ALLIANCE BTEBCFSP171TW01, BTEL75QN4065, BTEBLFSP431AW01, BTEBEFSP171TW01, BTEBEFSP281CW01 Troubleshooting Manual

...
Page 1
Commercial
Stacked Washer/
Dryers
Refer to Page 6 for Model Numbers
Troubleshooting
www.comlaundry.com
Part No. 802748R3
June 2011
Page 2
Page 3
Table of
Section 1 – Safety Information ...............................................................3
Locating an Authorized Servicer...........................................................4
Contents
Section 2 – Introduction..........................................................................5
Customer Service...................................................................................5
Nameplate Location...............................................................................5
Model Identification..............................................................................6
Theory of Operation ..............................................................................8
Section 3 – General Troubleshooting...................................................10
1. Troubleshooting Coin Drop ........................................................10
2. Washer Motor Circuit .................................................................15
3. Troubleshooting Knocking Noise ...............................................15
4. No Spin Due to Out-of-Balance Switch Wiring Problem Starting
Serial Nos. Beginning 0307 ........................................................16
5. Troubleshooting LEDs on Washer Inverter Controls Starting
Machine Serial No. 0911014603 ................................................17
6. No Spin (Washer)........................................................................17
7. Troubleshooting Shock Absorbers..............................................19
Section 4 – Dryer Troubleshooting ......................................................21
4. Dryer Motor Does Not Run ........................................................22
5. Dryer Stops In Cycle; Quits After The First Few Loads; Has A
Burning Smell; Cycles On Motor Thermal Protector.................23
6. Dryer Motor Runs But Cylinder Does Not Turn ........................24
7. Dryer Motor Does Not Stop........................................................25
8. Dryer Runs Only When Door is Open........................................26
9. Dryer Heating Assembly Does Not Heat or
Burner Does Not Ignite...............................................................27
10. Igniter Does Not Glow (Gas Supply Sufficient) –
Gas Dryer Models .......................................................................29
11. Burner Ignites and Goes Out Repeatedly – Gas Dryer Models ..30
12. Igniter Glows But Burner Does Not Ignite – Gas Dryer Models31
13. Dryer Heater Assembly Or Burner Shuts Off Prematurely ........32
14. Dryer Heater Assembly or Burner Repeatedly Cycles Off On
Limit Thermostat.........................................................................33
15. Dryer Heater Assembly or Burner Does Not Shut Off...............35
16. Clothes Do Not Dry in Dryer......................................................36
17. Clothes Are Too Hot When Removed From Dryer ....................37
18. Excessive Chattering Or Vibrating Noise in Dryer ....................38
19. Excessive Humming Or Whistling Noise in Dryer.....................39
© Copyright 2011, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
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Section 5 – NetMaster and MDC Troubleshooting
– Washer Control...................................................................................40
20. Error Code Listing ......................................................................41
21. Microwand Does Not Communicate With Washer Control –
NetMaster Models Only..............................................................42
22. Coins Ignored When Entered in Washer Coin Drop...................43
23. No Visible Display on Washer Control ......................................44
Page 4
24. Washer Will Not Start – “door” Displayed (Door must be closed
and attempting to lock) ...............................................................46
25. Washer Will Not Start – “E:dL” on Display...............................48
26. Washer Will Not Fill (Machine empty, no “E:SP” on display) ..50
27. Washer Overflows.......................................................................52
28. Washer Pump or Drain Valve Does Not Operate .......................54
29. Serial Communication Error (“E:SP” on washer display)..........56
30. Washer Motor Does Not Run (“E:df” on display)......................58
31. Washer Will Not Heat (“OP” or “SH” displayed) (Models equipped with heater)60
32. Washer Will Not Heat (Models equipped with heater) ..............62
Section 6 – NetMaster Troubleshooting – Dryer Control..................64
33. Error Code Listing ......................................................................64
34. Coins Ignored When Entered in Dryer Coin Drop .....................67
35. No IR Communication with Dryer Control ................................68
36. No Display on Dryer Control......................................................69
37. Dryer Door Open ........................................................................71
38. Dryer Motor Will Not Start.........................................................73
39. No Heat (Electric Dryer Models)................................................75
40. No Heat (Gas Dryer Models)......................................................77
Section 7 – MDC Troubleshooting – Dryer Control...........................79
41. Error Code Listing ......................................................................79
42. Coins Ignored When Entered in Dryer Coin Drop .....................80
43. No Visible Display on Dryer Control .........................................82
44. Dryer Door Open ........................................................................84
45. Dryer Motor Will Not Start.........................................................86
46. No Heat (Electric Dryer Models)................................................88
47. No Heat (Gas Dryer Models)......................................................90
Section 8 – Adjustments ........................................................................92
48. Cabinet Leveling Legs ................................................................92
49. Washer Loading Door.................................................................93
50. Washer Motor Belt Tension........................................................94
51. Washer Door Catch.....................................................................95
52. Shipping Braces ..........................................................................97
53. Burner Flame (Gas Models)........................................................98
54. Cleaning Non-Electronic Coin Drop...........................................99
55. Cleaning Electronic Coin Drop.................................................101
Section 9 – Dryer Test Procedures .....................................................105
56. Drive Motor...............................................................................105
57. Motor Switch.............................................................................108
58. Burner System Operation..........................................................110
59. Electrical Circuit To Ignition System (Gas Models) ................111
60. Gas Valve Coils Check (Gas Models) ......................................111
61. Sensor Check (Gas Models)......................................................112
62. Igniter Check (Gas Models)......................................................112
63. Thermal Fuse (Electric Models) ...............................................113
64. Heater Assembly (Electric Models)..........................................113
65. Cycling or Limit Thermostat.....................................................113
66. Door Switch ..............................................................................114
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Section 10 – Internal Wiring of Dryer Motor Switch.......................115
Page 5
Section 1
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Service Manual and that you understand and have the skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
W284
WARNING
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
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Page 6
Safety Information
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you or the inexperienced person making such repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your machine, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W286
WARNING
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the machine.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.
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Page 7
Section 2
SWD1165P
Nameplate
Introduction
Customer Service
If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call either of the numbers listed below:
(920) 748-3121 Ripon, Wisconsin
+32 56 41 20 54 Wevelgem, Belgium
Nameplate Location
When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
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Page 8
Introduction
Model Identification
Information in this manual is applicable to these washers.
Model Number MDC NetMaster Heat
BTEBCFSP171TW01 X Electric
BTEBEFSP171TW01 X Electric
BTEBEFSP281CW01 X Electric
BTEBLFSP431AW01 X Electric
BTEL75*N4065 X Electric
BTEL77*N4065 X Electric
BTEX75*N4065 X Electric
BTEX77*N1727 X Electric
BTEX77*N4065 X Electric
BTEX77*N4350 X Electric
BTGBCFSP111TW01 X Gas
BTGBEFSP091CW01 X Gas
BTGBEFSP111TW01 X Gas
BTGBLFSP301AW01 X Gas
BTGX79*N1127 X Gas
BTGX79*N3060 X Gas
HTEB77*N2802 X Electric
HTET77*N X Electric
HTET77*N2802 X Electric
HTEX77*N2802 X Electric
HTEX77*N2902 X Electric
HTEY77*N X Electric
HTEY77*N2802 X Electric
HTGB79*N0902 X Gas
HTGT79*N X Gas
HTGT79*N0902 X Gas
HTGX79*N0902 X Gas
HTGY79*N X Gas
HTGY79*N0902 X Gas
NTEL77*N4064 X Electric
NTEX77*N3000 X Electric
NTEX77*N4064 X Electric
NTEX77*N4067 X Electric
NTEX77*N5400 X Electric
NTGL79*N4067 X Gas
NTGX79*N3000 X Gas
NTGX79*N4067 X Gas
STEA77*N X Electric
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Page 9
Model Number MDC NetMaster Heat
STEA77*N3069 X Electric
STEB77*N X Electric
STEBXFSP301NW22 X Electric
STEF77*N X Electric
STEF77*N4350 X Electric
STET77*N X Electric
STEX77*N X Electric
STEX77*N2827 X Electric
STEX77*N3000 X Electric
STEX77*N4064 X Electric
STEX77*N4350 X Electric
STEX77*N5400 X Electric
STEX77*N5754 X Electric
STEY77*N X Electric
STEY77*N4064 X Electric
STEY77*N5754 X Electric
STGA73*N X Gas
STGA79*N X Gas
STGB79*N X Gas
STGBXFSP301NW22 X Gas
STGF79*N X Gas
STGT79*N X Gas
STGX73*N X Gas
STGX79*N X Gas
STGX79*N3000 X Gas
STGX79*N3060 X Gas
STGY79*N X Gas
* Add Letter To Designate Color. W – White Q – Bisque
Introduction
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Page 10
Introduction
SWD1687S
W
A
SH
E
R
D R
Y
ER
Pressure Switch
(Located inside
control cabinet)
Electronic
Control
(Mounted to back
side of control panel)
Electric
Drain Pump
(or Drain Valve)
Motor
Outer
Tub
Inner
Basket
Mixing
Valve
Exhaust Fan
Inverter Control
(Mounted to base
of washer)
Motor
Cylinder
Air Duct
Lint
Filter
Heating Element
(Electric Models)
Theory of Operation
General (Dryer)
The dryer uses heated air to dry loads of laundry. When the motor is started, the exhaust fan pulls fresh air in through louvers at the rear of the dryer and over the heat source (burner flame for gas and heating element for electric). The heated air moves through the heater duct and into the cylinder, where it circulates through the wet load. The air then passes through the lint filter, air duct and exhaust fan, where it is vented to the outdoors.
General (Washer)
This frontload washer provides some of the same principles of operation as the typical topload washers. It senses water level, it dispenses the desired laundry detergent, agitates the clothes for good cleaning action, removes the water out of the washer and spins the clothing in preparation for the dryer.
The difference in operation is primarily the rotational washing agitation created for the horizontal basket and drum. This agitation tumbles the clothes in a clockwise, pause, and counter-clockwise direction.
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Page 11
Introduction
This reversing tumbling action provides an efficient washing process and requires less laundry detergent and less water.
The cycle begins by locking the loading door after the vend is satisfied. The type of cycle and water temperature are determined by the appropriate pads on the electronic control.
The inner basket starts agitating during the wash water fill. A column of air is trapped in a pressure bulb and hose. The air pressure continues to increase as the inner basket fills with water until it is great enough to activate the pressure switch, which then causes the wash fill to stop.
The agitate cycle tumbles the clothing in a clockwise direction for a period of 15 seconds, pauses for nine seconds and then tumbles the clothing in a counterclockwise direction for 15 seconds. This agitation continues until the wash cycle. The machine stops agitating and turns on the pump or drain valve which removes the wash water.
Upon completion of the wash cycle, the machine goes into a rinse cycle. Fresh cold water is brought into the inner basket via the mixing valve until the pressure switch shuts off the water while agitating. The rinse cycle consists of agitation for a predetermined amount of time then a spin mode with the pump running where the machine goes into a series of 4 short 500 RPM spins. Two of these rinse cycles will normally take place with a third extra rinse cycle being optional. After all the rinse cycles have been completed, the washer goes into a final high spin cycle to extract as much water as possible from the clothing to prepare them for the dryer. The spin speeds and duration of this final high spin cycle are determined by the type of wash cycle selected (refer to Table 1 or Table 2).
NOTE: Washer may not reach 1000 RPM because of an out-of-balance condition. Control may limit speed to 850, 650 or 500 RPM depending on severity of out-of-balance condition.
Models Through Serial No. 0911014602
Regular Perm Press Delicate
650
RPM
1000 RPM
3
minutes
3
minutes
4
minutes
2
minutes
4
minutes
0
minutes
Models Starting Serial No. 0911014603
Regular Perm Press Delicate
500
RPM
650
RPM
1000 RPM
0
minutes
3
minutes
3
minutes
Tab le 2
0
minutes
6
minutes
0
minutes
4
minutes
0
minutes
0
minutes
Technical (Washer)
The basic operational system of this washer consists of the electronic control, the inverter control, pressure switch, water valves, electric pump (or drain valve) and A.C. motor.
The electronic control performs all control and timing functions like the timer in a topload washer. The electronic control sends simple speed and output commands to the inverter control via serial communication. The electronic control powers the door lock, pump (or drain valve) and the inverter control.
The inverter control powers the A.C. motor and performs all motor control functions. The inverter control also powers the water and dispenser valves and passes the pressure switch status to the electronic control. The inverter control is powered through the door switch, door lock switch and electronic control. The inverter control also alerts the electronic control to any errors in the motor.
The inverter control uses a speed sensor on the motor to measure the drum RPM. Before entering any spin step the inverter control measures the RPM of the drum to sense out-of-balance. The inverter control will try to redistribute the clothes if an out-of-balance condition exists. The inverter control will limit the spin speed to several speeds depending on the severity of the out-of-balance condition. If the out-of-balance condition is severe enough the inverter control will limit speed to 90 RPM and will not spin.
NOTE: An additional out-of-balance switch is used to detect any out-of-balance condition during spins. If this switch opens during a spin step, the inverter control immediately stops and then restarts the spin.
Tab le 1
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Page 12
Section 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
DRY2B
Additional coins
following path to
sensor
Coin Drop
Sensor
Coin in
Coin Slot
General Troubleshooting
1. Troubleshooting Coin Drop
a. Non-Electronic Coin Drops:
When coin is placed into coin slot, the coin should roll down drop and be heard dropping into coin vault. If coin does not fall into coin vault or if coin drop sensor does not register that coin has been entered, follow troubleshooting instructions on following page. Refer to Figure 1 for path that coin follows when working properly.
IMPORTANT: Never use oil to correct coin drop problems. Oil residue will prevent coins from rolling properly.
IMPORTANT: Do not bend or damage mechanical parts within coin drop.
Figure 1
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Page 13
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Troubleshooting Coin Drop
Is
machine level?
(Machines that aren't
level may prevent coins from
following through required
check stages
of drop.)
No
Yes
No
Refer to wiring
diagram for
proper connections.
Yes
No
Yes
SWD1714S
Is proper
electrical power
supplied to coin drop?
(Incorrect electrical connection
may prevent coins from
registering in
coin drop.)
Is coin drop
clean? (Residue or
lint build-up may prevent
coins from following through
required check stages
of drop.)
Refer to
Adjustments section
for instructions on cleaning
drop.
Replace
coin drop sensor.
Refer to
Installation Instructions
for instructions
on leveling machine.
Do coins fall freely
through drop?
No
Replace
coin drop.
Yes
General Troubleshooting
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Page 14
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
MIX7B
Coin Drop Cover
Coin Return Button
Tension Spring
MIX6B
Coin Drop Cover
DRY2088N
Cover Catch
Tension Spring
b. Electronic Coin Drops:
If coin drop is not accepting coins, perform the following:
(1) Clean coin drop. Refer to Paragraph 55. (2) On electronic coin drops with an old-style
tension spring (shown in Figure 2 and Figure 4), test and replace tension spring using the following instructions.
Remove Coin Drop From Machine
(1) Disconnect electrical power to machine and
drop.
(2) Remove coin drop from machine.
Test Tension Spring
(1) Push coin return button to open and close
coin drop cover to clear possible coin jams. Refer to Figure 2.
(2) Manually hold down coin drop cover and
insert coin. Refer to Figure 3.
Figure 3
(3) If coin drop now operates properly, replace
tension spring using instructions on following pages.
Replace Tension Spring
(1) Move tension spring downward until cover
catch is free. Refer to Figure 4.
Figure 2
Figure 4
(2) Open cover for coin drop.
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Page 15
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Small Flathead Screwdriver
Right Side of Tension Spring
Left Tab
MIX3B
Tabs
Center Tab
MIX4B
Clip
MIX8B
Slot
(3) Place a small flathead screwdriver under
right side of tension spring and lift up. Refer to Figure 5.
MIX2B
Figure 5
(4) Use screwdriver to move spring
approximately 3 mm to left. (5) Lift spring over left tab. Refer to Figure 5. (6) Rotate spring clockwise, 40 to 60 degrees,
until it is free from right tabs. Refer to
Figure 6.
(9) Remove clip from spring. Refer to
Figure 7.
Figure 7
(10) Attach clip to new tension spring, Part No.
209/00598/02.
(11) Place clip, installed on spring, in slot on
coin drop. Refer to Figure 8.
Figure 8
Figure 6
(7) Use screwdriver to remove spring from
center tab. Refer to Figure 6. (8) Lift spring, with attached clip, off drop.
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Page 16
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
MIX5B
Small Flat
Screwdriver
Center
Tab
Left Tab
(12) Use a small flathead screwdriver to push
spring under center tab. Refer to Figure 9.
Figure 9
(13) Lift spring gently to place in position under
left tab.
(14) Push spring to right until it snaps into
position. Refer to Figure 5. (15) Close coin drop cover. (16) Move tension spring over cover catch.
Refer to Figure 4.
Reinstall Coin Drop Into Machine
(1) Reinstall coin drop into machine. (2) Reconnect electrical power to machine and
drop.
(3) Add a coin to drop to verify that coin drop
is operating properly and that electrical
connection is working properly.
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Page 17
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
2. Washer Motor Circuit
Windings
Tach. Circuit
White
Gray
Red
Red
Red
54321
Resistance Values:
Tachometer Circuit: Terminals 4–5 Approx. 115 ohms
Windings:
Terminals 1–2, 2–3, 1-3 Approx. 4.5 ohms
General Troubleshooting
3. Troubleshooting Knocking Noise
If a frontload washer produces a noise similar to a knock on a door, it might be due to a flat spot on the belt. The knocking sound is made when the flat spot hits the pulley. The knocking may occur
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during a pulse spin and fade after reaching a higher RPM.
To correct this condition, replace the belt.
Page 18
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Wire Clamp
First Section of Tape 4.5 In. (11.43 cm) From End of Terminals
Third Section of Tape 14 In. (35.56 cm) From End of Terminals
Wire Tie
FLW1842B
45 degrees
Cut Off Broken Wires Here
4. No Spin Due to Out-of-Balance Switch Wiring Problem Starting Serial Nos. Beginning 0307
A “no spin” condition could be the result of an open circuit in the wire harness or out-of-balance switch. First, check that the harness is still connected to the out-of-balance switch. The out-of-balance switch is a normally closed switch. (continued)
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Figure 10
Page 19
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
FLW1844B
LEDs
If broken wires are found at the out-of-balance switch wire support, cut off portion of wires as shown in Figure 10 and add new UL approved terminals.
5. Troubleshooting LEDs on Washer Inverter Controls Starting Machine Serial No.
a. To test the electrical circuit, disconnect
electrical power to the washer.
b. Remove the “H1” connector from the inverter
control assembly.
c. Use an Ohm meter to check the black/white to
violet/white wires. Circuit should read closed. An open reading indicates a bad switch or wire harness problem.
d. Flex the harness at the plastic wire clamp and
test continuity. If the base wire harness has an open circuit it MUST be replaced or the broken wires must be repaired with UL approved terminals.
e. After replacing or repairing the wire harness,
wrap electrical tape around wires in two locations as indicated below and in Figure 10. Then secure the harness wires to the original factory locations using clamp and wire tie. Refer to Figure 10.
(1) The plastic wire clamp should be angled
toward the switch at 45 degrees.
(2) The clamp should wrap around the first
section of tape on the harness, which should be placed approximately 4.5 inches (11.43 cm) from end of terminals.
(3) The harness should be secured to the
inverter control shield with a wire tie.
(4) The tie should wrap around the third section
of tape on the harness, which should be placed approximately 14 inches (35.56 cm) from end of terminals. Refer to Figure 10.
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0911014603
There are three LEDs on the control to assist with troubleshooting (refer to Figure 11):
• Green LED on constant = 5VDC power supply present
• Green LED flashing one second on/one second off = inverter control power up
• Red LED flashing four times/second = inverter control is communicating with front end control
Figure 11
6. No Spin (Washer)
A no spin condition is not caused by intermittent operation of the motor or motor control (inverter assembly). DO NOT replace these components for no spin complaints if the unit passes the following procedure:
Page 20
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
No spin.
FLW1789S
Allow unit to go
through complete
final spin cycle.
Does unit spin at
high speed?
Motor and motor control board are operating properly. Do not replace them.
Yes
With no load, rapid advance to final spin or select spin only cycle. Close door and start washer.
BEFORE replacing the motor control board, conduct the following tests.
No
Is pressure
switch or pressure
switch wiring
inoperative?
Is load
out-of-
balance?
Unit makes three attempts to re­balance out-of­balance loads. If all attempts fail, final high speed spin is aborted. ONLY proper loading can correct problem.
Yes
Is there a slow
drain, clogged
pump or
oversudsing
condition?
Pressure switch must register an "empty" condition before unit will enter spin. Clear drain or pump.
Yes
Replace switch and/or wiring.
No
No
Does unit spin now?
No
Check for broken out-of­balance switch wires. Refer to
No Spin Due to Out-of-Balance Switch Wiring Problem Starting Serial Nos. Beginning 0307
paragraph.
Yes
6. No Spin (continued)
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To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
7. Troubleshooting Shock Absorbers
A squeaking noise, oil seen on the base of the washer, or an out-of-balance condition may mean one or more shock absorbers need to be replaced.
To determine if there is an inoperative shock:
1. Remove front access panel.
2. Check height of rod or rod spacing above shock. If all four shocks are uniform and have about two inches of rod showing when basket is empty, shocks don’t need replacing. Refer to Figure 12. If one or more shocks is showing less than two inches of rod, then an internal spring has broken and all four shocks should be replaced.
3. Check base of washer below shock absorbers for grease or oil. Shocks are not oil filled. Any oil is from grease used internally to lubricate damper of shock. A small amount of grease/oil on base is normal and doesn’t indicate failure. A large amount of grease/oil indicates a shock that might fail soon. Do not replace shock until the internal spring has broken as described in Step 2.
General Troubleshooting
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Page 22
General Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Good Shock Shows Approximately 2 inches of Rod
FLW1845B
Figure 12
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Page 23
Section 4
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Dryer Troubleshooting
IMPORTANT: Refer to wiring diagram for aid in testing dryer components.
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Page 24
Dryer Troubleshooting
4. Dryer Motor Does Not Run
Dryer motor does not run.
Is power cord
plugged in?
Yes
Is electrical power off or fuse
blown? Check laundry room for
blown or loose fuse(s), or open
circuit breaker(s). The dryer itself
doesn't have an electrical fuse.
Is loading
door closed?
No
Yes
Plug in cord.
Turn power on or replace fuse. Check
No
both fuses for electric models.
No
Close door.
Yes
Has motor
overload protector
cycled?
No
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Is there a bind
in motor
bearing?
No
Wait two or three minutes for overload protector to reset. If
Yes
protector cycles repeatedly, refer to next flowchart.
Remove
Yes
dust or lint and spray with a cleaner and lubricant.
Remove belt and determine if
Yes
motor shaft will spin. Replace motor if shaft is locked up.
Test switch and
Is door switch
inoperative?
No
Are motor starting
functions inoperative,
does not start, or motor
just hum?
No
Is motor dead,
won't run?
No
22 802748
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Yes
replace if inoperative.
Yes
Refer to
Yes
section to check start switch, start windings and main windings.
Refer to
Adjustments
section to check start switch and start windings. Check for foreign objects jammed in blower wheel.
Adjustments
Is motor wire
harness
connection
block loose?
No
Is wiring
broken, loose
or incorrect?
No
Is power cord
miswired?
Firmly press
Yes
connection block onto motor switch.
Yes
Refer to wiring diagram.
Refer to wiring
Yes
diagram for correct wiring.
SWD1689S
Page 25
5. Dryer Stops In Cycle; Quits After The First Few Loads; Has A Burning
Dryer stops in cycle, quits after first few loads, has burning smell or cycles on motor thermal protector.
Is voltage
incorrect?
Refer to nameplate in door well for correct voltage. Refer to
Installation Instructions
(supplied with unit) for electrical requirements.
Yes
Is clothes
load too
large?
No
Remove part of load. A normal washer load is a normal dryer load. Maximum load: dryer cylinder one half full of wet clothes.
Yes
Is clothes
cylinder
binding?
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check support rollers for binding. Check cylinder seals and glides for wear or damage. Check for clothes lodged between cylinder baffle and bulkhead.
No
Yes
Is there
broken, loose
or incorrect
wiring?
Refer to wiring diagram.
Yes
Are motor
switch
functions
inoperative?
Refer to
Adjustments
section to check switch and windings.
Yes
Is there a
short in
motor
winding?
No
Is a clothes
item caught in
fan?
Check fan for obstruction.
Yes
No
SWD1690S
Refer to
Adjustments
section to check switch and windings.
No
Yes
No
Smell; Cycles On Motor Thermal Protector
Dryer Troubleshooting
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Page 26
Dryer Troubleshooting
Dryer motor runs but cylinder does not turn.
Is motor drive
pulley loose?
Tighten pulley.
Is belt
installed on
pulley?
No
Install belt.
No
Is cylinder
belt broken?
Replace belt.
Yes
Is clothes
cylinder
binding?
No
Check cylinder for binding and "out of round" condition. Check front and rear bulkheads for warping. Check cylinder rollers for binding. Check cylinder seals and glides for wear or damage.
Is idler lever
spring broken,
weak or
disconnected?
Replace or reconnect spring.
Yes
Is there oil on
cylinder?
Wipe oil from cylinder.
Yes
Is belt "inside
out" ?
Reinstall belt with ribbed surface against cylinder.
Yes
Is idler arm
binding?
Add grease between idler arm and motor mount. Replace idler arm and bolt if needed.
Yes
No
Is dryer
overloaded?
Remove some laundry from dryer.
Yes
No
SWD1691S
Yes
Yes
Yes
No
Is the wrong
motor
installed?
Refer to parts manual for correct motor part number.
Is the wrong
belt installed?
Check belt part number against correct part number in parts manual and replace belt if needed.
Is idler arm
bent?
Replace idler arm.
No
No
No
Yes
Yes
Yes
Is belt routed
on wrong side
of idler lever?
Reroute belt.
No
No
No
Yes
6. Dryer Motor Runs But Cylinder Does Not Turn
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7. Dryer Motor Does Not Stop
Dryer motor does not stop.
Is wiring to
motor switch
incorrect?
Refer to wiring diagram.
Yes
Is motor
centrifugal
switch sticky
or plugged
with lint?
No
Remove dust or lint and spray with a cleaner and lubricant.
Yes
Is door switch
inoperative?
Test switch and replace if inoperative.
No
Yes
SWD1692S
Dryer Troubleshooting
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Dryer Troubleshooting
Dryer runs only when door is open.
Is door switch
miswired?
Rewire door switch. Refer to wiring diagram.
Yes
SWD1693S
Replace door switch.
No
8. Dryer Runs Only When Door is Open
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9. Dryer Heating Assembly Does Not Heat or Burner Does Not Ignite
Dryer heating assembly does not heat or burner does not ignite.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Is exhaust duct made of plastic or thin
foil?
No
Replace with rigid or semi­rigid metal exhaust duct.
Yes
Is house fuse
blown or
circuit breaker
tripped?
Check fuses or circuit breakers. A 240 Volt electric heat dryer uses two fuses. Make sure both fuses are good.
Yes
Is limit
thermostat
inoperative?
Test thermostat and replace if inoperative.
Yes
Electric Models:
Is heater
assembly
inoperative?
Test heater assembly and replace if cold Ohms do not read between 9 and 10.5 Ohms.
Yes
Electric
Models: Is
thermal fuse
inoperative?
Test thermal fuse and replace if inoperative.
Yes
Gas Models:
Is gas supply
insufficient?
Check gas shut-off valve in dryer and main gas line valve. Open partially closed gas shut-off valve or correct low gas pressure.
Yes
No
Gas Models:
Are gas valve
coils
inoperative?
Test coils and replace if inoperative. Refer to
Dryer Test Procedures
section.
Yes
No
SWD1694S-a
Yes
No
Is drive
motor switch
inoperative?
Test switch and replace if inoperative.
No
Yes
Continued on
next page.
No
No
No
No
Dryer Troubleshooting
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Dryer Troubleshooting
SWD1694S-b
Gas Models: Is
harness properly
connected to gas
controls?
Check harness connections to gas valve coils, sensor and main harness. Reconnect as required.
Test igniter and replace if inoperative. Refer to
Dryer Test Procedures
section.
Gas Models:
Is igniter
inoperative?
Gas Models:
Is sensor
inoperative?
Test sensor and replace if inoperative.
Continued from
previous page.
Yes
No
Yes
No
No
Gas Models:
Is gas flow
restricted in
gas orifice?
Clean out gas orifice.
Yes
Yes
Is cycling
thermostat
inoperative?
Test thermostat and replace if inoperative.
Yes
No
Is wiring
broken, loose
or incorrect?
Refer to wiring diagram.
No
Yes
9. Dryer Heating Assembly Does Not Heat or Burner Does Not Ignite (continued)
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10. Igniter Does Not Glow (Gas Supply Sufficient) – Gas Dryer Models
Gas dryer models: Igniter does not glow (gas supply sufficient).
Is there power to
power leads on valve (pink and
blue wires)?
Check thermostats, motor switch and wiring.
No
Has flame
sensor failed
with contacts
open?
Yes
Replace sensor.
Yes
Is igniter broken
or open?
Replace igniter.
No
Yes
SWD1695S
Dryer Troubleshooting
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Dryer Troubleshooting
Gas dryer models: Burner ignites and goes out repeatedly.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Is weather
hood flapper
restricted?
No
Is burner heat
holding sensor
contacts open?
Replace sensor or correct gas supply problem.
No
No
SWD1696S
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Is gas supply
insufficient?
Check gas supply and pressure. Make sure gas shut-off valve is turned on.
Is igniter
cracked?
Replace igniter and bracket.
Are gas valve
coils
inoperative or
intermittent?
Check coils and replace appropriate coils. Refer to
Dryer
Test Procedures
section.
No
Yes
No
Yes
Yes
Yes
11. Burner Ignites and Goes Out Repeatedly – Gas Dryer Models
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12. Igniter Glows But Burner Does Not Ignite – Gas Dryer Models
Gas dryer models: Igniter glows but burner does not ignite.
Did sensor
fail in closed
position?
Replace sensor.
Yes
Is secondary
coil or holding
coil open?
No
Is gas supply
insufficient?
Check gas supply and pressure. Make sure gas shut­off valve is turned on.
No
Yes
SWD1697S
Replace gas valve (in warranty) or replace coils (out of warranty). Refer to
Dryer Test
Procedures
section.
Yes
Are igniter
and bracket
improperly installed on burner tube
assembly?
Loosen screw and properly position igniter and bracket on burner tube assembly.
Is sensor
improperly
installed on
burner
housing?
Loosen screw and properly position the sensor on the burner housing.
No
Yes
Yes
No
Dryer Troubleshooting
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Dryer Troubleshooting
Dryer heater assembly or burner shuts off prematurely.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Is weather
hood flapper
restricted?
No
Gas Models: Is
gas supply
insufficient?
Check main gas line shut-off valve. Open partially closed gas shut-off valve or correct low pressure.
No
Yes
SWD1698S
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Gas Models: Is
dryer properly
equipped for type
of gas used?
Refer to "Gas Burner Conversion Procedures" supplied in gas burner conversion kit.
Gas Models:
Is burner
flame
improperly
adjusted?
Adjust flame. Refer to
Adjustments
section.
Cycling off on
limit
thermostat?
Momentarily connect a jumper wire across thermostat terminals. If heater element heats or burner ignites when jumper wire is connected, refer to next flowchart.
No
Yes
Yes
No
Gas Models: Is sensor contact
closing?
Replace sensor or adjust burner flame (refer to
Adjustments
section).
Yes
Is cycling
thermostat
inoperative?
Test thermostat and replace if inoperative.
Is wiring
broken, loose
or incorrect?
Refer to wiring diagram.
Yes
No
No
No
No
Yes
Yes
13. Dryer Heater Assembly Or Burner Shuts Off Prematurely
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14. Dryer Heater Assembly or Burner Repeatedly Cycles Off On Limit
Dryer heater assembly or burner repeatedly cycles off on limit thermostat.
Is external exhaust
system longer or
providing greater
restriction than
recommended?
Refer to
Installation Instructions
(supplied with unit) for exhaust system requirements.
Is exhaust duct made of plastic
or thin foil?
No
Replace with rigid or semi-rigid metal exhaust duct.
Yes
Is lint filter
clogged?
Clean lint filter.
Yes
Is there lint in
internal dryer
ductwork?
No
Disassemble dryer ductwork and clean.
Is there lint
or other
obstruction in
external exhaust
system?
Disassemble and clean exhaust system.
Yes
Is hinged
damper on
exhaust system
weather hood
not free to
open?
Free hinged damper or replace weather hood.
Yes
Is limit
thermostat
cycling at too
low a
temperature?
Replace thermostat.
Yes
SWD1699S-a
Yes
Yes
No
Continued on
next page.
No
No
No
No
Thermostat
Dryer Troubleshooting
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Page 36
Dryer Troubleshooting
SWD1699S-b
Continued from
previous page.
Is there an air
leak at front panel seal?
Check and replace seal if necessary.
Check and replace seal(s) if necessary.
Is there an air
leak at cylinder
seal(s)?
Is there an air leak at blower
seal?
Check and replace seal if necessary.
Test thermistor and replace if inoperative.
Is thermistor
inoperative?
Is there an air leak
around loading door? (Door not sealing due
to damaged seal or
inoperative door
catch)?
Replace seal or catch.
Yes
No
No
No
No
Yes
Yes
Yes
Yes
14. Dryer Heater Assembly or Burner Repeatedly Cycles Off On Limit Thermostat (continued)
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Page 37
15. Dryer Heater Assembly or Burner Does Not Shut Off
Dryer heater assembly or burner does not shut off.
Is motor switch
inoperative? (Must be in a heat setting.)
Test switch and replace if inoperative.
Yes
Motor does
not stop?
No
Refer to
Dryer Motor Does Not Stop
paragraph.
Yes
Is wiring
incorrect?
Refer to wiring diagram.
No
Yes
SWD1700S
Has heater
assembly
shorted?
Remove heater assembly and check for short.
No
Yes
Dryer Troubleshooting
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Page 38
Dryer Troubleshooting
Clothes do not dry in dryer.
Does heater
assembly not
heat or
burner not
ignite?
Refer to
Dryer Heating Assembly Does Not Heat or Burner Does Not Ignite
paragraph.
Yes
Is there too
much water
in articles
being dried?
No
Is laundry
load too
large?
Remove part of load. A normal washer load is a normal dryer load. Maximum load: Dryer cylinder one half full of wet clothes.
No
Yes
SWD1701S
Remove excess water.
Yes
Is laundry
load too
small?
Add one or two bath towels to load.
Is there
excessive
lint on lint
filter?
Clean lint filter.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
No
Yes
Yes
Yes
Does heater
assembly or
burner shut off
prematurely?
Refer to
Dryer Heater Assembly or Burner Shuts Off Prematurely
paragraph.
Yes
Gas Models:
Is gas line
pressure too
high or too
low?
If Natural Gas line pressure to dryer exceeds 8 inch water column pressure, or is lower than 4 inch water column, ask Gas Company to correct.
Is belt installed
improperly (low
RPM - correct
RPM is 52 ± 1)?
Check for proper installation.
No
No
No
Yes
Yes
No
No
16. Clothes Do Not Dry in Dryer
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17. Clothes Are Too Hot When Removed From Dryer
Clothes are too hot when removed from dryer.
Is exhaust
system
improper or
inadequate?
Refer to
Installation Instructions
(supplied with unit) for exhaust requirements.
Yes
Were clothes
removed from
dryer before
cycle has
completed?
No
Allow the dryer to complete the cycle through the cool-down to the OFF position.
Yes
Is cycling
thermostat
inoperative?
Test cycling thermostat and replace if inoperative.
No
Yes
SWD1702S
Are seals inoperative (air leaks)?
Check and replace any inoperative seals in the following areas:
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and front or rear bulkhead.
5. Gap between air duct and filter mounting.
No
Yes
Add additional cool-down time.
No
Dryer Troubleshooting
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Page 40
Dryer Troubleshooting
Excessive chattering or vibrating noise in dryer.
Is idler spring
inoperative?
Remove lower access panel. Set dryer to normal cycle and allow it to heat to operating temperature. If the belt vibrates as it rotates around the cylinder, the idler arm is making the noise. Replace the idler spring.
Yes
SWD1703S
Check blower fan for missing or cracked fan blades.
No
18. Excessive Chattering Or Vibrating Noise in Dryer
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19. Excessive Humming Or Whistling Noise in Dryer
Excessive humming or whistling noise in dryer.
Is blower
housing
inoperative?
If the abnormal operating noise is loudest at the vent exit, the problem is originating from the blower housing. Replace the current housing and cover.
Yes
SWD1704S
Check blower fan for missing or cracked fan blades.
No
Dryer Troubleshooting
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Page 42
Section 5
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
NetMaster and MDC Troubleshooting
– Washer Control
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20. Error Code Listing
NetMaster and MDC Troubleshooting – Washer Control
E:df
E:SP
E:FL
door
E:do
E:dL
Drive failure.
Serial communication error.
Fill error.
Door open indicator.
Door open error.
Door lock error.
This error code is generated by the motor control and transmitted to the master control. Several conditions can cause this code: motor unplugged, motor failure, tachometer circuit open, inner basket locked up. This is a fatal error. Machine must be unpowered to reset.
This error code occurs when the master control cannot communicate with the motor control. The master control will try to reset the motor control by powering it down. It will try resetting three times before setting the error code. Common causes: fuse blown on motor control board, wiring to motor control incorrect. This is a fatal error.
This error code occurs if the pressure switch fails to open in 30 minutes in any fill/agitate cycle. This is a fatal error.
This error code occurs when the door is not closed at the start of an active cycle. If the door is closed, check for wiring or door switches.
This error code occurs if the control detects the door open and door locked inputs high at the same time. You can get this error if you jerk on the door when it is locked or as it is about to lock. This is a fatal error.
This error code occurs if the door does not lock in 15 seconds or unlock in 3 minutes at the end of the cycle. This is a non-fatal error. If the door locks or unlocks while E:dL is displayed, it will clear the error condition. If the door is opened after failing to lock, it will clear the display.
E:Ht (Models equipped with heater)
OP (Models equipped with heater)
SH (Models equipped with heater)
Heater error.
Open thermistor error.
Shorted thermistor error.
This error code occurs if it takes more than two hours to heat water to the programmed temperature. The cycle will continue. The code will clear when control exits End of Cycle mode.
This error code occurs if the thermistor circuit opens while heating.
This error code occurs if the thermistor circuit is shorted while heating.
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NetMaster and MDC Troubleshooting – Washer Control
Microwand Does Not Communicate With Control.
Attempt to communicate with the
electronic control from the Microwand.
Is there
acknowledgement of
any kind from the
control?
Aim the
Microwand closer
and try again.
No
Yes
Does the Microwand
prompt: Control
Mismatch error ?
Is there any control
response?
Yes
Check the following:
- Microwand battery voltage
- Blockage of IR window on control
- Attachment of IR cup to Microwand.
No
Make sure
Microwand
selection was for
the proper
machine type and
control generation
type.
Yes
No
Does the electronic
control display "E:OF"
or "-C-"?
-C-
Communication
sequence checks
out properly.
Change electronic control and repeat
procedure.
Has IR communication
been turned off?
E:OF
No
Yes
Turn IR
communication on
(refer to
programming
manual).
FLW296S
21. Microwand Does Not Communicate With Washer Control – NetMaster Models Only
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NetMaster and MDC Troubleshooting – Washer Control
Coins Ignored When Entered.
NetMaster Models: Start Coin Drop
Diagnostic Test. Refer
to programming manual.
MDC Models: Start Production Test
Cycle and advance to Coin Drop Test.
Reset control to
ready mode.
Yes
No
Is "H7" connector
properly seated on the
control board?
No
Properly reseat connection and
conduct diagnostic
test again.
Yes
From the coin drop, is
the 3-pin connector
properly plugged in?
Yes
No
Properly reseat
connection and
conduct diagnostic
test again.
Are the wires exiting the coin drop optical sensor
cracked or broken?
Replace electronic
control.
Replace the
coin drop.
Yes
No
Does the count on
the display increment
properly after entering
coins?
FLW1715S
22. Coins Ignored When Entered in Washer Coin Drop
802748 43
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NetMaster and MDC Troubleshooting – Washer Control
Control Has No Visible Display
The electronic control has no
LED or VFD functioning on
the control board.
Is the power cord
plugged in?
Plug unit into an outlet and check for proper supply
voltage.
No
Yes
(1)
No
Is there 24 Volt
AC at the output side of
the transformer?
*Refer to machine serial plate for correct voltage.
Is there
220-240 VAC
(or 120 VAC)* to the
primary of the
transformer?
No No
(2) (3)
Check wiring to
the primary of the
transformer.
Yes Yes
Correct wiring
between
transformer and
control board.
Replace
transformer.
Make sure "H1"
connector is
seated properly.
Replace control.
Yes
Is there 24 Volt AC
across terminals "H1-1"
and "H1-3" control
board?
FLW1695S
1 2 3
23. No Visible Display on Washer Control
44 802748
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Page 47
No Visible Display on Washer Control
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
1
2
3
NetMaster and MDC Troubleshooting – Washer Control
802748 45
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NetMaster and MDC Troubleshooting – Washer Control
Washer Will Not Start. No Door Lock.
Washer will not
start. Vend
satisfied.
Is there
220-240 VAC
(or 120 VAC)*
across "H4-5" and "H6-5"
on the control
board?
(1)
(2)
Yes
Replace the
electronic
Control Board.
No
Is there
220-240 VAC (or
120 VAC)* to the blk
input wire to the door
switch on the lock
assembly?
Replace the Door
Lock Assembly.
Yes
No
Correct wiring
to the
door switch.
FLW1767S
*Refer to machine serial plate for correct voltage.
1
2
24. Washer Will Not Start – “door” Displayed (Door must be closed and attempting to lock)
46 802748
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NetMaster and MDC Troubleshooting – Washer Control
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
2
1
Washer Will Not Start – “door” Displayed
802748 47
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Page 50
NetMaster and MDC Troubleshooting – Washer Control
25. Washer Will Not Start – “E:dL” on Display
Washer will
not start.
Vend satisfied.
1
(1)
Is there
220-240 VAC (or
120 VAC)* across terminals
"H4-4" and "H6-5" on the
electronic control?
No
Replace the electronic
control board.
Yes
Is door catch
properly adjusted?
Refer to Adjustments
section.
Yes
Replace the
door lock assembly.
*Refer to machine serial plate for correct voltage.
No
Adjust catch and retest.
FLW1773S
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Washer Will Not Start – “E:dL” on Display
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
1
NetMaster and MDC Troubleshooting – Washer Control
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NetMaster and MDC Troubleshooting – Washer Control
26. Washer Will Not Fill (Machine empty, no “E:SP” on display)
Washer Will Not Fill
(Machine empty, No E:SP on display)
Is the door
locked?
Yes
1
(1)
Is there
220-240 VAC (or
120 VAC)* across terminals
"H1-1" and "H9-4" on
the motor
control?
Yes
2
(2)
Is there
220-240 VAC
(or 120 VAC)* across
terminals "H9-6" to "H1-1"
(hot) and "H9-3"
to "H1-1"
(cold)?
Yes
3
(3)
Is there
220-240 VAC
(or 120 VAC)* across
mixing valve solenoid(s)?
No
No
No
No
Refer to
Washer Will Not Start -
E:dL on display
section
Correct wiring from pressure switch or replace pressure switch.
Replace motor control board.
Replace motor control.
*Refer to machine serial plate for correct voltage.
50 802748
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Yes
Replace mixing valve.
FLW1698S
Page 53
Washer Will Not Fill (Machine empty, no “E:SP” on display)
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
3
1
2
2
NetMaster and MDC Troubleshooting – Washer Control
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NetMaster and MDC Troubleshooting – Washer Control
Washer Overflows
Is there
220-240 VAC
(or 120 VAC)*
to the over level terminal
on pressure switch
to neutral?
Yes
No
Replace
inoperative
pressure switch.
Is there
220-240 VAC
(or 120 VAC)*
across the coil of either
the hot or cold water
solenoid?
Yes
No
Check for
improper wiring
and replace inoperative
pressure switch
if necessary.
Replace
inoperative water
valve.
(1)
(2)
FLW1699S
*Refer to machine serial plate for correct voltage.
1
2
27. Washer Overflows
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(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
2
2
1
NetMaster and MDC Troubleshooting – Washer Control
Washer Overflows
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Page 56
NetMaster and MDC Troubleshooting – Washer Control
Pump Does Not Operate
Is there
220-240 VAC
(or 120 VAC)*
across the
wht/blk and the white wire
going to the pump or
drain valve?
Is there
220-240 VAC
(or 120 VAC)*
across terminals
"H6-2" and
"H6-5?"
If the pump or
drain valve does not
operate check for
blockage. Replace
if necessary.
Correct wiring
between control
and pump or
drain valve.
Replace control
assembly.
(1)
(2)
No
Yes
No
Yes
FLW1700S
*Refer to machine serial plate for correct voltage.
NOTE: Check at beginning of spin/drain portion of cycle.
28. Washer Pump or Drain Valve Does Not Operate
54 802748
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Washer Pump or Drain Valve Does Not Operate
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
2
1
NetMaster and MDC Troubleshooting – Washer Control
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NetMaster and MDC Troubleshooting – Washer Control
29. Serial Communication Error (“E:SP” on washer display)
SERIAL COMMUNICATION ERROR (E:SP on display
1
(1)
Is the fuse loose or
blown on the motor
control board?
No
2
(2)
Restart
machine and
check voltage: Is
there 220-240 VAC (or
120 VAC)* across terminals
"H1-1" and "H1-3"
on motor control?**
Yes
(4)
4
Is there
continuity through
each wire of the harness
from H2 on the electronic
control to H7 on the
motor control?
No
Yes
No No
Yes
Tighten fuse holder and/or replace fuse.
3
Restart
machine and
check voltage: Is
there 220-240 VAC (or
120 VAC)* across terminals
"H6-5" and "H6-6"
on the electronic
control?**
Correct wiring from electronic control to motor control.
Change the motor control.
(3)
Yes
Replace electronic control.
Change the harness.
*Refer to machine serial plate for correct voltage.
**NOTE: Machine must be restarted to check voltage. Vol ta ge will be intermittently present during first 15 seconds until E:SP is displayed.
56 802748
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FLW1701S
Page 59
Serial Communication Error (“E:SP” on washer display)
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
3
2
1
4
NetMaster and MDC Troubleshooting – Washer Control
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NetMaster and MDC Troubleshooting – Washer Control
Motor does not run (E:df on display)
(1)
No
Is there
continuity between
motor terminals?
Refer to values
at right.
Yes
Check motor plug or replace motor control.
Replace motor .
FLW1702S
Motor Resistance Values: Tach. Circuit: Approx. 115 ohms (Terminals 4-5) Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3)
1
30. Washer Motor Does Not Run (“E:df” on display)
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Washer Motor Does Not Run (“E:df” on display)
(Models with 220­ 240 VAC)
220-240 VAC (or 120 VAC) 50/60 Hz (SEE MACHINE SERIAL PLATE)
1
NetMaster and MDC Troubleshooting – Washer Control
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NetMaster and MDC Troubleshooting – Washer Control
No
Yes
(2)
(1)
Check wiring to thermistor.
Measure
resistance at
connector "H3" on
electronic control. Is resistance
value between
500 and 35,000
ohms?
Measure
resistance at
thermistor. Is resistance
value between
500 and 35,000
ohms?
Replace electronic
control.
Replace thermistor/
heater assembly.
Yes
No
FLW1705S
1
2
31. Washer Will Not Heat (“OP” or “SH” displayed) (Models equipped with heater)
60 802748
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NetMaster and MDC Troubleshooting – Washer Control
2
1
Washer Will Not Heat (“OP” or “SH” displayed)
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NetMaster and MDC Troubleshooting – Washer Control
No
Is there
230 Volts across
the heaters?
Yes
(1)
(2)
Yes
Replace
heater(s).
Verify water temperature
is less than selected
cycle temperature
set point.
Is there
230 volts across
terminals A1 - A2 on
the heat relay?
No
Yes
No
Correct wiring between
the heat relay coil and
the electronic control
or replace board.
Is the
pressure switch
satisfied?
The heater will not
come on until the
pressure switch
is satisfied.
No
Yes
Are there
4 "dashes" on
display indicating
the machine
is heating?
Check wiring or
replace heat relay.
FLW1703S
1
2
32. Washer Will Not Heat (Models equipped with heater)
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NetMaster and MDC Troubleshooting – Washer Control
2
1
1
1
1
1
1
Washer Will Not Heat (Models equipped with heater)
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Section 6
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
NetMaster Troubleshooting – Dryer Control
33. Error Code Listing
Display Description Cause/ Corrective Action
EI:00 General Communications Error Communication problem. Re-aim Micro-wand and try again.
EI:01 Bad Transmission Communication problem. Re-aim Micro-wand and try again.
EI:02 Device Timeout Communication problem. Re-aim Micro-wand and try again.
EI:03 Invalid Command Code Wrong machine type. Before downloading, ensure data is for
current machine type.
EI:04 Expecting Upload Request Communication problem. Re-aim Micro-wand and try again.
EI:05 Invalid or Out-of-Range Data Wrong machine type. Before downloading, ensure data is for
current machine type.
EI:06 Invalid Data Code Wrong machine type. Before downloading, ensure data is for
current machine type.
EI:07 Error Writing to RTC Control failure. Control may need to be replaced.
EI:08 Error Writing to EEPROM Control failure. Control may need to be replaced.
EI:09 CRC-16 Error Communication problem. Re-aim Micro-wand and try again.
EI:0A Invalid Machine Type Wrong machine type. Before downloading, ensure data is for
current machine type.
EI:0F Invalid Wakeup or IR Disabled Communication problem or IR is disabled. Manually enable IR
on control/Re-aim Micro-wand and try again.
EC:00 General Communication Error Communication problem. Try card again.
EC:02 Timeout Error Communication problem. Try card again.
EC:03 Invalid Command Code Wrong machine type. Before downloading, ensure data is for
current machine type.
EC:05 Invalid or Out-of-Range Data Wrong machine type. Before downloading, ensure data is for
current machine type.
EC:06 Invalid Data Code Wrong machine type. Before downloading, ensure data is for
current machine type.
EC:09 Corrupted Data Error Communication error. Try card again.
EC:0A Invalid Machine Type Wrong machine type. Before downloading, ensure data is for
current machine type.
64 802748
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NetMaster Troubleshooting – Dryer Control
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Display Description Cause/ Corrective Action
EC:19 No Card Reader Communication Communication problem. Power down, power up and try
again. If error persists, control or reader is bad.
EC:20 Unreadable Card Bad card/ dirty contact. Clean chip on card or card reader
contacts. Try card again. If error persists, card may be bad.
EC:21 Security ID Mismatch Wrong card. Use card with correct security code.
EC:22 Site Code Mismatch Wrong card. Use card with correct site code.
EC:23 Card Maximum Value Exceeded Value on card over max. Use a card which does not exceed
maximum value.
EC:24 Insufficient Memory on Card Card memory is full. Download card contents to PC and clear
card for re-use.
EC:25 Card Reader Malfunction Bad Card Reader. Card Reader may need to be replaced.
EC:26 Card Write Error Try card again. If error persists, card may be bad.
EC:27 Diagnostic Test Card Write Failure Bad Card Reader. Card Reader may need to be replaced.
EC:28 Diagnostic Test Card Read Failure Bad Card Reader. Card Reader may need to be replaced.
EC:29 Diagnostic Test Memory Test
Bad Card Reader. Card Reader may need to be replaced.
Failure
EC:2A Diagnostic Test Card Interface
Bad Card Reader. Card Reader may need to be replaced.
Failure
EC:2b Diagnostic Test Flash Checksum
Bad Card Reader. Card Reader may need to be replaced.
Failure
EC:2C Bad Biberon or Non-biberon
Bad Card Reader. Card Reader may need to be replaced.
Device
EC:2d Firmware Update Failed,
Firmware load failed. Card Reader may need to be replaced.
S/W (Software) Intact
EC:2E Firmware Update Failed, S/W Not
Bad firmware in reader. Card Reader may need to be replaced.
Intact
EC:2F Firmware Updated, S/W Not Intact Bad firmware in reader. Card Reader may need to be replaced.
EC:30 Timeout Error Card Reader may need to be replaced.
EC:31 Hotlisted Card Inserted Into Reader Card hotlisted. Control will destroy card.
EC:50 Loyalty Purse Read Error Try card again. If error persists, card may be bad.
EC:56 Loyalty Purse Write Error Try card again. If error persists, card may be bad.
802748 65
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NetMaster Troubleshooting – Dryer Control
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Display Description Cause/ Corrective Action
Right most DP (decimal point) Lit
Network Communication Error Communication problem. Wait for 1.5 minutes for error to
clear. If it doesn’t, power-down and power-up the machine. If error persists, control or Network Board may need to be replaced.
Err Coin Error Invalid coin pulse.
Alrm Breakin Alarm Error Service door or coin vault switches.
OFF Breakin Alarm Shutdown Error Service door or coin vault switches.
E:OP Open Thermistor Error Physical “open” in thermistor circuit. Possible causes are
thermistor, wiring between control and thermistor, or control.
E:SH Shorted Thermistor Error “Short” in thermistor circuit. Possible causes are shorted
thermistor, short in wiring between control and thermistor, or control.
E:00 General Error Re-aim Micro-wand and try again.
E:01 Proximity Error Micro-wand is improperly aimed at infrared communicator
(angle or distance). Re-aim Micro-wand and try again.
E:02 IR Communication Disconnection Micro-wand removed before communication complete. Re-aim
micro-wand and try again.
E:05 Invalid Value Communication Invalid code downloaded from Micro-wand to Electronic
Control. Before downloading, ensure data is for current machine type.
E:07 Inoperative Control Replace control.
E:08 Inoperative Control Replace control.
E:09 Proximity Error Micro-wand is improperly aimed at infrared communicator
(angle or distance). Re-aim Micro-wand and try again.
EI:0A Proximity Error Micro-wand is improperly aimed at infrared communicator
(angle or distance). Re-aim Micro-wand and try again.
E:0B IR Communication Disconnection Micro-wand removed before communication complete. Re-aim
Micro-wand and try again.
E:0C IR Communication Disconnection Micro-wand removed before communication complete. Re-aim
Micro-wand and try again.
E:0F IR Communicator Programmed Off Reprogram infrared communicator on. Manually enable IR on
Err Coin Error Inoperative coin sensor. Check coin drop area and remove
control/Re-aim micro-wand and try again.
obstructions. Possible tampering. Evaluate security procedures.
66 802748
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Page 69
34. Coins Ignored When Entered in Dryer Coin Drop
Does the
display on the
electronic control
increment properly?
Is connector H5 on the control firmly seated in
its receptacle?
Is the
3 pin connector
between the coin drop
and the control
connected
correctly?
Are wires exiting coin drop optical sensor cracked or broken?
Start coin drop diagnostic test.
Replace coin drop.
If problem still exists
replace the control.
Exit diagnostic
testing and reset
control.
Reconnect
and run
diagnostic test
again.
Replace electronic control.
Coins Ignored When Entered
Dwg. 2
DRY353S
YES
NO
NO
NO
NO
YES
YES
YES
NetMaster Troubleshooting – Dryer Control
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NetMaster Troubleshooting – Dryer Control
Attempt communication with microwand
to the control.
Bring microwand
closer to the IR
window, aim
properly and try
communication
again.
Check the following:
- Low battery on microwand
- Is the IR window
covered or blocked
on the control?
-If needed replace the electronic control.
- Is the IR cup properly attached to the
microwand?
Communication
sequence checks
out.
Check the following:
-Was IR communication disabled by
manual programming.
Is there a response
of any kind from the
electronic control?
Does the control
respond?
Does the electronic
control display “E:OF”
or “-C-”?
No
Yes
No
Yes
“-C-”
“E:OF”
No IR Communication
Dwg. 3
DRY354S
35. No IR Communication with Dryer Control
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36. No Display on Dryer Control
Replace the control.
Correct wiring
between the
transformer and
the control.
Replace the transformer.
Are there 24 volts AC
across terminals H1-3
and H1-1 on the
control?
Correct wiring to the
primary of the
transformer. Make
sure the machine is
plugged in and
power is on.
Are there 24 Volts AC
across the secondary
of the transformer?
Are there 120 or 240
volts AC to the primary
of the transformer?
(1)
(2)
(3)
NO
YES
YES
YES
NO
NO
NOTE: Refer to wiring diagram for primary voltage.
No Display
Dwg. 1
DRY351S
1
2
3
NetMaster Troubleshooting – Dryer Control
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NetMaster Troubleshooting – Dryer Control
3
2
1
DRY352S_
No Display on Dryer Control
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37. Dryer Door Open
Replace
electronic
control.
Correct wiring
between door
switch and control. Also check neutral
supply to control.
Correct wiring to
door switch.
Check operation
of the door
switch.
Replace if
necessary.
Is
there voltage across
terminals H2-1 and
H2-6?
Is
there voltage on
the N.O. terminal of
the door switch to a
neutral wire?
Is
there voltage on
the COM teminal of
the door switch to a
neutral wire?
(1)
(2)
(3)
YES
NO
NOTE: Conduct all tests with the door closed.
YES
NO
YES
NO
Door Open
Dwg. 4
DRY355S
1
2
3
NetMaster Troubleshooting – Dryer Control
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NetMaster Troubleshooting – Dryer Control
3
1
2
DRY356S_
Dryer Door Open
72 802748
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38. Dryer Motor Will Not Start
Is there voltage across
terminals 5 and 4 of
the motor?
Is there voltage across
H2-4 and H2-6 on the
control?
Is there voltage across
H2-1 and H2-6 on the
control?
Replace the motor.
Correct the
wiring to
the motor.
Replace the
electronic
control.
Refer to
door open
troubleshooting.
NOTE: Checks to be made only if
motor does not start and door open indicator is not on. If door open indicator light is on please
refer to door open trouble
shooting.
YES
(1)
(2)
(3)
NO
YES
NO
YES
NO
Motor Will Not Start
Dwg. 5
DRY357S
1
2
3
NetMaster Troubleshooting – Dryer Control
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NetMaster Troubleshooting – Dryer Control
3
1
2
DRY358S_
Dryer Motor Will Not Start
74 802748
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39. No Heat (Electric Dryer Models)
Is there voltage across
the leads to the heating
element?
Is there
voltage from the
output side of the
limit thermostat
to L2?
Is there
voltage to the
input side of the limit
thermostat to L2?
Is there
voltage to the
output side of the
thermo fuse on the
element?
Is there voltage to the
input side of the
thermal fuse?
Is there voltage on
FS-1 on the control to
L2?
Is there voltage on
FS-2 on the control
board to L2?
Check for
proper operation
of centrifugal switch on
motor. Does it operate
properly?
Replace heating
element.
Check and
replace wiring
between
components.
Replace element.
Check for proper
air flow and
operation of
limit thermostat.
Replace thermo
fuse.
Correct wiring
between control
and thermo fuse
on the
element.
Replace motor.
Correct wiring
between motor
and element &
motor and L2.
Make sure unit is
calling for heat.
Check operation
of thermistor.
Replace the
control.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
Dwg. 6
DRY359S
1
7
8
2
3
4
5
6
NetMaster Troubleshooting – Dryer Control
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NetMaster Troubleshooting – Dryer Control
6
7
5
4
3 2 1
8
DRY360S_
No Heat (Electric Dryer Models)
76 802748
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Page 79
40. No Heat (Gas Dryer Models)
Refer to NOTE.
(1)
(2)
(3)
(4)
(5)
(6)
YES
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
Refer to Door Open troubleshooting.
Replace either the gas valve, coils of gas valve or the sensor.
No Heat Gas
Dwg. 7
DRY361S
Is there
voltage across
the pink wire of the gas
valve to terminal 2 on
the motor?
Is there
voltage at the
output of the limit
thermostat referenced
to neutral?
Correct wiring
between
limit thermostat
and gas valve.
Is there
voltage to the
input of the limit
thermostat referenced
to neutral?
Check for proper
air flow making
sure venting is
not blocked and
lint screen is clean.
Replace limit
thermostat.
Is there
voltage across
FS-1 and H2-3
(neutral) on the
control?
Correct wiring
between FS-1 and
limit thermostat.
Is there
volta
ge across
FS-2 and H2-3
(neutral) on the
control?
Make sure unit
is calling for heat.
Check operation
of thermistor.
Replace control.
Is there voltage across terminal 1 of the motor
and L1?
Check for proper
operation of
centrifugal on the
motor. Replace
motor if necessary.
Correct wiring
to the motor.
NOTE: When calling for heat the holding coil, the booster coil and the igniter will be energized. Once the sensor senses that the igniter is hot enough for ignition, it will open. At this time the holding coil and the secondary coil will be energized allowing gas to flow. If the flame cycles on and off check for proper operation of sensor. If gas never ignites, check for problems with the coil and check to see if the sensor opens. If coils are good and the sensor opens with the glow bar operational and there is no ignition/gas flow, replace the gas valve.
1
2
3
4
5
6
NetMaster Troubleshooting – Dryer Control
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NetMaster Troubleshooting – Dryer Control
6
1
2
3
4
5
DRY362S_
No Heat (Gas Dryer Models)
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Section 7
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
MDC Troubleshooting – Dryer Control
41. Error Code Listing
OP Open Thermistor Error. This error code indicates a physical “open” in the thermistor
circuit. Possible causes are: 1) thermistor, 2) wiring between control and thermistor, or 3) control.
SH Shorted Thermistor Error This error code indicates a “short” in the thermistor circuit.
Possible causes are: 1) shorted thermistor, 2) a short in the wiring between control and thermistor, or 3) control.
EC:19 (Card Reader Machines)
No Card Reader Communication
This error code indicates there is no card reader communication. The control and the reader cannot communicate. Check reader, control and harness.
NOTE: For all other Card Reader errors, consult the Card Reader manufacturer.
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MDC Troubleshooting – Dryer Control
Does the
display on the
electronic control
increment
properly?
Is
connector H5 on the
control firmly seated in
its receptacle?
Is the
3 pin connector
between the coin drop
and the control
connected
correctly?
Are
wires exiting
coin drop optical
sensor cracked
or broken?
Start coin drop diagnostic test.
Refer to Production
Test Cycle section of
Programming manual.
Replace coin drop. If problem still exists replace the control.
Exit diagnostic
testing and reset
control (prompting
for vend price).
Reconnect and
run diagnostic
test again.
Replace electronic control.
Coins Ignored When Entered
Dwg. 2
DRY353_S
YES
NO
NO
NO
NO
YES
YES
YES
42. Coins Ignored When Entered in Dryer Coin Drop
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Notes
MDC Troubleshooting – Dryer Control
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MDC Troubleshooting – Dryer Control
43. No Visible Display on Dryer Control
No Display
Dwg. 1
1
Is
there 24 volts AC
across terminals H1-3
and H1-1 on the
control?
NO
YES
Replace the
control.
(2)
2
Is
there 24 Volts AC
across the secondary
of the transformer?
NO
3
(3)
Is
there 120 (U.S.)
or 240 (overseas) volts
AC to the primary of
the transformer?
YES
Replace the transformer.
YES
NOTE: Refer to wiring diagram for primary voltage.
NO
Correct wiring
between the
transformer and
the control.
Correct wiring to the
primary of the
transformer. Make
sure the machine is
plugged in and
power is on.
DRY351_S
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MDC Troubleshooting – Dryer Control
1
2
3
No Visible Display on Dryer Control
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MDC Troubleshooting – Dryer Control
Replace
electronic
control.
Correct wiring
between door
switch and control. Also check neutral
supply to control.
Correct wiring to
door switch.
Check operation
of the door
switch.
Replace if
necessary.
Is
there voltage across
terminals H2-1 and
H2-6?
Is
there voltage on
the N.O. terminal of
the door switch to a
neutral wire?
Is
there voltage on
the COM teminal of
the door switch to a
neutral wire?
(1)
(2)
(3)
YES
NO
NOTE: Conduct all tests with the door closed.
YES
NO
YES
NO
Door Open
Dwg. 4
DRY355S
1
2
3
44. Dryer Door Open
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Dryer Door Open
1
2
3
MDC Troubleshooting – Dryer Control
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MDC Troubleshooting – Dryer Control
Is there voltage across
terminals 5 and 4 of
the motor?
Is there voltage across
H2-4 and H2-6 on the
control?
Is there voltage across
H2-1 and H2-6 on the
control?
Replace the motor.
Correct the
wiring to
the motor.
Replace the
electronic
control.
Refer to
door open
troubleshooting.
NOTE: Checks to be made only if
motor does not start and door open indicator is not on. If door open indicator light is on please
refer to door open trouble
shooting.
YES
(1)
(2)
(3)
NO
YES
NO
YES
NO
Motor Will Not Start
Dwg. 5
DRY357S
1
2
3
45. Dryer Motor Will Not Start
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Dryer Motor Will Not Start
1
2
3
MDC Troubleshooting – Dryer Control
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MDC Troubleshooting – Dryer Control
Is there voltage across
the leads to the heating
element?
Is there
voltage from the
output side of the
limit thermostat
to L2?
Is there
voltage to the
input side of the limit
thermostat to L2?
Is there
voltage to the
output side of the
thermo fuse on the
element?
Is there voltage to the
input side of the
thermal fuse?
Is there voltage on
FS-1 on the control to
L2?
Is there voltage on
FS-2 on the control
board to L2?
Check for
proper operation
of centrifugal switch on
motor. Does it operate
properly?
Replace heating
element.
Check and
replace wiring
between
components.
Replace element.
Check for proper
air flow and
operation of
limit thermostat.
Replace thermo
fuse.
Correct wiring
between control
and thermo fuse
on the
element.
Replace motor.
Correct wiring
between motor
and element &
motor and L2.
Make sure unit is
calling for heat.
Check operation
of thermistor.
Replace the
control.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
Dwg. 6
DRY359S
1
7
8
2
3
4
5
6
46. No Heat (Electric Dryer Models)
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MDC Troubleshooting – Dryer Control
1
2
8
3
4
5
6
7
No Heat (Electric Dryer Models)
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MDC Troubleshooting – Dryer Control
Is there
voltage across
the pink wire of the gas
valve to terminal 2 on
the motor?
Is there
voltage at the
output of the limit
thermostat referenced
to neutral?
Is there
voltage to the
input of the limit
thermostat referenced
to neutral?
Is there
voltage across
FS-1 and H2-3
(neutral) on the
control?
Is there
voltage across
FS-2 and H2-3
(neutral) on the
control?
Is there voltage across terminal 1 of the motor
and L1?
Check for proper
operation of
centrifugal on the
motor. Replace
motor if necessary.
Correct wiring
to the motor.
Make sure unit
is calling for heat.
Check operation
of thermistor.
Replace control.
Correct wiring
between FS-1 and
limit thermostat.
Check for proper
air flow making sure venting is
not blocked and
lint screen is clean.
Replace limit
thermostat.
Correct wiring
between
limit thermostat
and gas valve.
Refer to NOTE.
(1)
(2)
(3)
(4)
(5)
(6)
YES
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
Refer to Door Open troubleshooting.
Replace either the
gas valve, coils of
gas valve or the
sensor.
NOTE:
When calling for heat the holding coil, the booster coil and the igniter will be energized. Once the sensor senses that the igniter is hot enough for ignition, it will open. At this time the holding coil and the secondary coil will be energized allowing gas to flow. If the flame cycles on and off check for proper operation of sensor. If gas never ignites, check for problems with the coil and check to see if the sensor opens. If coils are good and the sensor opens with the glow bar operational and there is no ignition/gas flow, replace the gas valve.
DRY361_S
1
2
3
4
5
6
47. No Heat (Gas Dryer Models)
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No Heat (Gas Dryer Models)
6
1
2
3
4
5
(208 VAC or 240 VAC/50 Hertz – Refer to machine nameplate)
MDC Troubleshooting – Dryer Control
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Page 94
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Section 8
DO NOT slide washer across floor if the leveling legs have been extended, as legs and base could become damaged.
W248
CAUTION
Use of the dispenser drawer or washer door as a handle in the transportation of the washer may cause damage to the dispenser or door.
W185
CAUTION
SW
Leveling
Leg
Level
Washer
Base
Locknut
Rubber
Foot
SWD796N
Adjustments
IMPORTANT: When reference is made to directions (right or left) in this manual, it is from operator’s position facing front of washer.
48. Cabinet Leveling Legs
a. Place unit in position on a solid, sturdy and
level floor. Installing the unit on any type of carpeting, soft tile, a platform or other weakly supported structures is not recommended.
b. Place a level on the cabinet top and check if
unit is level from side to side and front to back.
f. Place rubber feet on all four leveling legs.
Refer to Figure 13.
g. Verify unit doesn’t rock.
NOTE: Level must be on a raised portion of top panel. Refer to Figure 13.
c. If unit is not level, tilt unit to access front and
rear leveling legs. For easier access to leveling legs, prop up unit with wooden block.
d. Loosen locknuts and adjust the leveling legs
until the unit is level from side to side and front to back (using a level). Make sure unit does not rock. Refer to Figure 13.
e. Tighten the locknuts securely against the
washer base. If the locknuts are not tight, washer will move out of position during operation.
Figure 13
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Page 95
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
49. Washer Loading Door
FLW1771S
Hinge
Loading
Door
Screw
a. Open loading door.
b. The loading door can be adjusted up or down
somewhat by loosening screws holding door hinge to front panel, then raising or lowering door before retightening screws. Refer to Figure 14.
Adjustments
Figure 14
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Page 96
Adjustments
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
SWD1688S
Inner
Basket
Pulley
Pivot
Bolt
Adjusting
Bolt
1/4 Inch
Motor Pulley
Belt
Metal
Rod
Adjusting
Bolt
Wire
Harness
Pivot
Bolt
Motor
Mounting
Bracket
50. Washer Motor Belt Tension
NOTE: Belt adjustment procedures are done through front of washer, however, as an option, washer can be moved from its location and belt adjustment can be done through lower access panel opening on rear panel.
a. While supporting lower front access panel,
remove two screws from bottom edge of access panel and remove panel.
b. Working through the access door opening,
place a locking pliers on the metal rod and loosen the two adjusting bolts. Refer to Figure 15. Repeat procedure to loosen the two pivot bolts. Refer to Figure 15.
c. Pull down on motor to increase belt tension.
Use a Burroughs belt gauge to obtain proper tension. Proper belt tension is obtained when belt can be deflected approximately 1/4 inch (6.35 mm) from normal position when moderate pressure 50 to 60 pounds (22.68 to
27.22 Kg) is applied to a point midway between pulleys. Refer to Figure 15.
d. After proper belt tension has been obtained,
tighten belt adjusting bolts firmly, then tighten pivot bolts. Refer to Figure 15.
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Figure 15
Page 97
Adjustments
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Outer Bezel
Tab
Inner Bezel
Cut Away
51. Washer Door Catch
NOTE: When repairing a broken or inoperative No. 802803 Door Catch, proceed as follows:
a. Open loading door. b. Remove 11 T-20 Torx head screws holding
outer door bezel to inner door bezel. Refer to Figure 16.
c. Pull hinge side of outer bezel away from door
and slide forward. Refer to Figure 16.
d. Remove two screws and nuts holding door
catch to door and remove door catch.
e. Install new door catch and tighten screws and
nuts to the point of being snug.
f. Adjust door catch so the outside edge is
aligned with the edge of the lock. Refer to Figure 17.
g. Visually check that the door catch properly
engages the funnel of the door latch/switch assembly. Refer to Figure 17.
h. Recheck the alignment in Step “f”. Adjust if
needed.
i. Torque the two nuts to approximately 20 inch
pounds (2.25 Nm).
j. Reinstall outer door bezel by aligning outer
bezel tabs with cut aways on inner bezel and sliding outer bezel into position. Refer to Figure 16.
k. Replace 11 screws holding outer door bezel to
inner door bezel.
IMPORTANT: Do not overtighten screws or bezel holes will strip.
FLW1777S
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Figure 16
Page 98
Adjustments
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
H250SE3B
Door
Lock
Funnel
Door
Catch
802803
Catch
SHOWN CLOSED
Alignment of
These Two Edges
Figure 17
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Adjustments
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
FLW821S
Shock Absorber Shipping
Support
Shock
Absorber
Shipping
Support
Shipping
Bracket
52. Shipping Braces
All stacked washer/dryers, when shipped from the factory are equipped with two factory­installed shipping supports. DO NOT remove this shipping material until after machine is placed in its final installed position. Refer to Figure 18.
IMPORTANT: DO NOT tip or move washer once these supports have been removed. Removal of supports prior to final installation may cause
damage to the shock absorbers and will VOID the product warranty.
NOTE: Shipping supports MUST be kept for future re-positioning or moving of the machine.
Figure 18
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Adjustments
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
To reduce the risk of fire or serious injury, the access panel must be in place during normal operation.
W262
WARNING
53. Burner Flame (Gas Models)
a. While supporting the access panel, remove
two screws from bottom edge of access panel.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel.
c. Add coins or card to satisfy vend.
d. Close the loading door. Start the dryer in a
heat setting (refer to Operating Instructions supplied with the dryer). The dryer will start, the igniter will glow red, and the main burner will ignite.
e. Allow the dryer to operate for approximately
five minutes, then loosen the air shutter lockscrew. Refer to Figure 19.
f. Turn the air shutter to the left to get a
luminous yellow-tipped flame, then turn it back slowly to the right to obtain a steady blue flame.
Shut-Off Valve
Handle
g. After proper flame is obtained, tighten air
shutter lockscrew firmly. Refer to Figure 19.
h. Reinstall access panel and screws.
NOTE: After the dryer has operated for approximately three minutes, exhaust air or exhaust pipe should be warm.
Air Shutter Lockscrew
Air
1/8 Inch Pipe Plug
(For checking manifold pressure)
Shutter
Figure 19
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D265SE3A
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