

49.91 in.

(1268 mm)

67.92 in.

(1725 mm)

67.92 in.

(1725 mm)

45.38 in.

(1153 mm)

45.38 in.

(1153 mm)

46.38 in.

(1178 mm)

46.38 in.

(1178 mm)

85.7 in.

(2177 mm)

83.5 in.

(2121 mm)

Refer to Position and Level the Tumbler to temporarily reduce the heights of these models.

Exhaust Outlet Dimensions and Locations

Models U V W X Y Z

120L/N

120S

63.45 in.

(1612 mm)

60.7 in.

(1542 mm)

8.44 in.

(214 mm)

8.44 in.

(214 mm)

7.5 in.

(190 mm)

7.5 in.

(190 mm)

8.18 in.

(208 mm)

8.18 in.

(208 mm)

8.75 in.

(222 mm)

8.75 in.

(222 mm)

8.18 in.

(208 mm)

8.18 in.

(208 mm)

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Specifications and Dimensions

170 Pound Tumbler Dimensions and Exhaust Outlet Locations

TOP VIEW OF

EXHAUST

DUCT

TMB2212N

Cabinet Dimensions

ModelsABCDEFGH

170L/N/S

33.86 in.

(860 mm)

32.5 in.

(826 mm)

50.75 in.

(1289 mm)

51.75 in.

(1314 mm)

68.85 in.

(1749 mm)

52.12 in.

(1324 mm)

53.12 in.

(1349 mm)

94 in.

(2388 mm)

Refer to Position and Level the Tumbler to temporarily reduce the heights of these models.

Exhaust Outlet Dimensions and Locations

Models V W X Y

170L/N/S

42.38 in.

(1076 mm)

6.75 in.

(171 mm)

8.75 in.

(222 mm)

7 in.

(178 mm)

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Electric and Gas Connection Locations for Gas Models

Specifications and Dimensions

120L/N

170L/N

TMB1301N

Models

Electrical Connection Gas Connection

ABCDDiameter

Non-CE

120L/N 27.63 in.

(702 mm)

170L/N 31.12 in.

(790 mm)

120L/N 19.69 in.

(500 mm)

170L/N 23.18 in.

(589 mm)

72.24 in.

(1835 mm)

76.11 in.

(1933 mm)

74.98 in.

(1904 mm)

78.85 in.

(2003 mm)

NOTE: These figures are approximate dimensions only.

12.78 in.

(325 mm)

14.5 in.

(368 mm)

12.78 in.

(325 mm)

14.5 in.

(368 mm)

70.12 in.

(1781 mm)

77.38 in.

(1965 mm)

70.12 in.

(1781 mm)

77.38 in.

(1965 mm)

3/4 in. NPT

1 in. NPT

3/4 in. NPT

1 in. NPT

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