Alliance AGC44 Installation Manual

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Page 1

Gear Cabinet

TMB1274C

Starting Serial No. 0703014106

Refer to Page 3 for Model Identification

Installation/Operation Supplement

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. FR00335R1

September 2009

Page 2

Page 3

Installation/Operation Supplement

FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

W033

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS: – Do not try to light any appliance. – Do not touch any electrical switch; do

not use any phone in your building.

– Clear the room, building or area of all

occupants.

– Immediately call your gas supplier

from a neighbor’s phone. Follow the gas supplier’s instructions.

– If you cannot reach your gas supplier,

call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas supplier.

W052

WARNING

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

W053

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Installation/Operation Supplement

Table of

Content s

Introduction......................................................................................... 3

Model Identification ............................................................................. 3

Customer Service.................................................................................. 3

Serial Plate Location ............................................................................. 3

Wiring Diagram.................................................................................... 3

Safety Information.............................................................................. 4

Important Safety Instructions ............................................................... 4

Installation........................................................................................... 6

Specifications and Dimensions............................................................. 6

Cabinet Dimensions and Drain Connection Locations.................... 7

Exhaust Outlet and Electrical Connection Locations ...................... 8

Pre-Installation Inspection.................................................................... 9

Location Requirements......................................................................... 9

Gear Cabinet Enclosure............. .... ....................................................... 10

Position and Level the Gear Cabinet.................................................... 11

Gear Preparation ..................................................................... ......... 11

Gear Rack Option................................................................................. 12

Exhaust Requirements.......................................................................... 13

Layout .............................................................................................. 13

Make-Up Air...................................................................... ..... .... ..... 13

Venting............................................................................................. 13

Electrical Requirements........................................ .... ..... .... ................... 14

Grounding Instructions .................................................................... 14

Operation............................................................................................. 15

DMP OPL Control................................................................................ 15

DMP OPL Features.......................................................................... 15

Disposal of Unit................................................................................... 16

means without the expressed written consent of the publisher.

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Introduction

Installation/Operation Supplement

Model Identification

Information in this manual is applicable to these models.

AGC44 AGC45 AGC64 AGC65 AGC75

AGI44 AGI45 AGI64 AGI65 AGI75

AGU44 AGU45 AGU64 AGU65 AGU75

Customer Service

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.

For technical assistance, call (920) 748-3121.

Serial Plate Location

When calling or writing for information about your product, be sure to mention model and serial numbers. Model and serial numbers are found on serial plate on the right side of machine.

Wiring Diagram

The wiring diagram is located in the junction or contactor box.

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Installation/Operation Supplement

Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive.

W359

WARNING

Safety Information

Save These Instructions

Important Safety Instructions

1. Read all instructions before using the gear cabinet.

2. Refer to the Grounding Instructions for the proper grounding of the gear cabinet.

3. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not allow children on or in the gear cabinet. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

5. Before the gear cabinet is removed from service or discarded, remove the doors to the drying compartment.

6. Do not install or store the gear cabinet where it will be exposed to water and/or weather.

7. Do not tamper with the controls.

8. Do not repair or replace any part of the gear cabinet, or attempt any servicing unless specifically recommended in the usermaintenance instructions or in published userrepair instructions that you understand and have the skills to carry out.

9. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

10. T o reduce the risk of fire, DO NOT DRY plastics

or articles containing foam rubber or similarly textured rubberlike materials.

12. The interior of the gear cabinet and the exhaust duct should be cleaned periodically by qualified service personnel.

13. Do not put articles soiled with vegetable or cooking oil in the gear cabinet, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.

14. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals in the gear cabinet.

15. Use the gear cabinet only for its intended purpose, drying water-washed fabrics.

16. ALWAYS disconnect the electrical power to the gear cabinet before servicing. Disconnect power by shutting off appropriate breaker or fuse.

17. Install this gear cabinet according to these Installation Instructions. All connections for electrical power and grounding must comply with local codes and be made by licensed personnel when required.

18. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. T o reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet).

19. Do not dry fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cabinet with a damp cloth to remove particles of fiberglass.

20. Always follow the fabric care instructions supplied by the garment manufacturer.

21. Never operate the gear cabinet with any guards and/or panels removed.

22. DO NOT operate the gear cabinet if it is smoking, grinding, or has missing or broken parts.

23. DO NOT bypass any safety devices.

11. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust, and dirt.

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24. Solvent vapors from dry-cleaning machines

To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of gear cabinet.

W682

WARNING

create acids when drawn through the heater of the drying unit. These acids are corrosive to the gear cabinet. Be sure make-up air is free of solvent vapors.

25. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

Installation/Operation Supplement

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Installation/Operation Supplement

Installation

Specifications and Dimensions

Specifications

Net Weight (approximate): Pounds (kg)

Domestic Shipping Weight: Pounds (kg)

Air Outlet diameter: Inches (mm)

Maximum Static Back Pressure: W.C.I. (mbar)

Maximum Airflow: C.F.M. (m

/h)

506

(230)

654

(297)

(152)

0.3

(0.75)

300

(510)

Heating Elements: Kilowatts (kW)

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Cabinet Dimensions and Drain

Connection Locations

Installation/Operation Supplement

1 Drain, 1/2 NPT

ABCDEF

30.83 in.

(783 mm)

81.5 in.

(2070 mm)

54.81 in.

(1392 mm)

NOTE: These figures are approximate dimensions only.

55.13 in.

(1400 mm)

1.5 in.

(38.1 mm)

TMB2182N

27.56 in.

(700 mm)

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Installation/Operation Supplement

Exhaust Outlet and Electrical Connection Locations

1 Electrical Connection

ABCD

8 in.

(203.2 mm)

8.38 in.

(212.85 mm)

NOTE: These figures are approximate dimensions only.

25.88 in.

(657.35 mm)

TMB2268N

75.94 in.

(1928.88 mm)

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Installation/Operation Supplement

Pre-Installation Inspection

Upon delivery, visually inspect the crate, carton and parts for any visible shipping damage. If the crate, carton, or cover is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Remove the crate and protective cover as soon as possible and check the items listed on the packing list. Advise the carrier of any damaged or missing articles as soon as possible. A written claim should be filed with the carrier immediately if articles are damaged or missing.

IMPORTANT: Warranty is void unless gear cabinet is installed according to instructions in this manual. Installation should comply with minimum specifications and requirements detailed herein, and with applicable municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Due to varied requir ements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.

Location Requirements

The gear cabinet must be installed on a level floor. Floor covering materials such as carpeting or tile should be removed.

To assure compliance, consult local building code requirements. The gear cabinet must not be installed or stored in an area where it will be exposed to water and/or weather.

IMPORTANT: DO NOT block the airflow at the rear of the gear cabinet with laundry or other articles. Doing so would prevent adequate air supply to the combustion chamber of the gear cabinet.

A typical gear cabinet enclosure is shown in Figure 1. Note the minimum and maximum dimensions. Local codes and ordinances must be complied with.

IMPORTANT: Install gear cabinets with sufficient clearance for servicing and operation, refer to Figure 1.

Materials Required (Obtain Locally)

• One T wo Pole fused disconnect switch or circuit breaker on 1 Phase models.

• One 3 Pole fused disconnect switch or circuit breaker on 3 Phase models.

• Hardware to connect to 1/2 in. drain (1/2 in. NPT).

• 6 in. exhaust duct.

IMPORTANT: Keep gear cabinet area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

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Installation/Operation Supplement

TMB2267N

To reduce the risk of severe injury, clearance of gear cabinet from combustible construction must conform to the minimum clearances.

W705

WARNING

Gear Cabinet Enclosure

NOTE: Shaded areas indicate adjacent structure.

1 Allow 3 in. (76 mm) opening at top of machine to aid in re moval or installation. 2 3 in. (76 mm) minimum, 36 in. (914 mm) recommended for maintenance purposes. 3 0.25 in. (6 mm) recommended for removal or installation purposes, zero clearance allowed.

Figure 1

TMB2267N

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Position and Level the Gear Cabinet

WARNING

Do NOT tip the machine more than 25 degrees in any direction. Machine is top heavy and may overturn causing bodily injury and/or damage to machine.

W758

Front of Cabinet

Unscrew the four shipping bolts (one at each corner). Remove gear cabinet from skid.

NOTE: Do not throw bolts away – they are the leveling legs.

Screw the four leveling legs (bolts) back into the level adjusting fittings from the bottom.

Slide gear cabinet to its permanent location. Adjust the leveling legs until the unit is level, or no more than

0.125 inch (3.18 mm) higher in the front. Refer to Figure 2. Gear cabinet must not rock.

Installation/Operation Supplement

TMB2184N

1 3 in. From Wall 2 Electrical Connection This Side of Rear

Control Box

3 Rear Floor Drain 4 Rear Control Box Cover 5 Exhaust

IMPORTANT: Keep gear cabinet as close to floor as possible. The unit must rest firmly on floor so weight of gear cabinet is evenly distributed.

TMB2294N

Figure 2

Back panel of machine should be a minimum of three inches from the wall. Refer to Figure 3.

Figure 3

Gear Preparation

The gear cabinet will dry two complete sets of gear at one time; one set includes shell, liner and boots or gloves.

Follow these guidelines:

• Do NOT wash liner and shell together, gear

should be washed separately.

• Do NOT re-assemble gear before placing in gear

cabinet on hangers.

• Stagger gear: liner, shell, liner, shell, etc....

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Installation/Operation Supplement

Gear Rack Option

This procedure attaches the brackets for the Gear Rack option to the gear cabinet. Refer to Figure 4.

1. Determine left brackets from right brackets, slots should be toward center of cabinet. Slots in bracket must face upward, then place bracket into channel. Position left and right brackets at the same height in channels.

2. Place shelf to back and center of cabinet on top of a set of brackets. Slowly pull shelf toward front of cabinet until it drops into slots of brackets and will go no further.

NOTE: If installing more than one shelf, start with lower shelf then install upper shelf.

3. Locate locking pin position, mark hole location for the setscrew, drill and tap #10-32 hole.

4. T ake locking pin and start thumb screw in tapped hole. Put the locking pin, thumb screw end up, between the shelf and the inside of the shelf bracket against the face of channel.

TMB2193N

1 Thumb Screw 2 Shelf 3 Bracket 4 Channel 5 Locking Pin

NOTE: Rack holder should be toward center of cabinet.

Figure 4

5. Tighten thumb screw against face of channel until pin is holding the shelf against the shelf bracket securely.

6. Repeat Steps 1-5 for additional shelves.

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Installation/Operation Supplement

WARNING

T o reduce the risk of fire due to increased static pressure, we do not recommend installation of in-line secondary lint fil ters or lint collectors. If secondary systems are mandated, frequently clean the system to assure safe operation.

W749

WARNING

Improperly sized or assembled ductwork causes excess back pressure which results in slow drying, lint collecting in the duct, lint blowing back into the room, and increased fire hazard.

W355

Exhaust Requirements

Layout

Whenever possible, install gear cabinet along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Construction must not block the airflow at the rear of the gear cabinet. Doing so would prevent adequate air supply to the gear cabinet combustion chamber.

Make-Up Air

A gear cabinet is forced air exhausted and requires provisions for make-up air to replace air exhausted by gear cabinet.

IMPORTANT: Do not obstruct flow of combustion and ventilation air.

Required Make-Up Air Opening (to the outside) for each gear cabinet is:

60 square inches (387 sq. cm)

Make-up air openings with louvers will restrict airflow . The opening must be increased to compensate for area taken up by louvers.

For maximum efficiency and minimum lint accumulation, gear cabinet air must be exhausted to the outdoors by the shortest possible route.

Ductwork should not be over 14 feet (4.3 m) and two 90° elbows. Proper sized exhaust ducts are essential for proper operation. All elbows should be sweep type. Exhaust ducts must be assembled so the interior surfaces are smooth, so the joints do not permit the accumulation of lint. DO NOT use plastic or thin foil ducts – rigid metal ducts are recommended. Use exhaust ducts made of sheet metal or other noncombustible material. DO NOT use sheet metal screws or fasteners on exhaust pipe joints which extend into the ducts and catch lint. Use duct tape or pop-rivets on all seams and joints.

Verify that old ducts are thoroughly cleaned out before installing new gear cabinet(s).

Make-up air openings in rooms containing gear cabinet(s) and/or gas fired hot water heater or other gravity vented appliances must be increased sufficiently to preve nt downdrafts in any of the vents when all gear cabinet(s) are in operation. Do not locate gravity vented appliances between gear cabinet(s) and make-up air openings. If it is necessary to duct makeup air to gear cabinet(s), increase area of duct work by 25% to compensate for restrictions in air movement.

Venting

IMPORTANT: Installing in-line filters or lint collectors will cause increased static pressure. Failure to maintain the secondary lint system will decrease gear cabinet efficiency and may void machine warranty.

FR00335

NOTE: Exhaust ducts must be constructed of sheet metal or other noncombustible material. Such ducts must be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 0.0195 inches (0.495 mm) thick.

Where the exhaust duct pierces a combustible wall or ceiling, the opening must be sized per local codes. The space around the duct may be sealed with noncombustible material.

For best performance provide an individual exhaust duct for each gear cabinet. Do not install a hot water heater in a room containing gear cabinets. It is better to have the water heater in a separate room with a separate air inlet.

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Installation/Operation Supplement

WARNING

To reduce the risk of electric shock, fire, explosion, serious injury or death:

• Disconnect electric power to the gear cabinet before servicing.

• Never start the gear cabinet with any guards/panels removed.

• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the gear cabinet is properly grounded.

W683

To reduce the risk of fire and electric shock, check with a qualified serviceman for proper grounding procedures. Improper connection of the equipment grounding conductor may result in a risk of electric shock.

W068

To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase service, DO NOT connect a “High Leg” or “Stinger Leg” to a single phase machine. On a three phase machine, if there is a “High Leg” or “Stinger Leg” it should be connected to L3.

W069

WARNING

To reduce the risk of electrical shock, de-energize the electrical circuit being connected to the gear cabinet before making any electrical connections. All electrical connections should be made by a qualified electrician. Never attempt to connect a live circuit.

W684

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

W071

Electrical Requirements

• Connecting the Neutral from the electrical service box to the gear cabinet ground screw does not constitute a ground.

• A dedicated ground conduit (wire) must be connected between the electrical service box ground bar and gear cabinet ground screw.

Grounding Instructions

NOTE: To ensure protection against shock, this gear cabinet MUST be electrically grounded in accordance with the local codes, or in the absence of local codes, with the latest edition of the National Electrical Code ANSI/NFPA No. 70. In Canada the electrical connections are to be made in accordance with CSA C22.1 latest edition Canadian Electrical Code, or local codes. Electrical work should be done by a qualified electrician.

This gear cabinet must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This gear cabinet must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with the circuit conductors and connected to the appropriate ground location.

• Metal conduit and/or BX cable is not considered

ground.

Models

AG*44

AG*45

AG*64

AG*65

AG*75

* Add C, I or U for complete model number.

Serial Plate

Voltage

208 Volt/50 or 60 Hertz/ 1Phase

208 Volt/50 or 60 Hertz/ 3Phase

240 Volt/50 or 60 Hertz/ 1Phase

240 Volt/50 or 60 Hertz/ 3Phase

380-415 Volt/ 50 Hertz/ 3Phase

Current

(Amps)

45 60A

25 35A

52 70A

30 40A

18 25A

Table 1

Recommended Breaker Rating

(Amps)

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Operation

DRYING

COOLING

TEMPERATURE

REV START STOP

(CANCEL)

Installation/Operation Supplement

DMP OPL Control

Figure 5

DMP OPL Features

TMB1956N

6. Press and hold the Program Select button about 3 seconds until the LED stops flashing. The selected program number is now programmed. If the Program button is pressed for less than 3 seconds, the controller will cancel the program and display the next program’s settings. If not programmed correctly, the display will flash “E2F” for 4 seconds, and the default settings will be used. Follow steps 1 through 6 to reprogram any program number. When finished, set DIP switch #8 to “OFF.”

IMPORTANT: If a button is not pressed within 10 seconds the program will go back to the previous values.

Temporary Reprogramming of Current Programs.

1. The Drying Time, Cooling Time and Temperature Mode of a program currently in use may be modified simply by adjusting any or all of the program parameters for that program, as needed. Once a modification has been made, the current program LED will flash indicating that it has been modified.

The DMP has an 8 position DIP switch bank that is accessible from the back of the control board. By switching these DIP switches, it is possible for the operator to customize the display and some of the operating features of the gear cabinet.

Programming

1. Set DIP switch #8 to the “ON” position.

2. Select the desired program number to change.

3. Select DRY TIME. Set the time with the Up/ Down arrows. The LED will flash to indicate cycle has been modified.

4. Select COOL TIME. Set the time with the Up/ Down arrows. The LED will flash to indicate cycle has been modified.

5. Select TEMPERATURE. Set the temperature with the Up/Down arrows. The LED will flash to indicate cycle has been modified.

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2. Use the Up/Down arrows to adjust program time.

3. Use the Display Select button to choose between Drying Time, Cooling Time, and Temperature. Then use the Up/Down arrows to adjust the times and temperature.

4. To cancel this temporary programming mode push the “STOP” button once to stop the current cycle and once more to cancel the modified program settings. The program will revert back to its original settings.

Operational Check for the Board Diagnostics

1. “P-F” indicates that the thermistor is short circuited or open circuited.

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Installation/Operation Supplement

Disposal of Unit

This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).

This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Refer to Figure 6. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. Ensuring this product is disposed of correctly will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact the local city office, household waste disposal service, or the source from which the product was purchased.

MIX1N

Figure 6

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